Innovations and
Pavement-Type
Selection Topics
Robert Rodden, P.E.
www.robertrodden.com
5/25/2015
1
ConstructionandRehabilitationof
ConcretePavements
Stringless Paving
Innovations in Concrete Pavement Construction
5/25/2015
2
ConstructionandRehabilitationof
ConcretePavements
FREE Stringless Paving Training!
•  Available	
  around	
  the	
  
clock,	
  365	
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•  No	
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•  Cer;ficates	
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may	
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of	
  11.0	
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development	
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(PDHs).	
  	
  
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ConstructionandRehabilitationof
ConcretePavements
3
www.acpa.org/self-paced-online-courses/
What is Stringless Paving?
§  Alternative to conventional
stringline paving.
§  Uses electronic guidance
systems to replace pins,
sensors, and “stringline.”
§  Electronic guidance system
controls elevation and steering
of the paving machine(s).
§  Sometimes referred to as 3D
paving.
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Some of the Benefits
of Stringless Paving
•  Eliminates labor intensive stringline
surveying for hubs and stakes.
•  Reduces opportunities to introduce
surveying errors.
•  Reduces overall preparation time on
the grade.
•  Places engineer’s design directly into
machine(s).
•  Controls elevation, slope, and steer of
machines with truer input.
•  Reduces or eliminates cords created
by stringline hubs/pins.
•  Reduces wave patterns introduced by
improperly tensioned stringline sensors.
•  Increases phasing and traffic control
pattern considerations.
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Stringlines =
Chords
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Stringless =
Smooth Curves
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Stringless Technology
Extends Beyond Paving
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Two Most Common Stringless
Systems in Use Today
Total Station Control GPS + Laser Control
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ConstructionandRehabilitationof
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Stringless Components
•  In the Field:
§  Control Points.
§  Instruments (Robotic
Total Stations, GPS Base
Station or Lasers).
§  Radios.
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•  On the Machine:
§  Computer & Software.
§  Dual Axis Slope Sensors.
§  Masts.
§  If Using Total Station Control:
–  Radios
–  360o Prisms
§  If Using GPS Control:
–  GPS Receiver
§  If Using Laser Control:
–  Laser Receiver
How the Components Talk to
One Another
–  All components
networked together
on CANBus.
–  “Internet for
machines”
–  Each message has
unique ID so only the
component that
needs it will read it.
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CANBus
Bringing the Components Together
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Benchmark Control Points
(Hubs)
Robotic
Total Station
Radio on
Total Station
Radio on
Equipment
360o Prism
on Equipment
3D
Model
On-Board
Stringless
Computer
Machine
Control
Computer
Equipment
Hydraulics
Dual Axis Slope Sensor
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Equipment
Advancements
Innovations in Concrete Pavement Construction
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ConstructionandRehabilitationof
ConcretePavements
We Progressed
Quickly
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But Some Things Still Look Familiar
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Zero Clearance Paving
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ConcretePavements
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Variable Width Pavers
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Real-Time Smoothness
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Sometimes Testing
Advances Drive
Equipment
Advancements
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Future of
Construction
•  Stringless/GPS integration
into joint layout and sawing
operations?
•  Saw + seal in one single
operation?
•  Manufacturers don’t reveal
new ideas until patents are
filed and its ready…
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The Economics of
Pavements
Life-Cycle Cost Analysis (LCCA)
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ConstructionandRehabilitationof
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Decision Points in
Pavement Type Selection
•  Historically, initial cost has
driven pavement type
selection
•  Other factors are
increasingly important,
but cost is still king
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COST
Sustainability
Safety
User
Experience
Concrete has a Lower Inflation Rate
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24Source: ACPA EB011, Life Cycle Costs Analysis
Oil and Asphalt
Import/Export
Practices
and
Refining
Processes
Impact This
On a Local
Level!
In Many Areas,
Concrete Can
Now Compete
On Initial Cost
Alone!
Concrete Pavements are EXPECTED
to Last Longer by Owners
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Life-Cycle Costs Accounts for This
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CONCRETE	
  ASPHALT	
  
REAL-WORLDCASE
FOREXAMPLEPURPOSESONLY
Failure to Account for LCCA is
Shortsighted
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ConstructionandRehabilitationof
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27Asphalt prices have increased more since these plots
LCCA Guidance
in Spanish!
•  Translated by:
•  Soon available through:
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Competition Pays Dividends to the
Owner (and TAXPAYERS)
•  A complex relationship exists
between number of bidders,
volume of market, unit price of
materials, etc.
•  However, there is a clear trend
of lower prices for both
pavements with increasing
levels of competition
•  Variability in unit prices also
decreases with increasing
competition
•  Owners can purchase more
pavements with the same
investment!
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http://competitionpaves.org/wp-
content/uploads/2014/11/
PavementTypeSelection-ISCR-
Prague.pdf
Sustainability of
Pavements
Life-Cycle Assessment (LCA)
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ConstructionandRehabilitationof
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Life-Cycle Assessment (LCA)
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•  Quantifies CO2 and other environmental
impacts of a specific pavement section in a
specific location similar to how LCCA does $
•  The end result is extremely dependent on:
–  Pavement section, cut/fill, etc.
–  Materials used, recycled content, by-product usage,
hauling distance, etc.
–  Use phase: color of surface can impact lighting,
rigidity of the surface impacts fuel usage, etc.
•  There is no GENERAL answer to this!
Questions?
Robert Rodden, P.E.
www.robertrodden.com
5/25/2015
32
ConstructionandRehabilitationof
ConcretePavements

Seminario Internacional Construcción y Rehabilitación con Pavimentos de Hormigón Innovations in Concrete Pavement Construction