This document provides removal and assembly procedures for a travel motor in a 329D or 329D L excavator. Key steps include:
1. Draining oil from the final drive and disconnecting hose assemblies before removing bolts and pulling the travel motor out of the final drive.
2. Cleaning and disassembling the travel motor by removing components like the head, port plate, springs, brake piston, plates, and bearing races.
3. Reassembling the travel motor by installing components in reverse order and applying thread lock compound to seals and installing new O-rings and gaskets throughout. Cleanliness is important during assembly.
Caterpillar cat 329 d l excavator (prefix ebm) service repair manual (ebm0000...fkjsekksmem
This document provides instructions for removing and installing various engine components on a Caterpillar 329D L and 329D LN excavator, including:
- Removing and installing the engine oil pan, which involves draining the oil, removing bolts and the pan, cleaning surfaces, applying sealant, and reinstalling with new bolts and gasket.
- Removing and installing piston cooling jets by removing and installing bolts to secure the jets in each cylinder.
- Procedures for removing pistons and connecting rods that include identifying parts, removing caps and bearings, and pushing components from the engine.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 329 el excavator (prefix plw) service repair manual (plw00001...ufjjjskkemmd
This document provides instructions for removing and installing the crankshaft timing ring on a Caterpillar C7.1 engine. It describes removing the crankshaft, then removing the allen head screws and timing ring from the crankshaft. For installation, it instructs to clean the crankshaft flange, position the new timing ring on the crankshaft, and install new allen head screws to secure it. Proper cleaning and protection of parts from contamination is emphasized throughout.
Caterpillar cat 329 d2 and 329d2l excavator (prefix thw) service repair manua...udjfjjsekekkem
The document provides instructions for removing and installing a flywheel on a C7.1 engine used in 329D2 and 329D2L excavators. The flywheel removal procedure involves removing mounting bolts using guide studs for support, then inspecting the flywheel and ring gear. The flywheel installation procedure specifies cleaning and heating the ring gear, positioning the flywheel using guide studs and lifting devices, and tightening mounting bolts to the specified torque. A separate section provides instructions for removing the crankshaft rear seal, which involves using a Torx socket to remove mounting screws and discarding the sealed assembly.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. These include removing bolts, gears, seals and sleeve bearings from housings, gears and adapters. Special tools and marks are recommended to ensure correct reinstallation. Cleaning and inspection of removed parts is also specified.
Caterpillar cat 329 d2 and 329d2l excavator (prefix rga) service repair manua...udjfjjsekekkem
This document provides instructions for disassembling and assembling the swing motor of a Caterpillar 329D2 excavator. The disassembly procedure involves removing 27 parts in a specific order, taking care with spring-loaded components. The assembly procedure similarly involves installing the 27 parts in reverse order and also notes that O-rings, gaskets, and seals should be replaced and components should be cleaned before assembly. Torque specifications and required tools are provided for referenced steps.
Caterpillar cat 329 d l excavator (prefix ebm) service repair manual (ebm0000...fkjsekksmem
This document provides instructions for removing and installing various engine components on a Caterpillar 329D L and 329D LN excavator, including:
- Removing and installing the engine oil pan, which involves draining the oil, removing bolts and the pan, cleaning surfaces, applying sealant, and reinstalling with new bolts and gasket.
- Removing and installing piston cooling jets by removing and installing bolts to secure the jets in each cylinder.
- Procedures for removing pistons and connecting rods that include identifying parts, removing caps and bearings, and pushing components from the engine.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 329 el excavator (prefix plw) service repair manual (plw00001...ufjjjskkemmd
This document provides instructions for removing and installing the crankshaft timing ring on a Caterpillar C7.1 engine. It describes removing the crankshaft, then removing the allen head screws and timing ring from the crankshaft. For installation, it instructs to clean the crankshaft flange, position the new timing ring on the crankshaft, and install new allen head screws to secure it. Proper cleaning and protection of parts from contamination is emphasized throughout.
Caterpillar cat 329 d2 and 329d2l excavator (prefix thw) service repair manua...udjfjjsekekkem
The document provides instructions for removing and installing a flywheel on a C7.1 engine used in 329D2 and 329D2L excavators. The flywheel removal procedure involves removing mounting bolts using guide studs for support, then inspecting the flywheel and ring gear. The flywheel installation procedure specifies cleaning and heating the ring gear, positioning the flywheel using guide studs and lifting devices, and tightening mounting bolts to the specified torque. A separate section provides instructions for removing the crankshaft rear seal, which involves using a Torx socket to remove mounting screws and discarding the sealed assembly.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. These include removing bolts, gears, seals and sleeve bearings from housings, gears and adapters. Special tools and marks are recommended to ensure correct reinstallation. Cleaning and inspection of removed parts is also specified.
