service repair manual

1. Fig. 011 CYLINDER BLOCK
SOLAR 450LC-V

2. Fig. 011 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
102 65.01101-6819C CYLINDER BLOCK ASS'Y 1
105 65.01101-6806C CYLINDER BLOCK 1 D
107 65.01105-6014 BEARING CAP ASS'Y(TH) 1 D
108 65.01105-1162 CAP;BEARING 1 D
109 65.91301-0071 PIN 2
110 65.01105-6013 BEARING CAP ASS'Y 4 D
111 06.22022-3061 PIN;DOWEL 2
112 65.01105-1162 CAP;BEARING 1 D
113 65.90020-0293A BOLT;BEARING CAP(MAIN) 10
114 06.01494-4316 BOLT;HEX. M12X1.5X85 10
115 65.04410-0018 BUSH;CAMSHAFT 1
116 65.04410-0078 BUSH;CAMSHAFT 4
117 65.91606-0039 PLUG;CORE 10
118 65.91606-0037 PLUG;CORE 2
119 06.15090-2319 PLUG;CORE 2
120 65.90310-0149A SCREW;PLUG M26X1.5 6
121 06.56190-0726 SEAL;RING 6
122 65.90310-0132 SCREW;PLUG 2
123 06.56190-0718 RING;SEAL 2
124 65.90310-0134 SCREW;PLUG 2
125 06.56190-0732 SEAL;RING 2
126 06.31641-0615 BALL;STEEL 1
127 06.22022-1063 PIN 2
128 06.22022-3563 PIN;DOWEL 2
131 65.90310-0135 PLUG;SCREW 4
132 06.56190-0706 SEAL RING A14X20 4
135 65.91605-0013 COVER 1
136 65.01110-6522A METAL;MAIN 4 ~010110 Y 65.01110-6522B 4
136 65.01110-6522B METAL;MAIN 4 010111~
136 65.01110-6523 METAL;MAIN (0.10) 4 OS
136 65.01110-6524 METAL;MAIN (0.25) 4 OS
137 65.01111-6539 WASHER;THRUST 1
137 65.01111-6523 METAL;MAIN (0.10) 1 OS
137 65.01111-6524 METAL;MAIN (0.25) 1 OS
138 65.90310-0131 SCREW;PLUG 1
139 06.56190-0713 RING;SEAL A18X24 1
1
SOLAR 450LC-V

3. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
140 65.91701-0274 PIN;LOCATING 16
141 65.90310-0134 SCREW;PLUG 2
142 06.56190-0732 SEAL;RING 2
144 65.01201-0049A LINER;CYLINDER 8
145 65.96501-0059 O-RING 16
146 51.96501-0412 O-RING 8 ~010101 Y 65.96501-0082 8
146 65.96501-0082 O-RING 8 010102~
147 65.96501-0078 O-RING 8
148 65.98130-0066 ADAPTER;OIL PRESS 1
149 06.56190-0728 RING;SEAL 1
150 65.27441-7007 SWITCH;OIL PRESSURE 1
151 65.98131-0060 SCREW;CONNECTION 1
152 06.56190-0706 SEAL RING A14X20 1
153 65.06301-5117A C/W PIPE ASS'Y 1
154 04.27405-0220 HOSE;RUBBER 1
155 65.97440-0045 CLAMP;HOSE 2
156 65.06312-0008 FLANGE (BLOCK-S.TANK) 1
158 06.56250-2006 GASKET(C/W PIPE FLANGE) 1
159 06.01013-9213 BOLT;HEX. M10X40 2
160 06.16731-2108 WASHER;SPRING 2
161 65.90310-0140 SCREW;PLUG M16X1.5 2
162 06.56190-0708 RING;SEAL 2
163 65.01601-5063 OIL SPRAY NOZZLE ASS'Y 8
173 65.90001-0129 BOLT;HEX 16
174 06.16044-0208 WASHER;SPRING 16
175 65.01601-2016A FLANGE ASS'Y 8
176 65.96601A0237 GASKET 8
177 65.98150-0051 SCREW;HOLLOW 8
178 65.19202-0009D HOOK;LIFTING 1
179 06.01283-7719 BOLT;HEX. M20X40 1
180 06.16731-2113 WASHER;SPRING A20 1
181 06.01914-3215 BOLT ASS'Y M10X25 1
182 65.01803-0007 PLATE;BAFFLE 1
201 65.41530-0148 BRACKET;ENGINE 2
202 06.01914-3320 BOLT ASS'Y M12X45 8
331 65.05701-0141A PIPE;OIL SEPARATOR 1
332 06.56190-0739 RING;SEAL 1
2
SOLAR 450LC-V

