The document provides step-by-step instructions to disassemble the final drive of an excavator. Key steps include removing the final drive cover, carrier assemblies, planetary gears, and seals. Tools like retaining ring pliers and a press are required to separate components. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 324 d l excavator (prefix ejc) service repair manual (ejc0000...fjskekdmmem
The document provides disassembly instructions for a final drive component in 3 steps or less:
1. Clean and mark the final drive assembly. Remove the cover and disassemble the internal gears.
2. Remove the carrier assemblies and disassemble them by pressing out the shafts and removing the thrust washers and bearings.
3. Remove the remaining gears and spacers from the housing to fully disassemble the final drive.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...f8uesjdkdmdm
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to remove parts like the cover, carrier assembly, ring gears, and seals. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar cat 324 d l excavator (prefix ejc) service repair manual (ejc0000...fjskekdmmem
The document provides disassembly instructions for a final drive component in 3 steps or less:
1. Clean and mark the final drive assembly. Remove the cover and disassemble the internal gears.
2. Remove the carrier assemblies and disassemble them by pressing out the shafts and removing the thrust washers and bearings.
3. Remove the remaining gears and spacers from the housing to fully disassemble the final drive.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...f8uesjdkdmdm
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to remove parts like the cover, carrier assembly, ring gears, and seals. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...km7seydwuhdw
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...ufjksemd8ujd
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover from the final drive assembly by lifting it with tooling.
2. Remove bolts and internal gear components from the cover.
3. Inspect and replace the check plate if wear is shown, and remove plugs from the cover.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...8ufjsekddm8u
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover from the final drive assembly by lifting it with tooling.
2. Remove bolts and internal gear components from the cover.
3. Inspect and replace the check plate if wear is shown. Remove plugs from the cover.
The document provides instructions to disassemble a final drive for an excavator. Key steps include:
1. Removing the final drive cover and gears.
2. Removing the carrier assembly and planetary gears.
3. Using presses and tools to remove shafts, gears, and bearings from the housing and carrier assembly.
Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...prmy389342
The document provides instructions to disassemble a final drive for an excavator. Key steps include:
1. Removing the final drive cover and gears.
2. Removing the carrier assembly and planetary gears.
3. Using presses and tools to extract shafts, gears, and bearings from housings and other components.
Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...jdkskmdmdm
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...f7fujksekmdm8u
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar cat 324 d excavator (prefix t2d) service repair manual (t2d00001 ...ujdkdkdmdm
The document provides instructions for disassembling a final drive component with 33 steps. It begins by removing the final drive and cleaning the exterior. Key steps include fastening the final drive to a repair stand, removing the cover using lifting tools, and dismantling internal parts like gears, shafts, seals, and housings through the use of specialized tools like pullers and hammers. The goal is to separate all individual parts for inspection or replacement.
Caterpillar cat 324 d excavator (prefix t2d) service repair manual (t2d00001 ...fjskekazswdmme
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover and internal gears from the final drive housing.
2. Remove the carrier assemblies that contain the planetary gears.
3. Disassemble the carrier assemblies by removing the planetary shafts, thrust washers, and gears.
Caterpillar cat 324 d l excavator (prefix t2d) service repair manual (t2d0000...fhhsjdkmem
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
The document provides instructions for disassembling a final drive component in 3 steps:
1. Remove the cover and internal gears/shafts from the final drive housing.
2. Disassemble the carrier assemblies within the housing to remove planetary gears.
3. Extract the remaining gears and spacers from the housing to fully disassemble it.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...ufjksemd8ujd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling the final drive, travel motor, and various other components of a 313D2 excavator. It lists the required tools and safety precautions and then outlines 16 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor, barrel assembly, and piston assemblies. Detailed illustrations are provided to identify the specific components and guide the disassembly process.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires draining fluids, removing mounting bolts and seals, and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and sockets, which may require removing a wear sleeve.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes in the seal.
- Installing a new crankshaft front seal using a installer tool and applying oil to the seal and crankshaft pulley.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 16 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 15 steps to disassemble the counterbalance valve. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force.
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding alignment marks, spring pressure hazards and orientation of parts.
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using tools to pull bearings. It also details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and springs. Safety notices are included throughout to warn of potential injuries from parts or released pressures.
