This document provides instructions for disassembling and assembling the travel motor of an excavator. The disassembly procedure involves removing 28 different components of the travel motor including the head, port plate, bearings, brake piston, plates, seals and more. The assembly procedure instructs putting the travel motor components back together in the reverse order, noting that all seals and gaskets must be replaced and components cleaned before assembly. Proper alignment and torque specifications are also provided.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
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Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 326D2 EXCAVATOR XAM
Configuration: 326D2 L Excavator XAM00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326D2, 329D2 and 330D2 Excavators Machine Systems
Media Number -UENR6134-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i03124522
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded RodM12 x 1.75 by 250 mm (10 in) long 1
B
8T-0651 Bolt 1
8T-4167 Hard Washer 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor in Tooling (A) in a vertical position. The weight of the travel motor
is approximately 60 kg (132 lb).
3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Illustration 1 g00887295
Note: During the removal of head (2) from the travel motor, be careful not to damage the
mating surfaces of the components.
Spring force can cause personal injury or death.
Do not repair until you have read the Operation and Maintenance
Manual.
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4. 4. Remove bolts (1) .
5. Remove head (2) from the body of the travel motor.
Illustration 2 g00887302
6. Remove O-ring seal (3) , port plate (4) , and bearing (5) .
Illustration 3 g00887311
7. Remove O-ring seals (6) . Remove springs (7) .
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5. Illustration 4 g00887331
Illustration 5 g00890074
This is an example of the use of Tooling (B) .
8. Place a shop towel over brake piston (8) . Retain brake piston (8) with Tooling (B) . Apply
approximately 525 kPa (75 psi) of shop air pressure to brake release Port (Y) . Make sure
that the shop air pressure is free of water. Brake piston (8) will move up the piston guide,
and out of the piston guide. Remove brake piston (8) from the body of the travel motor.
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6. Illustration 6 g00887336
9. Remove seal (9) and backup ring (10) from the brake piston.
10. Remove seal (11) and backup ring (12) from the brake piston.
Illustration 7 g00887355
11. Remove plates (13) and friction discs (14) .
Illustration 8 g00887401
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7. Illustration 9 g00887405
12. Install Tooling (C) into shaft (15) . Use a prybar to remove the rotating assembly (16) from
the housing.
13. Remove Tooling (C) from shaft (15) .
Illustration 10 g00887424
14. Remove shaft (15) from rotating assembly (16) .
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8. Illustration 11 g00887426
15. Use Tooling (D) in order to remove retaining ring (17) from shaft (15) .
Illustration 12 g00887445
16. Install shaft (15) into a suitable press. Remove bearing race (18) from the shaft.
Illustration 13 g00887463
17. Rotate shaft (15) . Install shaft (15) into a suitable press. Install Tooling (E) . Remove
bearing race (19) from shaft (15) .
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9. Illustration 14 g00887501
18. Remove cam plate (20) from barrel assembly (21) .
Illustration 15 g00887520
19. Remove piston assemblies and retainer plate (22) from barrel assembly (21) .
Note: Place marks on the pistons and the barrel assembly. The pistons must be returned to
the original position.
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10. Illustration 16 g00887558
20. Remove ball (23) and springs (24) .
Illustration 17 g00887578
21. Remove bearing (25) .
22. Remove keys (26) and locating pins (not shown) from the body of the travel motor.
Illustration 18 g00887589
23. Rotate the housing. Use Tooling (F) in order to remove retaining ring (27) .
24. Remove seal (28) .
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11. Illustration 19 g00887619
25. Remove bolts (29) and cover (30) .
Illustration 20 g00887729
26. Remove seal (31) and backup ring (32) .
Illustration 21 g00887754
27. Remove piston actuator (33) and seal (34) .
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12. Illustration 22 g00887762
28. Remove O-ring seal (35) from the housing of the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 13 20:43:08 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 326D2 EXCAVATOR XAM
Configuration: 326D2 L Excavator XAM00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326D2, 329D2 and 330D2 Excavators Machine Systems
Media Number -UENR6134-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i03124523
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded Rod M12 x 1.75 X 250 mm (10 in) long 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G 9S-3263 Thread Lock Compound -
Note: Replace all O-ring seals and gaskets. Apply a light film of"10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause trouble later. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
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14. must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Illustration 1 g00887762
1. Install O-ring seal (35) onto the housing of the travel motor.
Illustration 2 g00887754
2. Install seal (34) and piston actuator (33) .
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15. Illustration 3 g00887729
3. Install backup ring (32) and seal (31) .
Illustration 4 g00887619
4. Install cover (30) and bolts (29) . Tighten bolts (29) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
Illustration 5 g00887589
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16. 5. Apply Tooling (G) to the mating surface of seal (28) . Use Tooling (E) in order to install
seal (28) .
