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TM1908 JULY 2004
JOHN DEERE
WORLDWIDE COMMERCIAL & CONSUMER
EQUIPMENT DIVISION
ïçðè
Ö«´§ îððì
Spin-Steer Lawn Tractor
SST15, SST16 and SST18
TECHNICAL MANUAL
North American Version
Litho in U.S.A.
Manual Description
̸·­ ¬»½¸²·½¿´ ³¿²«¿´ ·­ ©®·¬¬»² º±® ¿² »¨°»®·»²½»¼
¬»½¸²·½·¿² ¿²¼ ½±²¬¿·²­ ­»½¬·±²­ ¬¸¿¬ ¿®» ­°»½·º·½¿´´§ º±®
¬¸·­ °®±¼«½¬ò ׬ ·­ ¿ °¿®¬ ±º ¿ ¬±¬¿´ °®±¼«½¬ ­«°°±®¬ °®±¹®¿³ò
̸» ³¿²«¿´ ·­ ±®¹¿²·¦»¼ ­± ¬¸¿¬ ¿´´ ¬¸» ·²º±®³¿¬·±² ±² ¿
°¿®¬·½«´¿® ­§­¬»³ ·­ µ»°¬ ¬±¹»¬¸»®ò ̸» ±®¼»® ±º ¹®±«°·²¹ ·­
¿­ º±´´±©­æ
‹ Ì¿¾´» ±º ݱ²¬»²¬­
¡ Í°»½·º·½¿¬·±²­ ¿²¼ ײº±®³¿¬·±²
¡ ×¼»²¬·º·½¿¬·±² Ò«³¾»®­
¡ ̱±´­ ¿²¼ Ó¿¬»®·¿´­
¡ ݱ³°±²»²¬ Ô±½¿¬·±²
¡ ͽ¸»³¿¬·½­ ¿²¼ Ø¿®²»­­»­
¡ ̸»±®§ ±º Ñ°»®¿¬·±²
¡ Ñ°»®¿¬·±² ¿²¼ Ü·¿¹²±­¬·½­
¡ Ü·¿¹²±­¬·½­
¡ Ì»­¬­ ¿²¼ ß¼¶«­¬³»²¬­
¡ λ°¿·®
¡ Ѭ¸»®
NOTE: Depending on the particular section or system
being covered, not all of the above groups may be
used.
̸» ¾´»»¼ ¬¿¾­ º±® ¬¸» °¿¹»­ ±º »¿½¸ ­»½¬·±² ©·´´ ¿´·¹² ©·¬¸
¬¸» ­»½¬·±²­ ´·­¬»¼ ±² ¬¸·­ °¿¹»ò п¹» ²«³¾»®·²¹ ·­
½±²­»½«¬·ª» º®±³ ¬¸» ¾»¹·²²·²¹ ±º ¬¸» Í¿º»¬§ ­»½¬·±²
¬¸®±«¹¸ ¬¸» ´¿­¬ ­»½¬·±²ò
É» ¿°°®»½·¿¬» §±«® ·²°«¬ ±² ¬¸·­ ³¿²«¿´ò ׺ §±« º·²¼ ¿²§
»®®±®­ ±® ©¿²¬ ¬± ½±³³»²¬ ±² ¬¸» ´¿§±«¬ ±º ¬¸» ³¿²«¿´
°´»¿­» ½±²¬¿½¬ «­ò
ײ¬®±¼«½¬·±²
ß´´ ·²º±®³¿¬·±²ô ·´´«­¬®¿¬·±²­ ¿²¼
­°»½·º·½¿¬·±²­ ·² ¬¸·­ ³¿²«¿´ ¿®» ¾¿­»¼
±² ¬¸» ´¿¬»­¬ ·²º±®³¿¬·±² ¿¬ ¬¸» ¬·³» ±º
°«¾´·½¿¬·±²ò ̸» ®·¹¸¬ ·­ ®»­»®ª»¼ ¬±
³¿µ» ½¸¿²¹»­ ¿¬ ¿²§ ¬·³» ©·¬¸±«¬
²±¬·½»ò
ÝÑÐÇÎ×ÙØÌw îððì
Ü»»®» ú ݱò
Ö±¸² Ü»»®» ɱ®´¼©·¼» ݱ³³»®½·¿´ ¿²¼
ݱ²­«³»® Û¯«·°³»²¬ Ü·ª·­·±²
ß´´ ®·¹¸¬­ ®»­»®ª»¼
Ю»ª·±«­ Û¼·¬·±²­
ÝÑÐÇÎ×ÙØÌw îððî
INTRODUCTION
Specifications and Information
Engine (Briggs & Stratton)
Electrical
Brakes
Attachments
Safety
Power Train
Miscellaneous
Engine (Kohler)
Steering
ײ¬®±¼«½¬·±²
Í¿º»¬§ ó ï
SAFETY
Í¿º»¬§
Recognize Safety Information
̸·­ ·­ ¬¸» ­¿º»¬§ó¿´»®¬ ­§³¾±´ò ɸ»² §±« ­»» ¬¸·­ ­§³¾±´
±² §±«® ³¿½¸·²» ±® ·² ¬¸·­ ³¿²«¿´ô ¾» ¿´»®¬ ¬± ¬¸» °±¬»²¬·¿´
º±® °»®­±²¿´ ·²¶«®§ò
Ú±´´±© ®»½±³³»²¼»¼ °®»½¿«¬·±²­ ¿²¼ ­¿º» ­»®ª·½·²¹
°®¿½¬·½»­ò
Understand Signal Words
ß ­·¹²¿´ ©±®¼ ó ÜßÒÙÛÎô ÉßÎÒ×ÒÙô ±® ÝßËÌ×ÑÒ ó ·­
«­»¼ ©·¬¸ ¬¸» ­¿º»¬§ó¿´»®¬ ­§³¾±´ò ÜßÒÙÛÎ ·¼»²¬·º·»­ ¬¸»
³±­¬ ­»®·±«­ ¸¿¦¿®¼­ò
ÜßÒÙÛÎ ±® ÉßÎÒ×ÒÙ ­¿º»¬§ ­·¹²­ ¿®» ´±½¿¬»¼ ²»¿®
­°»½·º·½ ¸¿¦¿®¼­ò Ù»²»®¿´ °®»½¿«¬·±²­ ¿®» ´·­¬»¼ ±²
ÝßËÌ×ÑÒ ­¿º»¬§ ­·¹²­ò ÝßËÌ×ÑÒ ¿´­± ½¿´´­ ¿¬¬»²¬·±² ¬±
­¿º»¬§ ³»­­¿¹»­ ·² ¬¸·­ ³¿²«¿´ò
Replace Safety Signs
λ°´¿½» ³·­­·²¹ ±® ¼¿³¿¹»¼ ­¿º»¬§ ­·¹²­ò Í»» ¬¸»
³¿½¸·²» ±°»®¿¬±®Ž­ ³¿²«¿´ º±® ½±®®»½¬ ­¿º»¬§ ­·¹²
°´¿½»³»²¬ò
Be Prepared For Emergencies
¡ ɸ»² §±« ©±®µ ¿®±«²¼ º«»´ô ¼± ²±¬ ­³±µ» ±® ©±®µ ²»¿®
¸»¿¬»®­ ±® ±¬¸»® º·®» ¸¿¦¿®¼­ò
¡ ͬ±®» º´¿³³¿¾´» º´«·¼­ ¿©¿§ º®±³ º·®» ¸¿¦¿®¼­ò ܱ ²±¬
·²½·²»®¿¬» ±® °«²½¬«®» °®»­­«®·¦»¼ ½±²¬¿·²»®­ò
¡ Ó¿µ» ­«®» ³¿½¸·²» ·­ ½´»¿² ±º ¬®¿­¸ô ¹®»¿­»ô ¿²¼
¼»¾®·­ò
¡ ܱ ²±¬ ­¬±®» ±·´§ ®¿¹­å ¬¸»§ ½¿² ·¹²·¬» ¿²¼ ¾«®²
­°±²¬¿²»±«­´§ò
¡ Þ» °®»°¿®»¼ ·º ¿ º·®» ­¬¿®¬­ò
¡ Õ»»° ¿ º·®­¬ ¿·¼ µ·¬ ¿²¼ º·®» »¨¬·²¹«·­¸»® ¸¿²¼§ò
¡ Õ»»° »³»®¹»²½§ ²«³¾»®­ º±® ¼±½¬±®­ô ¿³¾«´¿²½»
­»®ª·½»ô ¸±­°·¬¿´ô ¿²¼ º·®» ¼»°¿®¬³»²¬ ²»¿® §±«® ¬»´»°¸±²»ò
Use Care In Handling and Servicing Batteries
Prevent Battery Explosions
¡ Õ»»° ­°¿®µ­ô ´·¹¸¬»¼ ³¿¬½¸»­ô ¿²¼ ±°»² º´¿³» ¿©¿§
º®±³ ¬¸» ¬±° ±º ¾¿¬¬»®§ò Þ¿¬¬»®§ ¹¿­ ½¿² »¨°´±¼»ò
¡ Ò»ª»® ½¸»½µ ¾¿¬¬»®§ ½¸¿®¹» ¾§ °´¿½·²¹ ¿ ³»¬¿´ ±¾¶»½¬
¿½®±­­ ¬¸» °±­¬­ò Ë­» ¿ ª±´¬ó³»¬»® ±® ¸§¼®±³»¬»®ò
¡ ܱ ²±¬ ½¸¿®¹» ¿ º®±¦»² ¾¿¬¬»®§å ·¬ ³¿§ »¨°´±¼»ò É¿®³
¾¿¬¬»®§ ¬± ïêpÝ øêðpÚ÷ò
Í¿º»¬§ ó î
SAFETY
Prevent Acid Burns
¡ Í«´º«®·½ ¿½·¼ ·² ¾¿¬¬»®§ »´»½¬®±´§¬» ·­ °±·­±²±«­ò ׬ ·­
­¬®±²¹ »²±«¹¸ ¬± ¾«®² ­µ·²ô »¿¬ ¸±´»­ ·² ½´±¬¸·²¹ô ¿²¼
½¿«­» ¾´·²¼²»­­ ·º ­°´¿­¸»¼ ·²¬± »§»­ò
Avoid acid burns by:
ïò Ú·´´·²¹ ¾¿¬¬»®·»­ ·² ¿ ©»´´óª»²¬·´¿¬»¼ ¿®»¿ò
îò É»¿®·²¹ »§» °®±¬»½¬·±² ¿²¼ ®«¾¾»® ¹´±ª»­ò
íò ߪ±·¼·²¹ ¾®»¿¬¸·²¹ º«³»­ ©¸»² »´»½¬®±´§¬» ·­ ¿¼¼»¼ò
ìò ߪ±·¼·²¹ ­°·´´·²¹ ±® ¼®·°°·²¹ »´»½¬®±´§¬»ò
ëò Ë­» °®±°»® ¶«³° ­¬¿®¬ °®±½»¼«®»ò
If you spill acid on yourself:
ïò Ú´«­¸ §±«® ­µ·² ©·¬¸ ©¿¬»®ò
îò ß°°´§ ¾¿µ·²¹ ­±¼¿ ±® ´·³» ¬± ¸»´° ²»«¬®¿´·¦» ¬¸» ¿½·¼ò
íò Ú´«­¸ §±«® »§»­ ©·¬¸ ©¿¬»® º±® ïð ó ïë ³·²«¬»­ò
ìò Ù»¬ ³»¼·½¿´ ¿¬¬»²¬·±² ·³³»¼·¿¬»´§ò
If acid is swallowed:
ïò Ü®·²µ ´¿®¹» ¿³±«²¬­ ±º ©¿¬»® ±® ³·´µò
îò ̸»² ¼®·²µ ³·´µ ±º ³¿¹²»­·¿ô ¾»¿¬»² »¹¹­ô ±® ª»¹»¬¿¾´»
±·´ò
íò Ù»¬ ³»¼·½¿´ ¿¬¬»²¬·±² ·³³»¼·¿¬»´§ò
Wear Protective Clothing
É»¿® ½´±­» º·¬¬·²¹ ½´±¬¸·²¹ ¿²¼ ­¿º»¬§ »¯«·°³»²¬
¿°°®±°®·¿¬» ¬± ¬¸» ¶±¾ò
Ю±´±²¹»¼ »¨°±­«®» ¬± ´±«¼ ²±·­» ½¿² ½¿«­» ·³°¿·®³»²¬ ±®
´±­­ ±º ¸»¿®·²¹ò É»¿® ¿ ­«·¬¿¾´» ¸»¿®·²¹ °®±¬»½¬·ª» ¼»ª·½»
­«½¸ ¿­ »¿®³«ºº­ ±® »¿®°´«¹­ ¬± °®±¬»½¬ ¿¹¿·²­¬
±¾¶»½¬·±²¿¾´» ±® «²½±³º±®¬¿¾´» ´±«¼ ²±·­»­ò
Ñ°»®¿¬·²¹ »¯«·°³»²¬ ­¿º»´§ ®»¯«·®»­ ¬¸» º«´´ ¿¬¬»²¬·±² ±º ¬¸»
±°»®¿¬±®ò ܱ ²±¬ ©»¿® ®¿¼·± ±® ³«­·½ ¸»¿¼°¸±²»­ ©¸·´»
±°»®¿¬·²¹ ³¿½¸·²»ò
Service Machines Safely
Ì·» ´±²¹ ¸¿·® ¾»¸·²¼ §±«® ¸»¿¼ò ܱ ²±¬ ©»¿® ¿ ²»½µ¬·»ô
­½¿®ºô ´±±­» ½´±¬¸·²¹ô ±® ²»½µ´¿½» ©¸»² §±« ©±®µ ²»¿®
³¿½¸·²» ¬±±´­ ±® ³±ª·²¹ °¿®¬­ò ׺ ¬¸»­» ·¬»³­ ©»®» ¬± ¹»¬
½¿«¹¸¬ô ­»ª»®» ·²¶«®§ ½±«´¼ ®»­«´¬ò
λ³±ª» ®·²¹­ ¿²¼ ±¬¸»® ¶»©»´®§ ¬± °®»ª»²¬ »´»½¬®·½¿´ ­¸±®¬­
¿²¼ »²¬¿²¹´»³»²¬ ·² ³±ª·²¹ °¿®¬­ò
Avoid Injury From Rotating Blades, Augers
and PTO Shafts
Õ»»° ¸¿²¼­ ¿²¼ º»»¬ ¿©¿§ ©¸·´» ³¿½¸·²» ·­ ®«²²·²¹ò ͸«¬
±ºº °±©»® ¬± ­»®ª·½»ô ´«¾®·½¿¬» ±® ®»³±ª» ³±©»® ¾´¿¼»­ô
¿«¹»®­ ±® ÐÌÑ ­¸¿º¬­ò
Use Proper Tools
Ë­» ¬±±´­ ¿°°®±°®·¿¬» ¬± ¬¸» ©±®µò Ó¿µ»­¸·º¬ ¬±±´­ ¿²¼
°®±½»¼«®»­ ½¿² ½®»¿¬» ­¿º»¬§ ¸¿¦¿®¼­ò Ë­» °±©»® ¬±±´­
±²´§ ¬± ´±±­»² ¬¸®»¿¼»¼ °¿®¬­ ¿²¼ º¿­¬»²»®­ò Ú±® ´±±­»²·²¹
¿²¼ ¬·¹¸¬»²·²¹ ¸¿®¼©¿®»ô «­» ¬¸» ½±®®»½¬ ­·¦» ¬±±´­ò DO
NOT «­» ËòÍò ³»¿­«®»³»²¬ ¬±±´­ ±² ³»¬®·½ º¿­¬»²»®­ò
ߪ±·¼ ¾±¼·´§ ·²¶«®§ ½¿«­»¼ ¾§ ­´·°°·²¹ ©®»²½¸»­ò Ë­» ±²´§
­»®ª·½» °¿®¬­ ³»»¬·²¹ Ö±¸² Ü»»®» ­°»½·º·½¿¬·±²­ò
Illuminate Work Area Safely
×´´«³·²¿¬» §±«® ©±®µ ¿®»¿ ¿¼»¯«¿¬»´§ ¾«¬ ­¿º»´§ò Ë­» ¿
°±®¬¿¾´» ­¿º»¬§ ´·¹¸¬ º±® ©±®µ·²¹ ·²­·¼» ±® «²¼»® ¬¸»
³¿½¸·²»ò Ó¿µ» ­«®» ¬¸» ¾«´¾ ·­ »²½´±­»¼ ¾§ ¿ ©·®» ½¿¹»ò
̸» ¸±¬ º·´¿³»²¬ ±º ¿² ¿½½·¼»²¬¿´´§ ¾®±µ»² ¾«´¾ ½¿² ·¹²·¬»
­°·´´»¼ º«»´ ±® ±·´ò
Í¿º»¬§ ó í
SAFETY
Work In Clean Area
Before starting a job:
ïò Ý´»¿² ©±®µ ¿®»¿ ¿²¼ ³¿½¸·²»ò
îò Ó¿µ» ­«®» §±« ¸¿ª» ¿´´ ²»½»­­¿®§ ¬±±´­ ¬± ¼± §±«® ¶±¾ò
íò Ø¿ª» ¬¸» ®·¹¸¬ °¿®¬­ ±² ¸¿²¼ò
ìò λ¿¼ ¿´´ ·²­¬®«½¬·±²­ ¬¸±®±«¹¸´§å ¼± ²±¬ ¿¬¬»³°¬
­¸±®¬½«¬­ò
Park Machine Safely
Before working on the machine:
ïò Ô±©»® ¿´´ »¯«·°³»²¬ ¬± ¬¸» ¹®±«²¼ò
îò ͬ±° ¬¸» »²¹·²» ¿²¼ ®»³±ª» ¬¸» µ»§ò
íò Ü·­½±²²»½¬ ¬¸» ¾¿¬¬»®§ ¹®±«²¼ ­¬®¿°ò
ìò Ø¿²¹ ¿ ÜÑ ÒÑÌ ÑÐÛÎßÌÛŒ ¬¿¹ ·² ±°»®¿¬±® ­¬¿¬·±²ò
Support Machine Properly and Use Proper
Lifting Equipment
׺ §±« ³«­¬ ©±®µ ±² ¿ ´·º¬»¼ ³¿½¸·²» ±® ¿¬¬¿½¸³»²¬ô
­»½«®»´§ ­«°°±®¬ ¬¸» ³¿½¸·²» ±® ¿¬¬¿½¸³»²¬ò
ܱ ²±¬ ­«°°±®¬ ¬¸» ³¿½¸·²» ±² ½·²¼»® ¾´±½µ­ô ¸±´´±© ¬·´»­ô
±® °®±°­ ¬¸¿¬ ³¿§ ½®«³¾´» «²¼»® ½±²¬·²«±«­ ´±¿¼ò ܱ ²±¬
©±®µ «²¼»® ¿ ³¿½¸·²» ¬¸¿¬ ·­ ­«°°±®¬»¼ ­±´»´§ ¾§ ¿ ¶¿½µò
Ú±´´±© ®»½±³³»²¼»¼ °®±½»¼«®»­ ·² ¬¸·­ ³¿²«¿´ò
Ô·º¬·²¹ ¸»¿ª§ ½±³°±²»²¬­ ·²½±®®»½¬´§ ½¿² ½¿«­» ­»ª»®»
·²¶«®§ ±® ³¿½¸·²» ¼¿³¿¹»ò Ú±´´±© ®»½±³³»²¼»¼
°®±½»¼«®» º±® ®»³±ª¿´ ¿²¼ ·²­¬¿´´¿¬·±² ±º ½±³°±²»²¬­ ·² ¬¸»
³¿²«¿´ò
Using High Pressure Washers
Ü·®»½¬·²¹ °®»­­«®·¦»¼ ©¿¬»® ¿¬ »´»½¬®±²·½ñ»´»½¬®·½¿´
½±³°±²»²¬­ ±® ½±²²»½¬±®­ô ¾»¿®·²¹­ô ¸§¼®¿«´·½ ­»¿´­ô º«»´
·²¶»½¬·±² °«³°­ ±® ±¬¸»® ­»²­·¬·ª» °¿®¬­ ¿²¼ ½±³°±²»²¬­
³¿§ ½¿«­» °®±¼«½¬ ³¿´º«²½¬·±²­ò λ¼«½» °®»­­«®» ¿²¼
­°®¿§ ¿¬ ¿ ìë ¬± çð ¼»¹®»» ¿²¹´»ò
Work In Ventilated Area
Û²¹·²» »¨¸¿«­¬ º«³»­ ½¿² ½¿«­» ­·½µ²»­­ ±® ¼»¿¬¸ò ׺ ·¬ ·­
²»½»­­¿®§ ¬± ®«² ¿² »²¹·²» ·² ¿² »²½´±­»¼ ¿®»¿ô ®»³±ª»
¬¸» »¨¸¿«­¬ º«³»­ º®±³ ¬¸» ¿®»¿ ©·¬¸ ¿² »¨¸¿«­¬ °·°»
»¨¬»²­·±²ò
׺ §±« ¼± ²±¬ ¸¿ª» ¿² »¨¸¿«­¬ °·°» »¨¬»²­·±²ô ±°»² ¬¸»
¼±±®­ ¿²¼ ¹»¬ ±«¬­·¼» ¿·® ·²¬± ¬¸» ¿®»¿ò
Warning: California Proposition 65 Warning
Ù¿­±´·²» »²¹·²» »¨¸¿«­¬ º®±³ ¬¸·­ °®±¼«½¬ ½±²¬¿·²­
½¸»³·½¿´­ µ²±©² ¬± ¬¸» ͬ¿¬» ±º Ý¿´·º±®²·¿ ¬± ½¿«­» ½¿²½»®ô
¾·®¬¸ ¼»º»½¬­ô ±® ±¬¸»® ®»°®±¼«½¬·ª» ¸¿®³ò
Remove Paint Before Welding Or Heating
ߪ±·¼ °±¬»²¬·¿´´§ ¬±¨·½ º«³»­ ¿²¼ ¼«­¬ò Ø¿¦¿®¼±«­ º«³»­
½¿² ¾» ¹»²»®¿¬»¼ ©¸»² °¿·²¬ ·­ ¸»¿¬»¼ ¾§ ©»´¼·²¹ô
­±´¼»®·²¹ô ±® «­·²¹ ¿ ¬±®½¸ò ܱ ¿´´ ©±®µ ±«¬­·¼» ±® ·² ¿ ©»´´
ª»²¬·´¿¬»¼ ¿®»¿ò Ü·­°±­» ±º °¿·²¬ ¿²¼ ­±´ª»²¬ °®±°»®´§ò
λ³±ª» °¿·²¬ ¾»º±®» ©»´¼·²¹ ±® ¸»¿¬·²¹æ ׺ §±« ­¿²¼ ±®
¹®·²¼ °¿·²¬ô ¿ª±·¼ ¾®»¿¬¸·²¹ ¬¸» ¼«­¬ò É»¿® ¿² ¿°°®±ª»¼
®»­°·®¿¬±®ò ׺ §±« «­» ­±´ª»²¬ ±® °¿·²¬ ­¬®·°°»®ô ®»³±ª»
­¬®·°°»® ©·¬¸ ­±¿° ¿²¼ ©¿¬»® ¾»º±®» ©»´¼·²¹ò λ³±ª»
­±´ª»²¬ ±® °¿·²¬ ­¬®·°°»® ½±²¬¿·²»®­ ¿²¼ ±¬¸»® º´¿³³¿¾´»
³¿¬»®·¿´ º®±³ ¿®»¿ò ß´´±© º«³»­ ¬± ¼·­°»®­» ¿¬ ´»¿­¬ ïë
³·²«¬»­ ¾»º±®» ©»´¼·²¹ ±® ¸»¿¬·²¹ò
Avoid Harmful Asbestos Dust
ߪ±·¼ ¾®»¿¬¸·²¹ ¼«­¬ ¬¸¿¬ ³¿§ ¾» ¹»²»®¿¬»¼ ©¸»² ¸¿²¼´·²¹
½±³°±²»²¬­ ½±²¬¿·²·²¹ ¿­¾»­¬±­ º·¾»®­ò ײ¸¿´»¼ ¿­¾»­¬±­
º·¾»®­ ³¿§ ½¿«­» ´«²¹ ½¿²½»®ò
ݱ³°±²»²¬­ ·² °®±¼«½¬­ ¬¸¿¬ ³¿§ ½±²¬¿·² ¿­¾»­¬±­ º·¾»®­
¿®» ¾®¿µ» °¿¼­ô ¾®¿µ» ¾¿²¼ ¿²¼ ´·²·²¹ ¿­­»³¾´·»­ô ½´«¬½¸
Í¿º»¬§ ó ì
SAFETY
°´¿¬»­ô ¿²¼ ­±³» ¹¿­µ»¬­ò ̸» ¿­¾»­¬±­ «­»¼ ·² ¬¸»­»
½±³°±²»²¬­ ·­ «­«¿´´§ º±«²¼ ·² ¿ ®»­·² ±® ­»¿´»¼ ·² ­±³»
©¿§ò Ò±®³¿´ ¸¿²¼´·²¹ ·­ ²±¬ ¸¿¦¿®¼±«­ ¿­ ´±²¹ ¿­ ¿·®¾±®²»
¼«­¬ ½±²¬¿·²·²¹ ¿­¾»­¬±­ ·­ ²±¬ ¹»²»®¿¬»¼ò
ߪ±·¼ ½®»¿¬·²¹ ¼«­¬ò Ò»ª»® «­» ½±³°®»­­»¼ ¿·® º±® ½´»¿²·²¹ò
ߪ±·¼ ¾®«­¸·²¹ ±® ¹®·²¼·²¹ ³¿¬»®·¿´ ½±²¬¿·²·²¹ ¿­¾»­¬±­ò
ɸ»² ­»®ª·½·²¹ô ©»¿® ¿² ¿°°®±ª»¼ ®»­°·®¿¬±®ò ß ­°»½·¿´
ª¿½««³ ½´»¿²»® ·­ ®»½±³³»²¼»¼ ¬± ½´»¿² ¿­¾»­¬±­ò ׺ ²±¬
¿ª¿·´¿¾´»ô ¿°°´§ ¿ ³·­¬ ±º ±·´ ±® ©¿¬»® ±² ¬¸» ³¿¬»®·¿´
