This document provides instructions for disassembling the auxiliary pump drive of an excavator. It outlines 12 steps to disassemble the pump drive, which includes removing alignment pins, bolts, covers, O-rings, gears, bearings, shafts and other internal components. Cleanliness is emphasized throughout the process to prevent contamination of parts. Images are provided with each step to illustrate the procedure.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
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Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR CLM
Configuration: 320C U 320C LU Excavators CLM00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01972490
Pump Drive Group - Disassemble - Auxiliary
SMCS - 3108-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7600 Slide Hammer Puller Group 1
4C-5648 Male Adapter Kit 1
B
1U-7600 Slide Hammer Puller Group 1
4C-5663 Female Adapter Kit 1
Threaded Rod (M 12)
150 mm (5.9 inch)
1
Start By:
a. Remove the auxiliary pump drive. Refer to Disassembly and Assembly, "Pump Drive Group
- Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.
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4. Illustration 4 g00722011
Illustration 5 g00722012
4. Use Tooling (A) in order to remove shaft (4A) and the bearing.
5. Remove Tooling (A) from the shaft.
Illustration 6 g00913419
6. Remove bearing (5) and the bearing race from shaft (4A).
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5. Illustration 7 g00722020
7. Remove gear (6) from the body.
Illustration 8 g00722022
8. Remove bearing (7) and the bearing race from the body.
Illustration 9 g00722024
9. Remove bolts (8). Remove cover (9).
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6. Illustration 10 g00722027
10. Remove O-ring seal (10) from cover (9).
Illustration 11 g00722030
Illustration 12 g00722032
11. Use Tooling (B) in order to remove shaft (11) and the bearings from the body.
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7. Illustration 13 g00913424
12. Remove bearing (12) from shaft (11).
13. Remove bearing (13) from shaft (11).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Oct 19 15:29:52 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR CLM
Configuration: 320C U 320C LU Excavators CLM00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01972506
Pump Drive Group - Assemble - Auxiliary
SMCS - 3108-016
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the
assembly procedure.
Illustration 1 g00722050
1. Lower the temperature of bearing (12).
2. Install bearing (12) in the body.
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9. Illustration 2 g00722053
3. Lower the temperature of bearing (13).
4. Install bearing (13) in cover (9).
Illustration 3 g00722057
5. Lower the temperature of shaft (11).
6. Install shaft (11) into bearing (12).
Illustration 4 g00722066
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10. 7. Install new O-ring seal (10) on cover (9).
Illustration 5 g00722024
8. Install cover (9). Install bolts (8).
Illustration 6 g00722022
9. Lower the temperature of bearing (7).
10. Install bearing (7) in the body.
Illustration 7 g00722020
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11. 11. Position gear (6) in the body.
Illustration 8 g00913412
Note: Make sure that you align the gear and the shaft while you install the shaft.
12. Install shaft (4A) in the gear and in the bearing.
Illustration 9 g00722077
13. Lower the temperature of bearing (5).
14. Install bearing (5) and the bearing race in the body.
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12. Illustration 10 g00722009
15. Install new O-ring seal (4) on cover (3).
Illustration 11 g00722005
16. Install cover (3). Install bolts (2).
Illustration 12 g01023977
17. Install alignment pins (1).
End By:
a. Install the auxiliary pump drive. Refer to Disassembly and Assembly, "Pump Drive Group -
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Oct 19 15:30:53 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR CLM
Configuration: 320C U 320C LU Excavators CLM00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01785957
Pump Drive Group - Install - Auxiliary
SMCS - 3108-012
Installation Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g00721026
1. Install gasket (3).
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14. Illustration 2 g00721020
2. Install auxiliary pump drive (2). The weight of auxiliary pump drive (2) is approximately
23 kg (51 lb).
3. Install bolts (1).
End By:
a. Install the auxiliary hydraulic pump. Refer to Disassembly and Assembly, "Auxiliary
Hydraulic Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Oct 19 15:31:54 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR CLM
Configuration: 320C U 320C LU Excavators CLM00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01968883
Flow Divider Valve - Remove
SMCS - 5097-011; 5137-011
Removal Procedure
Start By:
a. Remove the main control valve.
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
6V-9508 Face Seal Plug 6
6V-9829 Cap As 6
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR IN THE INSTALLATION. THIS
INFORMATION IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED
SERVICEMAN.
Reference: Refer to Disassembly and Assembly, "Main Control Valve - Remove" in this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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16. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: A hydraulic oil sample should be obtained before any maintenance is performed in
order to establish the system contaminant level. Refer to Fluid Analysis Laboratory Guide,
SEBF3116, "Obtaining an Oil Sample for S·O·S Analysis". Refer to Operation and
Maintenance Manual, "Sampling Interval and Location of Sampling Valve" for the correct
location.
Illustration 1 g00717357
1. Remove two hose assemblies (1) from the flow divider valve.
2. Remove sensor (4).
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17. 3. Remove two hose assemblies (5).
4. Attach a hoist and a lifting strap to the flow divider valve.
5. Remove seven bolts (2) that hold the flow divider valve onto the main control valve.
6. Remove flow divider valve (2). The weight of the flow divider valve is 64 kg (140 lb).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Oct 19 15:32:55 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR CLM
Configuration: 320C U 320C LU Excavators CLM00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01981962
Flow Divider Valve - Disassemble
SMCS - 5097-015; 5137-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 3E-6910 Bolts 2
Start By:
A. Remove the flow divider valve. Refer to Disassembly and Assembly, "Flow Divider Valve -
Remove" for the machine that is being serviced.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
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19. Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Illustration 1 g00705961
1. Remove fittings (1) from valve housing (3). Remove pressure sensor (2) from the valve
housing.
Illustration 2 g00705981
2. Remove O-ring seal (4) from the fittings.
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20. Illustration 3 g00705990
3. Remove O-ring seal (5) from the pressure sensor.
Illustration 4 g00706002
4. Remove plugs (6), (7), and (8) from the valve housing.
Illustration 5 g00706011
5. Remove O-ring seal (9) from plug (6) .
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21. Illustration 6 g00706015
6. Remove O-ring seal (10) from plug (7) .
Illustration 7 g00706032
7. Remove O-ring seal (11) from plug (8) .
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22. Illustration 8 g00706034
8. Remove bolts (12). Remove covers (13) from the valve housing. Remove cap (14) and
nipple (15) from the valve housing.
Illustration 9 g00706038
9. Remove O-ring seal (16) from the cover. Repeat for the other cover.
Illustration 10 g00706041
10. Remove O-ring seal (17) from the nipple.
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23. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
24. Illustration 11 g00706052
11. Remove bolts (18). Remove solenoid (19) from the valve housing.
Illustration 12 g00706062
12. Remove O-ring seals (23), (22), (21), and (20) from the solenoid.
Illustration 13 g00706066
13. Remove plug (24) from the valve housing.
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