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Getting the most out of your mine
1. Getting the most out of your mine
Special steels โ the smart choice
26 November 2013 Stockholm
Thomas Hรถrnfeldt
2. Ruukki world-wide
โฌ2 800m net sales (2012)
9000 employees
Sales
Production
Processing
Stock
Certified partner
2
26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
3. Business areas in Ruukki
Ruukki Metals
Ruukki Building Products
Ruukki Building Systems
Net sales โฌ1 859m*
Net sales โฌ452m*
Net sales โฌ288m*
Special steel products
Residential roofing
Nordics
Standard steel products
Building components
Russia
Tubes and profiles
Infrastructure
construction/components
CEE
Stainless and aluminium
* 2012, comparable net sales
3
26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
Functional building systems
4. Need for energy efficiency
More regulation e.g. 20/20/20 in EU
Increase in energy price
Scarcity in fossil fuel resources
CO2 emissions follow this trend
Demand for energy x2
Rising standard of living
and transport demand
Population growth
7 billion
1950
4
9 billion
2010
26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
2050
5. Tightening regulations forcing change
โข EUโs 20/20/20 climate and energy goals by 2020
โ Emissions trading
โ Proposed energy efficiency directive
โ Feed-in tariffs, etc. systems to create more
renewable energy production
โข EU Energy Efficiency Directive
โ Member countries to reduce energy consumption
annually by 1.5%
โข More energy regulations for transportation
โ EU Commission white paper (2011) states a 60%
reduction target for CO2 by 2050
โ Improved vehicle efficiency through new engines,
materials and design.
Source: EU 2013, IEA
5
26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
7. Material efficiency
โ the mine is just the beginning
Sustainability
with minimum
environmental
effects
1
Sustainability
with maximum
efficiency
Sustainability
with minimum
processing
waste
3
2
Converting the steel
into products
Making steel
from the ore
Getting the iron ore
out of the ground
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26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
Sustainability
through
special steels
Sustainability
through
energy efficiency
5
4
Minimizing steel
use
Minimizing
running costs
8. Material efficiency with special steels
Efficient steel
production
High quality ore
from sustainable
mines
Lighter
machines mean
less emissions
and lower
fuel costs
High strength
steels in
machines,
vehicles,
infrastructure
Less steel use
means less energy in
production and
transportation
8
26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
9. Material efficiency saves energy
STANDARD
STEEL
SPECIAL
STEEL
Material
efficiency
โข
โข
9
Standard steel
chassis
Tipper body
made of standard
steel and wood
26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
โข
โข
โข
โข
Higher payload
Longer lifetime
Lower fuel
consumption
Lower CO2 footprint
10. Saving steel โ and energy
โข In open pit mines
dump trucks make up
32% of the energy
consumption
โข High-strength and wear
resistant steel solutions
save fuel
โข Longer lifetime and
reduced costs
10
26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
11. Smart design with special steels
โข
โข
โข
โข
11
Weight
-40%
Vehicle weight -10%
Payload
+5%
Energy need
-10%
26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
12. Special steels for the mining industry
Sweden:
Finland:
Kiruna Wagon
Maakasi
Optim
Raex
Finland:
Pajakulma
Finland:
Eurosteel
Russia:
Raex
Optim and Raex
Automarket mining
Raex
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26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt
13. โConsumption of coking coal in
our steel production process is
close to the minimum
possible.โ
14. We are among the best in the world in iron
making CO2 efficiency
Blast furnace carbon dioxide efficiency*
180
160
140
120
100
80
60
40
20
India**
China**
Russia**
NAFTA
EU average
Ruukki
0
Source: Stahl-Zentrum. *The indexed carbon efficiency in iron-making based on coal consumed 2009. ** 2007 data.
15
26 November 2013
www.ruukki.com | Thomas Hรถrnfeldt
15. Material efficiency with special steels
Most of the lifecycle
energy consumption and
emissions usually arise
during the use of a steel
product.
We aim to reduce the
environmental loading
of each steel product
at each stage of
production.
We are part of better use
and production of energy.
In 2012 use of scrap steel
reduced carbon dioxide
emissions by 420,000 tonnes
equivalent to around 11% of
Ruukkiโs total carbon emissions.
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26 November 2013 www.ruukki.com | Thomas Hรถrnfeldt