4. Fig. 012 FLYWHEEL HOUSING
SOLAR 450LC-V

5. Fig. 012 FLYWHEEL HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
101 65.01401-5017D HOUSING;FLY WHEEL 1 ~010910 Y 65.01401-5006 1
101 65.01401-5006 HOUSING;FLY WHEEL 1 010911~
109 65.01903A0200 GASKET;FLYWHEEL HOUSING 1
110 65.01903A0201 GASKET;FLYWHEEL HOUSING 1
111 65.90720-0109 WASHER;THRUST 1
112 65.90020-0065 BOLT;HEX. 2
113 65.54901-0022 GASKET 1
114 65.01402-5003C COVER;AIR COMP HOLE 1
115 06.01913-3115 BOLT ASS'Y M8X25 3
116 65.91701-0031 SPACER 1
117 06.01923-3118 BOLT ASS'Y M8X35 1
118 65.01903-0155 GASKET;F.W.H SIDE COVER 1
119 65.01402-0033A COVER;AIR COMP. HOLE 1
120 06.01923-3117 BOLT ASS'Y M8X30 4
121 65.90020-0223 BOLT;F.W.H 10
122 65.90020-0183B BOLT;HEX 2
123 06.01923-3117 BOLT ASS'Y M8X30 7
124 65.90310-0133 SCREW;PLUG 1
125 65.96507-0040A RING;SEAL 1
127 65.01903-0216 GASKET;FLYWHEEL HOUSING 1
128 65.01402-5004C COVER;FLYWHEEL HOUSING 1
131 65.01414-0004A COVER 1
132 06.01923-3110 BOLT ASS'Y M8X12 2
137 65.01402-0008 COVER 1
138 65.96501-0260A O-RING 1
143 65.19202-0063 HOOK;LIFTING(REAR) 1
144 06.01283-7520 BOLT;HEX. M16X45 2
145 06.16731-2111 WASHER;SPRING 2
1
SOLAR 450LC-V

6. Fig. 013 OIL SEAL
SOLAR 450LC-V

7. Fig. 013 OIL SEAL
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
101 65.01501-5017B HOLDER;OIL SEAL 1 ~010910 Y 65.01501-5017C 1
101 65.01501-5017C HOLDER;OIL SEAL 1 010911~
102 65.01510-0153 SEAL;OIL(FRONT) 1
104 65.01510-0141 OIL SEAL;RR 1
107 06.01923-3116 BOLT ASS'Y M8X28 6
108 65.01903A0152 GASKET;SEAL HOLDER 1
1
SOLAR 450LC-V

8. Fig. 014 ENGINE BREATHER
SOLAR 450LC-V

9. Fig. 014 ENGINE BREATHER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
101 51.01804-7026 SEPARATOR 1
102 65.96501-0032B O-RING;BREATHER 1
103 65.96301-0319 HOSE;RUBBER 1
104 06.67020-0106 CLAMP;HOSE 2
1
SOLAR 450LC-V

10. Fig. 015 CRANK SHAFT
SOLAR 450LC-V

11. Fig. 015 CRANK SHAFT
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
101 65.02101-7397A CRANK SHAFT ASS'Y 1
102 65.02101-0048A SHAFT;CRANK 1 D
104 65.02110-0101A WEIGHT;BALANCE 4
106 65.02110-0104A WEIGHT;BALANCE 2
108 65.90030-0048A BOLT;BALANCE WEIGHT 12
109 65.02130-0001 RING;WEAR(FRONT) 1
111 65.02115-0066 GEAR;C.R.S 1
113 06.22022-3065 PIN;PARALLEL 1
114 65.01505-0007 RING;OIL THROWER. 1
201 65.02201-7022A DAMPER;VIBRATION 1
202 65.90020-0062B BOLT;HEX M10X20 8
203 06.15010-2312 WASHER;PLAIN 8
301 65.02301-5101 FLY WHEEL ASS'Y 1
302 65.02301-0247 FLYWHEEL 1 D
303 65.02310-0073C GEAR;RING 1 D
304 65.91303-0005 PIN;TAPER 1
305 65.90020-0127 BOLT;FLY WHEEL. 10
306 65.02130-0002 RING;WEAR(REAR) 1
401 06.02101-0817 BOLT;SOCKET HEAD M16X1.5 8
402 65.02601-0175 PULLEY;V-BELT 1
1
SOLAR 450LC-V