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Similar to Caterpillar Cat 324D LN Excavator (Prefix EJC) Service Repair Manual (EJC00001 and up).pdf
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...km7seydwuhdw
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...ufjksemd8ujd
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover from the final drive assembly by lifting it with tooling.
2. Remove bolts and internal gear components from the cover.
3. Inspect and replace the check plate if wear is shown, and remove plugs from the cover.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...8ufjsekddm8u
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover from the final drive assembly by lifting it with tooling.
2. Remove bolts and internal gear components from the cover.
3. Inspect and replace the check plate if wear is shown. Remove plugs from the cover.
The document provides instructions to disassemble a final drive for an excavator. Key steps include:
1. Removing the final drive cover and gears.
2. Removing the carrier assembly and planetary gears.
3. Using presses and tools to remove shafts, gears, and bearings from the housing and carrier assembly.
Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...prmy389342
The document provides instructions to disassemble a final drive for an excavator. Key steps include:
1. Removing the final drive cover and gears.
2. Removing the carrier assembly and planetary gears.
3. Using presses and tools to extract shafts, gears, and bearings from housings and other components.
Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...jdkskmdmdm
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...f7fujksekmdm8u
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar cat 324 d excavator (prefix t2d) service repair manual (t2d00001 ...ujdkdkdmdm
The document provides instructions for disassembling a final drive component with 33 steps. It begins by removing the final drive and cleaning the exterior. Key steps include fastening the final drive to a repair stand, removing the cover using lifting tools, and dismantling internal parts like gears, shafts, seals, and housings through the use of specialized tools like pullers and hammers. The goal is to separate all individual parts for inspection or replacement.
Caterpillar cat 324 d excavator (prefix t2d) service repair manual (t2d00001 ...fjskekazswdmme
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover and internal gears from the final drive housing.
2. Remove the carrier assemblies that contain the planetary gears.
3. Disassemble the carrier assemblies by removing the planetary shafts, thrust washers, and gears.
Caterpillar cat 324 d l excavator (prefix t2d) service repair manual (t2d0000...fhhsjdkmem
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
The document provides instructions for disassembling a final drive component in 3 steps:
1. Remove the cover and internal gears/shafts from the final drive housing.
2. Disassemble the carrier assemblies within the housing to remove planetary gears.
3. Extract the remaining gears and spacers from the housing to fully disassemble it.
Similar to Caterpillar Cat 324D LN Excavator (Prefix EJC) Service Repair Manual (EJC00001 and up).pdf (15)
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...ufjksemd8ujd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling the final drive, travel motor, and various other components of a 313D2 excavator. It lists the required tools and safety precautions and then outlines 16 steps to disassemble parts like the final drive, traction control valve, counterbalance valve, travel motor, barrel assembly, and piston assemblies. Detailed illustrations are provided to identify the specific components and guide the disassembly process.
The document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the flywheel housing, which requires draining fluids, removing mounting bolts and seals, and installing a new gasket.
- Removing and installing the crankshaft pulley using pullers and sockets, which may require removing a wear sleeve.
- Removing the crankshaft front seal using a slide hammer puller after drilling holes in the seal.
- Installing a new crankshaft front seal using a installer tool and applying oil to the seal and crankshaft pulley.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 16 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 15 steps to disassemble the counterbalance valve. Safety notices are included regarding containing fluids, releasing pressures, and being struck by parts under spring force.
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding alignment marks, spring pressure hazards and orientation of parts.
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using tools to pull bearings. It also details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and springs. Safety notices are included throughout to warn of potential injuries from parts or released pressures.
Caterpillar Cat 312D2 L Excavator (Prefix KLE) Service Repair Manual (KLE0000...ufjksemd8ujd
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and noting part orientations for reassembly. Safety notices warn of risks such as fluid pressure, heavy component weights, and released spring forces.
This document provides instructions for removing and installing the front gear group on Caterpillar C4.4 engines. The removal procedure involves locking the crankshaft, camshaft, and fuel injection pump in position using timing pins. Components like the idler gears, camshaft gear, and housing bearing are then removed. Installation follows the reverse order, with lubrication of gears and checking of timing, backlash, and end play measurements upon completion. Tools and torque specifications are provided.
Caterpillar Cat 312D2 L Excavator (Prefix GWN) Service Repair Manual (GWN0000...ufjksemd8ujd
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to clearly show how to disassemble the various systems.