Caterpillar cat 329 d2 and 329d2l excavator (prefix rga) service repair manua...udjfjjsekekkem
This document provides instructions for disassembling and assembling the swing motor of a Caterpillar 329D2 excavator. The disassembly procedure involves removing 27 parts in a specific order, taking care with spring-loaded components. The assembly procedure similarly involves installing the 27 parts in reverse order and also notes that O-rings, gaskets, and seals should be replaced and components should be cleaned before assembly. Torque specifications and required tools are provided for referenced steps.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
The document provides instructions for disassembling a 330D2 excavator travel motor. It is a 28 step process that includes removing the motor head, brake piston, rotating assembly, cam plate, piston assemblies and other internal components. Tools required include an adapter, bolts, eyebolt, retaining ring pliers, bearing puller, and other equipment to securely hold parts during disassembly. Safety precautions are noted such as containing fluids and ensuring air pressure is free of water.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat 318 f l excavator (prefix hcp) service repair manual (hcp0000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for assembly, instructing technicians to install these components in reverse order. Safety warnings are provided throughout to avoid injury from spring forces. The document is intended to guide maintenance technicians through a complete travel motor overhaul.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the governor component of a 3304 engine. It includes 34 steps for disassembly and 33 steps for assembly.
2) Required tools include a driver group, spring clamp, and retaining ring pliers. Cleanliness is emphasized to prevent contaminants from causing wear.
3) Key parts that are disassembled and assembled include the governor shaft, carrier, flyweights, dashpot assembly, valve, piston, and governor servo. Detailed illustrations accompany each step.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 330 f excavator (prefix hbt) service repair manual (hbt00001 ...fjskekdmjekm
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, then remove the cover and gasket.
3. Clean the cover, housing, and install a new gasket. Use guide studs to position the cover and hand tighten bolts.
4. Align the cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 330 c mh excavator (prefix d3c) service repair manual (d3c000...jfdskekdmme
1) The document provides disassembly and assembly instructions for a 330C excavator travel motor.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
3) It then describes 13 steps for assembling the travel motor, including installing seals, bearings, springs, and securing components with bolts, pins, and retaining rings.
Caterpillar Cat 326D2 L (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfshudun96087
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavators. The disassembly procedure involves 28 steps to remove components like the head, brake piston, rotating assembly, seals, and bearings. The assembly procedure reverses the disassembly steps and includes notes on cleaning parts and applying thread lock compound during assembly. Tools required include various adapters, bolts, eyebolts, and pullers to remove components in a specific sequence.
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfshudun96087
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavators. The disassembly procedure involves 28 steps to remove components like the head, brake piston, rotating assembly, seals, and bearings. The assembly procedure reverses the disassembly steps and includes notes on cleaning parts and applying thread lock compound during assembly. Tools required are listed for both procedures.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
The document provides instructions for disassembling a 330D2 excavator travel motor. It is a 28 step process that includes removing the motor head, brake piston, rotating assembly, cam plate, piston assemblies and other internal components. Tools required include an adapter, bolts, eyebolt, retaining ring pliers, bearing puller, and other equipment to securely hold parts during disassembly. Safety precautions are noted such as containing fluids and ensuring air pressure is free of water.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
Caterpillar cat 319 d l excavator (prefix rjp) service repair manual (rjp0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive on a 319D L and 319D LN excavator. The disassembly procedure involves removing 33 individual parts from the final drive including the cover, carrier assembly, ring gears, and main housing. The assembly procedure instructs installing 31 of the parts back into the final drive in reverse order and provides details on properly preloading the bearings and determining the correct shim thickness.
Caterpillar cat 330 d excavator (prefix jjm) service repair manual (jjm00001 ...jfdskekdmme
This document provides instructions for disassembling and assembling the travel motor on a 330D excavator. It lists the required tools and presents step-by-step procedures to remove and install various components of the travel motor like the head, brake piston, plates, seals, and bearings. Cleanliness is emphasized during disassembly and assembly to prevent contamination. All O-rings and gaskets must be replaced.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
Caterpillar cat 318 f l excavator (prefix hcp) service repair manual (hcp0000...fjkskedmme
This document provides instructions for disassembling and assembling the travel motor of a 318F L Excavator. It lists the required tools and presents 31 steps for disassembly, including removing components like the springs, spools, caps, and head assembly. It then lists 29 steps for assembly, instructing technicians to install these components in reverse order. Safety warnings are provided throughout to avoid injury from spring forces. The document is intended to guide maintenance technicians through a complete travel motor overhaul.