12. Fig. 016 PISTON
SOLAR 450LC-V

13. Fig. 016 PISTON
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
101 65.02401-6019 CONNECTING-ROD ASS'Y 8
102 65.02401-0012 CONNECTING-ROD 1 D
103 65.02405-1008 BUSH;CONNECTING ROD 1
106 65.02411-0008 BOLT;CONNECTING ROD 2
108 65.02410-0100 METAL;CON-ROD(UPPER) 8
108 65.02410-0101 METAL;CON-ROD(UPPER-0.1) 8 OS
108 65.02410-0102 METAL;CON-ROD(UPPER-0.25) 8 OS
109 65.02410-0200 METAL;CON-ROD(LOWER) 8
109 65.02410-0201 METAL;CON-ROD(LOWER-0.1) 8 OS
109 65.02410-0202 METAL;CON-ROD(LOWER-0.25) 8 OS
201 65.02501-0771C PISTON(DV15T) 8
202 65.02502-0081 PIN;PISTON 8
203 65.90810-0011 RING;SNAP 16
204 65.02503-0672 RING;TOP 8
205 65.02503-0108 RING;PISTON OIL(2ND) 8
206 65.02503-0109 RING;PISTON OIL 8
1
SOLAR 450LC-V

14. Fig. 017 CYLINDER HEAD
SOLAR 450LC-V

15. Fig. 017 CYLINDER HEAD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
102 65.03101-6045 CYLINDER HEAD ASS'Y 8
103 65.03101-1039 HEAD;CYLINDER 1
105 65.03201-1040 VALVE;GUIDE 2
106 65.03203-0242 VALVE;SEAT(INTAKE) 1
107 65.03203-0184 VALVE;SEAT(EXHAUST) 1
108 65.91606-0037 PLUG;CORE 1
109 65.91606-0041 PLUG;CORE 1
110 06.08022-2207 SCREW;PLUG M22X1.5 1
121 65.90020-0268 BOLT;CYLINDER HEAD 16
122 65.90020-0269 BOLT;CYLINDER HEAD 24
123 65.90020-0270 BOLT;CYLINDER HEAD 8
124 65.03901-0015 GASKET;CYLINDER HEAD 8
201 65.03401-0045A COVER;CYLINDER HEAD 7
202 65.03401-0046A COVER;CYLINDER HEAD 1
203 06.01923-3125 BOLT ASS'Y M8X70 16
204 06.01923-3120 BOLT ASS'Y M8X45 8
205 65.01810-5006 FILLER CAP ASS'Y 1
208 65.03905-0015B GASKET;CYLINDER HEAD 8
1
SOLAR 450LC-V

16. Fig. 018 CAM SHAFT
SOLAR 450LC-V

17. Fig. 018 CAM SHAFT
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
101 65.04101-0375B VALVE;INTAKE 8
102 65.04101-0367B VALVE;EXHAUST 8
103 65.90701-0103 WASHER;INNER 16
104 65.90701-0104 WASHER;OUTER 16
105 65.04102-6007 VALVE SPRING ASS'Y 16
106 65.04102-0083A SPRING;VALVE(OUTER) 1
107 65.04102-0084A SPRING;VALVE(INNER) 1
108 65.04103-0074 RETAINER;VALVE SPRING 16
109 51.04104-0023 VALVE;COTTER 32
110 65.04902-0027 SEAL;VALVE STEM 16
201 65.04200-6026A ROCKER ARM ASS'Y 8
202 65.04201-6078 ROCKER ARM ASS'Y 2
203 65.04201-1003 ARM;ROCKER 1 D
205 65.93020-1011 BUSH;ROCKER ARM 1 D
206 65.04205-0021 SCREW;ADJUST 2
207 65.90501-0049 NUT;HEX. 2
208 65.04202-5035 RETAINER BRACKET ASS'Y 1
209 65.90701-0136B WASHER 2
210 06.29010-0120 RING;SNAP 2
211 65.90001-0146 BOLT;HEX. 16
302 65.04301-0079 TAPPET;VALVE 16
303 65.04302-0026 ROD;PUSH 16
402 65.04401-6190 CAM SHAFT ASS'Y 1
404 65.04401-0487 SHAFT;CAM 1 D
407 65.11105-6030 TIMER ASS'Y 1 D
408 65.04501-6014 CAMSHAFT GEAR ASS'Y 1 D
414 65.11301-6007 DRIVE GEAR ASS'Y 1 D
419 65.11136-0008 WEIGHT 2 D
420 65.04407-0009 RING;STOP 1 D
421 65.97601-0206 SPRING;COMP. 2 D
1
SOLAR 450LC-V

