John Deere 316 318 420 Fuels and Lubricants Operators Manual.pdf
General Information
Safety Information
General Specifications
Torque Values,Fuels and Lubricants,Wheels,Transmission,Transmission, Engine, Cooling System, External Exhaust System,Electrical System,
Batteries, Support and Cables,Powered Wheels and Fastenings,Axles and Suspension System,Removal and Installation,Service Brakes,Active Elements,Hydraulic System,Park Brake.
Removal and Installation, Control Linkage, Gears, Shafts, Bearings, and Power Shift Clutch,Hydraulic System (Hydrostatic Transmission)
Engine,Engine Auxiliary Systems,Cold Weather Starting Aids,Cooling System,Speed Controls
Intake System,External Exhaust System,External Fuel Supply System,Dampener Drive,Elements
Splitter Drive (Pump Drive Gearbox),Removal and Installation,Gears, Shafts and Bearings
Steering System,Hydraulic System
3. 316, 318 and 420
Lawn and Garden
Tractors
(Serial No. 475,001ā )
John Deere Horicon Works
OM-M79598 (Jul 88)
LfTHO ƬN U.SA
4. Thank you for purchasing a John Deere product.
Readthfa manual carefully to learn how to operate and
service your machine correctly. Failure to do so could
reeult in personal injury or equipment damage.
ThM manual should be conaldered a permanent part
of your machine and should remain with the machine
when you eell it.
Measurements in this manual are U.S. customary units
and their metric equivalents.
Right-hand and left6and sides are determined by
facing in the direction of forward travel.
Write ldenGflcaMon numbers in the Specifications
section. Accurately record all the numbers to help in
tracing the machine should it be stolen. Your dealer
also needs these numbers when you order parts. If this
manual is kept on the machine, also file the identifica-
tion numbers in a sacure plaoe ofl the machine.
Warranty is provided as part of John Deere'e support
program for customers who operate and maintain their
equipment as described in this manual. The warranty
is explained on the warranty certificate which you
should have received from your dealer.
This warranty provides you the a9surance that John
Deere will back its products where defects appear
within the warmly period. In some circumetancas,
John Deere also provides field improvements, often
without charge to the customer, even if the product is
out of warranty. Should the equipment be abused, or
modified to change its performance beyond the original
factory specifications, the warranty will become void
and field Improvements may be denied. Setting fuel
delivery above specifications or otherwise overpower-
ing machines will result in such action.
The tlra manufacturer's warranty supplied with your
machine may not apply outside the U.S.
All irifonnafion, illuetrafions and specifications in this manual are based on the latest product information
available at the time of publicafion. The right is reserved to make changes at any time wilfiout nofiae.
COPYRIGW 1e80. DEERE 6 COMPANY. Mofir+. IllkzJe. Ag rTgttls reeĀ„y+t A J0hn Oeere ILLUGTRUWIOBI Merciet.
Introduction
5. Page Page
Safety .
Operating the Engine
Starting the Engine .
Warming Engine
Engine Idling
Stopping the Engine . .
Driving the Tractor
Driving the Tractor .
Using 2-Speed Axle Shih Leverā420
Tractor Only
Operating Differential Lockā420
Tractor Only
Using Turn Brake Pedal 318 and
420 Tractors Only . .
Using Reserve Fuel Systemā318
and 420 Tractors
Stopping Tractor
Emergency Stopping
Operating the Lights
Oil Pressure Indicator
Battery Discharge Indicator .
Connecting Front Attachment Hydraulic
Hoses .
Using Rear Weights
Rear Wheel WeightsāCast Iron
Rear Wheel Weight Plastic Shell . .
Rear Weights for 3-Point Hitch . .
Rear Weights for Tractor without
3-Point Hitch
Using Front Weights
Liquid Weight
Maximum Weights
Adjusting Rear Wheel Spacing
1 Removing and Installing Engine Shields . . 34
Service Intervals .. . 35
Engine Break-In 35
10 Checking Engine Oil Level . 36
12 Checking Transmission Oil Level ............................37
12 Checking and Cleaning Air Cleaner
13 Elements 37
Checking Air Intake Screens 39
Safety Interlock System Checkout
15 Procedure 40
Changing Engine Oil 42
16 Checking Tire Pressure ... 43
Checking PTO Drive Beltsā420
17 Tractor 43
Checking Gear Case Oil Level for
17 Tractor with 2000 RPM Rear PTO 44
Lubricating Front Wheel Spindles 44
18 Lubricating Brake Pedal Shaft . . 44
18 Lubricating Power Steering Cylinder
19 Ball Joint.............................................................44
19 Lubricating Drive Shaft 45
19 Clean Engine Cooling Fins 46
20 Changing Engine Oil Filter .... .. 46
Cleaning and Gapping Spark Plugs 47
20 Changing Transmission Oil and Filter 47
20 Changing Air Cleaner Element . .. 49
20 Checking Battery Electrolyte Level 49
21 Changing Fuel Filter 50
21 Adjusting Seat........................................................50
Lubricating Ball Joints on Tractors
21 with 3-Point Hitch ......... 50
22 Replacing Headlight Bulbs 51
22 Replacing Taillight Bulb 51
23 Replacing Indicator Light Bulb 51
23 Replacing Lighting Circuit Fuse 52
Transporting
Pushing 316 or 318 Tractor.................................... 24
Pushing 420 Tractor ............................................... 24
Transporting Tractor on a Trailer 24
Fuels and Lubricants
Fuel....................................................................... 25
Engine Oil .............................................................. 25
Transmission Oil 26
General Purpose Grease........................................ 26
Gear Case Oil (For Tractors with
a 2000-RPM Rear PTO) ..................................... 27
Service
Hour Meter ............................................................ 34
Contents
6.
7. RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating
practices.
LEARN MACHINE SAFETY
Carefully read this manual. Learn how to operate the
machine and how to use the controls properly.
Do not let anyone operate this machine without proper
instruction.
Unauthorized modifications to the machine may impair the
function and/or safety and affect machine life.
UNDERSTAND SIGNAL WORDS
A signal wordāDANGER, WARNING, or CAUTIONāis
used with the safety-alert symbol. DANGER identifies the
most serious hazards.
Safety signs with signal word DANGER or WARNING are
typically near specific hazards.
General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
KEEP RIDERS OFF MACHINE
Only allow the operator on the machine. Keep riders ofl.
Riders on machine are subject to injury such as being struck
by foreign objects and being thrown oft ot the machine.
Riders also obstruct the operator's view resulting in the
machine being operated in an unsafe manner.
1
&WARNING
acswioĀ«
O * O
Safety
8. PROTECT CHILDREN
Keep children and others away when you operate machine.
BEFORE YOU BACK UP:
āStop the PTO.
āLook behind tractor for children.
Do not let children operate tractor.
Never carry children. Do not let children ride on tractor,
mower, or any attachment. A98;M4t274 V2T;;5AS -0 080987
PARK TRACTOR SAFELY
To park tractor safely:
1. Move shift lever in "Nā (Neutral) position.
2. Disengage PTO'S.
3. Lower equipment to the ground.
4. Engage park brake.
5. Stop the engine.
6. Remove key.
Before you leave the operator's seat, wait for engine and
attachment parts to stop moving. A98;M41773 MZI;;5AS -81 0B0987
AVOID TIPPING
Do not drive where machine could slip or tip.
Stay alert for holes, rocks, and roots in the terrain, and other
hidden hazards. Keep away from drop-ofls.
Slow down before you make a sharp turn.
Use care when pulling loads or using heavy equipment.
āUse only approved drawbar hitch points.
āLimit loads to those you can safely control.
āUse counterweights or wheel weights when suggested in
this operator's manual.
Reduce speed and exercise extreme caution on slopes and
in sharp turns to prevent tipping or loss of control. Be
especially cautious when changing direction on slopes.
Do not stop or start suddenly when going uphill or downhill.
If machine stops going up hill.
āStop the PTO.
āBack down slowly.
9. WEAR PROTECTIVE CLOTHING
Wear close fitting clothing and safety equipment appropriate
to the job.
Prolonged exposure to loud noise can cause impairment or
loss of hearing.
Wear a suitable hearing protective device such as earmuffs
or earplugs to protect against objectionable or uncomfort-
able loud noises.
HANDLE FUEL SAFELY-AVOID FIRES
Handle fuel with care: it is highly flammable. Do not refuel
the machine while smoking or when near open flame or
sparks.
Always stop engine betore refueling machine. Fill fuel tank
outdoors.
Prevent fires by keeping machine clean of accumulated
trash, grease, and debris. Always clean up spilled fuel.
AB6:T5206 053;WEAR z39487
AB6;TS202 053;FtRE1 z30Ā»a7
PREPARE FOR EMERGENCIES
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
0
10. PRACTICE SAFE MAINTENANCE
Understand service procedure before doing work. Keep area
clean and dry.
Never lubricate or service machine while it is moving. Keep
hands, feet, and clothing from power-driven parts. Disen-
gage all power and operate controls to relieve pressure.
Lower equipment to the ground. Stop the engine. Remove
the key. Allow machine to cool.
Securely support any machine elements that must be raised
for service work.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts. Re-
move any buildup of grease, oil, or debris.
Disconnect battery ground cable (-) before making adjust-
ments on electrical systems or welding on machine.
Ae6;Ts2 TB os3;sERv 2I S287
MOUNT TIRES SAFELY
Failure to follow proper procedures when mounting a tire on
a wheel or rim can produce an explosion which may result
in serious injury or death. Do not attempt to mount a tire
unless you have the proper equipment and experience to
perform the job. Have it done by your John Deere dealer or
a qualified tire repair service.
