This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1. Removing and installing the flywheel, which involves using lifting tools and bolts.
2. Removing and installing the crankshaft rear seal, which requires drilling holes, using a puller and seal distorter tool, and applying compound.
3. Removing and installing the flywheel housing, which involves lifting tools, bolts, cleaning surfaces, and installing a new gasket and oil seal.
4. Removing and installing the crankshaft pulley, which uses pulling and socket tools to remove the nut and pulley, and may require removing a wear sleeve
This document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including:
1. Removing the crankshaft rear seal using a slide hammer puller and distorter tool.
2. Installing a new crankshaft rear seal and wear sleeve using installer and locator tools.
3. Removing the flywheel housing and checking the oil seal, then reinstalling the housing.
4. Removing the crankshaft pulley using a combination puller and removing the wear sleeve if needed.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...hvy7sbkw8e
1. The document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
2. The procedures describe using various tools to remove parts and installing replacement parts, taking care to keep parts clean and applying retaining compounds as specified.
3. Detailed illustrations accompany each procedure to show the component locations and installation/removal steps.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...xiapokang564341
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 320C excavator engine. The removal procedure involves using a combination puller tool to pull the pulley off the crankshaft. The installation procedure specifies cleaning the crankshaft, applying retaining compound, and pressing the pulley onto the shaft with the puller tool in reverse. Proper torque is applied to secure the pulley.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 320C excavator engine. The removal procedure involves using a combination puller tool to pull the pulley off the crankshaft. The installation procedure specifies cleaning the crankshaft, applying retaining compound, and pressing the pulley onto the shaft with the puller tool in reverse. Proper torque is applied to secure the pulley.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...wenxian17880
1. The document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
2. The procedures describe using various tools to remove parts and installing replacement parts, taking care to keep parts clean and apply retaining compounds as needed.
3. Safety notices are provided to contain fluids and wear protective gloves when handling hot parts.
1. The document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
2. The procedures describe using various tools to remove parts and installing replacement parts, taking care to keep parts clean and applying retaining compounds as specified.
3. Detailed illustrations accompany each procedure to show the component locations and installation/removal steps.
This document provides instructions for removing and installing various components of a Caterpillar 3066 engine, including the flywheel, crankshaft rear seal, crankshaft pulley, and flywheel housing. The procedures describe using various tools to remove and install each part, providing details on cleaning, inspection, and torque specifications. Safety notices are also included to keep parts clean and contain fluids.
This document provides instructions for removing and installing various components of a Caterpillar 3066 engine, including the flywheel, crankshaft rear seal, crankshaft pulley, and flywheel housing. The procedures describe using various tools to remove and install each part, providing details on cleaning, inspection, and torque specifications. Safety notices are also included to keep parts clean and contain fluids.
This document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including:
1. Removing the crankshaft rear seal using a slide hammer puller and distorter tool.
2. Installing a new crankshaft rear seal and wear sleeve using installer and locator tools.
3. Removing the flywheel housing and checking the oil seal, then reinstalling the housing.
4. Removing the crankshaft pulley using a combination puller and removing the wear sleeve if needed.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...hvy7sbkw8e
1. The document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
2. The procedures describe using various tools to remove parts and installing replacement parts, taking care to keep parts clean and applying retaining compounds as specified.
3. Detailed illustrations accompany each procedure to show the component locations and installation/removal steps.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...xiapokang564341
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 320C excavator engine. The removal procedure involves using a combination puller tool to pull the pulley off the crankshaft. The installation procedure specifies cleaning the crankshaft, applying retaining compound, and pressing the pulley onto the shaft with the puller tool in reverse. Proper torque is applied to secure the pulley.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 320C excavator engine. The removal procedure involves using a combination puller tool to pull the pulley off the crankshaft. The installation procedure specifies cleaning the crankshaft, applying retaining compound, and pressing the pulley onto the shaft with the puller tool in reverse. Proper torque is applied to secure the pulley.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...wenxian17880
1. The document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
2. The procedures describe using various tools to remove parts and installing replacement parts, taking care to keep parts clean and apply retaining compounds as needed.
3. Safety notices are provided to contain fluids and wear protective gloves when handling hot parts.
1. The document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
2. The procedures describe using various tools to remove parts and installing replacement parts, taking care to keep parts clean and applying retaining compounds as specified.
3. Detailed illustrations accompany each procedure to show the component locations and installation/removal steps.
This document provides instructions for removing and installing various components of a Caterpillar 3066 engine, including the flywheel, crankshaft rear seal, crankshaft pulley, and flywheel housing. The procedures describe using various tools to remove and install each part, providing details on cleaning, inspection, and torque specifications. Safety notices are also included to keep parts clean and contain fluids.