Caterpillar cat 130 g motor grader (prefix 12w) service repair manual (12w006...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the governor component of a 3304 engine. It includes 34 steps for disassembly and 33 steps for assembly.
2) Required tools include a driver group, spring clamp, and retaining ring pliers. Cleanliness is emphasized to prevent contaminants from causing wear.
3) Key parts that are disassembled and assembled include the governor shaft, carrier, flyweights, dashpot assembly, valve, piston, and governor servo. Detailed illustrations accompany each step.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 374D L excavator. It lists over 30 detailed steps for removing components like the ring gear, carrier assemblies, gears, shafts and seals. Bearing preload is determined by applying specific pressures and measuring clearances with a micrometer. All components must be thoroughly cleaned before precise reassembly in their original locations using torque wrenches and lifting devices, with seals and threaded surfaces coated in locking compound or adhesive.
Caterpillar cat 330 c l excavator (prefix jnk) service repair manual (jnk0000...hhjsekmdmm
The document provides installation instructions for a gear pump used in the fan drive of an excavator. It outlines 20 steps to assemble the piston motor that drives the hydraulic fan. These include pressing bearings onto shafts, installing springs, O-rings, seals, and housing components in the proper order and orientation. Precautions are given to ensure cleanliness and prevent injury from parts under pressure.
Caterpillar cat 330 f excavator (prefix hbt) service repair manual (hbt00001 ...fjskekdmjekm
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, then remove the cover and gasket.
3. Clean the cover, housing, and install a new gasket. Use guide studs to position the cover and hand tighten bolts.
4. Align the cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjkskedmme
The document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. It describes 17 steps to disassemble the final drive, including removing the final drive cover, ring gear, sun gears, carrier assemblies, planetary gears and shafts. Tools required include a transmission repair stand, link brackets, hydraulic wrench, hex bit socket and forcing bolts. Marks must be made to indicate original part locations for reassembly.
Caterpillar cat 319 d l excavator (prefix wbj) service repair manual (wbj0000...fjkskedmme
The document provides instructions for disassembling and assembling a final drive component of a 319D LN excavator. It includes 33 steps for disassembly, removing components like the cover, carrier assembly, ring gears, and seals. The assembly section has 13 steps, including preloading the bearings to determine the correct shim thickness, installing seals and pins, and attaching the main housing to the motor housing. Precise cleaning and use of replacement parts is emphasized throughout.
Caterpillar cat 330 c mh excavator (prefix d3c) service repair manual (d3c000...jfdskekdmme
1) The document provides disassembly and assembly instructions for a 330C excavator travel motor.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, port plate, springs, brake piston, plates, and seals.
3) It then describes 13 steps for assembling the travel motor, including installing seals, bearings, springs, and securing components with bolts, pins, and retaining rings.
Caterpillar Cat 326D2 L (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfshudun96087
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavators. The disassembly procedure involves 28 steps to remove components like the head, brake piston, rotating assembly, seals, and bearings. The assembly procedure reverses the disassembly steps and includes notes on cleaning parts and applying thread lock compound during assembly. Tools required include various adapters, bolts, eyebolts, and pullers to remove components in a specific sequence.
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfshudun96087
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavators. The disassembly procedure involves 28 steps to remove components like the head, brake piston, rotating assembly, seals, and bearings. The assembly procedure reverses the disassembly steps and includes notes on cleaning parts and applying thread lock compound during assembly. Tools required are listed for both procedures.
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfyfbr995309
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavators. The disassembly procedure involves 28 steps to remove components like the head, brake piston, rotating assembly, seals, and bearings. The assembly procedure reverses the disassembly steps and includes notes on cleaning parts and applying thread lock compound during assembly. Tools required are listed for both procedures.
Caterpillar Cat 326D2 L (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfyfbr995309
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavators. The disassembly procedure involves 28 steps to remove components like the head, port plate, bearings, brake piston, rotating assembly, seals and more. The assembly procedure describes 23 steps and involves installing components in reverse order while ensuring proper alignment and torque specifications are followed. Tools required are listed for both procedures.
