This document provides instructions for removing and installing the rear gear group on a 336D L excavator. It describes:
1. Using various tools to remove bolts, retainers, gears and bushings from the rear gear assembly.
2. Cleaning and inspecting parts during disassembly and checking dimensions when installing bearings.
3. Reinstalling components like covers, gears, adapters and seals in reverse order of removal.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 336D L MOBILE HYD POWER UNIT L5X
Configuration: 336D L Mobile Hydraulic Power Unit L5X00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i03582800
Gear Group (Rear) - Remove and Install
SMCS - 1206-010; 1212-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B 1P-0510 Driver Gp 1
Start By:
A. Remove the flywheel and pump drive gear. Refer to Disassembly and Assembly, "Flywheel
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01383883
1. Remove bolts (1) and remove retainer (2). Remove gear assembly (3) .
Illustration 2 g01383924
2. Use Tooling (A) in order to remove bushing (4) from gear assembly (3) .
3. Repeat Steps 1 and 2 for the opposite side.
Illustration 3 g01383927
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4. 4. Remove bolts (5). Remove adapter (6) and the O-ring seal.
Illustration 4 g01384414
5. Use Tooling (B) in order to remove bearing (7) from adapter assembly (6) .
Illustration 5 g01384424
6. Remove gear assembly (8) .
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5. Illustration 6 g01384430
7. Remove cover (9) and the O-ring seal.
Illustration 7 g01384432
8. Use Tooling (B) in order to remove bearing (10) .
9. Repeat Steps 4 through 8 for the opposite side.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 8 g01384432
Illustration 9 g01384692
Illustration 10 g01384693
1. Lower the temperature of bearing (10). Be sure to match Dimension (B) and Dimension (C)
when you are installing bearing (10). Dimension (B) indicates the angle of the joint on
bearing (10). Dimension (B) is 15° ± 1°. Dimension (C) shows the distance from bearing
(10) to the end of the bore. Dimension (C) is 4.000 ± 0.500 mm (0.1575 ± 0.0197 inch).
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7. Illustration 11 g01384714
Illustration 12 g01384715
2. Lower the temperature of bearing (10A). Be sure to match Dimension (D) and Dimension
(E) when you are installing bearing (10A). Dimension (D) indicates the angle of the joint on
bearing (10A). Dimension (D) is 15° ± 1°. Dimension (E) shows the distance from bearing
(10A) to the end of the bore. Dimension (E) is 4.000 ± 0.500 mm (0.1575 ± 0.0197 inch).
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8. Illustration 13 g01384430
3. Install the O-ring seal and cover (9) .
Illustration 14 g01384783
4. Install gear assembly (8). Be sure that oil passage plug (8A) is facing outward.
Illustration 15 g01384809
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9. Illustration 16 g01384831
5. Lower the temperature of bearing (7). Be sure to match Dimension (F) and Dimension (G)
when you are installing bearing (7) into adapter assembly (6). Dimension (F) indicates the
angle of the joint on bearing (7). Dimension (F) is 15° ± 1°. Dimension (G) shows the
distance from bearing (7) to the end of the bore. Dimension (G) is 3.500 ± 0.500 mm
(0.1378 ± 0.0197 inch).
Illustration 17 g01383927
6. Install the O-ring seal and adapter assembly (6). Install bolts (5) .
7. Repeat Steps 3 through 6 for the opposite side.
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10. Illustration 18 g01384996
8. Lower the temperature of bearing (4). Install bearing (4) into gear assembly (3). Be sure that
each relief (H) in bearing (4) is within 2° of each relief in gear assembly (3) .
Illustration 19 g01383883
9. Position gear assembly (3) and retainer (2). Install bolts (1) .
10. Repeat Steps 8 and 9 for the opposite side.
End By: Install the flywheel and pump drive gear. Refer to Disassembly and Assembly,
"Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 28 17:01:14 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 336D L MOBILE HYD POWER UNIT L5X
Configuration: 336D L Mobile Hydraulic Power Unit L5X00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i04530761
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M16 x 2 by 12inch
1
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12. Illustration 1 g02711645
1. Remove bolts 180 degrees apart. Install Tooling (A). Remove the remaining bolts (1).
Illustration 2 g02711621
2. Fasten a suitable lifting device to flywheel (2). The weight of flywheel (2) is approximately
60 kg (130 lb).
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13. 3. Remove flywheel (2).
4. Use a hammer and a punch in order to remove the flywheel ring gear, if necessary.
5. Remove the pump drive gear, if necessary.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 28 17:02:10 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 336D L MOBILE HYD POWER UNIT L5X
Configuration: 336D L Mobile Hydraulic Power Unit L5X00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i07474888
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M16 x 2 by 12inch
2
B - Loctite 243 -
1. Install the pump drive gear, if necessary.
2. Raise the temperature of the flywheel ring gear. Do not use a torch to heat the flywheel ring
gear. Install the flywheel ring gear on the flywheel. Position the flywheel ring gear with the
part number toward the crankshaft. Allow the flywheel ring gear to cool. Use a soft hammer
to seat the flywheel ring gear against the shoulder of the flywheel.
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15. Illustration 1 g02711621
3. Attach a suitable lifting device to flywheel (2). The weight of flywheel (2) is approximately
60 kg (130 lb).
Illustration 2 g02711645
4. Position flywheel (2) on Tooling (A).
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16. Note: When reusing bolts (1), apply Tooling (B) to the threads.