This document provides instructions for removing and installing various components of a Caterpillar 3066 engine, including the flywheel, crankshaft rear seal, crankshaft pulley, and flywheel housing. The procedures describe using various tools to remove and install each part, providing details on cleaning, inspection, and torque specifications. Safety notices are also included to keep parts clean and contain fluids.
Hitachi EX1800-2 Excavator operator’s manual Serial No. 0277 and up 1.pdfzoat27912076
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many details about the topic or content of the additional information available through the link.
Cummins Onan BGE Generator Set Service Repair Manual 1.pdfzoat27912076
The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key points of thanking the reader and directing them to click a link in 3 sentences.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfzoat27912076
This document is a parts manual for the TSP6000 series truck. It contains 12 sections covering the various systems and components of the truck. Section 1 covers the power unit parts, including the power unit itself for different battery compartment sizes, hinges, screws, and a cover. The summary provides a high-level overview of the document's purpose and structure in 3 sentences.
Caterpillar Cat 320E L 320EL EXCAVATOR (Prefix KLT) Service Repair Manual (KL...zoat27912076
This document provides removal and installation procedures for components of the heating and air conditioning system on a 320E and 320E L excavator model. The procedures include removing the refrigerant from the system safely, disconnecting hoses and removing components like the air conditioner group, evaporator, and control module. Detailed illustrations are provided to identify the specific components and steps to disassemble and reassemble the system. Safety precautions are outlined to prevent injury from the refrigerant.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and O-rings.
The document provides technicians with the information needed to safely service different air conditioning parts through concise disassembly and reassembly procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...zoat27912076
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
Caterpillar Cat 320D2L Excavator (Prefix HDM) Service Repair Manual (HDM00001...zoat27912076
This document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. The disassembly process involves removing 27 components from the travel motor body and head. The assembly process reverses the disassembly steps and cautions that all components must be reinstalled in their original positions and orientations. Proper cleaning of components before and after disassembly and assembly is emphasized to prevent contamination of the hydraulic system.
Caterpillar Cat 320D2L Excavator (Prefix DNS) Service Repair Manual (DNS00001...zoat27912076
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator engine. It describes:
1) Removing bolts and installing guide studs to support the flywheel housing before lifting it off using a lifting device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installing the new or cleaned flywheel housing.
3) Cleaning the flywheel housing and cylinder block, installing dowels if needed, and bolting the housing back into place.
Caterpillar Cat 320D2 L Excavator (Prefix YBK) Service Repair Manual (YBK0000...zoat27912076
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation involves aligning and pressing the new seal onto the crankshaft flange.
Caterpillar Cat 320D2 L Excavator (Prefix WBF) Service Repair Manual (WBF0000...zoat27912076
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws. When installing the new seal, the sleeve protects the seal lip as it is pushed onto the crankshaft. Alignment tools are used to ensure proper positioning before tightening screws.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning the cylinder block face.
3. Installing dowels if needed, placing the dust seal and flywheel housing over guide studs before reinstalling bolts and lifting devices.
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 320D2 L excavator. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. For installation, bolts are tightened after aligning the flywheel. The housing removal requires bolts removal and lifting the housing off with guide studs. Installation involves cleaning, installing seals if needed, and bolting the housing back on. The rear seal involves removing screws and installing a new seal using an alignment tool.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Key steps include using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring, ensuring the piston is at top dead center, and cleaning and inspecting parts before installation.
- Safety precautions are outlined such as wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely during removal and installation.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...zoat27912076
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal process involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...zoat27912076
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The steps are:
1. Remove the crankshaft pulley using a combination puller tool.
2. Use a suitable chisel and hammer to remove the wear sleeve from the crankshaft pulley, if necessary.
3. Use a driver group tool to push the crankshaft front seal out of the engine block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...zoat27912076
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Hitachi EX1800-2 Excavator operator’s manual Serial No. 0277 and up 1.pdfzoat27912076
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many details about the topic or content of the additional information available through the link.
Cummins Onan BGE Generator Set Service Repair Manual 1.pdfzoat27912076
The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key points of thanking the reader and directing them to click a link in 3 sentences.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfzoat27912076
This document is a parts manual for the TSP6000 series truck. It contains 12 sections covering the various systems and components of the truck. Section 1 covers the power unit parts, including the power unit itself for different battery compartment sizes, hinges, screws, and a cover. The summary provides a high-level overview of the document's purpose and structure in 3 sentences.
Caterpillar Cat 320E L 320EL EXCAVATOR (Prefix KLT) Service Repair Manual (KL...zoat27912076
This document provides removal and installation procedures for components of the heating and air conditioning system on a 320E and 320E L excavator model. The procedures include removing the refrigerant from the system safely, disconnecting hoses and removing components like the air conditioner group, evaporator, and control module. Detailed illustrations are provided to identify the specific components and steps to disassemble and reassemble the system. Safety precautions are outlined to prevent injury from the refrigerant.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and O-rings.
