This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3304B or 3306B engine. The steps include:
1. Using a tool to find the top center position of the No. 1 piston to time the installation.
2. Installing a tool into the flywheel housing and turning the flywheel to locate top center.
3. Installing the fuel injection pump housing, aligning a timing pin with the camshaft groove to set the pump in the top center position.
Caterpillar cat d250 b articulated dump truck (prefix 5wd) service repair man...fjkskmmdmme
The document provides instructions for installing a fuel injection pump housing and governor on a caterpillar engine. It describes positioning the engine's number 1 piston at top center, installing the fuel injection pump housing and ensuring it is timed correctly to the engine using timing pins. It also details attaching the governor, applying the proper torque to secure components, and installing covers to complete the assembly. The instructions are intended to ensure correct timing of fuel delivery to the engine cylinders.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. Key steps include:
1. Ensuring the number 1 piston is at top center position for timing by turning the flywheel and installing a bolt.
2. Installing the fuel injection pump housing and governor.
3. Installing two timing pins to set the injection pump and governor timing in relation to the engine.
The process ensures proper timing of the fuel injection system during reassembly of the engine. Precise positioning of engine components is required.
This document provides instructions for disassembling and assembling components of a fuel injection pump housing for a Caterpillar 3306 engine. The summary is:
1) The document outlines the procedure for assembling bearings and installing other components in the fuel injection pump housing, including camshaft, lifters, rack, and cover.
2) Instructions are provided for installing the assembled fuel injection pump housing and governor on the engine, including using alignment tools to set the timing.
3) The final section gives the steps to disassemble the governor from the fuel injection pump housing for maintenance, removing housing, bolts, and fuel ratio control.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba00001 ...fjskkksmemm
This document provides instructions for removing and installing the engine oil bypass valve on Caterpillar 312C and 312C L excavators. It describes removing the threaded plug, shim, spring, and spring seat from the cylinder block. When installing, the spring seat, spring, shim, and threaded plug are reinstalled and tightened to the specified torque. The document also notes steps for checking components and adjusting valve opening pressure.
The document provides instructions for removing and installing various engine components on a Caterpillar C9.3B industrial engine. It includes steps for removing and installing the crankshaft rear seal, flywheel housing, vibration damper and pulley, crankshaft front seal, front cover, and housing (front). Diagrams and part numbers for required tools are provided for each procedure. The document is part of a service manual for Caterpillar technicians repairing C9.3B engines.
Caterpillar cat 235 c excavator (prefix 3wg) service repair manual (3wg00001 ...uudfjjjskkemmd
This document provides instructions for removing and installing fuel injection pumps on a 3306 engine used in 235C excavators. It describes removing the governor, fuel injection pumps, and other components. It then gives detailed steps for disassembling and assembling the fuel injection pumps and fuel injection pump housing. Tolerances and special tools required are specified.
Caterpillar cat d250 b articulated dump truck (prefix 5wd) service repair man...fjkskmmdmme
The document provides instructions for installing a fuel injection pump housing and governor on a caterpillar engine. It describes positioning the engine's number 1 piston at top center, installing the fuel injection pump housing and ensuring it is timed correctly to the engine using timing pins. It also details attaching the governor, applying the proper torque to secure components, and installing covers to complete the assembly. The instructions are intended to ensure correct timing of fuel delivery to the engine cylinders.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 318 e l excavator (prefix dzf) service repair manual (dzf0000...fjskekdmjekm
The document provides instructions for removing and installing a crankshaft timing ring on a C4.4 engine. It describes:
1) Removing the crankshaft first according to a separate procedure.
2) Cleaning the crankshaft timing ring and inspecting it for wear or damage, replacing if needed.
3) Lubricating and installing the timing ring on the crankshaft, ensuring it is seated properly.
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. Key steps include:
1. Ensuring the number 1 piston is at top center position for timing by turning the flywheel and installing a bolt.
2. Installing the fuel injection pump housing and governor.
3. Installing two timing pins to set the injection pump and governor timing in relation to the engine.
The process ensures proper timing of the fuel injection system during reassembly of the engine. Precise positioning of engine components is required.