When sealing tire beads on rims, never exceed 35 psi (240
kPa) (2.4 bar) or maximum inflation pressures specified by
tire manufacturers for mounting tires. Inflation beyond this
maximum pressure may break the bead, or even the rim, with
dangerous explosive force. If both beads are not seated
when the maximum recommended pressure is reached,
deflate, reposition tire, relubricate bead, and reinflate.
Detailed tire mounting instructions, including necessary
safety precautions, are contained in John Deere Fundamen-
tals of Service (FOS) Manual 55, Tires and Tracks, available
through your John Deere dealer. Such information is also
available from the Rubber Manufacturers Association and
from tire manufacturers.
4
11. ROTATING BLADES
CUT OFF
ARMS AND LEGS
ā¢ Stop mower when
children are near
ā¢ No riders, they fall off
A97 jM s 1252 M23;SA< 0i i e058e
READ SAFETY SIGNS CAREFULLY
Danger signs identify the most serious hazards.
Keep safety signs in good condition.
Replace missing or damaged safety signs.
Signs are attached to machine near specific hazard areas.
Pedestal Safety Sign
(420 Tractor Shown)
! ā¢
3A4;M41032 M2t;;SAK -A I806B7
Caution signs call attention to safety messages in this
manual.
Fuel -āII Safety Sign
12. HYDRAULIC CONTROL LEVERS
AāOuter Hydraulic Leverā
Controls Front Left-Hand
Hydraulic Outlets
BāCenter Hydraulic Leverā
Controls Rockshaft
dinner Hydraulic Leverā
Controls Front Right-Hand
Hydraulic Outlets
AāOuter Hydraulic Leverā
Controls rockehaft and
lett front hydraulic
Winner Hydraulic Leverā
Controls Front Right-
Hand Hydraulic Outlets
AāHydraulic Control Leverā
Controls Rockshaft and
Front Hydraulic Outlets
Controls
13. UPPER AND LOWER DASH CONTROLS
AāThrottle Lever
BāFront Power Takeā¢Off (PTO) Switch
Cāchoke
nāi 'ght Switch
EāKey Switch Fā
Park Lock Lever
HYDROSTATIC CONTROL LEVER
AāHydrostatic Control Lever
INDICATOR LIGHTS
WFront PTO
OāRear PTO
(If Equipped)
7
15. HOUR METER
RESERVE FUEL SYSTEM
AāReserve Fuel System Lever
318 and 420 Tractors Only
FREE WHEELING CONTROL LEVERā316
and 318 ONLY
The control is under right-rear fender.
16. STARTING THE ENGINE
CAUTION: Start engfne only outdoors or In a
well-ventilated place. Exhaust fumea are
dangerous
NOTE: Engine will not atart unleas hydrostaticcontrol lever
*5 fn N (neufial) am Pro match is off.
1. Move hydrostatic control lever to N (neutral) position.
2. Move front PTO switch and rear PTO switch (if equipped)
to OFF position.
Operating the Engine
NOTE: When park brake ia locked, hydrostatic con/roIiever
cannot be moved out of N (neutral) position.
3. For 316 Tractor, lock park brake:
a. Move park lock lever (A) to P position (bottom of slot).
b. Push brake pedal (B) all the way down. Pedal will
stay down when park brake is properly locked.
For 318 and 420 Tractors lock park brake:
a. Move park lock lever (A) to P position (bottom of slot).
b. Connect brake pedals with brake strap (B).
c. Push brake pedals (C) all the way down. Pedals will
stay down when park brake is locked.
17. 6. Turn key to RUN position. Check indicator lights:
a. Oil pressure indicator (A) will be ON.
b. Battery discharge indicator (B) will be ON.
c. Front and rear PTO indicators (C and D) will be OFF.
4. Move throttle lever (A) to 1/4 position.
5. When engine is cold, pull choke knob all the way out.
18. IMPORTANT: If an indicator does not operate as shown
on chart, IMMEDIATELY STOP THE EN-
GINE. Find and correct tha cauae.
Do not operate starter more than 10
seconds. If engine does not start, wait 2
minutes before you try again to avoid
starter damage.
7. Turn key to START position. If engine does not start
after four tries, see Electrical Problems in Trouble
Shooting section.
8. As soon as engine starts, release key. The key will return
to the RUN position.
INDICATOR LIGHTS AND KEY POSITIONS
Indicator RUNāBefore Start
Battery ON
RUWAfter
Sta* ns
OFF
ON un OFF
bu ds
PTO OFF OFF OFF until
you engage
PTO with
lever
ENGINE IDLING
1. The engine is air-cooled and needs a large volume of air
to keep it cool. Keep the air intake and belly screens clean.
(See Cleaning Air Intake Screens in Service section.)
2. Avoid unnecessary engine i ng. Stop the engine, In-
stead of letting it idle for a long time.
WARMING ENGINE
1. After engine starts, gradually push choke knob in.
You may have to leave choke knob halfway out until the
engine warms.
2. Run the engine at half throttle (A) for 5 minutes without
putting 1be tractor under a full load.
3. As engine warms, gradually push choke knob all the way
in.
12 .āāā āāā
Operating the Engine