1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
Caterpillar cat 324 e ln excavator (prefix ldg) service repair manual (ldg000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves 28 steps to remove components like the head, springs, seals, plates, and bearings. The assembly process reverses the disassembly with 23 steps, applying lubricant and torque specifications where needed and ensuring proper alignment of components. Tools including retaining ring pliers, drivers, and pullers are listed that may be required for the process.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...jdkskmdmdm
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings in the correct order. Proper assembly requires the use of several specialized tools to press components and install retaining rings. Cautions are provided regarding spring loaded parts and ensuring marks are aligned during reassembly.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual Instant D...kubei069369925
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process is the reverse and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs and seals. The assembly section outlines 29 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...f7fujksekmdm8u
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...ufjksemd8ujd
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
Caterpillar cat 324 e ln excavator (prefix ldg) service repair manual (ldg000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves 28 steps to remove components like the head, springs, seals, plates, and bearings. The assembly process reverses the disassembly with 23 steps, applying lubricant and torque specifications where needed and ensuring proper alignment of components. Tools including retaining ring pliers, drivers, and pullers are listed that may be required for the process.
Caterpillar cat 324 e l excavator (prefix ldg) service repair manual (ldg0000...fjsekkdmme
This document provides instructions for disassembling and assembling the travel motor on 324E L and 324E LN Excavator models. The disassembly process involves removing 28 components from the travel motor including the head, springs, plates, seals, bearings and more. The assembly process is the reverse and includes lubricating components and using various tools to install components in the proper order and orientation. Precautions are provided to avoid damaging parts and ensure proper assembly.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...jdkskmdmdm
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings in the correct order. Proper assembly requires the use of several specialized tools to press components and install retaining rings. Cautions are provided regarding spring loaded parts and ensuring marks are aligned during reassembly.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual Instant D...kubei069369925
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process is the reverse and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs and seals. The assembly section outlines 29 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...f7fujksekmdm8u
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...ufjksemd8ujd
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...f8uesjdkdmdm
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings in the correct order. Proper assembly requires the use of several specialized tools to press components and install retaining rings. Cautions are provided regarding spring loaded parts and ensuring marks are aligned during reassembly.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...prmy389342
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys. Special tools are required for tasks like removing retaining rings and installing seals.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual (JCZ00001...8ufjsekddm8u
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs and seals. The assembly section outlines 29 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly is the reverse of the disassembly with instructions to lubricate parts, align markings and install components in the correct orientation using various tools. Proper assembly is important to prevent damage and ensure correct functioning of the travel motor.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process is described in 27 steps and involves removing components like the motor head, brake piston, rotating assembly, seals, and bearings. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts. Tools required include retaining ring pliers, drivers, pullers, and press equipment. Cautions are provided about spring loading and containing fluids during repair work.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs and seals. The assembly section outlines 29 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
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This document provides safety precautions for operating an excavator. It advises reading the operator's manual carefully before starting or using the machine. Operators should be familiar with all safety signs and their meanings. Only authorized personnel should operate the machine. Personal protective equipment such as hard hats and safety glasses should always be worn. The operator's compartment and controls should be kept clean. Operators should not jump on or off the machine and should keep hands and feet inside the cab at all times. The machine should come to a complete stop before the operator exits. Height, width and weight limitations of the work site must be assessed. Underground utilities should be located and marked before digging.
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This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfprmy389342
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, listed with their part numbers and the quantity required. Key components included are the power unit enclosure, rear doors, covers, fasteners, and guards. The parts are organized with an index and diagram to allow technicians to easily find replacement parts.
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2. A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- Threaded RodM12 x 1.75 by 250 mm (10 in) long 1
B
8T-0651 Bolt 1
8T-4167 Hard Washer 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor in Tooling (A) in a vertical position. The weight of the travel motor
is approximately 60 kg (132 lb).
3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
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3. Illustration 1 g00887295
Note: During the removal of head (2) from the travel motor, be careful not to damage the
mating surfaces of the components.
Spring force can cause personal injury or death.
Do not repair until you have read the Operation and Maintenance
Manual.
4. Remove bolts (1) .
5. Remove head (2) from the body of the travel motor.
Illustration 2 g00887302
6. Remove O-ring seal (3), port plate (4), and bearing (5) .
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4. Illustration 3 g00887311
7. Remove O-ring seals (6). Remove springs (7) .
Illustration 4 g00887331
Illustration 5 g00890074
This is an example of the use of Tooling (B) .
