This document provides instructions for removing and installing the front cover and front gear group of a Caterpillar C6.6 engine. The removal procedure involves removing components like the crankshaft pulley and fan, then removing bolts and separating the front cover from the housing. Tools are used to lock components like the crankshaft, camshaft and fuel injection pump in position. The installation procedure specifies cleaning and inspecting parts, then installing components like the camshaft gear and idler gear in their original alignment positions using tools to hold things in place. Torque specifications and cautions about fluid containment and contamination are also provided.
Daewoo Doosan DX300LC Excavator Operation and Maintenance manualfujdfjjkskekme
This is the most complete Operation and Maintenance Manual for the DAEWOO DOOSAN DX300LC EXCAVATOR . Operation and Maintenance Manual can come in handy especially when you have to do immediate repair to your DAEWOO DOOSAN DX300LC EXCAVATOR .Operation and Maintenance Manual comes with comprehensive details regarding technical data. Diagrams a complete list of DAEWOO DOOSAN DX300LC EXCAVATOR parts and is a must for the will not be dissatisfied.
Operation Manual Covers:
Safety
Operating Controls
Operation
Inspection, Maintenance and Adjustment
Transportation
Troubleshooting
Specifications
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
All pages are run off what you need & take it with you into the garage or save money $$ By doing your own repairs!These manuals make it easy for any skill level with these very easy to by step instructions!
Thanks for visiting!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Daewoo Doosan DX300LC Excavator Operation and Maintenance manualfujdfjjkskekme
This is the most complete Operation and Maintenance Manual for the DAEWOO DOOSAN DX300LC EXCAVATOR . Operation and Maintenance Manual can come in handy especially when you have to do immediate repair to your DAEWOO DOOSAN DX300LC EXCAVATOR .Operation and Maintenance Manual comes with comprehensive details regarding technical data. Diagrams a complete list of DAEWOO DOOSAN DX300LC EXCAVATOR parts and is a must for the will not be dissatisfied.
Operation Manual Covers:
Safety
Operating Controls
Operation
Inspection, Maintenance and Adjustment
Transportation
Troubleshooting
Specifications
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
All pages are run off what you need & take it with you into the garage or save money $$ By doing your own repairs!These manuals make it easy for any skill level with these very easy to by step instructions!
Thanks for visiting!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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To be eligible:
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Women and Youth are encouraged to apply even if you don't fall in those sectors.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E L EXCAVATOR LAK
Configuration: 320E & 320E L Excavators LAK00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i04048584
Front Cover - Remove and Install
SMCS - 1166-010
Removal Procedure
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove" for the correct procedure.
b. If the engine is equipped with a fan, remove the fan. Refer to Disassembly and Assembly,
"Fan - Remove and Install" for the correct procedure.
1. Remove the front seal from the front cover. Refer to Disassembly and Assembly,
"Crankshaft Front Seal - Remove and Install" for the correct procedure.
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3. Illustration 1 g01992013
2. Remove bolts (3) and bolts (4). Identify the positions of bolts of different length.
3. Remove front cover (1) from the front housing.
4. Remove gasket (2) from front cover (1).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M8 by 70 mm
2
B 367-3535 Front Cover Alignment Tool 1
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4. Illustration 2 g02190133
1. Thoroughly clean the gasket surface of the front housing.
2. If the original front cover is installed, follow Step 2.a through Step 2.b.
a. Thoroughly clean front cover (1).
b. Install a new gasket (2) to front cover (1). Engage Locators (Y) into the holes in the
front cover.
3. Install Tooling (A) into Holes (X) in the front housing.
4. Use Tooling (A) in order to position the front cover assembly onto the front housing.
5. Install bolts (3) and bolts (4) finger tight. Ensure that the bolts of different length are
installed in the correct positions.
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5. 6. Install a new front seal to the front cover. Refer to Disassembly and Assembly, "Crankshaft
Front Seal - Remove and Install" for the correct procedure.