18. Fig. 019 OIL PUMP
SOLAR 450LC-V

19. Fig. 019 OIL PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
101 65.05100-6188 OIL PUMP ASS'Y 1
102 65.05102-0053 HOUSING;OIL PUMP 1 D
103 65.05104-0005 GEAR;OIL PUMP 1 D
104 65.05104-0006 GEAR;OIL PUMP 1 D
105 65.05201-0063 GEAR OIL PUMP DRIVE 1 D
107 65.05103-0110 COVER;OIL PUMP 1 D
108 06.01013-9115 BOLT;HEX. M8X50 4
109 06.01013-9116 BOLT;HEX. M8X55 1
110 06.16731-2107 WASHER 1
111 65.05903A0015 GASKET;RELIEF VALVE 1
201 65.05401-5014 RELIEF VALVE ASS'Y 1
202 65.05406-0008 HOUSING;REL.VALVE 1 D
203 65.05410-0006 PLUNGER;REL.VALVE 1 D
204 65.97601-0102 SPRING;REL.VALVE 1 D
205 65.90310-0119 SCREW;REL.VALVE 1 D
206 06.01913-3125 BOLT ASS`Y M8X70 1
207 06.01913-3126 BOLT ASS'Y M8X75 1
1
SOLAR 450LC-V

20. Fig. 020 OIL COOLER
SOLAR 450LC-V

21. Fig. 020 OIL COOLER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
101 65.05501-7010 OIL FILTER ASS'Y 1
102 65.05503-5049 HEAD;OIL FILTER 1
103 06.31641-0433 BALL;STEEL 1
104 65.97601-0075 SPRING 1
105 65.90310-0065 SCREW;PLUG 1
106 06.56190-0728 RING;SEAL 1
107 65.05510-5023 CARTRIDGE;OIL FILTER 1
108 65.05901-0025 GASKET;FILTER-COVER 1
109 06.01913-3229 BOLT ASS`Y M10X90 3
110 06.01013-9227 BOLT;HEX. M10X120 2
111 06.15010-2312 WASHER;PLAIN 5
112 06.16731-2108 WASHER;SPRING 2
201 65.05604-0017 HOUSING;OIL COOLER 1
202 65.05604-0012 PLATE 1
203 06.01923-3111 BOLT, M8X16 2 ~011023 I 65.90020-0068 2
203 65.90020-0068 BOLT ASS'Y M8X16 2 011024~
204 65.05901-0014 GASKET 1
205 06.01284-7218 BOLT;HEX. M10X35 6
206 06.01014-9226 BOLT;HEX. 1
207 06.16731-2108 WASHER;SPRING 7
208 65.90020-0063B BOLT;HEX M10X25 3
210 65.05601-7135 OIL COOLER ASSY 1
211 65.05605-0025A COVER;OIL COOLER HOUSING 1
212 65.96601-0221B GASKET 2
213 06.01013-9113 BOLT;HEX. M8X40 4
214 06.16044-0210 WASHER;SPRING 4
215 65.90310-0135 PLUG;SCREW 1
216 06.56190-0706 SEAL RING A14X20 1
217 06.01923-3113 BOLT ASS'Y M8X20 1
218 65.05902A0038 GASKET;COVER-HOUSING 1
219 06.01284-7117 BOLT;HEX. M8X30 12
220 06.01284-7115 BOLT;HEX. M8X1.25X25 1
221 06.16044-0210 WASHER;SPRING 13
222 65.90310-0133 SCREW;PLUG 2
223 06.56190-0726 SEAL;RING 2
224 65.90310-0134 SCREW;PLUG 1
1
SOLAR 450LC-V

22. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
225 06.56190-0732 SEAL;RING 1
2
SOLAR 450LC-V

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24. Fig. 021 OIL PAN
SOLAR 450LC-V

25. Fig. 021 OIL PAN
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
101 65.05801-5151 OIL PAN 1 ~020722 Y 65.05801-5210 1
101 65.05801-5210 OIL PAN 1 020723~
104 65.90310-0144 DRAIN PLUG ASS'Y 1
105 06.56190-0732 SEAL;RING 1
106 06.01923-3118 BOLT ASS'Y M8X35 6
107 06.01923-3119 BOLT ASS'Y M8X40 10
108 65.05806-6053 GUIDE TUBE ASS'Y 1
115 65.05805-5145 GAUGE;OIL LEVEL 1
116 65.05904A0092 GASKET;OIL PAN 1
117 65.05701-6048 OIL SUCTION PIPE ASS'Y 1
158 65.05701-5269 PIPE;OIL SUCTION 1
166 65.05740-0018 BRACKET;OIL SUCTION PIPE 1
167 06.01283-7117 BOLT;HEX. M8X30 1
168 06.11063-8214 NUT 1
169 06.16731-2107 WASHER 1
170 06.15010-2311 WASHER 2
124 65.96601-0055 GASKET 1
125 06.01013-9115 BOLT;HEX. M8X50 2
126 06.01913-3113 BOLT ASS'Y M8X20 1
1
SOLAR 450LC-V

26. Fig. 022 COOLING WATER PUMP
SOLAR 450LC-V