This document provides instructions for disassembling and assembling components of a fuel injection pump housing for a Caterpillar 3306 engine. The summary is:
1) The document outlines the procedure for assembling bearings and installing other components in the fuel injection pump housing, including camshaft, lifters, rack, and cover.
2) Instructions are provided for installing the assembled fuel injection pump housing and governor on the engine, including using alignment tools to set the timing.
3) The final section gives the steps to disassemble the governor from the fuel injection pump housing for maintenance, removing housing, bolts, and fuel ratio control.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba00001 ...fjskkksmemm
This document provides instructions for removing and installing the engine oil bypass valve on Caterpillar 312C and 312C L excavators. It describes removing the threaded plug, shim, spring, and spring seat from the cylinder block. When installing, the spring seat, spring, shim, and threaded plug are reinstalled and tightened to the specified torque. The document also notes steps for checking components and adjusting valve opening pressure.
The document provides instructions for removing and installing various engine components on a Caterpillar C9.3B industrial engine. It includes steps for removing and installing the crankshaft rear seal, flywheel housing, vibration damper and pulley, crankshaft front seal, front cover, and housing (front). Diagrams and part numbers for required tools are provided for each procedure. The document is part of a service manual for Caterpillar technicians repairing C9.3B engines.
Caterpillar cat 235 c excavator (prefix 3wg) service repair manual (3wg00001 ...uudfjjjskkemmd
This document provides instructions for removing and installing fuel injection pumps on a 3306 engine used in 235C excavators. It describes removing the governor, fuel injection pumps, and other components. It then gives detailed steps for disassembling and assembling the fuel injection pumps and fuel injection pump housing. Tolerances and special tools required are specified.
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting associated lines and covers. Detailed illustrations accompany each step to show proper positioning and part identification. Proper torque values and cleaning/lubricating parts are emphasized to ensure correct assembly.
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3304B or 3306B engine. The steps include:
1. Ensuring the No. 1 piston is at top center using an engine turning tool and installing a bolt through the flywheel housing.
2. Installing a timing pin in the fuel injection pump housing camshaft slot to set the timing.
3. Aligning the governor sheave with a notch on the fuel pump housing, and securing it with a spanner wrench.
Caterpillar Cat 225B EXCAVATOR (Prefix 3YD) Service Repair Manual (3YD00001-U...fujsekdmdm4r
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 225B EXCAVATOR (Prefix 3YD) Service Repair Manual (3YD00001-U...xiapokang564341
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3304B or 3306B engine. The steps include:
1. Ensuring the number 1 piston is at top center using an engine turning tool to position the flywheel.
2. Installing the fuel injection pumps with the timing pins to align them.
3. Installing the governor and securing it with bolts while checking clearance and backlash.
Caterpillar Cat 225B EXCAVATOR (Prefix 3YD) Service Repair Manual (3YD00001-U...hvy7sbkw8e
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3304B or 3306B engine. The procedure involves setting the #1 piston to top center, installing timing pins in the fuel injection pump housing and flywheel, and torquing bolts while maintaining timing. Gaskets, seals, covers, filters and lines are also installed. The process ensures proper timing between the fuel injection pump camshaft and engine pistons.
Caterpillar Cat 225B EXCAVATOR (Prefix 3YD) Service Repair Manual (3YD00001-U...wenxian17880
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3304B or 3306B engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing timing pins in the fuel injection pump and governor.
3. Installing the fuel injection pump housing and governor on the engine, aligning markings for proper timing.
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3304B or 3306B engine. It describes removing components like the cover, fuel rack, lifters and bearings from the housing. It also describes assembling the housing by installing bearings, camshaft, washer, snap ring and other parts in the correct order and orientation. Precise positioning of parts is required. The no. 1 piston must be at top center when installing the housing to properly time the fuel injection pumps.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...fjkskefksmeme
This document provides instructions for disassembling and assembling the fuel injection pump housing of a 3304B or 3306B engine. The removal procedure involves removing various components like the fuel injection lines, cover, bolts, and O-rings. The disassembly process includes removing the governor, fuel injection pumps, fuel rack, lifters, snap ring, washer, camshaft and bearings. The assembly procedure outlines installing these components in reverse order, making sure to clean parts and apply oil before assembly. Tools required include retaining ring pliers and driver groups.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...fjjsieskekfmmse
This document provides instructions for disassembling and assembling the fuel injection pump housing of a 3304B or 3306B engine. The removal procedure involves removing various components like the fuel injection lines, cover, bolts, and O-rings. The disassembly process includes removing the governor, fuel injection pumps, fuel rack, lifters, snap ring, camshaft, and bearings. The assembly procedure outlines installing the bearings, camshaft, washer, snap ring, lifters, and fuel rack back into the housing.