7. Use Tooling (B) in order to align the front cover.
8. Remove Tooling (A) and install remaining bolts (4).
9. Tighten bolts (3) and bolts (4) to a torque of 22 N·m (195 lb in).
10. Remove Tooling (B) from the front cover.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Install" for the correct procedure.
b. If the engine was equipped with a fan, install the fan. Refer to Disassembly and Assembly,
"Fan - Remove and Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 5 10:19:48 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E L EXCAVATOR LAK
Configuration: 320E & 320E L Excavators LAK00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i04048585
Front Cover - Remove and Install - Heavy Duty Front Cover
SMCS - 1166-010
Removal Procedure
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove" for the correct procedure.
b. If the engine is equipped with a fan, remove the fan. Refer to Disassembly and Assembly,
"Fan - Remove and Install" for the correct procedure.
c. Remove the front seal. Refer to Disassembly and Assembly, "Crankshaft Front Seal -
Remove and Install" for the correct procedure.
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7. Illustration 1 g02048613
1. Remove bolts (3) and bolts (4). Identify the positions of bolts of different length.
2. Remove front cover (1) from the front housing.
3. Remove gasket (2) from front cover (1).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
M8 by 70 mm
2
B 364-7210 Front Cover Alignment Tool 1
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8. Illustration 2 g02190213
1. Ensure that all components are clean and free from damage. Replace any damaged
components.
2. Thoroughly clean the gasket surface of the front housing.
3. Thoroughly clean front cover (1).
4. Install Tooling (A) into Holes (X) in the front housing.
5. Install a new gasket (2) onto Tooling (A).
6. Install front cover (1) onto Tooling (A).
7. Install bolts (3) and bolts (4) finger tight. Ensure that the bolts of different length are
installed in the correct positions.
8. Use Tooling (B) to align the front cover assembly.
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9. 9. Remove Tooling (A) and install remaining bolts (4).
10. Tighten bolts (3) and bolts (4) to a torque of 22 N·m (195 lb in).
11. Remove Tooling (B).
12. Install a new front seal to the front cover. Refer to Disassembly and Assembly, "Crankshaft
Front Seal - Remove and Install" for the correct procedure.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Install" for the correct procedure.
b. If the engine was equipped with a fan, install the fan. Refer to Disassembly and Assembly,
"Fan - Remove and Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Nov 5 10:20:44 UTC+0800 2019
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320E L EXCAVATOR LAK
Configuration: 320E & 320E L Excavators LAK00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
C6.6 Engines for Caterpillar Built Machines
Media Number -KENR9249-07 Publication Date -01/09/2015 Date Updated -19/06/2017
i03914529
Gear Group (Front) - Remove and Install
SMCS - 1206-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
5P-7306 Housing 1
5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107 Fuel Injection Pump Timing Pin 1
D 136-4632 Timing Pin (Crankshaft) 1
E - T40 Torx Socket 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
Start By:
a. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
Install" for the correct procedure.
b. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install" for the correct procedure.
NOTICE
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11. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable. Care must be taken in
order to ensure that the fuel injection pump timing is not lost during the removal of the front gear
group. Carefully follow the procedure in order to remove the gear group.
Illustration 1 g01992076
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12. 1. Remove plug (2) from the cylinder block. Remove O-ring seal (1) from the plug.
2. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure.
3. Install Tooling (D) through Hole (W) in order to lock the crankshaft.
4. Remove Tooling (D).
5. Use Tooling (A) in order to rotate the crankshaft in a clockwise direction and position the
crankshaft at 60 degrees after top dead center. Refer to System Operation, Testing and
Adjusting, "Position the Valve Mechanism Before Maintenance Procedures" for the correct
procedure.
Illustration 2 g01992077
6. Use Tooling (E) in order to loosen threaded inserts (4) on all rocker arms (3). Unscrew
threaded inserts (4) on all rocker arms (3) until all valves are fully closed. Ensure that
guides (5) for the pushrods are left in position on threaded inserts (4).
Note: Ensure that ALL threaded inserts are fully unscrewed.
7. Use Tooling (A) in order to rotate the crankshaft so that number one piston is at top dead
center on the compression stroke. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure.
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13. 8. Use Tooling (C) in order to lock the fuel injection pump gear in the correct position. Refer
to Disassembly and Assembly, "Fuel Injection Pump - Remove" for the correct procedure.
Illustration 3 g01992075
9. Install Tooling (B) through Hole (X) in camshaft gear (6) into the front housing. Use
Tooling (B) in order to lock the camshaft in the correct position. Refer to System Operation,
Testing and Adjusting, "Finding Top Center Position for No.1 Piston" for the correct
procedure.