½±²¬¿·²·²¹ ¿­¾»­¬±­ò Õ»»° ¾§­¬¿²¼»®­ ¿©¿§ º®±³ ¬¸» ¿®»¿ò
Service Tires Safely
Û¨°´±­·ª» ­»°¿®¿¬·±² ±º ¿ ¬·®» ¿²¼ ®·³ °¿®¬­ ½¿² ½¿«­»
­»®·±«­ ·²¶«®§ ±® ¼»¿¬¸ò
ܱ ²±¬ ¿¬¬»³°¬ ¬± ³±«²¬ ¿ ¬·®» «²´»­­ §±« ¸¿ª» ¬¸» °®±°»®
»¯«·°³»²¬ ¿²¼ »¨°»®·»²½» ¬± °»®º±®³ ¬¸» ¶±¾ò
ß´©¿§­ ³¿·²¬¿·² ¬¸» ½±®®»½¬ ¬·®» °®»­­«®»ò ܱ ²±¬ ·²º´¿¬» ¬¸»
¬·®»­ ¿¾±ª» ¬¸» ®»½±³³»²¼»¼ °®»­­«®»ò Ò»ª»® ©»´¼ ±® ¸»¿¬
¿ ©¸»»´ ¿²¼ ¬·®» ¿­­»³¾´§ò ̸» ¸»¿¬ ½¿² ½¿«­» ¿² ·²½®»¿­»
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Handle Chemical Products Safely
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Dispose Of Waste Properly
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Live With Safety
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GENERAL VEHICLE SPECIFICATIONS TABLE OF CONTENTS
Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­
Table of Contents
Fastener Torques..............................................7
Ó»¬®·½ Ú¿­¬»²»® ̱®¯«» Ê¿´«»­òòòòòòòòòòòòòòòòòòòòòòé
ײ½¸ Ú¿­¬»²»® ̱®¯«» Ê¿´«»­òòòòòòòòòòòòòòòòòòòòòòòòòè
General Information..........................................9
Ù¿­±´·²» òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòç
Ù¿­±´·²» ͬ±®¿¹»òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòç
Û²¹·²» Ñ·´òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòç
Û²¹·²» Þ®»¿µóײ Ñ·´ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïð
ݸ¿­­·­ Ù®»¿­»òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïï
ا¼®±­¬¿¬·½ Ì®¿²­³·­­·±² Ñ·´òòòòòòòòòòòòòòòòòòòòòòòòïï
ͧ²¬¸»¬·½ Ô«¾®·½¿²¬­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïï
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Serial Number Locations ...............................12
Ó¿½¸·²» Ю±¼«½¬ ×¼»²¬·º·½¿¬·±² Ò«³¾»® òòòòòòòïî
Û²¹·²» Í»®·¿´ Ò«³¾»® òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïî
Ì®¿²­¿¨´» Í»®·¿´ Ò«³¾»®òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïî
Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ú¿­¬»²»® ̱®¯«»­ ó é
GENERAL VEHICLE SPECIFICATIONS FASTENER TORQUES
Fastener Torques Metric Fastener Torque Values
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ÜÑ ÒÑÌ «­» ¬¸»­» ¸¿²¼ ¬±®¯«» ª¿´«»­ ·º ¿ ¼·ºº»®»²¬ ¬±®¯«»
ª¿´«» ±® ¬·¹¸¬»²·²¹ °®±½»¼«®» ·­ ¹·ª»² º±® ¿ ­°»½·º·½
¿°°´·½¿¬·±²ò ̱®¯«» ª¿´«»­ ´·­¬»¼ ¿®» º±® ¹»²»®¿´ «­» ±²´§
¿²¼ ·²½´«¼» ¿ oïðû ª¿®·¿²½» º¿½¬±®ò ݸ»½µ ¬·¹¸¬²»­­ ±º
º¿­¬»²»®­ °»®·±¼·½¿´´§ò ÜÑ ÒÑÌ «­» ¿·® °±©»®»¼ ©®»²½¸»­ò
͸»¿® ¾±´¬­ ¿®» ¼»­·¹²»¼ ¬± º¿·´ «²¼»® °®»¼»¬»®³·²»¼ ´±¿¼­ò
ß´©¿§­ ®»°´¿½» ­¸»¿® ¾±´¬­ ©·¬¸ ·¼»²¬·½¿´ ¹®¿¼»ò
Ú¿­¬»²»®­ ­¸±«´¼ ¾» ®»°´¿½»¼ ©·¬¸ ¬¸» ­¿³» ¹®¿¼»ò Ó¿µ»
­«®» º¿­¬»²»® ¬¸®»¿¼­ ¿®» ½´»¿² ¿²¼ ¬¸¿¬ §±« °®±°»®´§ ­¬¿®¬
¬¸®»¿¼ »²¹¿¹»³»²¬ò ̸·­ ©·´´ °®»ª»²¬ ¬¸»³ º®±³ º¿·´·²¹
©¸»² ¬·¹¸¬»²·²¹ò
ɸ»² ¾±´¬ ¿²¼ ²«¬ ½±³¾·²¿¬·±² º¿­¬»²»®­ ¿®» «­»¼ô ¬±®¯«»
ª¿´«»­ ­¸±«´¼ ¾» ¿°°´·»¼ ¬± ¬¸» ÒËÌ ·²­¬»¿¼ ±º ¬¸» ¾±´¬
¸»¿¼ò
Ì·¹¸¬»² ¬±±¬¸»¼ ±® ­»®®¿¬»¼ó¬§°» ´±½µ ²«¬­ ¬± ¬¸» º«´´ ¬±®¯«»
ª¿´«»ò
¿ “Lubricated” means coated with a lubricant such as
engine oil, or fasteners with phosphate and oil coatings.
“Dry” means plain or zinc plated (yellow dichromate -
Specification JDS117) without any lubricationò
λº»®»²½»æ ÖÜÍ ó Ùîððò
4.8
8.8 9.8
10.9
12.9
5 10
12
Property
Class
and
Head
Markings
Property
Class
and
Nut
Markings
4.8
4.8
5
5
8.8
8.8
9.8
9.8
10.9
10.9 12.9
12.9
12.9
12
1210 10
10
10
10
Ý´¿­­ ìòè Ý´¿­­ èòè ±® çòè Ý´¿­­ ïðòç Ý´¿­­ ïîòç
Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿
Í×ÆÛ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬
Óê ìòè íòë ê ìòë ç êòë ïï èòë ïí çòë ïé ïî ïë ïïòë ïç ïìòë
Óè ïî èòë ïë ïï îî ïê îè îð íî îì ìð íð íé îè ìé íë
Óïð îí ïé îç îï ìí íî ëë ìð êí ìé èð êð éë ëë çë éð
Óïî ìð îç ëð íé éë ëë çë éð ïïð èð ïìð ïðë ïíð çë ïêë ïîð
Óïì êí ìé èð êð ïîð èè ïëð ïïð ïéë ïíð îîë ïêë îðë ïëð îêð ïðç
Óïê ïðð éí ïîë çî ïçð ïìð îìð ïéë îéë îðð íëð îîë íîð îìð ìðð íðð
Óïè ïíë ïðð ïéë ïîë îêð ïçë ííð îëð íéë îéë ìéë íëð ììð íîë ëêð ìïð
Óîð ïçð ïìð îìð ïèð íéë îéë ìéë íëð ëíð ìðð êéë ëðð êîë ìêð èðð ëèð
Óîî îêð ïçð ííð îëð ëïð íéë êëð ìéë éîë ëìð çîë êéë èëð êîë ïðéë èðð
Óîì ííð îëð ìîë íïð êëð ìéë èîë êðð çîë êéë ïïëð èëð ïðéë èðð ïíëð ïððð
Óîé ìçð íêð êîë ìëð çëð éðð ïîðð èéë ïíëð ïððð ïéðð ïîëð ïêðð ïïëð îððð ïëðð
Óíð êéë ìçð èëð êîë ïíðð çëð ïêëð ïîðð ïèëð ïíëð îíðð ïéðð îïëð ïêðð îéðð îððð
Óíí çðð êéë ïïëð èëð ïéëð ïíðð îîðð ïêëð îëðð ïèëð íïëð îíëð îçðð îïëð íéðð îéëð
Óíê ïïëð èëð ïìëð ïðéë îîëð ïêëð îèëð îïðð íîðð îíëð ìðëð íððð íéëð îéëð ìéëð íëðð
Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ú¿­¬»²»® ̱®¯«»­ ó è
GENERAL VEHICLE SPECIFICATIONS FASTENER TORQUES
Inch Fastener Torque Values
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ÜÑ ÒÑÌ «­» ¬¸»­» ¸¿²¼ ¬±®¯«» ª¿´«»­ ·º ¿ ¼·ºº»®»²¬ ¬±®¯«»
ª¿´«» ±® ¬·¹¸¬»²·²¹ °®±½»¼«®» ·­ ¹·ª»² º±® ¿ ­°»½·º·½
¿°°´·½¿¬·±²ò ̱®¯«» ª¿´«»­ ´·­¬»¼ ¿®» º±® ¹»²»®¿´ «­» ±²´§
¿²¼ ·²½´«¼» ¿ oïðû ª¿®·¿²½» º¿½¬±®ò ݸ»½µ ¬·¹¸¬²»­­ ±º
º¿­¬»²»®­ °»®·±¼·½¿´´§ò ÜÑ ÒÑÌ «­» ¿·® °±©»®»¼ ©®»²½¸»­ò
͸»¿® ¾±´¬­ ¿®» ¼»­·¹²»¼ ¬± º¿·´ «²¼»® °®»¼»¬»®³·²»¼ ´±¿¼­ò
ß´©¿§­ ®»°´¿½» ­¸»¿® ¾±´¬­ ©·¬¸ ·¼»²¬·½¿´ ¹®¿¼»ò
Ú¿­¬»²»®­ ­¸±«´¼ ¾» ®»°´¿½»¼ ©·¬¸ ¬¸» ­¿³» ¹®¿¼»ò Ó¿µ»
­«®» º¿­¬»²»® ¬¸®»¿¼­ ¿®» ½´»¿² ¿²¼ ¬¸¿¬ §±« °®±°»®´§ ­¬¿®¬
¬¸®»¿¼ »²¹¿¹»³»²¬ò ̸·­ ©·´´ °®»ª»²¬ ¬¸»³ º®±³ º¿·´·²¹
©¸»² ¬·¹¸¬»²·²¹ò
ɸ»² ¾±´¬ ¿²¼ ²«¬ ½±³¾·²¿¬·±² º¿­¬»²»®­ ¿®» «­»¼ô ¬±®¯«»
ª¿´«»­ ­¸±«´¼ ¾» ¿°°´·»¼ ¬± ¬¸» ÒËÌ ·²­¬»¿¼ ±º ¬¸» ¾±´¬
¸»¿¼ò
Ì·¹¸¬»² ¬±±¬¸»¼ ±® ­»®®¿¬»¼ó¬§°» ´±½µ ²«¬­ ¬± ¬¸» º«´´ ¬±®¯«»
ª¿´«»ò
¿ “Lubricated” means coated with a lubricant such as
engine oil, or fasteners with phosphate and oil coatings.
“Dry” means plain or zinc plated (yellow dichromate -
Specification JDS117) without any lubricationò
¾ “Grade 2” applies for hex cap screws (Not Hex Bolts) up
to 152 mm (6 in.) long. “Grade 1” applies for hex cap
screws over 152 mm (6 in.) long, and for all other types of
bolts and screws of any length.
λº»®»²½»æ ÖÜÍ ó Ùîðð
1 or 2b
2
5 5.1 5.2
5
8 8.2
8
No Marks
No Marks
SAE
Grade
and Nut
Markings
SAE
Grade
and Head
Markings
Ù®¿¼» ï Ù®¿¼» î¾ Ù®¿¼» ëô ëòï ±® ëòî Ù®¿¼» è ±® èòî
Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿
Í×ÆÛ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬
ïñì íòé îòè ìòé íòë ê ìòë éòë ëòë çòë é ïî ç ïíòë ïð ïé ïîòë
ëñïê éòé ëòë ïð é ïî ç ïë ïï îð ïë îë ïè îè îï íë îê
íñè ïì ïð ïé ïí îî ïê îé îð íë îê ìì íí ëð íê êí ìê
éñïê îî ïê îè îð íë îê ìì íî ëë ìï éð ëî èð ëè ïðð éë
ïñî íí îë ìî íï ëí íç êé ëð èë êí ïïð èð ïîð çð ïëð ïïë
çñïê ìè íê êð ìë éë ëê çë éð ïîë çð ïëë ïïë ïéë ïíð îîë ïêð
ëñè êé ëð èë êî ïðë éè ïíë ïðð ïéð ïîë îïë ïêð îïë ïêð íðð îîë
íñì ïîð èé ïëð ïïð ïçð ïìð îìð ïéë íðð îîë íéë îèð ìîë íïð ëëð ìðð
éñè ïçð ïìð îìð ïéë ïçð ïìð îìð ïéë ìçð íêð êîë ìëð éðð ëðð èéë êëð
ï îçð îïð íêð îéð îçð îïð íêð îéð éîë ëìð çîë êéë ïðëð éëð ïíðð çéë
ïóïñè ìéð íðð ëïð íéë ìéð íðð ëïð íéë çðð êéë ïïëð èëð ïìëð ïðéë ïèëð ïíëð
ïóïñì ëéð ìîë éîë ëíð ëéð ìîë éîë ëíð ïíðð çëð ïêëð ïîðð îðëð ïëðð îêðð ïçëð
ïóíñè éëð ëëð çëð éðð éëð ëëð çëð éðð ïéðð ïîëð îïëð ïëëð îéðð îððð íìðð îëëð
ïóïñî ïððð éîë ïîëð çîë ççð éîë ïîëð çíð îîëð ïêëð îèëð îïðð íêðð îêëð ìëëð ííëð
Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ù»²»®¿´ ײº±®³¿¬·±² ó ç
GENERAL VEHICLE SPECIFICATIONS GENERAL INFORMATION
General Information
Gasoline
To avoid engine damage:
¡ ÜÑ ÒÑÌ ³·¨ ±·´ ©·¬¸ ¹¿­±´·²»å
¡ ONLY use clean, fresh unleaded gasoline with an
octane rating (anti-knock index) of 87 or higherå
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¡ µ»»° «° ©·¬¸ ­°»½·º·»¼ ­»®ª·½» ·²¬»®ª¿´­ò
Ë­» ±º ¿´¬»®²¿¬·ª» ±¨§¹»²¿¬»¼ô ¹¿­±¸±´ ¾´»²¼»¼ô «²´»¿¼»¼
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¡ ¬¸» »¬¸§´ ±® ¹®¿·² ¿´½±¸±´ ¾´»²¼­ ÜÑ ÒÑÌ »¨½»»¼ ïðû
¾§ ª±´«³» ±®ô
¡ ³»¬¸§´ ¬»®¬·¿®§ ¾«¬§´ »¬¸»® øÓÌÞÛ÷ ¾´»²¼­ ÜÑ ÒÑÌ
»¨½»»¼ ïëû ¾§ ª±´«³»ò
ÎÚÙ ø®»º±®³«´¿¬»¼÷ ¹¿­±´·²» ·­ ¿½½»°¬¿¾´» º±® ¿´´ ³¿½¸·²»­
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Gasoline Storage
Õ»»° ¹¿­±´·²» ­¬±®»¼ ·² ¿ ­¿º»ô °®±¬»½¬»¼ ¿®»¿ò ͬ±®¿¹» ±º
¹¿­±´·²» ·² ¿ ½´»¿²ô °®±°»®´§ ³¿®µ»¼ øËÒÔÛßÜÛÜ
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ÒÑÌ «­» ¼»ó·½»®­ ¬± ¿¬¬»³°¬ ¬± ®»³±ª» ©¿¬»® º®±³ ¹¿­±´·²»
±® ¼»°»²¼ ±² º«»´ º·´¬»®­ ¬± ®»³±ª» ©¿¬»® º®±³ ¹¿­±´·²»ò
Ë­» ¿ ©¿¬»® ­»°¿®¿¬±® ·²­¬¿´´»¼ ·² ¬¸» ­¬±®¿¹» ¬¿²µ ±«¬´»¬ò
ÞÛ ÍËÎÛ ¬± °®±°»®´§ ¼·­½¿®¼ «²­¬¿¾´» ±® ½±²¬¿³·²¿¬»¼
¹¿­±´·²»ò ɸ»² ­¬±®·²¹ ¬¸» ³¿½¸·²» ±® ¹¿­±´·²»ô ·¬ ·­
®»½±³³»²¼»¼ ¬¸¿¬ §±« ¿¼¼ John Deere Gasoline
Conditioner and Stabilizer (TY15977) ±® ¿² »¯«·ª¿´»²¬ ¬±
¬¸» ¹¿­±´·²»ò ÞÛ ÍËÎÛ ¬± º±´´±© ¼·®»½¬·±²­ ±² ½±²¬¿·²»®
¿²¼ ¬± °®±°»®´§ ¼·­½¿®¼ »³°¬§ ½±²¬¿·²»®ò
Engine Oil
Ë­» ¬¸» ¿°°®±°®·¿¬» ±·´ ª·­½±­·¬§ ¾¿­»¼ ±² ¬¸» »¨°»½¬»¼ ¿·®
¬»³°»®¿¬«®» ®¿²¹» ¼«®·²¹ ¬¸» °»®·±¼ ¾»¬©»»²
®»½±³³»²¼»¼ ±·´ ½¸¿²¹»­ò Ñ°»®¿¬·²¹ ±«¬­·¼» ±º ¬¸»­»
®»½±³³»²¼»¼ ±·´ ¿·® ¬»³°»®¿¬«®» ®¿²¹»­ ³¿§ ½¿«­»
°®»³¿¬«®» »²¹·²» º¿·´«®»ò
̸» º±´´±©·²¹ Ö±¸² Ü»»®» ±·´­ ¿®» ÐÎÛÚÛÎÎÛÜæ
¡ TURF - GARD® - SAE 10W-30;
¡ PLUS - 4® - SAE 10W-30;
̸» º±´´±©·²¹ Ö±¸² Ü»»®» ±·´­ ¿®» also recommendedô
¾¿­»¼ ±² ¬¸»·® ­°»½·º·»¼ ¬»³°»®¿¬«®» ®¿²¹»æ
¡ TORQ - GARD SUPREME® - SAE 5W-30ò
¡ PLUS - 4® - SAE 10W-40å
½ CAUTION: Avoid Injury! Gasoline is HIGHLY
FLAMMABLE, handle it with care.