This document provides instructions for assembling the fuel injection pump housing of a Caterpillar 3306 engine. The steps include installing bearings, a camshaft, lifters, fuel rack, and cover using various tools. The fuel injection pump and governor are then installed on the engine and timed so the number one piston is at top center when pins engage the camshaft and flywheel. Seals and bolts are also installed to complete the assembly.
This document provides instructions for disassembling and assembling components of a fuel injection system for a Caterpillar 3306 engine. It describes how to:
1. Remove and install bearings and other parts in the fuel injection pump housing, including installing camshaft and fuel rack components.
2. Position the fuel injection pump and governor during installation to ensure proper timing by using alignment pins and turning the flywheel.
3. Remove the governor from the fuel injection pump housing by taking off mounting bolts and the fuel ratio control component.
This document provides instructions for disassembling and assembling components of the fuel injection system for a Caterpillar 3306 engine. It describes how to:
1. Remove and install bearings and other parts in the fuel injection pump housing, including the camshaft, lifters, and fuel rack.
2. Install the fuel injection pump housing and governor, including setting the timing and attaching it to the engine.
3. Disassemble the governor by removing parts like the fuel ratio control.
The document contains detailed steps and illustrations to guide the disassembly and reassembly process. Precautions are provided to keep parts clean and lubricated.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...uujfjjskkdme
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B or 3306B engine. The removal procedure involves removing various lines, bolts, washers and other components to separate the housing. The disassembly process then describes dismantling internal parts like the camshaft, bearings and lifters. Reassembly involves cleaning and lubricating parts before reinstalling them in reverse order.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...uuudfjjskkemmd
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B or 3306B engine. The removal procedure involves removing various lines, bolts, tubes and the housing itself from the engine. The disassembly of the housing includes removing the cover, fuel rack, lifters, camshaft and bearings. The assembly procedure outlines installing new or original bearings, camshaft, washer, snap ring, lifters and fuel rack back into the housing.
Caterpillar cat 225 d lc excavator (prefix 6rg) service repair manual (6rg000...fujsefxdeksemm
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B engine. It describes:
1) Removing the fuel injection lines, oil supply/drain lines, heat shield, and other components to access the pump housing.
2) Using various tools like bolts, washers, and pullers to remove the pump housing mounting bolts, nuts, and center bolt to detach the housing.
3) Lifting the housing off the engine using a sling and removing O-rings from the housing and governor.
4) Reversing the removal process to reinstall the housing, ensuring proper alignment and torque of mounting hardware.
Toyota bt swe200 l powered stacker forklift service repair manualfsejfjskefsmem
This document provides a repair manual for Swe140S, Swe145, Swe145L, Swe160, Swe160L, Swe200, and Swe200L trucks. It includes sections on general safety rules, operating principles, parameters, installation, troubleshooting, maintenance of various systems, optional equipment, disposal instructions, wiring diagrams, hydraulic schematics, required tools, service data, and technical specifications. The manual emphasizes that only trained personnel should perform repairs and maintenance, and outlines safety precautions related to electrical systems, lifting, modifications, and more.
Toyota bt swe200 powered stacker forklift service repair manualfsejfjskefsmem
This document provides a repair manual for Swe140S, Swe145, Swe145L, Swe160, Swe160L, Swe200, and Swe200L trucks. It includes sections on general safety rules, operating principles, parameters, installation, troubleshooting, maintenance of various systems, optional equipment, disposal instructions, wiring diagrams, hydraulic schematics, required tools, service data, and technical specifications. The manual emphasizes that only trained personnel should perform repairs and maintenance, and outlines safety precautions related to electrical systems, lifting, modifications, and more.