10. Install Tooling (D) into Hole (W) in the cylinder block. Use Tooling (D) in order to lock the
crankshaft in the correct position. Refer to System Operation, Testing and Adjusting,
"Finding Top Center Position for No.1 Piston" for the correct procedure.
Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the
crankshaft during repairs.
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14. Illustration 4 g01992078
11. Mark gear (6), gear (7), gear (8) and gear (9) in order to show alignment. Refer to
Illustration 4.
Note: Identification will ensure that the gears can be installed in the original alignment.
12. Remove Tooling (B), Tooling (C), and Tooling (D).
13. Remove camshaft gear (6). Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install" for the correct procedure.
14. Remove idler gear (7). Refer to Disassembly and Assembly, "Idler Gear - Remove and
Install" for the correct procedure.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6198 Crankshaft Turning Tool 1
A(2)
5P-7306 Housing 1
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15. 5P-7305 Engine Turning Tool 1
B 230-6284 Timing Pin (Camshaft) 1
C 364-9107 Fuel Injection Pump Timing Pin 1
D 136-4632 Timing Pin (Crankshaft) 1
E - T40 Torx Socket 1
F
9U-7324 Indicator Bracket 1
7H-1942 Dial Indicator 1
3S-3268 Indicator Contact Point 1
7H-1940 Universal Attachment 1
(1)
The Crankshaft Turning Tool is used on the front pulley.
(2)
This Tool is used in the aperture for the electric starting motor.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The fuel injection pump must remain locked until the procedure instructs you to unlock the
fuel injection pump.
1. Ensure that number one piston is at top dead center on the compression stroke. Refer to
System Operation, Testing and Adjusting, "Finding Top Center for No. 1 Piston" for the
correct procedure.
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16. Illustration 5 g02085993
2. If necessary, install Tooling (D) into Hole (W) in the cylinder block. Use Tooling (D) in
order to lock the crankshaft in the correct position. Refer to System Operation, Testing and
Adjusting, "Finding Top Center Position for No.1 Piston" for the correct procedure.
Note: Do not use excessive force to install Tooling (D). Do not use Tooling (D) to hold the
crankshaft during repairs.
3. Ensure that all of the components of the front gear group are clean and free from wear and
damage. If necessary, replace any components that are worn or damaged.
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17. Illustration 6 g01992079
4. Install camshaft gear (6). Loosely install bolt (11) and washer (10) for the camshaft gear.
Refer to Disassembly and Assembly, "Camshaft Gear - Remove and Install" for the correct
procedure.
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18. Illustration 7 g01993593
5. Install Tooling (B) through Hole (X) in camshaft gear (6) into the front housing.
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21. Illustration 9 g01992078
Alignment of timing marks
6. Install idler gear (7). Ensure that the timing marks on gear (6), gear (7), gear (8) and gear (9)
are in alignment. Refer to Disassembly and Assembly, "Idler Gear - Remove and Install".
Check the end play of the idler gear. Refer to Specifications, "Gear Group (Front)" and refer
to Disassembly and Assembly, "Idler Gear - Remove and Install" for the correct procedure.
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22. Illustration 10 g02086016
7. Ensure that the fuel injection pump is locked in the correct position. Refer to Disassembly
and Assembly, "Fuel Injection Pump - Install" for the correct procedure.
8. Remove Tooling (B) and Tooling (C).
Illustration 11 g02353396
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23. 9. When a 8.8 Graded bolt (11) is installed. Tighten the bolt to a torque of 95 N·m (70 lb ft).
When a 10.9 Graded bolt (11) is installed. Tighten the bolt to a torque of 120 N·m (89 lb ft).
10. Check the end play of the camshaft gear. Refer to Specifications, "Camshaft" for more
information.
Illustration 12 g02086053
11. Use Tooling (F) in order to measure the backlash for gear (6), gear (7), gear (8) and gear
(9). Refer to Specifications, "Gear Group (Front)" for more information.
12. Lubricate each gear with clean lubricating engine oil.
13. Remove Tooling (D).
NOTICE
Failure to ensure that the crankshaft is positioned at 60 degrees after
top dead center will result in interference between the pistons and the
valves. Interference between the pistons and the valves will result in
damage to the engine.
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