The document provides technicians with the information needed to safely service different air conditioning parts through concise disassembly and reassembly procedures.
Caterpillar Cat 320D2L Excavator (Prefix XCC) Service Repair Manual (XCC00001...zoat27912076
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
Caterpillar Cat 320D2L Excavator (Prefix HDM) Service Repair Manual (HDM00001...zoat27912076
This document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. The disassembly process involves removing 27 components from the travel motor body and head. The assembly process reverses the disassembly steps and cautions that all components must be reinstalled in their original positions and orientations. Proper cleaning of components before and after disassembly and assembly is emphasized to prevent contamination of the hydraulic system.
Caterpillar Cat 320D2L Excavator (Prefix DNS) Service Repair Manual (DNS00001...zoat27912076
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator engine. It describes:
1) Removing bolts and installing guide studs to support the flywheel housing before lifting it off using a lifting device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installing the new or cleaned flywheel housing.
3) Cleaning the flywheel housing and cylinder block, installing dowels if needed, and bolting the housing back into place.
Caterpillar Cat 320D2 L Excavator (Prefix YBK) Service Repair Manual (YBK0000...zoat27912076
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation involves aligning and pressing the new seal onto the crankshaft flange.
Caterpillar Cat 320D2 L Excavator (Prefix WBF) Service Repair Manual (WBF0000...zoat27912076
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws. When installing the new seal, the sleeve protects the seal lip as it is pushed onto the crankshaft. Alignment tools are used to ensure proper positioning before tightening screws.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning the cylinder block face.
3. Installing dowels if needed, placing the dust seal and flywheel housing over guide studs before reinstalling bolts and lifting devices.
The document provides instructions for removing and installing a flywheel, flywheel housing, and crankshaft rear seal on a Caterpillar 320D2 L excavator. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. For installation, bolts are tightened after aligning the flywheel. The housing removal requires bolts removal and lifting the housing off with guide studs. Installation involves cleaning, installing seals if needed, and bolting the housing back on. The rear seal involves removing screws and installing a new seal using an alignment tool.
- The document provides instructions for removing and installing inlet and exhaust valve springs on a 320D2 excavator engine.
- Key steps include using a valve spring compressor tool to compress the valve spring and remove the valve keepers and spring, ensuring the piston is at top dead center, and cleaning and inspecting parts before installation.
- Safety precautions are outlined such as wearing protective equipment when working with compressed springs and ensuring springs are compressed squarely during removal and installation.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...zoat27912076
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal process involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Caterpillar Cat 320D L Excavator (Prefix KLM) Service Repair Manual (KLM00001...zoat27912076
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The steps are:
1. Remove the crankshaft pulley using a combination puller tool.
2. Use a suitable chisel and hammer to remove the wear sleeve from the crankshaft pulley, if necessary.
3. Use a driver group tool to push the crankshaft front seal out of the engine block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...zoat27912076
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR RAW
Configuration: 320C & 320C L Excavators RAW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01567260
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Heat the ring gear to 150 °C (302 °F) in an oven.
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3. b. Press the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g00605504
2. Install Tool (A), a strap, and a suitable lifting device onto flywheel (6) .
3. Install flywheel (6). The weight of the flywheel is 50 kg (110 lb).
Illustration 2 g00605501
4. Install six bolts (5) in order to secure flywheel (6) onto the crankshaft. Tighten the bolts to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tool (A) from the flywheel.
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4. Illustration 3 g00605497
6. Place the inner ring (4) in position on the flywheel.
7. Install four socket head bolts (3) in order to secure the inner ring (4) to the flywheel.
Illustration 4 g00605492
8. Place the adapter (2) in position on the flywheel housing.
9. Install twelve bolts and washers (1) in order to secure the adapter (2) on the flywheel
housing.
10. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 28 15:04:02 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR RAW
Configuration: 320C & 320C L Excavators RAW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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6. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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7. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 28 15:04:58 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR RAW
Configuration: 320C & 320C L Excavators RAW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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9. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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10. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 28 15:05:54 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR RAW
Configuration: 320C & 320C L Excavators RAW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i05421135
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the electric starting motor.
B. Remove the flywheel and ring gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g00605593
1. Install Tooling (A) , a strap, and a suitable lifting device onto flywheel housing (2) .
2. Remove bolts (1) and the washers that secure flywheel housing (2) to the cylinder block.
Note: Identify the four shorter bolts for later installation into the flywheel housing.