DO NOT refuel machine while:
• Indoors, always fill gas tank outdoors;
• Machine is near an open flame or sparks;
• Engine is running, STOP engine;
• Engine is hot, allow it to cool sufficiently
first;
• smoking.
Help prevent fires:
• Fill gas tank to bottom of filler neck only;
• Be sure fill cap is tight after fueling;
• Clean up any gas spills IMMEDIATELY;
• Keep machine clean and in good repair - free
of excess grease, oil, debris, and faulty or
damaged parts.
Any storage of machines with gas left in tank
should be in an area that is well ventilated to
prevent possible igniting of fumes by an open
flame or spark, this includes any appliance
with a pilot light.
To prevent fire or explosion caused by STATIC
ELECTRIC DISCHARGE during fueling:
• ONLY use a clean, approved
POLYETHYLENE PLASTIC fuel container and
funnel WITHOUT any metal screen or filter.
IMPORTANT: Avoid damage! California Proposition
65 Warning: Gasoline engine exhaust from this
product contains chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
IMPORTANT: Avoid damage! Keep all dirt, scale,
water or other foreign material out of gasoline.
Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ù»²»®¿´ ײº±®³¿¬·±² ó ïð
GENERAL VEHICLE SPECIFICATIONS GENERAL INFORMATION
¡ TORQ - GARD SUPREME® - SAE 30.
Ѭ¸»® ±·´­ ³¿§ ¾» «­»¼ ·º ¿¾±ª» Ö±¸² Ü»»®» ±·´­ ¿®» ²±¬
¿ª¿·´¿¾´»ô °®±ª·¼»¼ ¬¸»§ ³»»¬ ±²» ±º ¬¸» º±´´±©·²¹
­°»½·º·½¿¬·±²­æ
¡ ÍßÛ ïðÉóìð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±²­ ÍÙ ±® ¸·¹¸»®å
¡ ÍßÛ ëÉóíð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±² ÍÙ ±® ¸·¹¸»®å
¡ ÍßÛ ïðÉóíð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±²­ ÍÙ ±® ¸·¹¸»®å
¡ ÍßÛ íð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±² ÍÝ ±® ¸·¹¸»®ò
Ó×Ú
Engine Break-In Oil
̸» º±´´±©·²¹ Ö±¸² Ü»»®» ±·´ ·­ ÐÎÛÚÛÎÎÛÜæ
¡ Ö±¸² Ü»»®» BREAK-IN ENGINE OILò
Ö±¸² Ü»»®» ÞÎÛßÕó×Ò ÛÒÙ×ÒÛ Ñ×Ô ·­ º±®³«´¿¬»¼ ©·¬¸
­°»½·¿´ ¿¼¼·¬·ª»­ º±® ¿´«³·²«³ ¿²¼ ½¿­¬ ·®±² ¬§°» »²¹·²»­
¬± ¿´´±© ¬¸» °±©»® ½§´·²¼»® ½±³°±²»²¬­ ø°·­¬±²­ô ®·²¹­ô ¿²¼
´·²»®­ ¿­ ©»´´÷ ¬± ©»¿®ó·²Œ ©¸·´» °®±¬»½¬·²¹ ±¬¸»® »²¹·²»
½±³°±²»²¬­ô ª¿´ª» ¬®¿·² ¿²¼ ¹»¿®­ô º®±³ ¿¾²±®³¿´ ©»¿®ò
Û²¹·²» ®»¾«·´¼ ·²­¬®«½¬·±²­ ­¸±«´¼ ¾» º±´´±©»¼ ½´±­»´§ ¬±
¼»¬»®³·²» ·º ­°»½·¿´ ®»¯«·®»³»²¬­ ¿®» ²»½»­­¿®§ò
Ö±¸² Ü»»®» ÞÎÛßÕó×Ò ÛÒÙ×ÒÛ Ñ×Ô ·­ ¿´­± ®»½±³³»²¼»¼
º±® ²±²óÖ±¸² Ü»»®» »²¹·²»­ô ¾±¬¸ ¿´«³·²«³ ¿²¼ ½¿­¬ ·®±²
¬§°»­ò
̸» º±´´±©·²¹ Ö±¸² Ü»»®» ±·´ ·­ also recommended as a
break-in engine oilæ
¡ TORQ - GARD SUPREME® - SAE 5W-30.
׺ ¬¸» ¿¾±ª» ®»½±³³»²¼»¼ Ö±¸² Ü»»®» ±·´­ ¿®» ²±¬
¿ª¿·´¿¾´»ô «­» ¿ ¾®»¿µó·² »²¹·²» ±·´ ³»»¬·²¹ ¬¸» º±´´±©·²¹
­°»½·º·½¿¬·±² ¼«®·²¹ ¬¸» º·®­¬ ë ¸±«®­ ø³¿¨·³«³÷ ±º
±°»®¿¬·±²æ
¡ ÍßÛ ëÉóíð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±² ÍÛ ±® ¸·¹¸»®ò
¡ ÍßÛ ëÉóíð ó ÝÝÓÝ Í°»½·º·½¿¬·±² Ùì ±® ¸·¹¸»®ò
Ó×Ú
John Deere Dealers: DZ« ³¿§ ©¿²¬ ¬± ½®±­­ó®»º»®»²½» ¬¸»
º±´´±©·²¹ °«¾´·½¿¬·±²­ ¬± ®»½±³³»²¼ ¬¸» °®±°»® ±·´ º±® §±«®
½«­¬±³»®­æ
¡ Ó±¼«´» ÜÈôÛÒÑ×Ôì ·² ÖÜÍóÙïíëå
¡ Í»½¬·±² ëíðô Ô«¾®·½¿²¬­ ú ا¼®¿«´·½­ô ±º ¬¸» Ö±¸² Ü»»®»
Ó»®½¸¿²¼·­» Í¿´»­ Ù«·¼»å
¡ Ô«¾®·½¿¬·±² Í¿´»­ Ó¿²«¿´ Ð×éðíîò
IMPORTANT: Avoid damage! ONLY use a quality
break-in oil in rebuilt or remanufactured engines for
the first 5 hours (maximum) of operation. DO NOT
use oils with heavier viscosity weights than SAE 5W-
30 or oils meeting specifications API SG or SH,
these oils will not allow rebuilt or remanufactured
engines to break-in properly.
AIR TEMPERATURE
SAE10W-40
SAE5W-30
PREFERRED
SAE10W-30
SAE30
IMPORTANT: Avoid damage! After the break-in
period, use the John Deere oil that is recommended
for this engine.
BREAK-INOIL
AIR TEMPERATURE
PREFERRED
SAE5W-30
Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ù»²»®¿´ ײº±®³¿¬·±² ó ïï
GENERAL VEHICLE SPECIFICATIONS GENERAL INFORMATION
Chassis Grease
Ë­» ¬¸» º±´´±©·²¹ ¹®»¿­» ¾¿­»¼ ±² ¬¸» ¿·® ¬»³°»®¿¬«®»
®¿²¹»ò Ñ°»®¿¬·²¹ ±«¬­·¼» ±º ¬¸» ®»½±³³»²¼»¼ ¹®»¿­» ¿·®
¬»³°»®¿¬«®» ®¿²¹» ³¿§ ½¿«­» °®»³¿¬«®» º¿·´«®»­ò
̸» º±´´±©·²¹ Ö±¸² Ü»»®» ¹®»¿­» ·­ ÐÎÛÚÛÎÎÛÜæ
¡ HIGH-TEMPERATURE EP GREASE® - JDM J13E4,
NLGI Grade 2.
¡ GREASE-GARD™ - JDM J13E4, NLGI Grade 2.
Ѭ¸»® ¹®»¿­»­ ³¿§ ¾» «­»¼ ·º ¿¾±ª» °®»º»®®»¼ Ö±¸² Ü»»®»
¹®»¿­» ·­ ²±¬ ¿ª¿·´¿¾´»ô °®±ª·¼»¼ ¬¸»§ ³»»¬ ¬¸» º±´´±©·²¹
­°»½·º·½¿¬·±²æ
¡ Ö±¸² Ü»»®» ͬ¿²¼¿®¼ ÖÜÓ ÖïíÛìô ÒÔÙ× Ù®¿¼» îò
Ó×Ú
John Deere Dealers: DZ« ³¿§ ©¿²¬ ¬± ½®±­­ó®»º»®»²½» ¬¸»
º±´´±©·²¹ °«¾´·½¿¬·±²­ ¬± ®»½±³³»²¼ ¬¸» °®±°»® ¹®»¿­» º±®
§±«® ½«­¬±³»®­æ
¡ Ó±¼«´» ÜÈôÙÎÛßï ·² ÖÜÍóÙïíëå
¡ Í»½¬·±² ëíðô Ô«¾®·½¿²¬­ ú ا¼®¿«´·½­ô ±º ¬¸» Ö±¸² Ü»»®»
Ó»®½¸¿²¼·­» Í¿´»­ Ù«·¼»å
¡ Ô«¾®·½¿¬·±² Í¿´»­ Ó¿²«¿´ Ðïéðíîò
Hydrostatic Transmission Oil
̸»­» ³¿½¸·²»­ ¿®» »¯«·°°»¼ ©·¬¸ ¿ ·²¬»®²¿´ ©»¬ ¼·­½
¾®¿µ» ¬®¿²­³·­­·±²ò
̸» º±´´±©·²¹ ±·´ ·­ ÎÛÝÑÓÓÛÒÜÛÜæ
¡ HY-GARD J20D OIL
John Deere Dealers: DZ« ³¿§ ©¿²¬ ¬± ½®±­­ó®»º»®»²½» ¬¸»
º±´´±©·²¹ °«¾´·½¿¬·±²­ ¬± ®»½±³³»²¼ ¬¸» °®±°»® ±·´ º±® §±«®
½«­¬±³»®­æ
¡ Ó±¼«´» ÜÈôÛÒÑ×Ôî ·² ÖÜÍ ó Ùïíëå
¡ Í»½¬·±² ëíðô Ô«¾®·½¿²¬­ ú ا¼®¿«´·½­ô ±º ¬¸» Ö±¸² Ü»»®»
Ó»®½¸¿²¼·­» Í¿´»­ Ù«·¼»å
¡ Ô«¾®·½¿¬·±² Í¿´»­ Ó¿²«¿´ Ð×éðíîò
Synthetic Lubricants
ͧ²¬¸»¬·½ ´«¾®·½¿²¬­ ³¿§ ¾» «­»¼ ·² Ö±¸² Ü»»®» »¯«·°³»²¬
·º ¬¸»§ ³»»¬ ¬¸» ¿°°´·½¿¾´» °»®º±®³¿²½» ®»¯«·®»³»²¬­
ø·²¼«­¬®§ ½´¿­­·º·½¿¬·±² ¿²¼ñ±® ³·´·¬¿®§ ­°»½·º·½¿¬·±²÷ ¿­
­¸±©² ·² ¬¸·­ ³¿²«¿´ò
̸» ®»½±³³»²¼»¼ ¿·® ¬»³°»®¿¬«®» ´·³·¬­ ¿²¼ ­»®ª·½» ±®
´«¾®·½¿²¬ ½¸¿²¹» ·²¬»®ª¿´­ ­¸±«´¼ ¾» ³¿·²¬¿·²»¼ ¿­ ­¸±©²
·² ¬¸» ±°»®¿¬±®Ž­ ³¿²«¿´ò
ߪ±·¼ ³·¨·²¹ ¼·ºº»®»²¬ ¾®¿²¼­ô ¹®¿¼»­ô ±® ¬§°»­ ±º ±·´ò Ñ·´
³¿²«º¿½¬«®»®­ ¾´»²¼ ¿¼¼·¬·ª»­ ·² ¬¸»·® ±·´­ ¬± ³»»¬ ½»®¬¿·²
­°»½·º·½¿¬·±²­ ¿²¼ °»®º±®³¿²½» ®»¯«·®»³»²¬­ò Ó·¨·²¹
¼·ºº»®»²¬ ±·´­ ½¿² ·²¬»®º»®» ©·¬¸ ¬¸» °®±°»® º«²½¬·±²·²¹ ±º
¬¸»­» ¿¼¼·¬·ª»­ ¿²¼ ¼»¹®¿¼» ´«¾®·½¿²¬ °»®º±®³¿²½»ò
Alternative Lubricants
ݱ²¼·¬·±²­ ·² ½»®¬¿·² ¹»±¹®¿°¸·½¿´ ¿®»¿­ ±«¬­·¼» ¬¸» ˲·¬»¼
ͬ¿¬»­ ¿²¼ Ý¿²¿¼¿ ³¿§ ®»¯«·®» ¼·ºº»®»²¬ ´«¾®·½¿²¬
®»½±³³»²¼¿¬·±²­ ¬¸¿² ¬¸» ±²»­ °®·²¬»¼ ·² ¬¸·­ ¬»½¸²·½¿´
³¿²«¿´ ±® ¬¸» ±°»®¿¬±®ù­ ³¿²«¿´ò ݱ²­«´¬ ©·¬¸ §±«® Ö±¸²
Ü»»®» Ü»¿´»®ô ±® Í¿´»­ Þ®¿²½¸ô ¬± ±¾¬¿·² ¬¸» ¿´¬»®²¿¬·ª»
´«¾®·½¿²¬ ®»½±³³»²¼¿¬·±²­ò
׺ ¿´¬»®²¿¬·ª» ´«¾®·½¿²¬­ ¿®» ¬± ¾» «­»¼ô ·¬ ·­ ®»½±³³»²¼»¼
¬¸¿¬ ¬¸» º¿½¬±®§ º·´´ ¾» ¬¸±®±«¹¸´§ ®»³±ª»¼ ¾»º±®» ­©·¬½¸·²¹
¬± ¿²§ ¿´¬»®²¿¬·ª» ´«¾®·½¿²¬ò
IMPORTANT: Avoid damage! ONLY use a quality
grease in this application. DO NOT mix any other
greases in this application. DO NOT use any BIO-
GREASE in this application.
JDMJ13E4
AIR TEMPERATURE
NLGIGrade2
IMPORTANT: Avoid damage! ONLY use HY-GARD®
J20D oil in this transmission. Mixing of two viscosity
grade oils is NOT RECOMMENDED. DO NOT use
type “F” automatic transmission fluid.
IMPORTANT: Avoid damage! Use of alternative
lubricants could cause reduced life of the
component.
Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Í»®·¿´ Ò«³¾»® Ô±½¿¬·±²­ ó ïî
GENERAL VEHICLE SPECIFICATIONS SERIAL NUMBER LOCATIONS
Lubricant Storage
ß´´ ³¿½¸·²»­ ±°»®¿¬» ¿¬ ¬±° »ºº·½·»²½§ ±²´§ ©¸»² ½´»¿²
´«¾®·½¿²¬­ ¿®» «­»¼ò Ë­» ½´»¿² ­¬±®¿¹» ½±²¬¿·²»®­ ¬±
¸¿²¼´» ¿´´ ´«¾®·½¿²¬­ò ͬ±®» ¬¸»³ ·² ¿² ¿®»¿ °®±¬»½¬»¼ º®±³
¼«­¬ô ³±·­¬«®»ô ¿²¼ ±¬¸»® ½±²¬¿³·²¿¬·±²ò ͬ±®» ¼®«³­ ±²
¬¸»·® ­·¼»­ò Ó¿µ» ­«®» ¿´´ ½±²¬¿·²»®­ ¿®» °®±°»®´§ ³¿®µ»¼
¿­ ¬± ¬¸»·® ½±²¬»²¬­ò Ü·­°±­» ±º ¿´´ ±´¼ô «­»¼ ½±²¬¿·²»®­ ¿²¼
¬¸»·® ½±²¬»²¬­ °®±°»®´§ò
Mixing of Lubricants
ײ ¹»²»®¿´ô ¿ª±·¼ ³·¨·²¹ ¼·ºº»®»²¬ ¾®¿²¼­ ±® ¬§°»­ ±º
´«¾®·½¿²¬­ò Ó¿²«º¿½¬«®»®­ ¾´»²¼ ¿¼¼·¬·ª»­ ·² ¬¸»·® ´«¾®·½¿²¬­
¬± ³»»¬ ½»®¬¿·² ­°»½·º·½¿¬·±²­ ¿²¼ °»®º±®³¿²½»
®»¯«·®»³»²¬­ò Ó·¨·²¹ ¼·ºº»®»²¬ ´«¾®·½¿²¬­ ½¿² ·²¬»®º»®» ©·¬¸
¬¸» °®±°»® º«²½¬·±²·²¹ ±º ¬¸»­» ¿¼¼·¬·ª»­ ¿²¼ ´«¾®·½¿²¬
°®±°»®¬·»­ ©¸·½¸ ©·´´ ¼±©²¹®¿¼» ¬¸»·® ·²¬»²¼»¼ ­°»½·º·»¼
°»®º±®³¿²½»ò
Serial Number Locations
Machine Product Identification Number
ɸ»² ±®¼»®·²¹ °¿®¬­ ±® ­«¾³·¬¬·²¹ ¿ ©¿®®¿²¬§ ½´¿·³ô ·¬ ·­
×ÓÐÑÎÌßÒÌ ¬¸¿¬ ¬¸» ³¿½¸·²» °®±¼«½¬ ·¼»²¬·º·½¿¬·±²
²«³¾»® øÐ×Ò÷ ¿²¼ ½±³°±²»²¬ ­»®·¿´ ²«³¾»®­ ¿®» ·²½´«¼»¼ò
̸» ´±½¿¬·±² ±º ¬¸» Ð×Ò ¿²¼ ½±³°±²»²¬ ­»®·¿´ ²«³¾»®­ ¿®»
­¸±©²ò
ÓÈïìéë
Ô±½¿¬»¼ ±² ®·¹¸¬ ­·¼» ±º º®¿³»ò
Engine Serial Number
ÓÈïìéì
Picture Note: Briggs and Stratton Engines
ÓÈïðëëí
Picture Note: Kohler Engine
Ô±½¿¬»¼ ±² ®·¹¸¬ ­·¼» ±º »²¹·²»ò
Transaxle Serial Number
ÓÈèëëï
Ô±½¿¬»¼ ø­¬¿³°»¼÷ ±² ¬±°óº®±²¬ó½»²¬»® ±º ¬®¿²­¿¨´»ò
Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Ì¿¾´» ±º ݱ²¬»²¬­ ó ïí
ENGINE - BRIGGS AND STRATTON TABLE OF CONTENTS
Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±²
Table of Contents
Specifications .................................................15
Û²¹·²» Í°»½·º·½¿¬·±²­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïë
Ì»­¬­ ¿²¼ ß¼¶«­¬³»²¬­ Í°»½·º·½¿¬·±²­òòòòòòòòòòïë
λ°¿·® Í°»½·º·½¿¬·±²­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïê
̱®¯«» Í°»½·º·½¿¬·±²­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïè
Diagnostics .....................................................19
Û²¹·²» Ü·¿¹²±­¬·½­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïç
Tests and Adjustments ..................................26
̸®±¬¬´» Ý¿¾´» ß¼¶«­¬³»²¬òòòòòòòòòòòòòòòòòòòòòòòòòòòòîê
ݸ±µ» Ý¿¾´» ß¼¶«­¬³»²¬òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîê
Ù±ª»®²±® ß¼¶«­¬³»²¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîé
Ý¿®¾«®»¬±® ß¼¶«­¬³»²¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîè
Ê¿´ª» Ý´»¿®¿²½» ß¼¶«­¬³»²¬ òòòòòòòòòòòòòòòòòòòòòòòòîç
Ú«»´ ͸«¬±ºº ͱ´»²±·¼ Ì»­¬òòòòòòòòòòòòòòòòòòòòòòòòòòòîç
ݱ³°®»­­·±² Ì»­¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíð
É·¬¸±«¬ ݧ´·²¼»® Ô»¿µ Ì»­¬»®òòòòòòòòòòòòòòòòòòòòòòòíð
É·¬¸ ݧ´·²¼»® Ô»¿µ Ì»­¬»®òòòòòòòòòòòòòòòòòòòòòòòòòòòòíð
Û²¹·²» Ñ·´ Ю»­­«®» Ì»­¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòíï
×¹²·¬·±² ß®³¿¬«®» ß·® Ù¿° ß¼¶«­¬³»²¬òòòòòòòòòòíî
Repair...............................................................33
̸®±¬¬´» ¿²¼ ݸ±µ» Ý¿¾´»
λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíí
ß·® Ý´»¿²»® λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòíí
Ë°°»® Þ´±©»® ر«­·²¹
λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíì
Ý¿®¾«®»¬±® λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòíë
Ý¿®¾«®»¬±® Ü·­¿­­»³¾´§òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíê
Ý¿®¾«®»¬±® ײ­°»½¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíè
Ý¿®¾«®»¬±® ß­­»³¾´§òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíç
ß·® Ù«·¼»­ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±² òòòòòòòòòòòòìï
Û²¹·²» λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòìî
ײ¬¿µ» Ó¿²·º±´¼
λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìì
ݧ´·²¼»® Ø»¿¼
λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìì
ݧ´·²¼»® Ø»¿¼ ײ­°»½¬·±² ¿²¼ λ°¿·®òòòòòòòòòòòìê
Ê¿´ª» λ³±ª¿´ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìé
Ê¿´ª» ײ­°»½¬·±² ¿²¼ λ°¿·® òòòòòòòòòòòòòòòòòòòòòòòòìé
Ê¿´ª» Ù«·¼» λ¿³ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìè
Ê¿´ª» ײ­¬¿´´¿¬·±² òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìè
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ݧ´·²¼»® Þ±®» ر²·²¹òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ëî
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λ­·¦·²¹ ݧ´·²¼»® Þ±®» òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ëí
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Ó¿¹²»¬± Þ»¿®·²¹ ײ­°»½¬·±²òòòòòòòòòòòòòòòòòòòòòòòò ëé
ÐÌÑ ¿²¼ Ý¿³ Þ»¿®·²¹ ײ­°»½¬·±²òòòòòòòòòòòòòòò ëè
Þ®»¿¬¸»® Ê¿´ª» Í»®ª·½»òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ëç
Ñ·´ Ы³° λ³±ª¿´òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò êð
ͬ¿®¬·²¹ Ó±¬±®
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ͬ¿®¬·²¹ Ó±¬±® Ü·­¿­­»³¾´§ òòòòòòòòòòòòòòòòòòòòòòòò êî
ͬ¿®¬·²¹ Ó±¬±® ß­­»³¾´§òòòòòòòòòòòòòòòòòòòòòòòòòòòòòò êì
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з²·±² Ù»¿® λ°´¿½»³»²¬òòòòòòòòòòòòòòòòòòòòòòòòòòòò êë
Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Í°»½·º·½¿¬·±²­ ó ïë
ENGINE - BRIGGS AND STRATTON SPECIFICATIONS
Specifications
Engine Specifications
Engine Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SST16 and SST18
Make. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Briggs and Stratton
Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vanguard V-Twin
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasoline
Stroke/Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Model Number:
SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303777
SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350777
Horsepower:
SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.9 kW (16 hp)
SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.4 kW (18 hp)
Displacement:
SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 cm3 (29.3 cu in.)
SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570 cm3 (34.8 cu in.)
Bore and Stroke:
SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 mm (2.68 in.)
SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 mm (2.84 in.)
SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 mm (2.60 in.)
SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 mm (2.76 in.)
Cooling Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cooled
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressurized
Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full Flow Filter (w/o By-Pass Valve)
Engine Oil:
With Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 L (1.6 qt)
Without Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 L (1.5 qt)
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper with outer foam element
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Horizontal discharge below frame
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replaceable (In-Line Type)
Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Normal
Tests and Adjustments Specifications
Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Slow Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1500 ± 100 rpm
Fast Idle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3350 ± 50 rpm
Crankcase Vacuum (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 cm H2O (4 in. H2O)
Intake Vacuum (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 cm Hg (13 in. Hg)
Valve Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10 - 0.16 mm (0.004 - 0.006 in.)
Valve Guide Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 mm (0.281 in.)
Oil Pump Operating Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 - 517 kPa (10 - 75 psi)
Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Í°»½·º·½¿¬·±²­ ó ïê
ENGINE - BRIGGS AND STRATTON SPECIFICATIONS
Repair Specifications
Valves:
Valve Guide:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.01 - 6.02 mm (0.236 - 0.237 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.05 mm (0.238 in.)
Valve Stem Standard Dimension:
Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.94 - 5.96 mm (0.234 - 0.235 in.)
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.94 - 5.95 mm (0.234 - 0.235 in.)
Valve Stem Wear Limit:
Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.92 mm (0.233 in.)
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.91 mm (2.328 in.)
Valve Seat Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 - 1.6 mm (0.047 - 0.062 in.)
Valve Margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.8 mm ( 0.030 in.)
Valve Face Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45°
Valve Seat Narrowing Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30°
Cylinder Bore, Pistons and Rings:
SST16 Cylinder Bore:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.0 - 68.025 mm (2.677 - 2.678 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.065 mm (2.6795 in.)
SST18 Cylinder Bore:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.0 - 72.025 mm (2.835 - 2.836 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.065 mm (2.837 in.)
Piston Pin:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.07 - 17.08 mm (0.672 - 0.673 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.06 mm (0.672 in.)
Piston Pin Bore:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.09 - 17.10 mm (0.673 - 0.674 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.12 mm (0.674 in.)
Ring End Gap:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20 - 0.40 mm (0.008 - 0.016 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.)
Compression Ring Groove Wear Limit (New Ring Installed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10 mm (0.004 in.)
Oil Ring Groove Clearance Wear Limit (New Ring Installed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20 mm (0.008 in.)
Connecting Rod and Crankshaft:
Connecting Rod Crankpin:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.06 - 37.08 mm (1.459 - 1.460 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.11 mm (1.461 in.)
Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Í°»½·º·½¿¬·±²­ ó ïé
ENGINE - BRIGGS AND STRATTON SPECIFICATIONS
Connecting Rod Piston Pin Bearing:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.07 - 17.09 mm (0.672 - 0.673 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.13 mm (0.6745 in.)
Crankshaft PTO Journal:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.96 - 34.97 mm (1.376 - 1.377 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.92 mm (1.375 in.)
Crankshaft Magneto Journal:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.99 - 35.01 mm (1.3776 - 1.378 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.95 mm (1.376 in.)
Magneto Bearing:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.03 - 30.06 mm (1.1825 - 1.1835 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.08 mm (1.184 in.)
PTO Bearing:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.04 - 35.05 mm (1.379 - 1.380 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.07 mm (1.381 in.)
Crankshaft Crankpin Journal:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.0 - 37.02 mm (1.456 - 1.457 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.95 mm (1.455 in.)
Crankshaft End Play. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.08 - 0.40 mm (0.003 - 0.015 in.)
Cam Gear PTO Journal:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.94 - 19.96 mm (0.785 - 0.786 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.92 mm (0.784 in.)
Cam Gear Magneto Journal:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.95 - 15.97 mm (0.628 - 0.629 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.93 mm (0.627 in.)
Cam Lobe:
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.33 - 30.53 mm (1.194 - 1.202 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.25 mm (1.191 in.)
Cam Bearing (Magneto Side):
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.0 - 16.025 mm (0.630 - 0.631 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.08 mm (0.633 in.)
Cam Bearing (PTO Side):
Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.0 - 20.02 mm (0.787 - 0.788 in.)
Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.04 mm (0.789 in.)
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Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Í°»½·º·½¿¬·±²­ ó ïè
ENGINE - BRIGGS AND STRATTON SPECIFICATIONS
Torque Specifications
Alternator to Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Nm (20 lb in.)
Air Cleaner Base to Carburetor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (65 lb-in.)
Clutch to Crankshaft Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 N•m (50 lb-ft)
Connecting Rod Cap Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 N•m (115 lb-in.)
Clutch Mounting Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 N•m (55 lb-ft)
Crankcase Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 N•m (150 lb-in.)
Cylinder Head Cap Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 N•m (165 lb-in.)
Cylinder Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (65 lb-in.)
Engine Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 N•m (24 lb-ft)
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 N•m (150 lb-in.)
Flywheel Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 N•m (129 lb-ft)
Fuel Shutoff Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 N•m (45 lb-in.)
Oil Breather Mounting Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 N•m (30 lb-in.)
Oil Filter Adaptor Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (62 lb-in.)
Oil Pump Mounting Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (62 lb-in.)
Rocker Arm Adjustment Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (62 lb-in.)
Rocker Mounting Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 N•m (140 lb-in.)
Spark Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (180 lb-in.)
Starting Motor Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 N•m (140 lb-in.)
Valve Cover Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 N•m (30 lb-in.)
Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Ü·¿¹²±­¬·½­ ó ïç
ENGINE - BRIGGS AND STRATTON DIAGNOSTICS
Diagnostics
Engine Diagnostics
Engine Doesn’t Crank
Engine Cranks But Does Not Start
½ CAUTION: Avoid Injury! The engine may start
to rotate at any time. Keep hands away from
moving parts when testing.
Test Conditions:
¡ Þ¿¬¬»®§ º«´´§ ½¸¿®¹»¼ò
¡ Ñ°»®¿¬±® Ѳ Í»¿¬
¡ ÐÌÑ Í©·¬½¸ ײ Ѻº б­·¬·±²
¡ Þ®¿µ» Ѳ
¡ Õ»§ ­©·¬½¸ ·² ®«² ±® ­¬¿®¬ °±­·¬·±² ¿­ ²»»¼»¼
¡ Û²¹·²» ®«²²·²¹ ©¸»² ²»»¼»¼
Symptom: Engine Doesn’t Crank
(1) Are battery cables loose or dirty?
Yes - Ì·¹¸¬»² ±® ½´»¿²ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(2) Is battery fully charged? See “Battery Voltage &
Specific Gravity Tests” on page 178 in the
Electrical section.
No - ݸ¿®¹» ¾¿¬¬»®§ò Í»» Þ¿¬¬»®§ ó ݸ¿®¹»Œ ±²
°¿¹» ïéç ·² ¬¸» Û´»½¬®·½¿´ ­»½¬·±²ò
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
(3) Is key switch working correctly?
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
No - Ì»­¬ ­©·¬½¸ò Í»» Ý®¿²µ·²¹ Ý·®½«·¬ Ñ°»®¿¬·±²Œ ±²
°¿¹» ïíè ·² ¬¸» Û´»½¬®·½¿´ ­»½¬·±²ò λ°´¿½» ¿­
²»»¼»¼ò
(4) Has engine seized?
Yes - Í»» Û²¹·²» λ°¿·® Í»½¬·±²ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(5) Is starting motor or solenoid defective?
Yes - λ°¿·® ±® ®»°´¿½»ò Í»» Í¬¿®¬·²¹ ͱ´»²±·¼ Ì»­¬Œ
±² °¿¹» ïèð ±® Í»» Ò±óÔ±¿¼ ͬ¿®¬·²¹ Ó±¬±®
ß³°»®¿¹» Ü®¿©Œ ±² °¿¹» ïèï ·² ¬¸» Û´»½¬®·½¿´
­»½¬·±²ò
Symptom: Engine Cranks But Does Not Start
(1) Are battery cables loose or dirty?
Yes - Ì·¹¸¬»² ±® ½´»¿²ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(2) Is battery fully charged?
No - ݸ¿®¹» ¾¿¬¬»®§ò
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
(3) Have the operating conditions for the cranking
and ignition systems been met? See “Cranking
Circuit Operation” on page 138 and See “Ignition
Circuit Operation” on page 142 in the Electrical
section.
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
No - Í»¬ ¬¸» ­©·¬½¸»­ ¬± ¬¸» °®±°»® °±­·¬·±²­ò
(4) Is air cleaner dirty?
Yes - Ý´»¿² ±® ®»°´¿½»ò Í»» ß·® Ý´»¿²»® λ³±ª¿´
¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ííò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(5) Are spark plugs loose/dirty?
Yes - Ý´»¿² ±® ®»°´¿½» ¿²¼ ¬·¹¸¬»² ¬± ­°»½·º·½¿¬·±²­ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(6) Is fuel old or contaminated?
Yes - λ°´¿½»ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(7) Are fuel filter/lines clogged?
Yes - λ°´¿½» ±® ½´»¿²ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(8) Is fuel shutoff solenoid defective? See “Fuel
Shutoff Solenoid Test” on page 29.
Yes - λ°´¿½»ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(9) Is fuel pump defective?
Yes - λ°´¿½»ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(10) Is ignition coil air gap adjusted properly? See
“Ignition Armature Air Gap Adjustment” on
page 32.
No - ß¼¶«­¬ò Í»» ×¹²·¬·±² ß®³¿¬«®» ß·® Ù¿°
ß¼¶«­¬³»²¬Œ ±² °¿¹» íîò
Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Ü·¿¹²±­¬·½­ ó îð
ENGINE - BRIGGS AND STRATTON DIAGNOSTICS
Engine Starts Hard
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
(11) Is carburetor adjusted properly, clean? See
“Carburetor Adjustment” on page 28.
No - ß¼¶«­¬ ±® ½´»¿²ò Í»» Ý¿®¾«®»¬±® ß¼¶«­¬³»²¬Œ ±²
°¿¹» îèò
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
(12) Is magneto kill circuit grounded - shorted? See
“Ignition Circuit Operation” on page 142 In the
Electrical section.
Yes - λ°¿·® ¿­ ²»»¼»¼ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(13) Does engine lack compression? See
“Compression Test” on page 30.
Yes - ݸ»½µ ª¿´ª»­ô °·­¬±²­ ¿²¼ ®·²¹­ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(14) Do valve tappets need adjustment? See “Valve
Inspection and Repair” on page 47.
Yes - Í»» Ê¿´ª» ײ­°»½¬·±² ¿²¼ λ°¿·®Œ ±² °¿¹» ìéò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(15) Are valves and/or valve seats burned or are
valve seats loose? See “Valve Inspection and
Repair” on page 47.
Yes - Í»» Ê¿´ª» ײ­°»½¬·±² ¿²¼ λ°¿·®Œ ±² °¿¹» ìéò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(16) Has engine seized?
Yes - Í»» Û²¹·²» λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²Œ ±²
°¿¹» ìîò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(17) Is camshaft worn?
Yes - Í»» ®»°¿·® ­»½¬·±²ò
Symptom: Engine Cranks But Does Not Start
½ CAUTION: Avoid Injury! Do not rotate engine
with starting motor if the spark plugs are
removed. Gasoline spray from the open
cylinders may be ignited by ignition spark and
cause an explosion or fire.
IMPORTANT: Avoid damage! Perform a visual
inspection first to determine if battery cables are
tight and not corroded and if the battery is of
sufficient size to turn the engine over at minimum
cranking speed of 350 rpm.
Symptom: Engine Starts Hard
(1) Are battery cables loose or dirty?
Yes - Ì·¹¸¬»² ±® ½´»¿²ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(2) Is battery fully charged? See “Battery Voltage &
Specific Gravity Tests” on page 178 in the
Electrical section.
No - ݸ¿®¹» ¾¿¬¬»®§ò Í»» Þ¿¬¬»®§ ó ݸ¿®¹»Œ ±²
°¿¹» ïéç ·² ¬¸» Û´»½¬®·½¿´ ­»½¬·±²ò
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
(3) Is air cleaner dirty?
Yes - Ý´»¿² ±® ®»°´¿½»ò Í»» ß·® Ý´»¿²»® λ³±ª¿´
¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ííò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(4) Is fuel pump defective?
Yes - λ°´¿½»ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(5) Is ignition coil air gap adjusted properly? See
“Ignition Armature Air Gap Adjustment” on
page 32.
No - ß¼¶«­¬ ¿­ ²»»¼»¼ò
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
(6) Is carburetor adjusted properly, clean? See
“Carburetor Adjustment” on page 28.
No - ß¼¶«­¬ ±® ½´»¿²ò
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
(7) Are spark plugs loose/dirty?
Yes - Ý´»¿² ±® ®»°´¿½» ¿²¼ ¬·¹¸¬»² ¬± ­°»½·º·½¿¬·±²­ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Ü·¿¹²±­¬·½­ ó îï
ENGINE - BRIGGS AND STRATTON DIAGNOSTICS
Engine won’t shut off
Loss of power
(8) Is fuel old or contaminated?
Yes - λ°´¿½»
No - Ù± ¬± ²»¨¬ ­¬»°ò
(9) Does engine lack compression? See
“Compression Test” on page 30.
Yes - ݸ»½µ ª¿´ª»­ô °·­¬±²­ ¿²¼ ®·²¹­ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(10) Do valve tappets need adjustment? See “Valve
Inspection and Repair” on page 47.
Yes - ß¼¶«­¬ ¿­ ²»»¼»¼ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(11) Are valves and/or valve seats burned or are
valve seats loose? See “Valve Inspection and
Repair” on page 47.
Yes - λ°¿·® ±® ®»°´¿½» ª¿´ª»­ ¿²¼ñ±® ­»¿¬­ ¿­
²»»¼»¼ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(12) Is cylinder head warped? See “Cylinder Head
Inspection and Repair” on page 46.
Yes - λ°´¿½»ò Í»» Ý§´·²¼»® Ø»¿¼ λ³±ª¿´ ¿²¼
ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ìì ¿²¼ Í»» Ý§´·²¼»® Ø»¿¼
ײ­°»½¬·±² ¿²¼ λ°¿·®Œ ±² °¿¹» ìêò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(13) Is exhaust system restricted?
Yes - Ý´»¿® »¨¸¿«­¬ ­§­¬»³ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(14) Is camshaft worn?
Yes - λ°´¿½»ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(15) Is connecting rod broken? See “Connecting
Rod Inspection” on page 50.
Yes - Í»» Ð·­¬±²ô η²¹­ ú α¼ λ³±ª¿´ ¿²¼
ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ìèò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(16) Are cylinder bore or rings worn? See “Piston,
Rings & Rod Removal and Installation” on page 48
and See “Cylinder Bore Inspection” on page 52.
Yes - Í»» Ð·­¬±²ô η²¹­ ú α¼ λ³±ª¿´ ¿²¼
ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ìè ¿²¼ Í»» Ý§´·²¼»® Þ±®»
ײ­°»½¬·±²Œ ±² °¿¹» ëîò
Symptom: Engine Starts Hard
Symptom: Engine won’t shut off
(1) Is magneto kill circuit grounded - shorted? See
“Ignition Circuit Operation” on page 142 in the
Electrical section.
Yes - λ°¿·® ¿­ ²»»¼»¼ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(2) Is carburetor adjusted properly, clean? See
“Carburetor Adjustment” on page 28.
No - ß¼¶«­¬ ±® ½´»¿² ½¿®¾«®»¬±®ò
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
(3) Is fuel shutoff solenoid defective? See “Fuel
Shutoff Solenoid Test” on page 29.
Yes - λ°´¿½»ò
Symptom: Loss of power
(1) Is air cleaner dirty?
Yes - Ý´»¿² ±® ®»°´¿½»ò Í»» ß·® Ý´»¿²»® λ³±ª¿´
¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ííò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(2) Are fuel filter/lines clogged?
Yes - λ°´¿½» ±® ½´»¿²
No - Ù± ¬± ²»¨¬ ­¬»°ò
(3) Is fuel pump defective?
Yes - λ°´¿½»ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(4) Is ignition coil air gap adjusted properly? See
“Ignition Armature Air Gap Adjustment” on
page 32.
No - ß¼¶«­¬ ¿­ ²»»¼»¼ò
Yes - Ù± ¬± ²»¨¬ ­¬»°ò
(5) Are spark plugs loose/dirty?
Yes - Ý´»¿² ±® ®»°´¿½» ¿²¼ ¬·¹¸¬»² ¬± ­°»½·º·½¿¬·±²­ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(6) Is fuel old or contaminated?
Yes - λ°´¿½» º«»´ò
No - Ù± ¬± ²»¨¬ ­¬»°ò
(7) Is fuel shutoff solenoid defective? See “Fuel
Shutoff Solenoid Test” on page 29.

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John deere sst18 spin steer lawn tractor service repair manual (tm1908)

  • 1. TM1908 JULY 2004 JOHN DEERE WORLDWIDE COMMERCIAL & CONSUMER EQUIPMENT DIVISION ïçðè Ö«´§ îððì Spin-Steer Lawn Tractor SST15, SST16 and SST18 TECHNICAL MANUAL North American Version Litho in U.S.A.