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5. 8. Place a shop towel over brake piston (8). Retain brake piston (8) with Tooling (B). Apply
approximately 525 kPa (75 psi) of shop air pressure to brake release Port (Y). Make sure
that the shop air pressure is free of water. Brake piston (8) will move up the piston guide,
and out of the piston guide. Remove brake piston (8) from the body of the travel motor.
Illustration 6 g00887336
9. Remove seal (9) and backup ring (10) from the brake piston.
10. Remove seal (11) and backup ring (12) from the brake piston.
Illustration 7 g00887355
11. Remove plates (13) and friction discs (14) .
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6. Illustration 8 g00887401
Illustration 9 g00887405
12. Install Tooling (C) into shaft (15). Use a prybar to remove the rotating assembly (16) from
the housing.
13. Remove Tooling (C) from shaft (15) .
Illustration 10 g00887424
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7. 14. Remove shaft (15) from rotating assembly (16) .
Illustration 11 g00887426
15. Use Tooling (D) in order to remove retaining ring (17) from shaft (15) .
Illustration 12 g00887445
16. Install shaft (15) into a suitable press. Remove bearing race (18) from the shaft.
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8. Illustration 13 g00887463
17. Rotate shaft (15). Install shaft (15) into a suitable press. Install Tooling (E). Remove bearing
race (19) from shaft (15) .
Illustration 14 g00887501
18. Remove cam plate (20) from barrel assembly (21) .
Illustration 15 g00887520
19. Remove piston assemblies and retainer plate (22) from barrel assembly (21) .
Note: Place marks on the pistons and the barrel assembly. The pistons must be returned to
the original position.
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9. Illustration 16 g00887558
20. Remove ball (23) and springs (24) .
Illustration 17 g00887578
21. Remove bearing (25) .
22. Remove keys (26) and locating pins (not shown) from the body of the travel motor.
Illustration 18 g00887589
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10. 23. Rotate the housing. Use Tooling (F) in order to remove retaining ring (27) .
24. Remove seal (28) .
Illustration 19 g00887619
25. Remove bolts (29) and cover (30) .
Illustration 20 g00887729
26. Remove seal (31) and backup ring (32) .
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11. Illustration 21 g00887754
27. Remove piston actuator (33) and seal (34).
Illustration 22 g00887762
28. Remove O-ring seal (35) from the housing of the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 30 08:14:54 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324E LN EXCAVATOR LDG
Configuration: 324E L & 324E LN Excavators LDG00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
324E and 329E Excavators and 329E MHPU Mobile Hydraulic Power Unit Machine
Systems
Media Number -KENR9844-04 Publication Date -01/04/2015 Date Updated -14/04/2015
i04216229
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1U-7506 Adapter 1
8T-4244 Nut 6
8T-4223 Hard Washer 6
- M12 x 1.75 X 250 mm (10 inch) Threaded Rod 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
E
1P-0510 Driver Gp 1
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G - Loctite 242 -
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13. Illustration 1 g00887762
1. Install O-ring seal (35) onto the housing of the travel motor.
Illustration 2 g00887754
2. Install seal (34) and piston actuator (33). Lubricate the surfaces of piston actuator (33) with
lubricant that is being sealed.
Illustration 3 g00887729
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14. 3. Install backup ring (32) and seal (31) .
Illustration 4 g00887619
4. Install cover (30) and bolts (29). Tighten bolts (29) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
Illustration 5 g00887589
5. Apply Tooling (G) to the mating surface of lip seal (28). Use Tooling (E) in order to install
lip seal (28). Lubricate the sealing lip of lip seal (28) with lubricant that is being sealed.
6. Use Tooling (F) in order to install retaining ring (27) .
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15. Illustration 6 g02107975
7. Rotate the housing.
8. Install keys (26) and locating pins (not shown) into the body of the travel motor.
9. Install bearing (25) .
Illustration 7 g00887558
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
10. Install springs (24) into the barrel assembly. Install ball (23) onto springs (24). Lubricate
ball (23) with lubricant that is being sealed.
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16. Illustration 8 g00887520
11. Lubricate the piston assemblies with lubricant that is being sealed. Install piston assemblies
and retainer plate (22) into barrel assembly (21).
Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons
must be returned to the same position.
Illustration 9 g00887501
12. Lubricate cam plate (20) with lubricant that is being sealed. Install cam plate (20) onto
barrel assembly (21) .
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17. Illustration 10 g00888697
13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15) .
Illustration 11 g00887426
14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto
shaft (15) .
Illustration 12 g00888710
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18. 15. Install bearing race (18) onto shaft (15) .
Note: Bearing race (18) must contact retaining ring (17) .