3. Remove flywheel housing (2) . The weight of the flywheel is approximately.29 kg (65 lb).
4. Check oil seal (3) for serviceability. If necessary, replace the oil seal and crankshaft wear
sleeve.
Illustration 2 g00605601
5. Use Tooling (B) in order to remove the oil seal (3) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
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13. B 9U-6170 Installer Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00605593
1. Clean old gasket material (4) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
2. Place flywheel housing (2) in position on the cylinder block.
3. Install the washers and bolts (1) in order to secure flywheel housing (2) to the cylinder
block.
4. Use Tooling (B) in order to install the oil seal (3) , and the crankshaft wear sleeve (not
shown).
End By:
a. Install the flywheel.
b. Install the electric starting motor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 28 15:06:49 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR RAW
Configuration: 320C & 320C L Excavators RAW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01578488
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket (1)
1
( 1 )
Tool (B) is a 46 mm socket.
Start By:
A. Remove the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00604778
1. Use Tool (B) to remove nut (1) and washer (2) from the threaded end of the crankshaft.
Illustration 2 g00604784
2. Use Tool (A) to remove crankshaft pulley (3) from the engine.
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16. Illustration 3 g00604792
3. If it is necessary to remove the wear sleeve (4) from the crankshaft pulley (3), use a hammer
and a chisel. Hold the chisel at right angles to the surface of the wear sleeve. Tap the wear
sleeve in three places. You can remove the wear sleeve once the tension is released.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00604778
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17. 1. Put crankshaft pulley (3) in position on the engine.
2. Install washer (2) and nut (1). Use Tool (B) to tighten nut (1) to a torque of 490 ± 10 N·m
(361 ± 7 lb ft).
End By: Install the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 28 15:07:45 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR RAW
Configuration: 320C & 320C L Excavators RAW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01131366
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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19. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft front seal (1) .
2. Use Tool (A) and remove crankshaft front seal (1). Remove the seal evenly by alternating
the position of Tool (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 28 15:08:41 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR RAW
Configuration: 320C & 320C L Excavators RAW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i02080454
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 1 g00612743
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Install new crankshaft front seal (1) in the front housing with Tool (A) .
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By: Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 28 15:09:36 UTC+0800 2019
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22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR RAW
Configuration: 320C & 320C L Excavators RAW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615339
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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23. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Before removal, ensure that the marks on the timing gears are in alignment. Align the
fuel injection drive gear with the "33" mark with the "3" mark on the idler gear. Make an
alignment of the "2" mark on the camshaft gear with the "22" mark on the idler gear. Align
the "1" mark on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder
is at the top center position when these marks are in alignment.
Illustration 1 g00611568
1. Remove idler gear bolt (1) and the washer from the idler gear shaft .
2. Remove thrust plate (2) from the idler gear shaft.
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Illustration 2 g00611569
3. Remove idler gear (3) from the idler gear shaft.
Illustration 3 g00611570
4. If necessary, use Tool (B) to remove bushing (4) (not shown) from idler gear (3) .
Illustration 4 g00611572
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26. Illustration 5 g00611573
5. The following items are components of Tool (A) .
◦ 9U-6147 Stud (6)
◦ 6V-8231 Nut (7)
◦ 9U-6146 Sleeve Assembly (8)
◦ 8T-4244 Nut (9)
6. Use Tool (A) and remove idler shaft (5) from the cylinder block. Check the idler shaft for
wear and damage. Replace the shaft, if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
• In order to remove the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Remove".
• In order to remove the fuel injection pump gear, refer to Disassembly and Assembly, "Fuel
Injection Pump - Remove".
• In order to remove the gear from the engine oil pump, refer to Disassembly and Assembly,
"Engine Oil Pump - Remove".
• In order to remove the crankshaft gear, refer to Disassembly and Assembly, "Crankshaft
Gear - Remove and Install".
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27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR RAW
Configuration: 320C & 320C L Excavators RAW00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615420
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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28. Illustration 1 g00611570
1. Use Tool (A) to install a new bushing (4) (not shown), if the bushing was removed.
Illustration 2 g00611572
2. Install idler shaft (5) onto the cylinder block.
Note: When the idler shaft is installed, ensure that the oil hole of the shaft is up. If
necessary, cool the idler shaft to 0 °C (32 °F) before installation. The temperature of the
idler shaft is lowered in order to ease the installation of the idler shaft.
Illustration 3 g00611569
Note: Ensure that the marks on the timing gears are in alignment. Align the fuel injection
drive gear with the "33" mark with the "3" mark on idler gear. Make an alignment of the "2"
mark on the camshaft gear with the "22" mark on the idler gear. Align the "1" mark on the
crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder is at the top center
position when these marks are in alignment.
3. Install idler gear (3) onto the idler shaft.
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