Caterpillar Cat 326D2 L (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkesi7153062
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavators. The disassembly procedure involves 28 steps to remove components like the head, brake piston, rotating assembly, seals, and bearings. The assembly procedure reverses the disassembly steps and includes notes on cleaning parts and applying thread lock compound during assembly. Tools required are listed for both procedures.
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkesi7153062
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavators. The disassembly procedure involves 28 steps to remove components like the head, port plate, bearings, brake piston, rotating assembly, seals and more. The assembly procedure describes 23 steps and involves installing components in reverse order while ensuring proper alignment and torque specifications are followed. Tools required are listed for both procedures.
Caterpillar cat 326 d2 l excavator (prefix lcw) service repair manual (lcw000...fjjskdmnenemm
This document provides instructions for disassembling the travel motor of an excavator model 326D2. The 28 step procedure includes removing components like the head assembly, housing assembly, brake piston, springs, seals, and other internal parts. Various tools are required to dismantle the travel motor safely and in the correct order, with notes to take care when removing parts under spring pressure. The detailed disassembly process is described through illustrations and text to clearly explain each step.
This document provides instructions for disassembling the travel motor of an excavator model 326D2. The 28 step procedure includes removing components like the head assembly, housing assembly, brake piston, springs, seals, and other internal parts. Various tools are required to remove retaining rings, pins, and other fasteners. Safety precautions are provided to avoid injury from released spring forces during disassembly.
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2. S/N - WDK1-UP
S/N - WLT1-UP
S/N - XDB1-UP
S/N - YFW1-UP
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7692 Threaded Rod 2
Start By:
A. Remove the travel brake valve. Refer to Disassembly and Assembly, "Counterbalance
Balance (Travel) - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
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3. Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
1. Drain the oil from the final drive into a suitable container for storage or disposal.
Illustration 1 g00707275
2. Disconnect hose assemblies (1) and (3) .
3. Remove two of four bolts (2) that secure the travel motor to the final drive.
Illustration 2 g00878121
4. Install Tooling (A) in the place of the two bolts (2) that were removed.
5. Remove remaining bolts (5) that secure travel motor (4) to the final drive.
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4. Illustration 3 g00707267
6. Attach a suitable lifting device to travel motor (4) .
7. Carefully pull travel motor (4) out of the final drive. The weight of travel motor (4) is
approximately 57 kg (125 lb).
Illustration 4 g00878123
8. Remove O-ring seal (6) from the travel motor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 25 09:54:08 UTC+0800 2019
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5. S/N - WDK1-UP
S/N - WLT1-UP
S/N - XDB1-UP
S/N - YFW1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded RodM12 x 1.75 by 250 mm (10 in) long 1
B
8T-0651 Bolt 1
8T-4167 Hard Washer 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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6. 1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor in Tooling (A) in a vertical position. The weight of the travel motor
is approximately 60 kg (132 lb).
3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Illustration 1 g00887295
Note: During the removal of head (2) from the travel motor, be careful not to damage the
mating surfaces of the components.
Spring force can cause personal injury or death.
Do not repair until you have read the Operation and Maintenance
Manual.
4. Remove bolts (1) .
5. Remove head (2) from the body of the travel motor.
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7. Illustration 2 g00887302
6. Remove O-ring seal (3) , port plate (4) , and bearing (5) .
Illustration 3 g00887311
7. Remove O-ring seals (6) . Remove springs (7) .
Illustration 4 g00887331
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8. Illustration 5 g00890074
This is an example of the use of Tooling (B) .
8. Place a shop towel over brake piston (8) . Retain brake piston (8) with Tooling (B) . Apply
approximately 525 kPa (75 psi) of shop air pressure to brake release Port (Y) . Make sure
that the shop air pressure is free of water. Brake piston (8) will move up the piston guide,
and out of the piston guide. Remove brake piston (8) from the body of the travel motor.
Illustration 6 g00887336
9. Remove seal (9) and backup ring (10) from the brake piston.
10. Remove seal (11) and backup ring (12) from the brake piston.
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9. Illustration 7 g00887355
11. Remove plates (13) and friction discs (14) .
Illustration 8 g00887401
Illustration 9 g00887405
12. Install Tooling (C) into shaft (15) . Use a prybar to remove the rotating assembly (16) from
the housing.
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10. 13. Remove Tooling (C) from shaft (15) .