5. Install bolts (1). Remove Tooling (A) and install remaining bolts (1). Tighten bolts evenly to
a torque of 300 ± 40 N·m (221 ± 30 lb ft).
6. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel - Inspect".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 28 17:03:05 UTC+0800 2020
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17. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 336D L MOBILE HYD POWER UNIT L5X
Configuration: 336D L Mobile Hydraulic Power Unit L5X00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05820902
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
A. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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18. Illustration 1 g01140085
1. Remove bolts (2) .
2. Remove crankshaft rear seal (1) from the crankshaft.
Note: Refer to Reuse and Salvage Guidelines, SEBF8039, "Crankshaft Visual Inspection and
Magnetic Particle Inspection" for the correct inspection procedure of the crankshaft seal surface.
Note: Refer to Reuse and Salvage Guidelines, SEBF9217, "Specifications for Crankshafts C7, C9,
C-9, C10, C11, C12, C-12, C13, C-13, C15, C-15, C18, C-18, C27, C30, and C32 Engines" or the
correct specifications of the crankshaft.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 28 17:04:01 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 336D L MOBILE HYD POWER UNIT L5X
Configuration: 336D L Mobile Hydraulic Power Unit L5X00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05857809
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite 7649 Primer N -
B - Loctite 620 Retaining Compound -
C 147-2675 Wear Sleeve Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g01140085
Illustration 2 g03698745
Numerical tightening sequence for bolts (2).
Note: If required, install a crankshaft wear sleeve at engine overhaul. For more information
please refer to the following Reuse and Salvage Guidelines. Refer to Reuse and Salvage
Guidelines, SEBF9217, "Specifications for Crankshafts C7, C9, C-9, C10, C11, C12, C-12,
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21. C13, C-13, C15, C-15, C18, C-18, C27, C30, and C32 Engines" or the correct specifications
of the crankshaft. Refer to Reuse and Salvage Guidelines, SEBF8039, "Crankshaft Visual
Inspection and Magnetic Particle Inspection" for the correct inspection procedure of the
crankshaft seal surface.
1. If a crankshaft wear sleeve is necessary, refer to Step 1.a through Step 1.d to install the
crankshaft wear sleeve. If a crankshaft wear sleeve is not necessary, refer to Step 2.
a. Clean and polish the crankshaft of imperfections.
b. Use Tooling (A) to clean the outside diameter of the crankshaft and the inside
diameter of the crankshaft wear sleeve.
c. Apply Tooling (B) to the outside diameter of the crankshaft and the inside diameter of
the crankshaft wear sleeve.
d. Use Tooling (C) to install the crankshaft wear sleeve.
Note: Leave the shipping sleeve in place to install the crankshaft rear seal. The crankshaft
rear seal must be installed dry.
Note: If the seal group, O-ring seal, and the shipping sleeve are separated, these
components should not be used.
2. Lubricate the O-ring seal with clean engine oil that is on the back of the crankshaft rear seal
(1).
3. Position crankshaft rear seal (1) and the shipping sleeve over the crankshaft. Push
crankshaft rear seal (1) in place. This will dislodge the shipping sleeve.
Note: Do not remove the shipping sleeve until bolts (2) are installed.
4. Install new bolts (2) hand tight. Then, tighten bolts (2) in numerical sequence, shown in
Illustration 2. Tighten bolts (2) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 28 17:04:57 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 336D L MOBILE HYD POWER UNIT L5X
Configuration: 336D L Mobile Hydraulic Power Unit L5X00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i02299056
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
b. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
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23. Illustration 1 g01151394
1. Attach Tooling (A) and a suitable lifting device onto flywheel housing (1). The weight of
flywheel housing (1) is approximately 37 kg (82 lb).
2. Remove bolts (2). Remove bolts (3).
3. Remove bolts (4) (not shown) that fasten the engine oil pan to flywheel housing (1).
Remove flywheel housing (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1U-8846 Gasket Sealant 1
1. Apply Tooling (B) to the entire mounting surface of the flywheel housing prior to
installation.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 2 g01151394
2. Attach Tooling (A) and a suitable lifting device onto flywheel housing (1). The weight of
flywheel housing (1) is approximately 37 kg (82 lb). Position flywheel housing (1) on the
engine block.
3. Install bolts (2). Install bolts (3).
4. Install bolts (4) (not shown) that fasten the engine oil pan to flywheel housing (1).
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Aug 28 17:05:53 UTC+0800 2020
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26. Shutdown SIS
Previous Screen
Product: MOBILE HYD POWER UNIT
Model: 336D L MOBILE HYD POWER UNIT L5X
Configuration: 336D L Mobile Hydraulic Power Unit L5X00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i03581480
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Start By:
A. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
B. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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336D L Mobile Hydraulic Power Unit L5X00001-UP (MACHINE) POWERED BY C...
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27. Illustration 1 g01910054
Illustration 2 g01910077
1. Remove bolts (1) and retainer (2). Remove gear assembly (3). Repeat for gear assembly
(4) .
2. Attach Tooling (A) and a suitable lifting device to flywheel housing (6). The weight of
flywheel housing (6) is approximately 113 kg (250 lb).
3. Remove bolts (5). Use Tooling (A) and the suitable lifting device in order to remove
flywheel housing (6) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1U-8846 Gasket Sealant 1
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336D L Mobile Hydraulic Power Unit L5X00001-UP (MACHINE) POWERED BY C...
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