Toyota bt swe160 l powered stacker forklift service repair manualfsejfjskefsmem
This document provides a repair manual for Swe140S, Swe145, Swe145L, Swe160, Swe160L, Swe200, and Swe200L trucks. It includes sections on general safety rules, operating principles, parameters, installation, troubleshooting, maintenance of various systems, wiring diagrams, tools, and technical specifications. Safety precautions are outlined, such as only allowing trained personnel to conduct repairs, disconnecting the battery before working on electrical systems, taking measures against electrostatic discharge, and following proper disposal procedures.
Toyota bt swe160 powered stacker forklift service repair manualfsejfjskefsmem
The operating principle of the truck is described through key events:
1) Connecting the battery enables login.
2) Login via keypad allows driving if the tiller arm is lowered and emergency stop is not activated.
3) Login via ID key also allows driving when the same conditions are met as with the keypad login. The description provides an overview of how the main functions are initiated and their interdependencies.
Toyota bt swe145 l powered stacker forklift service repair manualfsejfjskefsmem
This document provides a repair manual for Swe140S, Swe145, Swe145L, Swe160, Swe160L, Swe200, and Swe200L trucks. It includes sections on general safety rules, operating principles, parameters, installation, troubleshooting, maintenance of various systems, optional equipment, disposal instructions, wiring diagrams, hydraulic schematics, required tools, service data and specifications. The manual is divided into chapters using a C code system and provides information on repair procedures, component replacement, and maintenance tasks to ensure safety and minimize downtime.
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This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting associated lines and covers. Detailed illustrations accompany each step to show proper positioning and part identification. Proper torque values and cleaning/lubricating parts are emphasized to ensure correct assembly.
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3304B or 3306B engine. The steps include:
1. Ensuring the No. 1 piston is at top center using an engine turning tool and installing a bolt through the flywheel housing.
2. Installing a timing pin in the fuel injection pump housing camshaft slot to set the timing.
3. Aligning the governor sheave with a notch on the fuel pump housing, and securing it with a spanner wrench.
Caterpillar Cat 225B EXCAVATOR (Prefix 3YD) Service Repair Manual (3YD00001-U...fujsekdmdm4r
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 225B EXCAVATOR (Prefix 3YD) Service Repair Manual (3YD00001-U...xiapokang564341
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3304B or 3306B engine. The steps include:
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2. Installing the fuel injection pumps with the timing pins to align them.
3. Installing the governor and securing it with bolts while checking clearance and backlash.
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This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3304B or 3306B engine. The procedure involves setting the #1 piston to top center, installing timing pins in the fuel injection pump housing and flywheel, and torquing bolts while maintaining timing. Gaskets, seals, covers, filters and lines are also installed. The process ensures proper timing between the fuel injection pump camshaft and engine pistons.
Caterpillar Cat 225B EXCAVATOR (Prefix 3YD) Service Repair Manual (3YD00001-U...wenxian17880
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3304B or 3306B engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing timing pins in the fuel injection pump and governor.
3. Installing the fuel injection pump housing and governor on the engine, aligning markings for proper timing.
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3304B or 3306B engine. It describes removing components like the cover, fuel rack, lifters and bearings from the housing. It also describes assembling the housing by installing bearings, camshaft, washer, snap ring and other parts in the correct order and orientation. Precise positioning of parts is required. The no. 1 piston must be at top center when installing the housing to properly time the fuel injection pumps.
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This document provides instructions for disassembling and assembling the fuel injection pump housing of a 3304B or 3306B engine. The removal procedure involves removing various components like the fuel injection lines, cover, bolts, and O-rings. The disassembly process includes removing the governor, fuel injection pumps, fuel rack, lifters, snap ring, washer, camshaft and bearings. The assembly procedure outlines installing these components in reverse order, making sure to clean parts and apply oil before assembly. Tools required include retaining ring pliers and driver groups.
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This document provides instructions for disassembling and assembling the fuel injection pump housing of a 3304B or 3306B engine. The removal procedure involves removing various components like the fuel injection lines, cover, bolts, and O-rings. The disassembly process includes removing the governor, fuel injection pumps, fuel rack, lifters, snap ring, camshaft, and bearings. The assembly procedure outlines installing the bearings, camshaft, washer, snap ring, lifters, and fuel rack back into the housing.