Illustration 10 g00887424
14. Remove shaft (15) from rotating assembly (16) .
Illustration 11 g00887426
15. Use Tooling (D) in order to remove retaining ring (17) from shaft (15) .
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11. Illustration 12 g00887445
16. Install shaft (15) into a suitable press. Remove bearing race (18) from the shaft.
Illustration 13 g00887463
17. Rotate shaft (15) . Install shaft (15) into a suitable press. Install Tooling (E) . Remove
bearing race (19) from shaft (15) .
Illustration 14 g00887501
18. Remove cam plate (20) from barrel assembly (21) .
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12. Illustration 15 g00887520
19. Remove piston assemblies and retainer plate (22) from barrel assembly (21) .
Note: Place marks on the pistons and the barrel assembly. The pistons must be returned to
the original position.
Illustration 16 g00887558
20. Remove ball (23) and springs (24) .
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13. Illustration 17 g00887578
21. Remove bearing (25) .
22. Remove keys (26) and locating pins (not shown) from the body of the travel motor.
Illustration 18 g00887589
23. Rotate the housing. Use Tooling (F) in order to remove retaining ring (27) .
24. Remove seal (28) .
Illustration 19 g00887619
25. Remove bolts (29) and cover (30) .
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14. Illustration 20 g00887729
26. Remove seal (31) and backup ring (32) .
Illustration 21 g00887754
27. Remove piston actuator (33) and seal (34) .
Illustration 22 g00887762
28. Remove O-ring seal (35) from the housing of the travel motor.
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15. S/N - WDK1-UP
S/N - WLT1-UP
S/N - XDB1-UP
S/N - YFW1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded Rod M12 x 1.75 X 250 mm (10 in) long 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G 9S-3263 Thread Lock Compound -
Note: Replace all O-ring seals and gaskets. Apply a light film of"10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause trouble later. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
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16. Illustration 1 g00887762
1. Install O-ring seal (35) onto the housing of the travel motor.
Illustration 2 g00887754
2. Install seal (34) and piston actuator (33) .
Illustration 3 g00887729
3. Install backup ring (32) and seal (31) .
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17. Illustration 4 g00887619
4. Install cover (30) and bolts (29) . Tighten bolts (29) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
Illustration 5 g00887589
5. Apply Tooling (G) to the mating surface of seal (28) . Use Tooling (E) in order to install
seal (28) .
6. Use Tooling (F) in order to install retaining ring (27) .
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18. Illustration 6 g00887578
7. Rotate the housing.
8. Install keys (26) and locating pins (not shown) into the body of the travel motor.
9. Install bearing (25) .
Illustration 7 g00887558
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
10. Install springs (24) into the barrel. Install ball (23) onto springs (24) .
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19. Illustration 8 g00887520
11. Install piston assemblies and retainer plate (22) into barrel assembly (21) .
Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons
must be returned to the same position.
Illustration 9 g00887501
12. Install cam plate (20) onto barrel assembly (21) .
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Illustration 10 g00888697
13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15) .
Illustration 11 g00887426
14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto
shaft (15) .
Illustration 12 g00888710
15. Install bearing race (18) onto shaft (15) .
Note: Bearing race (18) must contact retaining ring (17) .
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22. Illustration 13 g00887405
16. Install Tooling (C) into shaft (15) . Install shaft (15) into rotating assembly (16) .
17. Place the pump housing into Tooling (A) .
Illustration 14 g00887401
18. Use Tooling (C) in order to install rotating assembly (16) into the housing.
Illustration 15 g00887501
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23. Illustration 16 g00887578
19. The notches in cam plate (20) must align with keys (26) . The keys are located in the bottom
of the housing of the travel motor.
Illustration 17 g00887355
20. Install plates (13) and friction discs (14) into the housing.
Note: Install the plates and the discs alternately.
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24. Illustration 18 g00887336
21. Install backup ring (12) and seal (11) onto the brake piston.
22. Install backup ring (10) and seal (9) onto the brake piston.
Illustration 19 g00888967
23. Rotate brake piston (8) .
24. Install brake piston (8) into the housing.
Note: Brake piston (8) must be level upon installation. The brake piston must be level in
order to prevent damage to the O-ring seals.
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25. Illustration 20 g00887311
25. Install springs (7) and O-ring seals (6) .
Illustration 21 g00887302
26. Install O-ring seal (3) , port plate (4) , and bearing (5) .
Illustration 22 g00887295
27. Install head (2) onto the body of the travel motor.
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