  • 2. Manual Description ̸·­ ¬»½¸²·½¿´ ³¿²«¿´ ·­ ©®·¬¬»² º±® ¿² »¨°»®·»²½»¼ ¬»½¸²·½·¿² ¿²¼ ½±²¬¿·²­ ­»½¬·±²­ ¬¸¿¬ ¿®» ­°»½·º·½¿´´§ º±® ¬¸·­ °®±¼«½¬ò ׬ ·­ ¿ °¿®¬ ±º ¿ ¬±¬¿´ °®±¼«½¬ ­«°°±®¬ °®±¹®¿³ò ̸» ³¿²«¿´ ·­ ±®¹¿²·¦»¼ ­± ¬¸¿¬ ¿´´ ¬¸» ·²º±®³¿¬·±² ±² ¿ °¿®¬·½«´¿® ­§­¬»³ ·­ µ»°¬ ¬±¹»¬¸»®ò ̸» ±®¼»® ±º ¹®±«°·²¹ ·­ ¿­ º±´´±©­æ ‹ Ì¿¾´» ±º ݱ²¬»²¬­ ¡ Í°»½·º·½¿¬·±²­ ¿²¼ ײº±®³¿¬·±² ¡ ×¼»²¬·º·½¿¬·±² Ò«³¾»®­ ¡ ̱±´­ ¿²¼ Ó¿¬»®·¿´­ ¡ ݱ³°±²»²¬ Ô±½¿¬·±² ¡ ͽ¸»³¿¬·½­ ¿²¼ Ø¿®²»­­»­ ¡ ̸»±®§ ±º Ñ°»®¿¬·±² ¡ Ñ°»®¿¬·±² ¿²¼ Ü·¿¹²±­¬·½­ ¡ Ü·¿¹²±­¬·½­ ¡ Ì»­¬­ ¿²¼ ß¼¶«­¬³»²¬­ ¡ λ°¿·® ¡ Ѭ¸»® NOTE: Depending on the particular section or system being covered, not all of the above groups may be used. ̸» ¾´»»¼ ¬¿¾­ º±® ¬¸» °¿¹»­ ±º »¿½¸ ­»½¬·±² ©·´´ ¿´·¹² ©·¬¸ ¬¸» ­»½¬·±²­ ´·­¬»¼ ±² ¬¸·­ °¿¹»ò п¹» ²«³¾»®·²¹ ·­ ½±²­»½«¬·ª» º®±³ ¬¸» ¾»¹·²²·²¹ ±º ¬¸» Í¿º»¬§ ­»½¬·±² ¬¸®±«¹¸ ¬¸» ´¿­¬ ­»½¬·±²ò É» ¿°°®»½·¿¬» §±«® ·²°«¬ ±² ¬¸·­ ³¿²«¿´ò ׺ §±« º·²¼ ¿²§ »®®±®­ ±® ©¿²¬ ¬± ½±³³»²¬ ±² ¬¸» ´¿§±«¬ ±º ¬¸» ³¿²«¿´ °´»¿­» ½±²¬¿½¬ «­ò ײ¬®±¼«½¬·±² ß´´ ·²º±®³¿¬·±²ô ·´´«­¬®¿¬·±²­ ¿²¼ ­°»½·º·½¿¬·±²­ ·² ¬¸·­ ³¿²«¿´ ¿®» ¾¿­»¼ ±² ¬¸» ´¿¬»­¬ ·²º±®³¿¬·±² ¿¬ ¬¸» ¬·³» ±º °«¾´·½¿¬·±²ò ̸» ®·¹¸¬ ·­ ®»­»®ª»¼ ¬± ³¿µ» ½¸¿²¹»­ ¿¬ ¿²§ ¬·³» ©·¬¸±«¬ ²±¬·½»ò ÝÑÐÇÎ×ÙØÌw îððì Ü»»®» ú ݱò Ö±¸² Ü»»®» ɱ®´¼©·¼» ݱ³³»®½·¿´ ¿²¼ ݱ²­«³»® Û¯«·°³»²¬ Ü·ª·­·±² ß´´ ®·¹¸¬­ ®»­»®ª»¼ Ю»ª·±«­ Û¼·¬·±²­ ÝÑÐÇÎ×ÙØÌw îððî INTRODUCTION Specifications and Information Engine (Briggs & Stratton) Electrical Brakes Attachments Safety Power Train Miscellaneous Engine (Kohler) Steering ײ¬®±¼«½¬·±²
  • 3. Í¿º»¬§ ó ï SAFETY Í¿º»¬§ Recognize Safety Information ̸·­ ·­ ¬¸» ­¿º»¬§ó¿´»®¬ ­§³¾±´ò ɸ»² §±« ­»» ¬¸·­ ­§³¾±´ ±² §±«® ³¿½¸·²» ±® ·² ¬¸·­ ³¿²«¿´ô ¾» ¿´»®¬ ¬± ¬¸» °±¬»²¬·¿´ º±® °»®­±²¿´ ·²¶«®§ò Ú±´´±© ®»½±³³»²¼»¼ °®»½¿«¬·±²­ ¿²¼ ­¿º» ­»®ª·½·²¹ °®¿½¬·½»­ò Understand Signal Words ß ­·¹²¿´ ©±®¼ ó ÜßÒÙÛÎô ÉßÎÒ×ÒÙô ±® ÝßËÌ×ÑÒ ó ·­ «­»¼ ©·¬¸ ¬¸» ­¿º»¬§ó¿´»®¬ ­§³¾±´ò ÜßÒÙÛÎ ·¼»²¬·º·»­ ¬¸» ³±­¬ ­»®·±«­ ¸¿¦¿®¼­ò ÜßÒÙÛÎ ±® ÉßÎÒ×ÒÙ ­¿º»¬§ ­·¹²­ ¿®» ´±½¿¬»¼ ²»¿® ­°»½·º·½ ¸¿¦¿®¼­ò Ù»²»®¿´ °®»½¿«¬·±²­ ¿®» ´·­¬»¼ ±² ÝßËÌ×ÑÒ ­¿º»¬§ ­·¹²­ò ÝßËÌ×ÑÒ ¿´­± ½¿´´­ ¿¬¬»²¬·±² ¬± ­¿º»¬§ ³»­­¿¹»­ ·² ¬¸·­ ³¿²«¿´ò Replace Safety Signs λ°´¿½» ³·­­·²¹ ±® ¼¿³¿¹»¼ ­¿º»¬§ ­·¹²­ò Í»» ¬¸» ³¿½¸·²» ±°»®¿¬±®Ž­ ³¿²«¿´ º±® ½±®®»½¬ ­¿º»¬§ ­·¹² °´¿½»³»²¬ò Be Prepared For Emergencies ¡ ɸ»² §±« ©±®µ ¿®±«²¼ º«»´ô ¼± ²±¬ ­³±µ» ±® ©±®µ ²»¿® ¸»¿¬»®­ ±® ±¬¸»® º·®» ¸¿¦¿®¼­ò ¡ ͬ±®» º´¿³³¿¾´» º´«·¼­ ¿©¿§ º®±³ º·®» ¸¿¦¿®¼­ò ܱ ²±¬ ·²½·²»®¿¬» ±® °«²½¬«®» °®»­­«®·¦»¼ ½±²¬¿·²»®­ò ¡ Ó¿µ» ­«®» ³¿½¸·²» ·­ ½´»¿² ±º ¬®¿­¸ô ¹®»¿­»ô ¿²¼ ¼»¾®·­ò ¡ ܱ ²±¬ ­¬±®» ±·´§ ®¿¹­å ¬¸»§ ½¿² ·¹²·¬» ¿²¼ ¾«®² ­°±²¬¿²»±«­´§ò ¡ Þ» °®»°¿®»¼ ·º ¿ º·®» ­¬¿®¬­ò ¡ Õ»»° ¿ º·®­¬ ¿·¼ µ·¬ ¿²¼ º·®» »¨¬·²¹«·­¸»® ¸¿²¼§ò ¡ Õ»»° »³»®¹»²½§ ²«³¾»®­ º±® ¼±½¬±®­ô ¿³¾«´¿²½» ­»®ª·½»ô ¸±­°·¬¿´ô ¿²¼ º·®» ¼»°¿®¬³»²¬ ²»¿® §±«® ¬»´»°¸±²»ò Use Care In Handling and Servicing Batteries Prevent Battery Explosions ¡ Õ»»° ­°¿®µ­ô ´·¹¸¬»¼ ³¿¬½¸»­ô ¿²¼ ±°»² º´¿³» ¿©¿§ º®±³ ¬¸» ¬±° ±º ¾¿¬¬»®§ò Þ¿¬¬»®§ ¹¿­ ½¿² »¨°´±¼»ò ¡ Ò»ª»® ½¸»½µ ¾¿¬¬»®§ ½¸¿®¹» ¾§ °´¿½·²¹ ¿ ³»¬¿´ ±¾¶»½¬ ¿½®±­­ ¬¸» °±­¬­ò Ë­» ¿ ª±´¬ó³»¬»® ±® ¸§¼®±³»¬»®ò ¡ ܱ ²±¬ ½¸¿®¹» ¿ º®±¦»² ¾¿¬¬»®§å ·¬ ³¿§ »¨°´±¼»ò É¿®³ ¾¿¬¬»®§ ¬± ïêpÝ øêðpÚ÷ò
  • 4. Í¿º»¬§ ó î SAFETY Prevent Acid Burns ¡ Í«´º«®·½ ¿½·¼ ·² ¾¿¬¬»®§ »´»½¬®±´§¬» ·­ °±·­±²±«­ò ׬ ·­ ­¬®±²¹ »²±«¹¸ ¬± ¾«®² ­µ·²ô »¿¬ ¸±´»­ ·² ½´±¬¸·²¹ô ¿²¼ ½¿«­» ¾´·²¼²»­­ ·º ­°´¿­¸»¼ ·²¬± »§»­ò Avoid acid burns by: ïò Ú·´´·²¹ ¾¿¬¬»®·»­ ·² ¿ ©»´´óª»²¬·´¿¬»¼ ¿®»¿ò îò É»¿®·²¹ »§» °®±¬»½¬·±² ¿²¼ ®«¾¾»® ¹´±ª»­ò íò ߪ±·¼·²¹ ¾®»¿¬¸·²¹ º«³»­ ©¸»² »´»½¬®±´§¬» ·­ ¿¼¼»¼ò ìò ߪ±·¼·²¹ ­°·´´·²¹ ±® ¼®·°°·²¹ »´»½¬®±´§¬»ò ëò Ë­» °®±°»® ¶«³° ­¬¿®¬ °®±½»¼«®»ò If you spill acid on yourself: ïò Ú´«­¸ §±«® ­µ·² ©·¬¸ ©¿¬»®ò îò ß°°´§ ¾¿µ·²¹ ­±¼¿ ±® ´·³» ¬± ¸»´° ²»«¬®¿´·¦» ¬¸» ¿½·¼ò íò Ú´«­¸ §±«® »§»­ ©·¬¸ ©¿¬»® º±® ïð ó ïë ³·²«¬»­ò ìò Ù»¬ ³»¼·½¿´ ¿¬¬»²¬·±² ·³³»¼·¿¬»´§ò If acid is swallowed: ïò Ü®·²µ ´¿®¹» ¿³±«²¬­ ±º ©¿¬»® ±® ³·´µò îò ̸»² ¼®·²µ ³·´µ ±º ³¿¹²»­·¿ô ¾»¿¬»² »¹¹­ô ±® ª»¹»¬¿¾´» ±·´ò íò Ù»¬ ³»¼·½¿´ ¿¬¬»²¬·±² ·³³»¼·¿¬»´§ò Wear Protective Clothing É»¿® ½´±­» º·¬¬·²¹ ½´±¬¸·²¹ ¿²¼ ­¿º»¬§ »¯«·°³»²¬ ¿°°®±°®·¿¬» ¬± ¬¸» ¶±¾ò Ю±´±²¹»¼ »¨°±­«®» ¬± ´±«¼ ²±·­» ½¿² ½¿«­» ·³°¿·®³»²¬ ±® ´±­­ ±º ¸»¿®·²¹ò É»¿® ¿ ­«·¬¿¾´» ¸»¿®·²¹ °®±¬»½¬·ª» ¼»ª·½» ­«½¸ ¿­ »¿®³«ºº­ ±® »¿®°´«¹­ ¬± °®±¬»½¬ ¿¹¿·²­¬ ±¾¶»½¬·±²¿¾´» ±® «²½±³º±®¬¿¾´» ´±«¼ ²±·­»­ò Ñ°»®¿¬·²¹ »¯«·°³»²¬ ­¿º»´§ ®»¯«·®»­ ¬¸» º«´´ ¿¬¬»²¬·±² ±º ¬¸» ±°»®¿¬±®ò ܱ ²±¬ ©»¿® ®¿¼·± ±® ³«­·½ ¸»¿¼°¸±²»­ ©¸·´» ±°»®¿¬·²¹ ³¿½¸·²»ò Service Machines Safely Ì·» ´±²¹ ¸¿·® ¾»¸·²¼ §±«® ¸»¿¼ò ܱ ²±¬ ©»¿® ¿ ²»½µ¬·»ô ­½¿®ºô ´±±­» ½´±¬¸·²¹ô ±® ²»½µ´¿½» ©¸»² §±« ©±®µ ²»¿® ³¿½¸·²» ¬±±´­ ±® ³±ª·²¹ °¿®¬­ò ׺ ¬¸»­» ·¬»³­ ©»®» ¬± ¹»¬ ½¿«¹¸¬ô ­»ª»®» ·²¶«®§ ½±«´¼ ®»­«´¬ò λ³±ª» ®·²¹­ ¿²¼ ±¬¸»® ¶»©»´®§ ¬± °®»ª»²¬ »´»½¬®·½¿´ ­¸±®¬­ ¿²¼ »²¬¿²¹´»³»²¬ ·² ³±ª·²¹ °¿®¬­ò Avoid Injury From Rotating Blades, Augers and PTO Shafts Õ»»° ¸¿²¼­ ¿²¼ º»»¬ ¿©¿§ ©¸·´» ³¿½¸·²» ·­ ®«²²·²¹ò ͸«¬ ±ºº °±©»® ¬± ­»®ª·½»ô ´«¾®·½¿¬» ±® ®»³±ª» ³±©»® ¾´¿¼»­ô ¿«¹»®­ ±® ÐÌÑ ­¸¿º¬­ò Use Proper Tools Ë­» ¬±±´­ ¿°°®±°®·¿¬» ¬± ¬¸» ©±®µò Ó¿µ»­¸·º¬ ¬±±´­ ¿²¼ °®±½»¼«®»­ ½¿² ½®»¿¬» ­¿º»¬§ ¸¿¦¿®¼­ò Ë­» °±©»® ¬±±´­ ±²´§ ¬± ´±±­»² ¬¸®»¿¼»¼ °¿®¬­ ¿²¼ º¿­¬»²»®­ò Ú±® ´±±­»²·²¹ ¿²¼ ¬·¹¸¬»²·²¹ ¸¿®¼©¿®»ô «­» ¬¸» ½±®®»½¬ ­·¦» ¬±±´­ò DO NOT «­» ËòÍò ³»¿­«®»³»²¬ ¬±±´­ ±² ³»¬®·½ º¿­¬»²»®­ò ߪ±·¼ ¾±¼·´§ ·²¶«®§ ½¿«­»¼ ¾§ ­´·°°·²¹ ©®»²½¸»­ò Ë­» ±²´§ ­»®ª·½» °¿®¬­ ³»»¬·²¹ Ö±¸² Ü»»®» ­°»½·º·½¿¬·±²­ò Illuminate Work Area Safely ×´´«³·²¿¬» §±«® ©±®µ ¿®»¿ ¿¼»¯«¿¬»´§ ¾«¬ ­¿º»´§ò Ë­» ¿ °±®¬¿¾´» ­¿º»¬§ ´·¹¸¬ º±® ©±®µ·²¹ ·²­·¼» ±® «²¼»® ¬¸» ³¿½¸·²»ò Ó¿µ» ­«®» ¬¸» ¾«´¾ ·­ »²½´±­»¼ ¾§ ¿ ©·®» ½¿¹»ò ̸» ¸±¬ º·´¿³»²¬ ±º ¿² ¿½½·¼»²¬¿´´§ ¾®±µ»² ¾«´¾ ½¿² ·¹²·¬» ­°·´´»¼ º«»´ ±® ±·´ò
  • 5. Í¿º»¬§ ó í SAFETY Work In Clean Area Before starting a job: ïò Ý´»¿² ©±®µ ¿®»¿ ¿²¼ ³¿½¸·²»ò îò Ó¿µ» ­«®» §±« ¸¿ª» ¿´´ ²»½»­­¿®§ ¬±±´­ ¬± ¼± §±«® ¶±¾ò íò Ø¿ª» ¬¸» ®·¹¸¬ °¿®¬­ ±² ¸¿²¼ò ìò λ¿¼ ¿´´ ·²­¬®«½¬·±²­ ¬¸±®±«¹¸´§å ¼± ²±¬ ¿¬¬»³°¬ ­¸±®¬½«¬­ò Park Machine Safely Before working on the machine: ïò Ô±©»® ¿´´ »¯«·°³»²¬ ¬± ¬¸» ¹®±«²¼ò îò ͬ±° ¬¸» »²¹·²» ¿²¼ ®»³±ª» ¬¸» µ»§ò íò Ü·­½±²²»½¬ ¬¸» ¾¿¬¬»®§ ¹®±«²¼ ­¬®¿°ò ìò Ø¿²¹ ¿ ÜÑ ÒÑÌ ÑÐÛÎßÌÛŒ ¬¿¹ ·² ±°»®¿¬±® ­¬¿¬·±²ò Support Machine Properly and Use Proper Lifting Equipment ׺ §±« ³«­¬ ©±®µ ±² ¿ ´·º¬»¼ ³¿½¸·²» ±® ¿¬¬¿½¸³»²¬ô ­»½«®»´§ ­«°°±®¬ ¬¸» ³¿½¸·²» ±® ¿¬¬¿½¸³»²¬ò ܱ ²±¬ ­«°°±®¬ ¬¸» ³¿½¸·²» ±² ½·²¼»® ¾´±½µ­ô ¸±´´±© ¬·´»­ô ±® °®±°­ ¬¸¿¬ ³¿§ ½®«³¾´» «²¼»® ½±²¬·²«±«­ ´±¿¼ò ܱ ²±¬ ©±®µ «²¼»® ¿ ³¿½¸·²» ¬¸¿¬ ·­ ­«°°±®¬»¼ ­±´»´§ ¾§ ¿ ¶¿½µò Ú±´´±© ®»½±³³»²¼»¼ °®±½»¼«®»­ ·² ¬¸·­ ³¿²«¿´ò Ô·º¬·²¹ ¸»¿ª§ ½±³°±²»²¬­ ·²½±®®»½¬´§ ½¿² ½¿«­» ­»ª»®» ·²¶«®§ ±® ³¿½¸·²» ¼¿³¿¹»ò Ú±´´±© ®»½±³³»²¼»¼ °®±½»¼«®» º±® ®»³±ª¿´ ¿²¼ ·²­¬¿´´¿¬·±² ±º ½±³°±²»²¬­ ·² ¬¸» ³¿²«¿´ò Using High Pressure Washers Ü·®»½¬·²¹ °®»­­«®·¦»¼ ©¿¬»® ¿¬ »´»½¬®±²·½ñ»´»½¬®·½¿´ ½±³°±²»²¬­ ±® ½±²²»½¬±®­ô ¾»¿®·²¹­ô ¸§¼®¿«´·½ ­»¿´­ô º«»´ ·²¶»½¬·±² °«³°­ ±® ±¬¸»® ­»²­·¬·ª» °¿®¬­ ¿²¼ ½±³°±²»²¬­ ³¿§ ½¿«­» °®±¼«½¬ ³¿´º«²½¬·±²­ò λ¼«½» °®»­­«®» ¿²¼ ­°®¿§ ¿¬ ¿ ìë ¬± çð ¼»¹®»» ¿²¹´»ò Work In Ventilated Area Û²¹·²» »¨¸¿«­¬ º«³»­ ½¿² ½¿«­» ­·½µ²»­­ ±® ¼»¿¬¸ò ׺ ·¬ ·­ ²»½»­­¿®§ ¬± ®«² ¿² »²¹·²» ·² ¿² »²½´±­»¼ ¿®»¿ô ®»³±ª» ¬¸» »¨¸¿«­¬ º«³»­ º®±³ ¬¸» ¿®»¿ ©·¬¸ ¿² »¨¸¿«­¬ °·°» »¨¬»²­·±²ò ׺ §±« ¼± ²±¬ ¸¿ª» ¿² »¨¸¿«­¬ °·°» »¨¬»²­·±²ô ±°»² ¬¸» ¼±±®­ ¿²¼ ¹»¬ ±«¬­·¼» ¿·® ·²¬± ¬¸» ¿®»¿ò Warning: California Proposition 65 Warning Ù¿­±´·²» »²¹·²» »¨¸¿«­¬ º®±³ ¬¸·­ °®±¼«½¬ ½±²¬¿·²­ ½¸»³·½¿´­ µ²±©² ¬± ¬¸» ͬ¿¬» ±º Ý¿´·º±®²·¿ ¬± ½¿«­» ½¿²½»®ô ¾·®¬¸ ¼»º»½¬­ô ±® ±¬¸»® ®»°®±¼«½¬·ª» ¸¿®³ò Remove Paint Before Welding Or Heating ߪ±·¼ °±¬»²¬·¿´´§ ¬±¨·½ º«³»­ ¿²¼ ¼«­¬ò Ø¿¦¿®¼±«­ º«³»­ ½¿² ¾» ¹»²»®¿¬»¼ ©¸»² °¿·²¬ ·­ ¸»¿¬»¼ ¾§ ©»´¼·²¹ô ­±´¼»®·²¹ô ±® «­·²¹ ¿ ¬±®½¸ò ܱ ¿´´ ©±®µ ±«¬­·¼» ±® ·² ¿ ©»´´ ª»²¬·´¿¬»¼ ¿®»¿ò Ü·­°±­» ±º °¿·²¬ ¿²¼ ­±´ª»²¬ °®±°»®´§ò λ³±ª» °¿·²¬ ¾»º±®» ©»´¼·²¹ ±® ¸»¿¬·²¹æ ׺ §±« ­¿²¼ ±® ¹®·²¼ °¿·²¬ô ¿ª±·¼ ¾®»¿¬¸·²¹ ¬¸» ¼«­¬ò É»¿® ¿² ¿°°®±ª»¼ ®»­°·®¿¬±®ò ׺ §±« «­» ­±´ª»²¬ ±® °¿·²¬ ­¬®·°°»®ô ®»³±ª» ­¬®·°°»® ©·¬¸ ­±¿° ¿²¼ ©¿¬»® ¾»º±®» ©»´¼·²¹ò λ³±ª» ­±´ª»²¬ ±® °¿·²¬ ­¬®·°°»® ½±²¬¿·²»®­ ¿²¼ ±¬¸»® º´¿³³¿¾´» ³¿¬»®·¿´ º®±³ ¿®»¿ò ß´´±© º«³»­ ¬± ¼·­°»®­» ¿¬ ´»¿­¬ ïë ³·²«¬»­ ¾»º±®» ©»´¼·²¹ ±® ¸»¿¬·²¹ò Avoid Harmful Asbestos Dust ߪ±·¼ ¾®»¿¬¸·²¹ ¼«­¬ ¬¸¿¬ ³¿§ ¾» ¹»²»®¿¬»¼ ©¸»² ¸¿²¼´·²¹ ½±³°±²»²¬­ ½±²¬¿·²·²¹ ¿­¾»­¬±­ º·¾»®­ò ײ¸¿´»¼ ¿­¾»­¬±­ º·¾»®­ ³¿§ ½¿«­» ´«²¹ ½¿²½»®ò ݱ³°±²»²¬­ ·² °®±¼«½¬­ ¬¸¿¬ ³¿§ ½±²¬¿·² ¿­¾»­¬±­ º·¾»®­ ¿®» ¾®¿µ» °¿¼­ô ¾®¿µ» ¾¿²¼ ¿²¼ ´·²·²¹ ¿­­»³¾´·»­ô ½´«¬½¸
  • 6. Í¿º»¬§ ó ì SAFETY °´¿¬»­ô ¿²¼ ­±³» ¹¿­µ»¬­ò ̸» ¿­¾»­¬±­ «­»¼ ·² ¬¸»­» ½±³°±²»²¬­ ·­ «­«¿´´§ º±«²¼ ·² ¿ ®»­·² ±® ­»¿´»¼ ·² ­±³» ©¿§ò Ò±®³¿´ ¸¿²¼´·²¹ ·­ ²±¬ ¸¿¦¿®¼±«­ ¿­ ´±²¹ ¿­ ¿·®¾±®²» ¼«­¬ ½±²¬¿·²·²¹ ¿­¾»­¬±­ ·­ ²±¬ ¹»²»®¿¬»¼ò ߪ±·¼ ½®»¿¬·²¹ ¼«­¬ò Ò»ª»® «­» ½±³°®»­­»¼ ¿·® º±® ½´»¿²·²¹ò ߪ±·¼ ¾®«­¸·²¹ ±® ¹®·²¼·²¹ ³¿¬»®·¿´ ½±²¬¿·²·²¹ ¿­¾»­¬±­ò ɸ»² ­»®ª·½·²¹ô ©»¿® ¿² ¿°°®±ª»¼ ®»­°·®¿¬±®ò ß ­°»½·¿´ ª¿½««³ ½´»¿²»® ·­ ®»½±³³»²¼»¼ ¬± ½´»¿² ¿­¾»­¬±­ò ׺ ²±¬ ¿ª¿·´¿¾´»ô ¿°°´§ ¿ ³·­¬ ±º ±·´ ±® ©¿¬»® ±² ¬¸» ³¿¬»®·¿´ ½±²¬¿·²·²¹ ¿­¾»­¬±­ò Õ»»° ¾§­¬¿²¼»®­ ¿©¿§ º®±³ ¬¸» ¿®»¿ò Service Tires Safely Û¨°´±­·ª» ­»°¿®¿¬·±² ±º ¿ ¬·®» ¿²¼ ®·³ °¿®¬­ ½¿² ½¿«­» ­»®·±«­ ·²¶«®§ ±® ¼»¿¬¸ò ܱ ²±¬ ¿¬¬»³°¬ ¬± ³±«²¬ ¿ ¬·®» «²´»­­ §±« ¸¿ª» ¬¸» °®±°»® »¯«·°³»²¬ ¿²¼ »¨°»®·»²½» ¬± °»®º±®³ ¬¸» ¶±¾ò ß´©¿§­ ³¿·²¬¿·² ¬¸» ½±®®»½¬ ¬·®» °®»­­«®»ò ܱ ²±¬ ·²º´¿¬» ¬¸» ¬·®»­ ¿¾±ª» ¬¸» ®»½±³³»²¼»¼ °®»­­«®»ò Ò»ª»® ©»´¼ ±® ¸»¿¬ ¿ ©¸»»´ ¿²¼ ¬·®» ¿­­»³¾´§ò ̸» ¸»¿¬ ½¿² ½¿«­» ¿² ·²½®»¿­» ·² ¿·® °®»­­«®» ®»­«´¬·²¹ ·² ¿ ¬·®» »¨°´±­·±²ò É»´¼·²¹ ½¿² ­¬®«½¬«®¿´´§ ©»¿µ»² ±® ¼»º±®³ ¬¸» ©¸»»´ò ɸ»² ·²º´¿¬·²¹ ¬·®»­ô «­» ¿ ½´·°ó±² ½¸«½µ ¿²¼ »¨¬»²­·±² ¸±­» ´±²¹ »²±«¹¸ ¬± ¿´´±© §±« ¬± ­¬¿²¼ ¬± ±²» ­·¼» ¿²¼ ÒÑÌ ·² º®±²¬ ±º ±® ±ª»® ¬¸» ¬·®» ¿­­»³¾´§ò Ë­» ¿ ­¿º»¬§ ½¿¹» ·º ¿ª¿·´¿¾´»ò ݸ»½µ ©¸»»´­ º±® ´±© °®»­­«®»ô ½«¬­ô ¾«¾¾´»­ô ¼¿³¿¹»¼ ®·³­ ±® ³·­­·²¹ ´«¹ ¾±´¬­ ¿²¼ ²«¬­ò Handle Chemical Products Safely Ü·®»½¬ »¨°±­«®» ¬± ¸¿¦¿®¼±«­ ½¸»³·½¿´­ ½¿² ½¿«­» ­»®·±«­ ·²¶«®§ò ᬻ²¬·¿´´§ ¸¿¦¿®¼±«­ ½¸»³·½¿´­ «­»¼ ©·¬¸ Ö±¸² Ü»»®» »¯«·°³»²¬ ·²½´«¼» ­«½¸ ·¬»³­ ¿­ ´«¾®·½¿²¬­ô ½±±´¿²¬­ô °¿·²¬­ô ¿²¼ ¿¼¸»­·ª»­ò ß Ó¿¬»®·¿´ Í¿º»¬§ Ü¿¬¿ ͸»»¬ øÓÍÜÍ÷ °®±ª·¼»­ ­°»½·º·½ ¼»¬¿·´­ ±² ½¸»³·½¿´ °®±¼«½¬­æ °¸§­·½¿´ ¿²¼ ¸»¿´¬¸ ¸¿¦¿®¼­ô ­¿º»¬§ °®±½»¼«®»­ô ¿²¼ »³»®¹»²½§ ®»­°±²­» ¬»½¸²·¯«»­ò ݸ»½µ ¬¸» ÓÍÜÍ ¾»º±®» §±« ­¬¿®¬ ¿²§ ¶±¾ «­·²¹ ¿ ¸¿¦¿®¼±«­ ½¸»³·½¿´ò ̸¿¬ ©¿§ §±« ©·´´ µ²±© »¨¿½¬´§ ©¸¿¬ ¬¸» ®·­µ­ ¿®» ¿²¼ ¸±© ¬± ¼± ¬¸» ¶±¾ ­¿º»´§ò ̸»² º±´´±© °®±½»¼«®»­ ¿²¼ ®»½±³³»²¼»¼ »¯«·°³»²¬ò Dispose Of Waste Properly ׳°®±°»®´§ ¼·­°±­·²¹ ±º ©¿­¬» ½¿² ¬¸®»¿¬»² ¬¸» »²ª·®±²³»²¬ ¿²¼ »½±´±¹§ò ᬻ²¬·¿´´§ ¸¿®³º«´ ©¿­¬» «­»¼ ©·¬¸ Ö±¸² Ü»»®» »¯«·°³»²¬ ·²½´«¼» ­«½¸ ·¬»³­ ¿­ ±·´ô º«»´ô ½±±´¿²¬ô ¾®¿µ» º´«·¼ô º·´¬»®­ô ¿²¼ ¾¿¬¬»®·»­ò Ë­» ´»¿µ°®±±º ½±²¬¿·²»®­ ©¸»² ¼®¿·²·²¹ º´«·¼­ò ܱ ²±¬ «­» º±±¼ ±® ¾»ª»®¿¹» ½±²¬¿·²»®­ ¬¸¿¬ ³¿§ ³·­´»¿¼ ­±³»±²» ·²¬± ¼®·²µ·²¹ º®±³ ¬¸»³ò ܱ ²±¬ °±«® ©¿­¬» ±²¬± ¬¸» ¹®±«²¼ô ¼±©² ¿ ¼®¿·²ô ±® ·²¬± ¿²§ ©¿¬»® ­±«®½»ò ײ¯«·®» ±² ¬¸» °®±°»® ©¿§ ¬± ®»½§½´» ±® ¼·­°±­» ±º ©¿­¬» º®±³ §±«® ´±½¿´ »²ª·®±²³»²¬¿´ ±® ®»½§½´·²¹ ½»²¬»®ô ±® º®±³ §±«® Ö±¸² Ü»»®» ¼»¿´»®ò Live With Safety Þ»º±®» ®»¬«®²·²¹ ³¿½¸·²» ¬± ½«­¬±³»®ô ³¿µ» ­«®» ³¿½¸·²» ·­ º«²½¬·±²·²¹ °®±°»®´§ô »­°»½·¿´´§ ¬¸» ­¿º»¬§ ­§­¬»³­ò ײ­¬¿´´ ¿´´ ¹«¿®¼­ ¿²¼ ­¸·»´¼­ò