This document provides instructions for assembling the fuel injection pump housing of a Caterpillar 3306 engine. The steps include installing bearings, a camshaft, lifters, fuel rack, and cover using various tools. The fuel injection pump and governor are then installed on the engine and timed so the number one piston is at top center when pins engage the camshaft and flywheel. Seals and bolts are also installed to complete the assembly.
This document provides instructions for disassembling and assembling components of a fuel injection system for a Caterpillar 3306 engine. It describes how to:
1. Remove and install bearings and other parts in the fuel injection pump housing, including installing camshaft and fuel rack components.
2. Position the fuel injection pump and governor during installation to ensure proper timing by using alignment pins and turning the flywheel.
3. Remove the governor from the fuel injection pump housing by taking off mounting bolts and the fuel ratio control component.
This document provides instructions for disassembling and assembling components of the fuel injection system for a Caterpillar 3306 engine. It describes how to:
1. Remove and install bearings and other parts in the fuel injection pump housing, including the camshaft, lifters, and fuel rack.
2. Install the fuel injection pump housing and governor, including setting the timing and attaching it to the engine.
3. Disassemble the governor by removing parts like the fuel ratio control.
The document contains detailed steps and illustrations to guide the disassembly and reassembly process. Precautions are provided to keep parts clean and lubricated.
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This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B or 3306B engine. The removal procedure involves removing various lines, bolts, washers and other components to separate the housing. The disassembly process then describes dismantling internal parts like the camshaft, bearings and lifters. Reassembly involves cleaning and lubricating parts before reinstalling them in reverse order.
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This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B or 3306B engine. The removal procedure involves removing various lines, bolts, tubes and the housing itself from the engine. The disassembly of the housing includes removing the cover, fuel rack, lifters, camshaft and bearings. The assembly procedure outlines installing new or original bearings, camshaft, washer, snap ring, lifters and fuel rack back into the housing.
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This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B engine. It describes:
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2) Using various tools like bolts, washers, and pullers to remove the pump housing mounting bolts, nuts, and center bolt to detach the housing.
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This document provides a repair manual for Swe140S, Swe145, Swe145L, Swe160, Swe160L, Swe200, and Swe200L trucks. It includes sections on general safety rules, operating principles, parameters, installation, troubleshooting, maintenance of various systems, optional equipment, disposal instructions, wiring diagrams, hydraulic schematics, required tools, service data, and technical specifications. The manual emphasizes that only trained personnel should perform repairs and maintenance, and outlines safety precautions related to electrical systems, lifting, modifications, and more.
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The operating principle of the truck is described through key events:
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Toyota bt swe145 powered stacker forklift service repair manualfsejfjskefsmem
The operating principle of the truck is described through key events:
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The document provides repair and maintenance instructions for various models of the SPE120, SPE140, SPE160 and SPE200 trucks. It includes sections on general safety, operating principles, troubleshooting, maintenance and repair of parts like the chassis, motors, transmission, brakes and electrical systems. The document has been updated over time with new information, models and repair procedures.
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Toyota bt spe160 electric stacker truck service repair manualfsejfjskefsmem
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Toyota bt spe140 s electric stacker truck service repair manualfsejfjskefsmem
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Toyota bt spe140 l electric stacker truck service repair manualfsejfjskefsmem
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Toyota bt spe140 electric stacker truck service repair manualfsejfjskefsmem
The document provides repair and maintenance instructions for various models of the SPE120, SPE140, SPE160 and SPE200 trucks. It includes sections on general safety, operating principles, troubleshooting, maintenance and repair of systems like chassis, motors, transmission, brakes, hydraulics and electrical systems. The document was originally issued in 2015 and has undergone updates with additional information added over time.
Toyota bt spe120 l electric stacker truck service repair manualfsejfjskefsmem
This document provides repair and maintenance instructions for support arms and stabilizers on several SPE truck models. It includes overview diagrams and step-by-step instructions for checking linkages, replacing pressure rods, torsion tubes, and rollers on the torsion tubes. Removal and installation procedures are described in detail with labeled diagrams. Safety warnings are provided where applicable.