Illustration 13 g00887405
16. Install Tooling (C) into shaft (15). Install shaft (15) into rotating assembly (16) .
17. Place the pump housing into Tooling (A) .
Illustration 14 g02107957
18. Use Tooling (C) in order to install rotating assembly (16) into the housing.
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19. Illustration 15 g00887501
Illustration 16 g02107975
19. The notches in cam plate (20) must align with keys (26). The keys are located in the bottom
of the housing of the travel motor.
Illustration 17 g00887355
20. Install plates (13) and friction discs (14) into the housing.
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20. Note: Install the plates and the discs alternately.
Illustration 18 g00887336
21. Install backup ring (12) and seal (11) onto the brake piston.
22. Install backup ring (10) and seal (9) onto the brake piston.
Illustration 19 g00888967
23. Rotate brake piston (8) .
24. Install brake piston (8) into the housing.
Note: Brake piston (8) must be level upon installation. The brake piston must be level in
order to prevent damage to the O-ring seals.
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21. Illustration 20 g00887311
25. Install springs (7) and O-ring seals (6) .
Illustration 21 g00887302
26. Lubricate port plate (4) with lubricant that is being sealed. Install O-ring seal (3), port plate
(4), and bearing (5) .
Illustration 22 g00887295
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22. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
27. Install head (2) onto the body of the travel motor.
Note: During the installation of head (2) onto the travel motor, be careful not to damage the
mating surfaces of the components.
28. Install bolts (1). Tighten bolts (1) to a torque of 177 ± 18 N·m (130.5 ± 13.27 lb ft).
End By: Install the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 30 08:15:53 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324E LN EXCAVATOR LDG
Configuration: 324E L & 324E LN Excavators LDG00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
324E and 329E Excavators and 329E MHPU Mobile Hydraulic Power Unit Machine
Systems
Media Number -KENR9844-04 Publication Date -01/04/2015 Date Updated -14/04/2015
i04216189
Travel Motor - Install
SMCS - 4351-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7692 Threaded Rod 2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the mating surfaces of the travel motor and the final drive.
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24. Illustration 1 g00878123
2. Install new O-ring seal (6). Apply clean hydraulic oil on the O-ring seal.
Illustration 2 g00707267
3. Attach a suitable lifting device to travel motor (4), as shown.
4. The weight of the travel motor is approximately 57 kg (125 lb).
Illustration 3 g00878121
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25. 5. Carefully install travel motor (4) onto Tooling (A). Slide the travel motor into the final
drive.
6. Install one of three bolts (5) that secures the travel motor to the final drive.
7. Remove Tooling (A) .
Illustration 4 g00707275
Typical example
8. Install remaining bolts (2) .
9. Connect hose assembly (3). Connect hose assembly (1) .
10. Fill the final drive with oil.
ReferenceRefer to Operation and Maintenance Manual, "Lubricant Viscosities" for the
proper oil viscosity.
ReferenceRefer to Operation and Maintenance Manual, "Final Drive Oil Level - Check" for
the correct filling procedure.
11. Install high efficiency filters in place of the pilot filter, the case drain filter, and the return
filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
12. Obtain a hydraulic oil sample from the main S·O·S port.
ReferenceRefer to Operation and Maintenance Manual, "Sampling Interval and Location of
Sampling Valve" for the correct location.
13. If the S·O·S sample exceeds ISO 18/15, flush the hydraulic system.
ReferenceRefer to Contamination Control Guidelines, SEBF8436, "Hydraulic System
Flushing Procedure for 322C Hydraulic Excavators" for further information.
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. End By: Install the travel brake valve. Refer to Disassembly and Assembly, "Travel Brake Valve
- Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jul 30 08:16:52 UTC+0800 2020
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28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324E LN EXCAVATOR LDG
Configuration: 324E L & 324E LN Excavators LDG00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
324E and 329E Excavators and 329E MHPU Mobile Hydraulic Power Unit Machine
Systems
Media Number -KENR9844-04 Publication Date -01/04/2015 Date Updated -14/04/2015
i04249066
Final Drive - Remove
SMCS - 4050-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7640 Stand 2
8S-7611 Tube 2
8S-7615 Pin 2
B 138-7574 Link Bracket 2
C 154-6184 Forcing Bolt (M 20) 2
Start By:
A. Separate the track assembly. Refer to Disassembly and Assembly, "Track - Separate".
B. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
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29. Illustration 1 g00489826
Note: Adjust the height of Tooling (A) so that there is sufficient clearance between the
sprocket and the track for the removal of the final drive.
1. Lift the side of the machine in order to install Tooling (A) under the frame, as shown.
Illustration 2 g00712767
2. Fasten Tooling (B) and a suitable lifting device to final drive (1), as shown. Put a slight
lifting tension on the final drive.
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