  • 7. Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ì¿¾´» ±º ݱ²¬»²¬­ ó ë GENERAL VEHICLE SPECIFICATIONS TABLE OF CONTENTS Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Table of Contents Fastener Torques..............................................7 Ó»¬®·½ Ú¿­¬»²»® ̱®¯«» Ê¿´«»­òòòòòòòòòòòòòòòòòòòòòòé ײ½¸ Ú¿­¬»²»® ̱®¯«» Ê¿´«»­òòòòòòòòòòòòòòòòòòòòòòòòòè General Information..........................................9 Ù¿­±´·²» òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòç Ù¿­±´·²» ͬ±®¿¹»òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòç Û²¹·²» Ñ·´òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòç Û²¹·²» Þ®»¿µóײ Ñ·´ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïð ݸ¿­­·­ Ù®»¿­»òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïï ا¼®±­¬¿¬·½ Ì®¿²­³·­­·±² Ñ·´òòòòòòòòòòòòòòòòòòòòòòòòïï ͧ²¬¸»¬·½ Ô«¾®·½¿²¬­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïï ß´¬»®²¿¬·ª» Ô«¾®·½¿²¬­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïï Ô«¾®·½¿²¬ ͬ±®¿¹»òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïî Ó·¨·²¹ ±º Ô«¾®·½¿²¬­ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïî Serial Number Locations ...............................12 Ó¿½¸·²» Ю±¼«½¬ ×¼»²¬·º·½¿¬·±² Ò«³¾»® òòòòòòòïî Û²¹·²» Í»®·¿´ Ò«³¾»® òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïî Ì®¿²­¿¨´» Í»®·¿´ Ò«³¾»®òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïî
  • 8. Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ú¿­¬»²»® ̱®¯«»­ ó é GENERAL VEHICLE SPECIFICATIONS FASTENER TORQUES Fastener Torques Metric Fastener Torque Values Ó×Ú ÜÑ ÒÑÌ «­» ¬¸»­» ¸¿²¼ ¬±®¯«» ª¿´«»­ ·º ¿ ¼·ºº»®»²¬ ¬±®¯«» ª¿´«» ±® ¬·¹¸¬»²·²¹ °®±½»¼«®» ·­ ¹·ª»² º±® ¿ ­°»½·º·½ ¿°°´·½¿¬·±²ò ̱®¯«» ª¿´«»­ ´·­¬»¼ ¿®» º±® ¹»²»®¿´ «­» ±²´§ ¿²¼ ·²½´«¼» ¿ oïðû ª¿®·¿²½» º¿½¬±®ò ݸ»½µ ¬·¹¸¬²»­­ ±º º¿­¬»²»®­ °»®·±¼·½¿´´§ò ÜÑ ÒÑÌ «­» ¿·® °±©»®»¼ ©®»²½¸»­ò ͸»¿® ¾±´¬­ ¿®» ¼»­·¹²»¼ ¬± º¿·´ «²¼»® °®»¼»¬»®³·²»¼ ´±¿¼­ò ß´©¿§­ ®»°´¿½» ­¸»¿® ¾±´¬­ ©·¬¸ ·¼»²¬·½¿´ ¹®¿¼»ò Ú¿­¬»²»®­ ­¸±«´¼ ¾» ®»°´¿½»¼ ©·¬¸ ¬¸» ­¿³» ¹®¿¼»ò Ó¿µ» ­«®» º¿­¬»²»® ¬¸®»¿¼­ ¿®» ½´»¿² ¿²¼ ¬¸¿¬ §±« °®±°»®´§ ­¬¿®¬ ¬¸®»¿¼ »²¹¿¹»³»²¬ò ̸·­ ©·´´ °®»ª»²¬ ¬¸»³ º®±³ º¿·´·²¹ ©¸»² ¬·¹¸¬»²·²¹ò ɸ»² ¾±´¬ ¿²¼ ²«¬ ½±³¾·²¿¬·±² º¿­¬»²»®­ ¿®» «­»¼ô ¬±®¯«» ª¿´«»­ ­¸±«´¼ ¾» ¿°°´·»¼ ¬± ¬¸» ÒËÌ ·²­¬»¿¼ ±º ¬¸» ¾±´¬ ¸»¿¼ò Ì·¹¸¬»² ¬±±¬¸»¼ ±® ­»®®¿¬»¼ó¬§°» ´±½µ ²«¬­ ¬± ¬¸» º«´´ ¬±®¯«» ª¿´«»ò ¿ “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated (yellow dichromate - Specification JDS117) without any lubricationò λº»®»²½»æ ÖÜÍ ó Ùîððò 4.8 8.8 9.8 10.9 12.9 5 10 12 Property Class and Head Markings Property Class and Nut Markings 4.8 4.8 5 5 8.8 8.8 9.8 9.8 10.9 10.9 12.9 12.9 12.9 12 1210 10 10 10 10 Ý´¿­­ ìòè Ý´¿­­ èòè ±® çòè Ý´¿­­ ïðòç Ý´¿­­ ïîòç Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Í×ÆÛ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Óê ìòè íòë ê ìòë ç êòë ïï èòë ïí çòë ïé ïî ïë ïïòë ïç ïìòë Óè ïî èòë ïë ïï îî ïê îè îð íî îì ìð íð íé îè ìé íë Óïð îí ïé îç îï ìí íî ëë ìð êí ìé èð êð éë ëë çë éð Óïî ìð îç ëð íé éë ëë çë éð ïïð èð ïìð ïðë ïíð çë ïêë ïîð Óïì êí ìé èð êð ïîð èè ïëð ïïð ïéë ïíð îîë ïêë îðë ïëð îêð ïðç Óïê ïðð éí ïîë çî ïçð ïìð îìð ïéë îéë îðð íëð îîë íîð îìð ìðð íðð Óïè ïíë ïðð ïéë ïîë îêð ïçë ííð îëð íéë îéë ìéë íëð ììð íîë ëêð ìïð Óîð ïçð ïìð îìð ïèð íéë îéë ìéë íëð ëíð ìðð êéë ëðð êîë ìêð èðð ëèð Óîî îêð ïçð ííð îëð ëïð íéë êëð ìéë éîë ëìð çîë êéë èëð êîë ïðéë èðð Óîì ííð îëð ìîë íïð êëð ìéë èîë êðð çîë êéë ïïëð èëð ïðéë èðð ïíëð ïððð Óîé ìçð íêð êîë ìëð çëð éðð ïîðð èéë ïíëð ïððð ïéðð ïîëð ïêðð ïïëð îððð ïëðð Óíð êéë ìçð èëð êîë ïíðð çëð ïêëð ïîðð ïèëð ïíëð îíðð ïéðð îïëð ïêðð îéðð îððð Óíí çðð êéë ïïëð èëð ïéëð ïíðð îîðð ïêëð îëðð ïèëð íïëð îíëð îçðð îïëð íéðð îéëð Óíê ïïëð èëð ïìëð ïðéë îîëð ïêëð îèëð îïðð íîðð îíëð ìðëð íððð íéëð îéëð ìéëð íëðð
  • 9. Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ú¿­¬»²»® ̱®¯«»­ ó è GENERAL VEHICLE SPECIFICATIONS FASTENER TORQUES Inch Fastener Torque Values Ó×Ú ÜÑ ÒÑÌ «­» ¬¸»­» ¸¿²¼ ¬±®¯«» ª¿´«»­ ·º ¿ ¼·ºº»®»²¬ ¬±®¯«» ª¿´«» ±® ¬·¹¸¬»²·²¹ °®±½»¼«®» ·­ ¹·ª»² º±® ¿ ­°»½·º·½ ¿°°´·½¿¬·±²ò ̱®¯«» ª¿´«»­ ´·­¬»¼ ¿®» º±® ¹»²»®¿´ «­» ±²´§ ¿²¼ ·²½´«¼» ¿ oïðû ª¿®·¿²½» º¿½¬±®ò ݸ»½µ ¬·¹¸¬²»­­ ±º º¿­¬»²»®­ °»®·±¼·½¿´´§ò ÜÑ ÒÑÌ «­» ¿·® °±©»®»¼ ©®»²½¸»­ò ͸»¿® ¾±´¬­ ¿®» ¼»­·¹²»¼ ¬± º¿·´ «²¼»® °®»¼»¬»®³·²»¼ ´±¿¼­ò ß´©¿§­ ®»°´¿½» ­¸»¿® ¾±´¬­ ©·¬¸ ·¼»²¬·½¿´ ¹®¿¼»ò Ú¿­¬»²»®­ ­¸±«´¼ ¾» ®»°´¿½»¼ ©·¬¸ ¬¸» ­¿³» ¹®¿¼»ò Ó¿µ» ­«®» º¿­¬»²»® ¬¸®»¿¼­ ¿®» ½´»¿² ¿²¼ ¬¸¿¬ §±« °®±°»®´§ ­¬¿®¬ ¬¸®»¿¼ »²¹¿¹»³»²¬ò ̸·­ ©·´´ °®»ª»²¬ ¬¸»³ º®±³ º¿·´·²¹ ©¸»² ¬·¹¸¬»²·²¹ò ɸ»² ¾±´¬ ¿²¼ ²«¬ ½±³¾·²¿¬·±² º¿­¬»²»®­ ¿®» «­»¼ô ¬±®¯«» ª¿´«»­ ­¸±«´¼ ¾» ¿°°´·»¼ ¬± ¬¸» ÒËÌ ·²­¬»¿¼ ±º ¬¸» ¾±´¬ ¸»¿¼ò Ì·¹¸¬»² ¬±±¬¸»¼ ±® ­»®®¿¬»¼ó¬§°» ´±½µ ²«¬­ ¬± ¬¸» º«´´ ¬±®¯«» ª¿´«»ò ¿ “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated (yellow dichromate - Specification JDS117) without any lubricationò ¾ “Grade 2” applies for hex cap screws (Not Hex Bolts) up to 152 mm (6 in.) long. “Grade 1” applies for hex cap screws over 152 mm (6 in.) long, and for all other types of bolts and screws of any length. λº»®»²½»æ ÖÜÍ ó Ùîðð 1 or 2b 2 5 5.1 5.2 5 8 8.2 8 No Marks No Marks SAE Grade and Nut Markings SAE Grade and Head Markings Ù®¿¼» ï Ù®¿¼» î¾ Ù®¿¼» ëô ëòï ±® ëòî Ù®¿¼» è ±® èòî Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Ô«¾®·½¿¬»¼ ¿ Ü®§ ¿ Í×ÆÛ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ Ò¡³ ´¾óº¬ ïñì íòé îòè ìòé íòë ê ìòë éòë ëòë çòë é ïî ç ïíòë ïð ïé ïîòë ëñïê éòé ëòë ïð é ïî ç ïë ïï îð ïë îë ïè îè îï íë îê íñè ïì ïð ïé ïí îî ïê îé îð íë îê ìì íí ëð íê êí ìê éñïê îî ïê îè îð íë îê ìì íî ëë ìï éð ëî èð ëè ïðð éë ïñî íí îë ìî íï ëí íç êé ëð èë êí ïïð èð ïîð çð ïëð ïïë çñïê ìè íê êð ìë éë ëê çë éð ïîë çð ïëë ïïë ïéë ïíð îîë ïêð ëñè êé ëð èë êî ïðë éè ïíë ïðð ïéð ïîë îïë ïêð îïë ïêð íðð îîë íñì ïîð èé ïëð ïïð ïçð ïìð îìð ïéë íðð îîë íéë îèð ìîë íïð ëëð ìðð éñè ïçð ïìð îìð ïéë ïçð ïìð îìð ïéë ìçð íêð êîë ìëð éðð ëðð èéë êëð ï îçð îïð íêð îéð îçð îïð íêð îéð éîë ëìð çîë êéë ïðëð éëð ïíðð çéë ïóïñè ìéð íðð ëïð íéë ìéð íðð ëïð íéë çðð êéë ïïëð èëð ïìëð ïðéë ïèëð ïíëð ïóïñì ëéð ìîë éîë ëíð ëéð ìîë éîë ëíð ïíðð çëð ïêëð ïîðð îðëð ïëðð îêðð ïçëð ïóíñè éëð ëëð çëð éðð éëð ëëð çëð éðð ïéðð ïîëð îïëð ïëëð îéðð îððð íìðð îëëð ïóïñî ïððð éîë ïîëð çîë ççð éîë ïîëð çíð îîëð ïêëð îèëð îïðð íêðð îêëð ìëëð ííëð
  • 10. Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ù»²»®¿´ ײº±®³¿¬·±² ó ç GENERAL VEHICLE SPECIFICATIONS GENERAL INFORMATION General Information Gasoline To avoid engine damage: ¡ ÜÑ ÒÑÌ ³·¨ ±·´ ©·¬¸ ¹¿­±´·²»å ¡ ONLY use clean, fresh unleaded gasoline with an octane rating (anti-knock index) of 87 or higherå ¡ º·´´ ¹¿­ ¬¿²µ ¿¬ ¬¸» »²¼ ±º »¿½¸ ¼¿§ù­ ±°»®¿¬·±² ¬± ¸»´° °®»ª»²¬ ½±²¼»²­¿¬·±² º®±³ º±®³·²¹ ·²­·¼» ¿ °¿®¬·¿´´§ º·´´»¼ ¬¿²µå ¡ µ»»° «° ©·¬¸ ­°»½·º·»¼ ­»®ª·½» ·²¬»®ª¿´­ò Ë­» ±º ¿´¬»®²¿¬·ª» ±¨§¹»²¿¬»¼ô ¹¿­±¸±´ ¾´»²¼»¼ô «²´»¿¼»¼ ¹¿­±´·²» ·­ ¿½½»°¬¿¾´» ¿­ ´±²¹ ¿­æ ¡ ¬¸» »¬¸§´ ±® ¹®¿·² ¿´½±¸±´ ¾´»²¼­ ÜÑ ÒÑÌ »¨½»»¼ ïðû ¾§ ª±´«³» ±®ô ¡ ³»¬¸§´ ¬»®¬·¿®§ ¾«¬§´ »¬¸»® øÓÌÞÛ÷ ¾´»²¼­ ÜÑ ÒÑÌ »¨½»»¼ ïëû ¾§ ª±´«³»ò ÎÚÙ ø®»º±®³«´¿¬»¼÷ ¹¿­±´·²» ·­ ¿½½»°¬¿¾´» º±® ¿´´ ³¿½¸·²»­ ¼»­·¹²»¼ º±® «­» ±º ®»¹«´¿® «²´»¿¼»¼ º«»´ò Ñ´¼»® ³¿½¸·²»­ ø¬¸¿¬ ©»®» ¼»­·¹²»¼ º±® ´»¿¼»¼ º«»´÷ ³¿§ ­»» ­±³» ¿½½»´»®¿¬»¼ ª¿´ª» ¿²¼ ­»¿¬ ©»¿®ò Ó×Ú Gasoline Storage Õ»»° ¹¿­±´·²» ­¬±®»¼ ·² ¿ ­¿º»ô °®±¬»½¬»¼ ¿®»¿ò ͬ±®¿¹» ±º ¹¿­±´·²» ·² ¿ ½´»¿²ô °®±°»®´§ ³¿®µ»¼ øËÒÔÛßÜÛÜ ÙßÍÑÔ×ÒÛŒ÷ ÐÑÔÇÛÌØÇÔÛÒÛ ÐÔßÍÌ×Ý ½±²¬¿·²»® É×ÌØÑËÌ ¿²§ ³»¬¿´ ­½®»»² ±® º·´¬»® ·­ ®»½±³³»²¼»¼ò ÜÑ ÒÑÌ «­» ¼»ó·½»®­ ¬± ¿¬¬»³°¬ ¬± ®»³±ª» ©¿¬»® º®±³ ¹¿­±´·²» ±® ¼»°»²¼ ±² º«»´ º·´¬»®­ ¬± ®»³±ª» ©¿¬»® º®±³ ¹¿­±´·²»ò Ë­» ¿ ©¿¬»® ­»°¿®¿¬±® ·²­¬¿´´»¼ ·² ¬¸» ­¬±®¿¹» ¬¿²µ ±«¬´»¬ò ÞÛ ÍËÎÛ ¬± °®±°»®´§ ¼·­½¿®¼ «²­¬¿¾´» ±® ½±²¬¿³·²¿¬»¼ ¹¿­±´·²»ò ɸ»² ­¬±®·²¹ ¬¸» ³¿½¸·²» ±® ¹¿­±´·²»ô ·¬ ·­ ®»½±³³»²¼»¼ ¬¸¿¬ §±« ¿¼¼ John Deere Gasoline Conditioner and Stabilizer (TY15977) ±® ¿² »¯«·ª¿´»²¬ ¬± ¬¸» ¹¿­±´·²»ò ÞÛ ÍËÎÛ ¬± º±´´±© ¼·®»½¬·±²­ ±² ½±²¬¿·²»® ¿²¼ ¬± °®±°»®´§ ¼·­½¿®¼ »³°¬§ ½±²¬¿·²»®ò Engine Oil Ë­» ¬¸» ¿°°®±°®·¿¬» ±·´ ª·­½±­·¬§ ¾¿­»¼ ±² ¬¸» »¨°»½¬»¼ ¿·® ¬»³°»®¿¬«®» ®¿²¹» ¼«®·²¹ ¬¸» °»®·±¼ ¾»¬©»»² ®»½±³³»²¼»¼ ±·´ ½¸¿²¹»­ò Ñ°»®¿¬·²¹ ±«¬­·¼» ±º ¬¸»­» ®»½±³³»²¼»¼ ±·´ ¿·® ¬»³°»®¿¬«®» ®¿²¹»­ ³¿§ ½¿«­» °®»³¿¬«®» »²¹·²» º¿·´«®»ò ̸» º±´´±©·²¹ Ö±¸² Ü»»®» ±·´­ ¿®» ÐÎÛÚÛÎÎÛÜæ ¡ TURF - GARD® - SAE 10W-30; ¡ PLUS - 4® - SAE 10W-30; ̸» º±´´±©·²¹ Ö±¸² Ü»»®» ±·´­ ¿®» also recommendedô ¾¿­»¼ ±² ¬¸»·® ­°»½·º·»¼ ¬»³°»®¿¬«®» ®¿²¹»æ ¡ TORQ - GARD SUPREME® - SAE 5W-30ò ¡ PLUS - 4® - SAE 10W-40å ½ CAUTION: Avoid Injury! Gasoline is HIGHLY FLAMMABLE, handle it with care. DO NOT refuel machine while: • Indoors, always fill gas tank outdoors; • Machine is near an open flame or sparks; • Engine is running, STOP engine; • Engine is hot, allow it to cool sufficiently first; • smoking. Help prevent fires: • Fill gas tank to bottom of filler neck only; • Be sure fill cap is tight after fueling; • Clean up any gas spills IMMEDIATELY; • Keep machine clean and in good repair - free of excess grease, oil, debris, and faulty or damaged parts. Any storage of machines with gas left in tank should be in an area that is well ventilated to prevent possible igniting of fumes by an open flame or spark, this includes any appliance with a pilot light. To prevent fire or explosion caused by STATIC ELECTRIC DISCHARGE during fueling: • ONLY use a clean, approved POLYETHYLENE PLASTIC fuel container and funnel WITHOUT any metal screen or filter. IMPORTANT: Avoid damage! California Proposition 65 Warning: Gasoline engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. IMPORTANT: Avoid damage! Keep all dirt, scale, water or other foreign material out of gasoline.