Toyota bt spe120 electric stacker truck service repair manualfsejfjskefsmem
This document provides repair and maintenance instructions for support arms and stabilizers on several SPE truck models. It includes overview diagrams and step-by-step instructions for checking linkages, replacing pressure rods, torsion tubes, and rollers on the torsion tubes. Removal and installation procedures are described in detail with labeled diagrams. Periodic maintenance and replacement of worn parts are recommended to ensure proper functioning of the support arms and stabilizers.
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Caterpillar cat 225 b excavator (prefix 3yd) service repair manual (3yd00001 up)
1. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 225B EXCAVATOR 3YD
Configuration: 225B & 229 EXCAVATORS 3YD00001-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01139602
Fuel Injection Pump Housing - Disassemble
SMCS - 1253-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
Start By:
A. Disassemble the governor. Refer to Disassembly and Assembly, "Governor - Disassemble".
B. Remove the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection
Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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2. Illustration 1 g00456860
1. Remove cover (1) and the gasket.
Illustration 2 g00456923
2. Remove fuel rack (2) from the fuel injection pump housing.
Illustration 3 g00456924
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3. Note: If the original lifters are being reused in the fuel injection pump housing, place
identification marks on the lifters in order to identify the locations.
3. Remove lifters (3) from the fuel injection pump housing.
Illustration 4 g00456925
4. Position the fuel injection pump housing on wood blocks, as shown. Use Tool (A) in order
to remove snap ring (4) .
Illustration 5 g00456926
5. Use a soft hammer to push the camshaft toward the governor end of the fuel injection pump
housing in order to loosen washer (5). Remove washer (5) .
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4. Illustration 6 g00456927
6. Remove camshaft (6) .
Illustration 7 g00456928
7. Remove bearings (7) from the drive end of the fuel injection pump housing.
Illustration 8 g00456930
8. Remove bearings (8) from the governor end of the fuel injection pump housing.
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5. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Aug 29 17:23:07 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 225B EXCAVATOR 3YD
Configuration: 225B & 229 EXCAVATORS 3YD00001-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01138035
Fuel Injection Pump Housing - Assemble
SMCS - 1253-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
B 1P-0510 Driver Group 1
C
6V-2016 Plate 1
0S-1594 Bolt 2
6V-4818 Driver 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Put clean engine oil on all parts before assembly. Ensure that all of the oil passages are
clear.
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7. Illustration 1 g00457491
1. Use Tool (B) in order to install large bearing (1) in the governor end of the fuel injection
pump housing. Bearing joint (3) should be facing toward the top of the fuel injection pump
housing. Install the bearing so the bearing is 0.25 ± 0.20 mm (.010 ± .008 inch) below the
surface of the fuel injection pump housing.
2. Use Tool (B) in order to install small bearing (2) in the governor end of the fuel injection
pump so that Tool (B) is 7.16 ± 0.13 mm (.282 ± .005 inch) below the surface of the fuel
injection pump housing.
Illustration 2 g00457492
3. Use Tool (B) in order to install large bearing (4) in the drive end of the fuel injection pump
housing. The bearing joint should be facing toward the top of the fuel injection pump
housing. Install the bearing so the bearing is 1.00 ± 0.25 mm (.039 ± .010 inch) below the
surface of the fuel injection pump housing.
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8. Illustration 3 g00457493
4. Install the plate of Tool (C) on the drive end of the fuel injection pump in order to install
small bearing (5) for the rack. Use clean grease in order to hold the new driver for the rack
bearing of Tool (C). Install the driver and the bearing in the plate. Ensure that the groove in
the driver is aligned with the pin in the plate and use a hammer to push the bearing into
position. The bearing will be installed to the correct depth when the shoulder of the driver is
against the plate.
5. Remove Tool (C) from the fuel injection pump housing. The fuel rack bearing must be
installed so that the fuel rack bearing is 0.25 ± 0.25 mm (.010 ± .010 inch) below the surface
of the housing.
Illustration 4 g00457494
6. Install camshaft (6) .
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9. Illustration 5 g00458729
7. Put the fuel injection pump housing upright, as shown. Place a wood block under the
camshaft.
8. Put washer (7) over the end of the camshaft. Use Tool (B) and spacer (8) in order to push
the washer against the seat on the camshaft. Spacer (8) has an inside diameter of 38.1 mm
(1.50 inch) and a length of 31.75 mm (1.250 inch). The camshaft must have an end play of
0.18 ± 0.08 mm (.007 ± .003 inch) when the washer is pushed against the shoulder of the
camshaft.