Caterpillar Cat 312D2 L Excavator (Prefix WHJ) Service Repair Manual (WHJ0000...ufjksemd8ujd
The document provides instructions for installing and removing various engine components on a Caterpillar 3054C engine, including:
- Installing the flywheel, which involves heating the ring gear, positioning the flywheel with guide bolts, and tightening bolts to specification.
- Removing the crankshaft rear seal housing assembly, which is non-serviceable and must be replaced as a unit.
- Installing a crankshaft rear seal housing assembly using alignment tools and tightening setscrews in a specific order.
- Removing and installing a crankshaft wear sleeve using pullers and installation sleeves to reclaim worn seal surfaces.
Caterpillar Cat 312D2 L Excavator (Prefix MGJ) Service Repair Manual (MGJ0000...ufjksemd8ujd
The document provides instructions for installing a flywheel and crankshaft rear seal on a 3054C engine. It includes:
1) Heating the ring gear to install it on the flywheel, then installing the flywheel using guide bolts and tightening bolts to the specified torque.
2) Removing the crankshaft rear seal housing assembly by removing setscrews, as the seal is non-serviceable and the housing must be replaced.
3) Installing the new crankshaft rear seal housing assembly by positioning it over the crankshaft, aligning it, and tightening setscrews to the specified torque using an alignment tool.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...ufjksemd8ujd
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluids.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...ufjksemd8ujd
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
The document provides instructions for removing and installing a cylinder head on a Caterpillar 3054C engine:
1) Drain coolant and oil, remove ancillary components, and loosen head bolts in a gradual, reverse order to prevent distortion.
2) Use lifting equipment to carefully remove the 57 kg cylinder head. Clean the head and block mating surfaces.
3) Install a new head gasket and guide bolts, then lower the head into place. Tighten bolts in stages to the specified torque values using a degree wheel.
4) Reinstall removed components, refill fluids, and complete installation by installing glow plugs and other components removed earlier.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and outlines 16 steps for disassembling the components. Safety notices are included to warn of potential injuries from parts under spring pressure, hydraulic oil pressure, and hot oil. The components are to be marked for proper reassembly.
This document provides instructions for removing and installing a crankshaft rear seal on a 3054C engine. The removal procedure involves taking out setscrews and the housing assembly. For installation, the new seal assembly is pushed onto the crankshaft flange with a plastic sleeve for protection. Setscrews are then tightened to secure the housing assembly to the cylinder block. Proper cleaning, alignment with tools, and torque specifications are emphasized to complete the process.
This document provides instructions for removing and installing various components of a Caterpillar 312D excavator engine, including:
- Removing and installing the flywheel housing, which requires lifting devices and bolts.
- Removing and installing the crankshaft rear seal, using a slide hammer, distorter, and installer tool.
- Removing and installing the crankshaft pulley, using a combination puller and socket tools. Heating may be required to install wear sleeves.
- Guidelines are provided for cleaning parts and applying retaining compounds during installation. Torque specifications and required tools are listed for each procedure.
The document provides instructions for installing a flywheel on a 3054C engine. It includes the following steps:
1. Clean the flywheel housing and inspect the crankshaft rear seal for leaks.
2. Heat the ring gear to 250°C and quickly install it on the flywheel, ensuring correct orientation.
3. Install guide bolts and lifting brackets to position the flywheel, then install and tighten the bolts to the specified torque.
How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
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1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
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We will also prioritize Industrial Economic Zone areas and their priorities.
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1. You must have a registered business and operate in Limpopo
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2. Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 154-6181 Forcing Screw 1
D 138-7574 Link Bracket 2
E
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F 1U-8846 Gasket Sealant 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
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3. 3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
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4. Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
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5. Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
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6. Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
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7. Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate the two ring gears (17).
Note: The two ring gears are held together with Tooling (F). It may be necessary to heat the
ring gears in order to soften the sealant. Do not heat over 135 °C (275 °F) for more than
thirty minutes.
Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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8. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
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9. Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from the main housing (18) once gear (26) is
removed. Make sure that the motor housing is supported.