  • 11. Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ù»²»®¿´ ײº±®³¿¬·±² ó ïð GENERAL VEHICLE SPECIFICATIONS GENERAL INFORMATION ¡ TORQ - GARD SUPREME® - SAE 30. Ѭ¸»® ±·´­ ³¿§ ¾» «­»¼ ·º ¿¾±ª» Ö±¸² Ü»»®» ±·´­ ¿®» ²±¬ ¿ª¿·´¿¾´»ô °®±ª·¼»¼ ¬¸»§ ³»»¬ ±²» ±º ¬¸» º±´´±©·²¹ ­°»½·º·½¿¬·±²­æ ¡ ÍßÛ ïðÉóìð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±²­ ÍÙ ±® ¸·¹¸»®å ¡ ÍßÛ ëÉóíð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±² ÍÙ ±® ¸·¹¸»®å ¡ ÍßÛ ïðÉóíð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±²­ ÍÙ ±® ¸·¹¸»®å ¡ ÍßÛ íð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±² ÍÝ ±® ¸·¹¸»®ò Ó×Ú Engine Break-In Oil ̸» º±´´±©·²¹ Ö±¸² Ü»»®» ±·´ ·­ ÐÎÛÚÛÎÎÛÜæ ¡ Ö±¸² Ü»»®» BREAK-IN ENGINE OILò Ö±¸² Ü»»®» ÞÎÛßÕó×Ò ÛÒÙ×ÒÛ Ñ×Ô ·­ º±®³«´¿¬»¼ ©·¬¸ ­°»½·¿´ ¿¼¼·¬·ª»­ º±® ¿´«³·²«³ ¿²¼ ½¿­¬ ·®±² ¬§°» »²¹·²»­ ¬± ¿´´±© ¬¸» °±©»® ½§´·²¼»® ½±³°±²»²¬­ ø°·­¬±²­ô ®·²¹­ô ¿²¼ ´·²»®­ ¿­ ©»´´÷ ¬± ©»¿®ó·²Œ ©¸·´» °®±¬»½¬·²¹ ±¬¸»® »²¹·²» ½±³°±²»²¬­ô ª¿´ª» ¬®¿·² ¿²¼ ¹»¿®­ô º®±³ ¿¾²±®³¿´ ©»¿®ò Û²¹·²» ®»¾«·´¼ ·²­¬®«½¬·±²­ ­¸±«´¼ ¾» º±´´±©»¼ ½´±­»´§ ¬± ¼»¬»®³·²» ·º ­°»½·¿´ ®»¯«·®»³»²¬­ ¿®» ²»½»­­¿®§ò Ö±¸² Ü»»®» ÞÎÛßÕó×Ò ÛÒÙ×ÒÛ Ñ×Ô ·­ ¿´­± ®»½±³³»²¼»¼ º±® ²±²óÖ±¸² Ü»»®» »²¹·²»­ô ¾±¬¸ ¿´«³·²«³ ¿²¼ ½¿­¬ ·®±² ¬§°»­ò ̸» º±´´±©·²¹ Ö±¸² Ü»»®» ±·´ ·­ also recommended as a break-in engine oilæ ¡ TORQ - GARD SUPREME® - SAE 5W-30. ׺ ¬¸» ¿¾±ª» ®»½±³³»²¼»¼ Ö±¸² Ü»»®» ±·´­ ¿®» ²±¬ ¿ª¿·´¿¾´»ô «­» ¿ ¾®»¿µó·² »²¹·²» ±·´ ³»»¬·²¹ ¬¸» º±´´±©·²¹ ­°»½·º·½¿¬·±² ¼«®·²¹ ¬¸» º·®­¬ ë ¸±«®­ ø³¿¨·³«³÷ ±º ±°»®¿¬·±²æ ¡ ÍßÛ ëÉóíð ó ßÐ× Í»®ª·½» Ý´¿­­·º·½¿¬·±² ÍÛ ±® ¸·¹¸»®ò ¡ ÍßÛ ëÉóíð ó ÝÝÓÝ Í°»½·º·½¿¬·±² Ùì ±® ¸·¹¸»®ò Ó×Ú John Deere Dealers: DZ« ³¿§ ©¿²¬ ¬± ½®±­­ó®»º»®»²½» ¬¸» º±´´±©·²¹ °«¾´·½¿¬·±²­ ¬± ®»½±³³»²¼ ¬¸» °®±°»® ±·´ º±® §±«® ½«­¬±³»®­æ ¡ Ó±¼«´» ÜÈôÛÒÑ×Ôì ·² ÖÜÍóÙïíëå ¡ Í»½¬·±² ëíðô Ô«¾®·½¿²¬­ ú ا¼®¿«´·½­ô ±º ¬¸» Ö±¸² Ü»»®» Ó»®½¸¿²¼·­» Í¿´»­ Ù«·¼»å ¡ Ô«¾®·½¿¬·±² Í¿´»­ Ó¿²«¿´ Ð×éðíîò IMPORTANT: Avoid damage! ONLY use a quality break-in oil in rebuilt or remanufactured engines for the first 5 hours (maximum) of operation. DO NOT use oils with heavier viscosity weights than SAE 5W- 30 or oils meeting specifications API SG or SH, these oils will not allow rebuilt or remanufactured engines to break-in properly. AIR TEMPERATURE SAE10W-40 SAE5W-30 PREFERRED SAE10W-30 SAE30 IMPORTANT: Avoid damage! After the break-in period, use the John Deere oil that is recommended for this engine. BREAK-INOIL AIR TEMPERATURE PREFERRED SAE5W-30
  • 12. Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Ù»²»®¿´ ײº±®³¿¬·±² ó ïï GENERAL VEHICLE SPECIFICATIONS GENERAL INFORMATION Chassis Grease Ë­» ¬¸» º±´´±©·²¹ ¹®»¿­» ¾¿­»¼ ±² ¬¸» ¿·® ¬»³°»®¿¬«®» ®¿²¹»ò Ñ°»®¿¬·²¹ ±«¬­·¼» ±º ¬¸» ®»½±³³»²¼»¼ ¹®»¿­» ¿·® ¬»³°»®¿¬«®» ®¿²¹» ³¿§ ½¿«­» °®»³¿¬«®» º¿·´«®»­ò ̸» º±´´±©·²¹ Ö±¸² Ü»»®» ¹®»¿­» ·­ ÐÎÛÚÛÎÎÛÜæ ¡ HIGH-TEMPERATURE EP GREASE® - JDM J13E4, NLGI Grade 2. ¡ GREASE-GARD™ - JDM J13E4, NLGI Grade 2. Ѭ¸»® ¹®»¿­»­ ³¿§ ¾» «­»¼ ·º ¿¾±ª» °®»º»®®»¼ Ö±¸² Ü»»®» ¹®»¿­» ·­ ²±¬ ¿ª¿·´¿¾´»ô °®±ª·¼»¼ ¬¸»§ ³»»¬ ¬¸» º±´´±©·²¹ ­°»½·º·½¿¬·±²æ ¡ Ö±¸² Ü»»®» ͬ¿²¼¿®¼ ÖÜÓ ÖïíÛìô ÒÔÙ× Ù®¿¼» îò Ó×Ú John Deere Dealers: DZ« ³¿§ ©¿²¬ ¬± ½®±­­ó®»º»®»²½» ¬¸» º±´´±©·²¹ °«¾´·½¿¬·±²­ ¬± ®»½±³³»²¼ ¬¸» °®±°»® ¹®»¿­» º±® §±«® ½«­¬±³»®­æ ¡ Ó±¼«´» ÜÈôÙÎÛßï ·² ÖÜÍóÙïíëå ¡ Í»½¬·±² ëíðô Ô«¾®·½¿²¬­ ú ا¼®¿«´·½­ô ±º ¬¸» Ö±¸² Ü»»®» Ó»®½¸¿²¼·­» Í¿´»­ Ù«·¼»å ¡ Ô«¾®·½¿¬·±² Í¿´»­ Ó¿²«¿´ Ðïéðíîò Hydrostatic Transmission Oil ̸»­» ³¿½¸·²»­ ¿®» »¯«·°°»¼ ©·¬¸ ¿ ·²¬»®²¿´ ©»¬ ¼·­½ ¾®¿µ» ¬®¿²­³·­­·±²ò ̸» º±´´±©·²¹ ±·´ ·­ ÎÛÝÑÓÓÛÒÜÛÜæ ¡ HY-GARD J20D OIL John Deere Dealers: DZ« ³¿§ ©¿²¬ ¬± ½®±­­ó®»º»®»²½» ¬¸» º±´´±©·²¹ °«¾´·½¿¬·±²­ ¬± ®»½±³³»²¼ ¬¸» °®±°»® ±·´ º±® §±«® ½«­¬±³»®­æ ¡ Ó±¼«´» ÜÈôÛÒÑ×Ôî ·² ÖÜÍ ó Ùïíëå ¡ Í»½¬·±² ëíðô Ô«¾®·½¿²¬­ ú ا¼®¿«´·½­ô ±º ¬¸» Ö±¸² Ü»»®» Ó»®½¸¿²¼·­» Í¿´»­ Ù«·¼»å ¡ Ô«¾®·½¿¬·±² Í¿´»­ Ó¿²«¿´ Ð×éðíîò Synthetic Lubricants ͧ²¬¸»¬·½ ´«¾®·½¿²¬­ ³¿§ ¾» «­»¼ ·² Ö±¸² Ü»»®» »¯«·°³»²¬ ·º ¬¸»§ ³»»¬ ¬¸» ¿°°´·½¿¾´» °»®º±®³¿²½» ®»¯«·®»³»²¬­ ø·²¼«­¬®§ ½´¿­­·º·½¿¬·±² ¿²¼ñ±® ³·´·¬¿®§ ­°»½·º·½¿¬·±²÷ ¿­ ­¸±©² ·² ¬¸·­ ³¿²«¿´ò ̸» ®»½±³³»²¼»¼ ¿·® ¬»³°»®¿¬«®» ´·³·¬­ ¿²¼ ­»®ª·½» ±® ´«¾®·½¿²¬ ½¸¿²¹» ·²¬»®ª¿´­ ­¸±«´¼ ¾» ³¿·²¬¿·²»¼ ¿­ ­¸±©² ·² ¬¸» ±°»®¿¬±®Ž­ ³¿²«¿´ò ߪ±·¼ ³·¨·²¹ ¼·ºº»®»²¬ ¾®¿²¼­ô ¹®¿¼»­ô ±® ¬§°»­ ±º ±·´ò Ñ·´ ³¿²«º¿½¬«®»®­ ¾´»²¼ ¿¼¼·¬·ª»­ ·² ¬¸»·® ±·´­ ¬± ³»»¬ ½»®¬¿·² ­°»½·º·½¿¬·±²­ ¿²¼ °»®º±®³¿²½» ®»¯«·®»³»²¬­ò Ó·¨·²¹ ¼·ºº»®»²¬ ±·´­ ½¿² ·²¬»®º»®» ©·¬¸ ¬¸» °®±°»® º«²½¬·±²·²¹ ±º ¬¸»­» ¿¼¼·¬·ª»­ ¿²¼ ¼»¹®¿¼» ´«¾®·½¿²¬ °»®º±®³¿²½»ò Alternative Lubricants ݱ²¼·¬·±²­ ·² ½»®¬¿·² ¹»±¹®¿°¸·½¿´ ¿®»¿­ ±«¬­·¼» ¬¸» ˲·¬»¼ ͬ¿¬»­ ¿²¼ Ý¿²¿¼¿ ³¿§ ®»¯«·®» ¼·ºº»®»²¬ ´«¾®·½¿²¬ ®»½±³³»²¼¿¬·±²­ ¬¸¿² ¬¸» ±²»­ °®·²¬»¼ ·² ¬¸·­ ¬»½¸²·½¿´ ³¿²«¿´ ±® ¬¸» ±°»®¿¬±®ù­ ³¿²«¿´ò ݱ²­«´¬ ©·¬¸ §±«® Ö±¸² Ü»»®» Ü»¿´»®ô ±® Í¿´»­ Þ®¿²½¸ô ¬± ±¾¬¿·² ¬¸» ¿´¬»®²¿¬·ª» ´«¾®·½¿²¬ ®»½±³³»²¼¿¬·±²­ò ׺ ¿´¬»®²¿¬·ª» ´«¾®·½¿²¬­ ¿®» ¬± ¾» «­»¼ô ·¬ ·­ ®»½±³³»²¼»¼ ¬¸¿¬ ¬¸» º¿½¬±®§ º·´´ ¾» ¬¸±®±«¹¸´§ ®»³±ª»¼ ¾»º±®» ­©·¬½¸·²¹ ¬± ¿²§ ¿´¬»®²¿¬·ª» ´«¾®·½¿²¬ò IMPORTANT: Avoid damage! ONLY use a quality grease in this application. DO NOT mix any other greases in this application. DO NOT use any BIO- GREASE in this application. JDMJ13E4 AIR TEMPERATURE NLGIGrade2 IMPORTANT: Avoid damage! ONLY use HY-GARD® J20D oil in this transmission. Mixing of two viscosity grade oils is NOT RECOMMENDED. DO NOT use type “F” automatic transmission fluid. IMPORTANT: Avoid damage! Use of alternative lubricants could cause reduced life of the component.