Illustration 6 g00457495
9. Use Tool (A) in order to install snap ring (9) .
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10. Illustration 7 g00458730
Note: Check the condition of the new lifters. Replace the lifters, if necessary. If the original
lifters are being reused, place the lifters in the original locations. New lifters are identical,
and the new lifters can be placed in any order.
10. Install six lifters (10) in the fuel injection pump housing. Ensure that the groove in the lifter
is aligned with the pin in the fuel injection pump housing.
Illustration 8 g00458731
11. Install rack (11). Ensure that the groove in the end of the rack is aligned with the ear (tab) of
the fuel rack bearing that is at the drive end of the fuel injection pump housing.
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11. Illustration 9 g00458732
12. Install the gasket and cover (12) .
End By:
a. Assemble the governor. Refer to Disassembly and Assembly, "Governor - Assemble".
b. Install the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Aug 29 17:23:55 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 225B EXCAVATOR 3YD
Configuration: 225B & 229 EXCAVATORS 3YD00001-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01111133
Fuel Injection Pump Housing and Governor - Install
SMCS - 1286-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-7307 Engine Turning Tool 1
B 4C-9874 Spanner Wrench 1
C 6V-4186 Fuel Pump Timing Pin 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The No. 1 piston must be set at the top center position (TC) in order to perform all of the
timing procedures.
Note: The engine is seen from the flywheel end when the direction of the crankshaft rotation is
given.
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13. Illustration 1 g00460164
1. Remove the electric starting motor.
2. Install Tool (A) into the flywheel housing, as shown.
3. To find the TC position for the No. 1 piston, perform the following procedure:
a. Turn the flywheel clockwise or turn the flywheel in the opposite direction of the
engine rotation for approximately 30 degrees. This removes all play from the timing
gears.
Note: If you go past the bolt hole, repeat Step 3.a.
Illustration 2 g00460248
b. Remove plugs (1) and (2) .
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14. Illustration 3 g00460252
c. Turn the flywheel counterclockwise until a 3/8-16 X 3 1/2 NC bolt (4) can be
installed in the flywheel through the hole in the flywheel housing. The No. 1 and No.
6 pistons are now at the TC position. Plug (2) was removed for viewing through
inspection hole (3) .
Note: The No. 1 piston is on the compression stroke when the valves of the No. 1
cylinder are closed. The rocker arms for the inlet valves and for the exhaust valves
must have slight side-to-side movement.
d. In order to check the position of the inlet and exhaust valves, remove the valve
mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover -
Remove and Install".
4. If the No. 1 piston is not on the compression stroke, remove bolt (4) and turn the flywheel
for 360 degrees counterclockwise. Install bolt (4). The No. 1 piston is now at the TC
position.
Illustration 4 g00460258
Typical example
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15. 5. Install Tool (C) in the fuel injection pump housing, as shown. Push on Tool (C) and turn
fuel injection pump camshaft (8). When Tool (C) engages the groove (slot) in the camshaft,
the fuel injection pump is in the TC position for the No. 1 piston.
Note: Check the condition of the O-ring seals. Replace the O-ring seals, if necessary.
6. Ensure that O-ring seals (5), (6), (7) and (9) are in position on the fuel injection pump
housing and the governor. Put clean engine oil on the seals.
Illustration 5 g00460259
7. Attach a hoist and put the fuel injection pump housing and the governor in position on the
timing gear plate and the oil manifold. Install three nuts (11), two bolts (10) and the
washers. Ensure that Tool (C) remains in place.
Illustration 6 g00460341
8. Install washer (12) with the large side outward. Install bolt (13) finger tight. Ensure that
Tool (C) is in the notch in the camshaft of the fuel injection pump.
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16. Illustration 7 g00460342
9. Install Tool (B) on the fuel pump drive gear. Apply 68 N·m (50 lb ft) of force to the fuel
pump drive gear with timing bolt (3) in position in the flywheel and Tool (C) in position in
the fuel system. Apply this force in a clockwise direction when the engine is viewed from
the front. Use Tool (B) and a suitable torque wrench. Hold the 68 N·m (50 lb ft) of force on
Tool (B) and torque the drive gear bolt to a torque of 270 ± 25 N·m (200 ± 18 lb ft).