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10. Illustration 20 g00708211
25. Remove shims (27) from the main housing.
Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from the motor housing (28). The combined weight of main housing (18) and the
final drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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11. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jul 21 11:51:19 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D LN EXCAVATOR EJC
Configuration: 324D L & LN Excavator EJC00001-UP (MACHINE) POWERED BY C-7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i02783051
Final Drive - Disassemble
SMCS - 4050-015
S/N - A3R1-1021
S/N - AZP1-UP
S/N - DBH1-UP
S/N - EJC1-643
S/N - GBR1-UP
S/N - GPB1-801
S/N - JJG1-813
S/N - KBE1-UP
S/N - LAB1-415
S/N - LAL1-250
S/N - MCL1-201
S/N - NAC1-250
S/N - PAL1-UP
S/N - PKE1-814
S/N - SCR1-774
S/N - SYM1-617
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13. S/N - T2D1-322
S/N - T2S1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 194-3878 Spanner Socket 1
E 138-7574 Link Bracket 2
F
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
G
1U-7600 Slide Hammer Puller Gp 1
8T-0266 Bolt 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
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14. Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The weight of the final drive assembly is
approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. Remove the cover. The weight of the cover is approximately 32 kg
(70 lb).
Illustration 3 g00879362
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15. 5. Remove bolts (3). Remove gear (5). Check plate (6). Replace plate (6) if wear is shown.
Remove plugs (4) from cover (2).
Illustration 4 g00879365
6. Remove O-ring seal (7) from plugs (4).
Illustration 5 g00780428
7. Remove gear (8). Remove spacer (9).
Illustration 6 g00780432
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16. 8. Remove retaining ring (10) with Tooling (C). Remove washer (11). Remove gear (12).
Remove bearing assembly (13). Remove second washer (11).
9. Repeat Step 8 for the remaining two gear assemblies.
Illustration 7 g00781401
10. Remove retaining ring (14).
Illustration 8 g00781407
11. Remove carrier assembly (15).
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17. Illustration 9 g01389593
12. Use a suitable press in order to remove the shafts from carrier assembly (15).
Illustration 10 g00781412
13. Remove gear (16). Remove spacer (17).
Illustration 11 g00781466
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18. 14. Remove retaining ring (18).
15. Remove carrier assembly (19).
Illustration 12 g00879368
16. Disassemble carrier assembly (19), as follows.
a. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 13 g00781476
b. Remove planetary shaft (21).
c. Remove spring pin (20) from planetary shaft (21) with a hammer and a punch.
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19. Illustration 14 g00781516
d. Remove thrust washers (22) and planetary gear (24) from the carrier assembly.
e. Remove bearing (23) from planetary gear (24).
17. Repeat Steps 16.a through 16.e for the other two planetary.
Illustration 15 g00781529
18. Remove gear (25). Remove spacer (26).
Illustration 16 g00781559
19. Remove carrier assembly (27).
20. Use two people to remove carrier assembly (27). The weight of the carrier assembly is
approximately 38 kg (85 lb).
21. Disassemble carrier assembly (27), as follows.
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20. Illustration 17 g00781719
a. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
Illustration 18 g00781601
b. Remove planetary shaft (28).
c. Remove spring pin (29) from planetary shaft (28) with a hammer and a punch.
Illustration 19 g00781607
d. Remove thrust washers (30) and planetary gear (32) from the carrier assembly.
e. Remove two bearings (31) from the planetary gear.
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21. 22. Repeat Steps 21.a through 21.e for the other two planetary gears.
Illustration 20 g00781730
23. Use two people to remove gear (33). The weight of gear is approximately 41 kg (90 lb).
Illustration 21 g00781807
24. Remove O-ring seal (34).
Illustration 22 g01147650
25. Remove bolts (35A) and plates (35B).
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23. Illustration 23 g01147651
26. Use Tooling (G) to remove dowel (37) from stopper plate (35).
Illustration 24 g01147759
27. Secure Tooling (D) to stopper plate (35). Use Tooling (D) to remove stopper plate (35).
Illustration 25 g01147930
28. Use Tooling (E) and a suitable lifting device to remove housing (36). The weight of housing
(36) is approximately 100 kg (220 lb).
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24. Illustration 26 g01147951
29. Remove Duo-Cone seal (39A) from housing (38).
Illustration 27 g01147975
Illustration 28 g01147934
30. Remove Duo-Cone seal (39B) from housing (36).
31. Use Tooling (F) in order to remove bearings (40) and (41) from housing (36).
32. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
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