6. Use Tooling (F) in order to install retaining ring (27) .
Illustration 6 g00887578
7. Rotate the housing.
8. Install keys (26) and locating pins (not shown) into the body of the travel motor.
9. Install bearing (25) .
Illustration 7 g00887558
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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17. 10. Install springs (24) into the barrel. Install ball (23) onto springs (24) .
Illustration 8 g00887520
11. Install piston assemblies and retainer plate (22) into barrel assembly (21) .
Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons
must be returned to the same position.
Illustration 9 g00887501
12. Install cam plate (20) onto barrel assembly (21) .
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18. Illustration 10 g00888697
13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15) .
Illustration 11 g00887426
14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto
shaft (15) .
Illustration 12 g00888710
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19. 15. Install bearing race (18) onto shaft (15) .
Note: Bearing race (18) must contact retaining ring (17) .
Illustration 13 g00887405
16. Install Tooling (C) into shaft (15) . Install shaft (15) into rotating assembly (16) .
17. Place the pump housing into Tooling (A) .
Illustration 14 g00887401
18. Use Tooling (C) in order to install rotating assembly (16) into the housing.
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20. Illustration 15 g00887501
Illustration 16 g00887578
19. The notches in cam plate (20) must align with keys (26) . The keys are located in the bottom
of the housing of the travel motor.
Illustration 17 g00887355
20. Install plates (13) and friction discs (14) into the housing.
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21. Note: Install the plates and the discs alternately.
Illustration 18 g00887336
21. Install backup ring (12) and seal (11) onto the brake piston.
22. Install backup ring (10) and seal (9) onto the brake piston.
Illustration 19 g00888967
23. Rotate brake piston (8) .
24. Install brake piston (8) into the housing.
Note: Brake piston (8) must be level upon installation. The brake piston must be level in
order to prevent damage to the O-ring seals.
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22. Illustration 20 g00887311
25. Install springs (7) and O-ring seals (6) .
Illustration 21 g00887302
26. Install O-ring seal (3) , port plate (4) , and bearing (5) .
Illustration 22 g00887295
27. Install head (2) onto the body of the travel motor.
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23. Note: During the installation of head (2) onto the travel motor, be careful not to damage the
mating surfaces of the components.
28. Install bolts (1) . Tighten bolts (1) to a torque of 240 ± 40 N·m (177 ± 30 lb ft).
End By: Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 13 20:44:04 UTC+0800 2020
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 326D2 EXCAVATOR XAM
Configuration: 326D2 L Excavator XAM00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
326D2, 329D2 and 330D2 Excavators Machine Systems
Media Number -UENR6134-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i03808350
Travel Motor - Install
SMCS - 4351-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7692 Threaded Rod 2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the mating surfaces of the travel motor and the final drive.
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26. Illustration 1 g00878123
2. Install new O-ring seal (6) . Apply clean hydraulic oil on the O-ring seal.
Illustration 2 g00707267
3. Attach a suitable lifting device to travel motor (4) , as shown.
4. The weight of the travel motor is approximately 57 kg (125 lb).
Illustration 3 g00878121
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27. 5. Carefully install travel motor (4) onto Tooling (A) . Slide the travel motor into the final
drive.
6. Install one of three bolts (5) that secures the travel motor to the final drive.
7. Remove Tooling (A) .
Illustration 4 g00707275
Typical example
8. Install remaining bolts (2) .
9. Connect hose assembly (3) . Connect hose assembly (1) .
10. Fill the final drive with oil.
ReferenceRefer to Operation and Maintenance Manual, "Lubricant Viscosities" for the
proper oil viscosity.
ReferenceRefer to Operation and Maintenance Manual, "Final Drive Oil Level - Check" for
the correct filling procedure.
11. Install high efficiency filters in place of the pilot filter, the case drain filter, and the return
filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
12. Obtain a hydraulic oil sample from the main S·O·S port.
ReferenceRefer to Operation and Maintenance Manual, "Sampling Interval and Location of
Sampling Valve" for the correct location.
13. If the S·O·S sample exceeds ISO 18/15, flush the hydraulic system.
ReferenceRefer to Contamination Control Guidelines, SEBF8436, "Hydraulic System
Flushing Procedure for 322C Hydraulic Excavators" for further information.
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