Remove Tool (B) and Tool (C) from the fuel pump and remove bolt (3) from the flywheel.
10. Use Tool (A) and turn the flywheel for two complete revolutions. When bolt (3) goes in the
hole in the flywheel and Tool (C) is installed in the notch in the camshaft, the timing is
correct.
11. Install plugs (1) and (2) .
12. Remove Tool (A). Install the electric starting motor.
13. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Illustration 8 g00460343
14. Put cover (14) and the gasket in position. Install four bolts (15) .
15. Put the fuel filter base, the gasket, and fuel filter (16) in position. Install two bolts (19) and
the washers.
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17. 16. Install tube assemblies (21) and (22). Connect wire (20). Connect hoses (17) and (18) .
Illustration 9 g00589938
17. On the 3304B engines, install the strainer assembly in the turbocharger with the screen
downward. Install the gasket, the oil inlet line and the bolts. Install the O-ring seal on oil
drain line (25). Apply clean engine oil to the O-ring seal and install the gasket. Connect oil
drain line (25) and install the bolts. Install the clamps on the oil line.
Illustration 10 g00460346
18. Put cover (24) in position. Install nuts (23) and six washers. Tighten nuts (23) to a torque of
27 ± 7 N·m (20 ± 5 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Aug 29 17:24:43 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 225B EXCAVATOR 3YD
Configuration: 225B & 229 EXCAVATORS 3YD00001-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00886792
Governor - Disassemble
SMCS - 1264-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 6V-2163 Spring Clamp 1
C 1P-1855 Retaining Ring Pliers 1
Start By:
A. Remove the fuel injection pump housing and the governor. Refer to Disassembly and
Assembly, "Fuel Injection Pump Housing and Governor - Remove".
Note: To remove the governor for the disassembly of the fuel injection pump housing, perform
Steps 1, 2, 16, 22, 24, 25, 26, 27, 30, 32 and 34.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g00453006
1. Remove fuel ratio control (1) from governor (2) .
Illustration 2 g00453007
Note: Illustration 2 shows the fuel ratio control that is still connected.
2. Remove six bolts (3), two bolts (5), housing (4) and the gasket.
Illustration 3 g00453008
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. 3. Remove governor spring (7), seat (6) and the washers.
Illustration 4 g00453009
4. Remove six bolts (8), cover (9) and the gasket. Use Tool (A) in order to remove seal (10) .
Illustration 5 g00453010
5. Remove low idle adjustment screw (12) and spring (11) .
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22. Illustration 6 g00453011
6. Remove shaft assembly (15) and levers (14) and (13) .
Illustration 7 g00453012
7. Remove two snap rings (19) from two pins (17). Remove two pins (17). Remove plates (16)
and stop (18) .
Illustration 8 g00453014
8. Remove pins (21) and (22) and remove spring (20) .
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23. Illustration 9 g00453015
9. Remove two bolts (23), and the washers, and remove adapter (24), the coupling, and the O-
ring seal.
10. Remove contact (27) and body (28) with an O-ring seal.
11. Remove two bolts (29) and the washers and remove cover (30) and the gasket.
12. Remove two nuts and washers (26) and remove shutoff solenoid (25) and the gasket.
Illustration 10 g00453016
13. Remove shaft (31) and lever (32) .
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24. Illustration 11 g00453017
Note: The check valve will be damaged during removal. Remove check valve (33) only if a
replacement is necessary.
14. Remove check valve (33) only if a replacement is necessary.
Illustration 12 g00453018
15. Remove seal (34) and adjustment screw (35) .
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25. Illustration 13 g00453019
16. Remove bolt (36), housing (37) and the gasket from the fuel injection pump housing.
Illustration 14 g00453557
Typical example
17. Remove bolts (38) and remove torque control (39) .
18. Disassemble torque control (39) and inspect the spacer, the spring, and the insulator for
damage or wear. Replace parts that are worn or damaged with new parts.
Illustration 15 g00453558
19. Remove two bolts (40) and block (41) .
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