  • 13. Ù»²»®¿´ Ê»¸·½´» Í°»½·º·½¿¬·±²­ Í»®·¿´ Ò«³¾»® Ô±½¿¬·±²­ ó ïî GENERAL VEHICLE SPECIFICATIONS SERIAL NUMBER LOCATIONS Lubricant Storage ß´´ ³¿½¸·²»­ ±°»®¿¬» ¿¬ ¬±° »ºº·½·»²½§ ±²´§ ©¸»² ½´»¿² ´«¾®·½¿²¬­ ¿®» «­»¼ò Ë­» ½´»¿² ­¬±®¿¹» ½±²¬¿·²»®­ ¬± ¸¿²¼´» ¿´´ ´«¾®·½¿²¬­ò ͬ±®» ¬¸»³ ·² ¿² ¿®»¿ °®±¬»½¬»¼ º®±³ ¼«­¬ô ³±·­¬«®»ô ¿²¼ ±¬¸»® ½±²¬¿³·²¿¬·±²ò ͬ±®» ¼®«³­ ±² ¬¸»·® ­·¼»­ò Ó¿µ» ­«®» ¿´´ ½±²¬¿·²»®­ ¿®» °®±°»®´§ ³¿®µ»¼ ¿­ ¬± ¬¸»·® ½±²¬»²¬­ò Ü·­°±­» ±º ¿´´ ±´¼ô «­»¼ ½±²¬¿·²»®­ ¿²¼ ¬¸»·® ½±²¬»²¬­ °®±°»®´§ò Mixing of Lubricants ײ ¹»²»®¿´ô ¿ª±·¼ ³·¨·²¹ ¼·ºº»®»²¬ ¾®¿²¼­ ±® ¬§°»­ ±º ´«¾®·½¿²¬­ò Ó¿²«º¿½¬«®»®­ ¾´»²¼ ¿¼¼·¬·ª»­ ·² ¬¸»·® ´«¾®·½¿²¬­ ¬± ³»»¬ ½»®¬¿·² ­°»½·º·½¿¬·±²­ ¿²¼ °»®º±®³¿²½» ®»¯«·®»³»²¬­ò Ó·¨·²¹ ¼·ºº»®»²¬ ´«¾®·½¿²¬­ ½¿² ·²¬»®º»®» ©·¬¸ ¬¸» °®±°»® º«²½¬·±²·²¹ ±º ¬¸»­» ¿¼¼·¬·ª»­ ¿²¼ ´«¾®·½¿²¬ °®±°»®¬·»­ ©¸·½¸ ©·´´ ¼±©²¹®¿¼» ¬¸»·® ·²¬»²¼»¼ ­°»½·º·»¼ °»®º±®³¿²½»ò Serial Number Locations Machine Product Identification Number ɸ»² ±®¼»®·²¹ °¿®¬­ ±® ­«¾³·¬¬·²¹ ¿ ©¿®®¿²¬§ ½´¿·³ô ·¬ ·­ ×ÓÐÑÎÌßÒÌ ¬¸¿¬ ¬¸» ³¿½¸·²» °®±¼«½¬ ·¼»²¬·º·½¿¬·±² ²«³¾»® øÐ×Ò÷ ¿²¼ ½±³°±²»²¬ ­»®·¿´ ²«³¾»®­ ¿®» ·²½´«¼»¼ò ̸» ´±½¿¬·±² ±º ¬¸» Ð×Ò ¿²¼ ½±³°±²»²¬ ­»®·¿´ ²«³¾»®­ ¿®» ­¸±©²ò ÓÈïìéë Ô±½¿¬»¼ ±² ®·¹¸¬ ­·¼» ±º º®¿³»ò Engine Serial Number ÓÈïìéì Picture Note: Briggs and Stratton Engines ÓÈïðëëí Picture Note: Kohler Engine Ô±½¿¬»¼ ±² ®·¹¸¬ ­·¼» ±º »²¹·²»ò Transaxle Serial Number ÓÈèëëï Ô±½¿¬»¼ ø­¬¿³°»¼÷ ±² ¬±°óº®±²¬ó½»²¬»® ±º ¬®¿²­¿¨´»ò
  • 14. Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Ì¿¾´» ±º ݱ²¬»²¬­ ó ïí ENGINE - BRIGGS AND STRATTON TABLE OF CONTENTS Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Table of Contents Specifications .................................................15 Û²¹·²» Í°»½·º·½¿¬·±²­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïë Ì»­¬­ ¿²¼ ß¼¶«­¬³»²¬­ Í°»½·º·½¿¬·±²­òòòòòòòòòòïë λ°¿·® Í°»½·º·½¿¬·±²­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïê ̱®¯«» Í°»½·º·½¿¬·±²­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïè Diagnostics .....................................................19 Û²¹·²» Ü·¿¹²±­¬·½­òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòïç Tests and Adjustments ..................................26 ̸®±¬¬´» Ý¿¾´» ß¼¶«­¬³»²¬òòòòòòòòòòòòòòòòòòòòòòòòòòòòîê ݸ±µ» Ý¿¾´» ß¼¶«­¬³»²¬òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîê Ù±ª»®²±® ß¼¶«­¬³»²¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîé Ý¿®¾«®»¬±® ß¼¶«­¬³»²¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòîè Ê¿´ª» Ý´»¿®¿²½» ß¼¶«­¬³»²¬ òòòòòòòòòòòòòòòòòòòòòòòòîç Ú«»´ ͸«¬±ºº ͱ´»²±·¼ Ì»­¬òòòòòòòòòòòòòòòòòòòòòòòòòòòîç ݱ³°®»­­·±² Ì»­¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíð É·¬¸±«¬ ݧ´·²¼»® Ô»¿µ Ì»­¬»®òòòòòòòòòòòòòòòòòòòòòòòíð É·¬¸ ݧ´·²¼»® Ô»¿µ Ì»­¬»®òòòòòòòòòòòòòòòòòòòòòòòòòòòòíð Û²¹·²» Ñ·´ Ю»­­«®» Ì»­¬ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòíï ×¹²·¬·±² ß®³¿¬«®» ß·® Ù¿° ß¼¶«­¬³»²¬òòòòòòòòòòíî Repair...............................................................33 ̸®±¬¬´» ¿²¼ ݸ±µ» Ý¿¾´» λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíí ß·® Ý´»¿²»® λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòíí Ë°°»® Þ´±©»® ر«­·²¹ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíì Ý¿®¾«®»¬±® λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòíë Ý¿®¾«®»¬±® Ü·­¿­­»³¾´§òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíê Ý¿®¾«®»¬±® ײ­°»½¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíè Ý¿®¾«®»¬±® ß­­»³¾´§òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòíç ß·® Ù«·¼»­ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±² òòòòòòòòòòòòìï Û²¹·²» λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòìî ײ¬¿µ» Ó¿²·º±´¼ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìì ݧ´·²¼»® Ø»¿¼ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìì ݧ´·²¼»® Ø»¿¼ ײ­°»½¬·±² ¿²¼ λ°¿·®òòòòòòòòòòòìê Ê¿´ª» λ³±ª¿´ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìé Ê¿´ª» ײ­°»½¬·±² ¿²¼ λ°¿·® òòòòòòòòòòòòòòòòòòòòòòòòìé Ê¿´ª» Ù«·¼» λ¿³ òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìè Ê¿´ª» ײ­¬¿´´¿¬·±² òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìè з­¬±²ô η²¹­ ú α¼ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòìè з­¬±² ײ­°»½¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòëð ݱ²²»½¬·²¹ α¼ ײ­°»½¬·±² òòòòòòòòòòòòòòòòòòòòòòòòòòëð ß­­»³¾´» з­¬±² α¼ »¬½òòòòòòòòòòòòòòòòòòòòòòòòòòòòò ëð ݧ´·²¼»® Þ±®» ײ­°»½¬·±²òòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ëî ݧ´·²¼»® Þ±®» ر²·²¹òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ëî ݧ´·²¼»® Þ±®» Ý´»¿²·²¹òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ëí λ­·¦·²¹ ݧ´·²¼»® Þ±®» òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ëí Ú´§©¸»»´ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±² òòòòòòòòòòòòòò ëì Ý®¿²µ­¸¿º¬ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²òòòòòòòòòòò ëë Ó¿¹²»¬± Þ»¿®·²¹ ײ­°»½¬·±²òòòòòòòòòòòòòòòòòòòòòòòò ëé ÐÌÑ ¿²¼ Ý¿³ Þ»¿®·²¹ ײ­°»½¬·±²òòòòòòòòòòòòòòò ëè Þ®»¿¬¸»® Ê¿´ª» Í»®ª·½»òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò ëç Ñ·´ Ы³° λ³±ª¿´òòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòòò êð ͬ¿®¬·²¹ Ó±¬±® λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±² òòòòòòòòòòòòòòòòòòòòòòòòòòòòò êï ͬ¿®¬·²¹ Ó±¬±® Ü·­¿­­»³¾´§ òòòòòòòòòòòòòòòòòòòòòòòò êî ͬ¿®¬·²¹ Ó±¬±® ß­­»³¾´§òòòòòòòòòòòòòòòòòòòòòòòòòòòòòò êì ͬ¿®¬·²¹ Ó±¬±® з²·±² Ù»¿® λ°´¿½»³»²¬òòòòòòòòòòòòòòòòòòòòòòòòòòòò êë
  • 15. Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Í°»½·º·½¿¬·±²­ ó ïë ENGINE - BRIGGS AND STRATTON SPECIFICATIONS Specifications Engine Specifications Engine Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SST16 and SST18 Make. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Briggs and Stratton Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vanguard V-Twin Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasoline Stroke/Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Model Number: SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303777 SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350777 Horsepower: SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.9 kW (16 hp) SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.4 kW (18 hp) Displacement: SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 cm3 (29.3 cu in.) SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570 cm3 (34.8 cu in.) Bore and Stroke: SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 mm (2.68 in.) SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 mm (2.84 in.) SST16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 mm (2.60 in.) SST18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 mm (2.76 in.) Cooling Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cooled Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressurized Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full Flow Filter (w/o By-Pass Valve) Engine Oil: With Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 L (1.6 qt) Without Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 L (1.5 qt) Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper with outer foam element Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Horizontal discharge below frame Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replaceable (In-Line Type) Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Normal Tests and Adjustments Specifications Spark Plug Gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.) Slow Idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1500 ± 100 rpm Fast Idle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3350 ± 50 rpm Crankcase Vacuum (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 cm H2O (4 in. H2O) Intake Vacuum (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 cm Hg (13 in. Hg) Valve Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10 - 0.16 mm (0.004 - 0.006 in.) Valve Guide Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 mm (0.281 in.) Oil Pump Operating Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 - 517 kPa (10 - 75 psi)
  • 16. Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Í°»½·º·½¿¬·±²­ ó ïê ENGINE - BRIGGS AND STRATTON SPECIFICATIONS Repair Specifications Valves: Valve Guide: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.01 - 6.02 mm (0.236 - 0.237 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.05 mm (0.238 in.) Valve Stem Standard Dimension: Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.94 - 5.96 mm (0.234 - 0.235 in.) Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.94 - 5.95 mm (0.234 - 0.235 in.) Valve Stem Wear Limit: Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.92 mm (0.233 in.) Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.91 mm (2.328 in.) Valve Seat Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 - 1.6 mm (0.047 - 0.062 in.) Valve Margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.8 mm ( 0.030 in.) Valve Face Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45° Valve Seat Narrowing Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30° Cylinder Bore, Pistons and Rings: SST16 Cylinder Bore: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.0 - 68.025 mm (2.677 - 2.678 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68.065 mm (2.6795 in.) SST18 Cylinder Bore: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.0 - 72.025 mm (2.835 - 2.836 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.065 mm (2.837 in.) Piston Pin: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.07 - 17.08 mm (0.672 - 0.673 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.06 mm (0.672 in.) Piston Pin Bore: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.09 - 17.10 mm (0.673 - 0.674 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.12 mm (0.674 in.) Ring End Gap: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20 - 0.40 mm (0.008 - 0.016 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.) Compression Ring Groove Wear Limit (New Ring Installed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.10 mm (0.004 in.) Oil Ring Groove Clearance Wear Limit (New Ring Installed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.20 mm (0.008 in.) Connecting Rod and Crankshaft: Connecting Rod Crankpin: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.06 - 37.08 mm (1.459 - 1.460 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.11 mm (1.461 in.)
  • 17. Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Í°»½·º·½¿¬·±²­ ó ïé ENGINE - BRIGGS AND STRATTON SPECIFICATIONS Connecting Rod Piston Pin Bearing: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.07 - 17.09 mm (0.672 - 0.673 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.13 mm (0.6745 in.) Crankshaft PTO Journal: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.96 - 34.97 mm (1.376 - 1.377 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.92 mm (1.375 in.) Crankshaft Magneto Journal: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.99 - 35.01 mm (1.3776 - 1.378 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.95 mm (1.376 in.) Magneto Bearing: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.03 - 30.06 mm (1.1825 - 1.1835 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.08 mm (1.184 in.) PTO Bearing: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.04 - 35.05 mm (1.379 - 1.380 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.07 mm (1.381 in.) Crankshaft Crankpin Journal: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.0 - 37.02 mm (1.456 - 1.457 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.95 mm (1.455 in.) Crankshaft End Play. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.08 - 0.40 mm (0.003 - 0.015 in.) Cam Gear PTO Journal: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.94 - 19.96 mm (0.785 - 0.786 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.92 mm (0.784 in.) Cam Gear Magneto Journal: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.95 - 15.97 mm (0.628 - 0.629 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.93 mm (0.627 in.) Cam Lobe: Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.33 - 30.53 mm (1.194 - 1.202 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.25 mm (1.191 in.) Cam Bearing (Magneto Side): Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.0 - 16.025 mm (0.630 - 0.631 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.08 mm (0.633 in.) Cam Bearing (PTO Side): Standard Dimension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.0 - 20.02 mm (0.787 - 0.788 in.) Wear Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.04 mm (0.789 in.)
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  • 19. Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Í°»½·º·½¿¬·±²­ ó ïè ENGINE - BRIGGS AND STRATTON SPECIFICATIONS Torque Specifications Alternator to Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Nm (20 lb in.) Air Cleaner Base to Carburetor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (65 lb-in.) Clutch to Crankshaft Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 N•m (50 lb-ft) Connecting Rod Cap Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 N•m (115 lb-in.) Clutch Mounting Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 N•m (55 lb-ft) Crankcase Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 N•m (150 lb-in.) Cylinder Head Cap Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 N•m (165 lb-in.) Cylinder Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (65 lb-in.) Engine Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 N•m (24 lb-ft) Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 N•m (150 lb-in.) Flywheel Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 N•m (129 lb-ft) Fuel Shutoff Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 N•m (45 lb-in.) Oil Breather Mounting Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 N•m (30 lb-in.) Oil Filter Adaptor Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (62 lb-in.) Oil Pump Mounting Screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (62 lb-in.) Rocker Arm Adjustment Lock Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 N•m (62 lb-in.) Rocker Mounting Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 N•m (140 lb-in.) Spark Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (180 lb-in.) Starting Motor Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 N•m (140 lb-in.) Valve Cover Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 N•m (30 lb-in.)
  • 20. Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Ü·¿¹²±­¬·½­ ó ïç ENGINE - BRIGGS AND STRATTON DIAGNOSTICS Diagnostics Engine Diagnostics Engine Doesn’t Crank Engine Cranks But Does Not Start ½ CAUTION: Avoid Injury! The engine may start to rotate at any time. Keep hands away from moving parts when testing. Test Conditions: ¡ Þ¿¬¬»®§ º«´´§ ½¸¿®¹»¼ò ¡ Ñ°»®¿¬±® Ѳ Í»¿¬ ¡ ÐÌÑ Í©·¬½¸ ײ Ѻº б­·¬·±² ¡ Þ®¿µ» Ѳ ¡ Õ»§ ­©·¬½¸ ·² ®«² ±® ­¬¿®¬ °±­·¬·±² ¿­ ²»»¼»¼ ¡ Û²¹·²» ®«²²·²¹ ©¸»² ²»»¼»¼ Symptom: Engine Doesn’t Crank (1) Are battery cables loose or dirty? Yes - Ì·¹¸¬»² ±® ½´»¿²ò No - Ù± ¬± ²»¨¬ ­¬»°ò (2) Is battery fully charged? See “Battery Voltage & Specific Gravity Tests” on page 178 in the Electrical section. No - ݸ¿®¹» ¾¿¬¬»®§ò Í»» Þ¿¬¬»®§ ó ݸ¿®¹»Œ ±² °¿¹» ïéç ·² ¬¸» Û´»½¬®·½¿´ ­»½¬·±²ò Yes - Ù± ¬± ²»¨¬ ­¬»°ò (3) Is key switch working correctly? Yes - Ù± ¬± ²»¨¬ ­¬»°ò No - Ì»­¬ ­©·¬½¸ò Í»» Ý®¿²µ·²¹ Ý·®½«·¬ Ñ°»®¿¬·±²Œ ±² °¿¹» ïíè ·² ¬¸» Û´»½¬®·½¿´ ­»½¬·±²ò λ°´¿½» ¿­ ²»»¼»¼ò (4) Has engine seized? Yes - Í»» Û²¹·²» λ°¿·® Í»½¬·±²ò No - Ù± ¬± ²»¨¬ ­¬»°ò (5) Is starting motor or solenoid defective? Yes - λ°¿·® ±® ®»°´¿½»ò Í»» Í¬¿®¬·²¹ ͱ´»²±·¼ Ì»­¬Œ ±² °¿¹» ïèð ±® Í»» Ò±óÔ±¿¼ ͬ¿®¬·²¹ Ó±¬±® ß³°»®¿¹» Ü®¿©Œ ±² °¿¹» ïèï ·² ¬¸» Û´»½¬®·½¿´ ­»½¬·±²ò Symptom: Engine Cranks But Does Not Start (1) Are battery cables loose or dirty? Yes - Ì·¹¸¬»² ±® ½´»¿²ò No - Ù± ¬± ²»¨¬ ­¬»°ò (2) Is battery fully charged? No - ݸ¿®¹» ¾¿¬¬»®§ò Yes - Ù± ¬± ²»¨¬ ­¬»°ò (3) Have the operating conditions for the cranking and ignition systems been met? See “Cranking Circuit Operation” on page 138 and See “Ignition Circuit Operation” on page 142 in the Electrical section. Yes - Ù± ¬± ²»¨¬ ­¬»°ò No - Í»¬ ¬¸» ­©·¬½¸»­ ¬± ¬¸» °®±°»® °±­·¬·±²­ò (4) Is air cleaner dirty? Yes - Ý´»¿² ±® ®»°´¿½»ò Í»» ß·® Ý´»¿²»® λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ííò No - Ù± ¬± ²»¨¬ ­¬»°ò (5) Are spark plugs loose/dirty? Yes - Ý´»¿² ±® ®»°´¿½» ¿²¼ ¬·¹¸¬»² ¬± ­°»½·º·½¿¬·±²­ò No - Ù± ¬± ²»¨¬ ­¬»°ò (6) Is fuel old or contaminated? Yes - λ°´¿½»ò No - Ù± ¬± ²»¨¬ ­¬»°ò (7) Are fuel filter/lines clogged? Yes - λ°´¿½» ±® ½´»¿²ò No - Ù± ¬± ²»¨¬ ­¬»°ò (8) Is fuel shutoff solenoid defective? See “Fuel Shutoff Solenoid Test” on page 29. Yes - λ°´¿½»ò No - Ù± ¬± ²»¨¬ ­¬»°ò (9) Is fuel pump defective? Yes - λ°´¿½»ò No - Ù± ¬± ²»¨¬ ­¬»°ò (10) Is ignition coil air gap adjusted properly? See “Ignition Armature Air Gap Adjustment” on page 32. No - ß¼¶«­¬ò Í»» ×¹²·¬·±² ß®³¿¬«®» ß·® Ù¿° ß¼¶«­¬³»²¬Œ ±² °¿¹» íîò
  • 21. Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Ü·¿¹²±­¬·½­ ó îð ENGINE - BRIGGS AND STRATTON DIAGNOSTICS Engine Starts Hard Yes - Ù± ¬± ²»¨¬ ­¬»°ò (11) Is carburetor adjusted properly, clean? See “Carburetor Adjustment” on page 28. No - ß¼¶«­¬ ±® ½´»¿²ò Í»» Ý¿®¾«®»¬±® ß¼¶«­¬³»²¬Œ ±² °¿¹» îèò Yes - Ù± ¬± ²»¨¬ ­¬»°ò (12) Is magneto kill circuit grounded - shorted? See “Ignition Circuit Operation” on page 142 In the Electrical section. Yes - λ°¿·® ¿­ ²»»¼»¼ò No - Ù± ¬± ²»¨¬ ­¬»°ò (13) Does engine lack compression? See “Compression Test” on page 30. Yes - ݸ»½µ ª¿´ª»­ô °·­¬±²­ ¿²¼ ®·²¹­ò No - Ù± ¬± ²»¨¬ ­¬»°ò (14) Do valve tappets need adjustment? See “Valve Inspection and Repair” on page 47. Yes - Í»» Ê¿´ª» ײ­°»½¬·±² ¿²¼ λ°¿·®Œ ±² °¿¹» ìéò No - Ù± ¬± ²»¨¬ ­¬»°ò (15) Are valves and/or valve seats burned or are valve seats loose? See “Valve Inspection and Repair” on page 47. Yes - Í»» Ê¿´ª» ײ­°»½¬·±² ¿²¼ λ°¿·®Œ ±² °¿¹» ìéò No - Ù± ¬± ²»¨¬ ­¬»°ò (16) Has engine seized? Yes - Í»» Û²¹·²» λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ìîò No - Ù± ¬± ²»¨¬ ­¬»°ò (17) Is camshaft worn? Yes - Í»» ®»°¿·® ­»½¬·±²ò Symptom: Engine Cranks But Does Not Start ½ CAUTION: Avoid Injury! Do not rotate engine with starting motor if the spark plugs are removed. Gasoline spray from the open cylinders may be ignited by ignition spark and cause an explosion or fire. IMPORTANT: Avoid damage! Perform a visual inspection first to determine if battery cables are tight and not corroded and if the battery is of sufficient size to turn the engine over at minimum cranking speed of 350 rpm. Symptom: Engine Starts Hard (1) Are battery cables loose or dirty? Yes - Ì·¹¸¬»² ±® ½´»¿²ò No - Ù± ¬± ²»¨¬ ­¬»°ò (2) Is battery fully charged? See “Battery Voltage & Specific Gravity Tests” on page 178 in the Electrical section. No - ݸ¿®¹» ¾¿¬¬»®§ò Í»» Þ¿¬¬»®§ ó ݸ¿®¹»Œ ±² °¿¹» ïéç ·² ¬¸» Û´»½¬®·½¿´ ­»½¬·±²ò Yes - Ù± ¬± ²»¨¬ ­¬»°ò (3) Is air cleaner dirty? Yes - Ý´»¿² ±® ®»°´¿½»ò Í»» ß·® Ý´»¿²»® λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ííò No - Ù± ¬± ²»¨¬ ­¬»°ò (4) Is fuel pump defective? Yes - λ°´¿½»ò No - Ù± ¬± ²»¨¬ ­¬»°ò (5) Is ignition coil air gap adjusted properly? See “Ignition Armature Air Gap Adjustment” on page 32. No - ß¼¶«­¬ ¿­ ²»»¼»¼ò Yes - Ù± ¬± ²»¨¬ ­¬»°ò (6) Is carburetor adjusted properly, clean? See “Carburetor Adjustment” on page 28. No - ß¼¶«­¬ ±® ½´»¿²ò Yes - Ù± ¬± ²»¨¬ ­¬»°ò (7) Are spark plugs loose/dirty? Yes - Ý´»¿² ±® ®»°´¿½» ¿²¼ ¬·¹¸¬»² ¬± ­°»½·º·½¿¬·±²­ò No - Ù± ¬± ²»¨¬ ­¬»°ò
  • 22. Û²¹·²» ó Þ®·¹¹­ ¿²¼ ͬ®¿¬¬±² Ü·¿¹²±­¬·½­ ó îï ENGINE - BRIGGS AND STRATTON DIAGNOSTICS Engine won’t shut off Loss of power (8) Is fuel old or contaminated? Yes - λ°´¿½» No - Ù± ¬± ²»¨¬ ­¬»°ò (9) Does engine lack compression? See “Compression Test” on page 30. Yes - ݸ»½µ ª¿´ª»­ô °·­¬±²­ ¿²¼ ®·²¹­ò No - Ù± ¬± ²»¨¬ ­¬»°ò (10) Do valve tappets need adjustment? See “Valve Inspection and Repair” on page 47. Yes - ß¼¶«­¬ ¿­ ²»»¼»¼ò No - Ù± ¬± ²»¨¬ ­¬»°ò (11) Are valves and/or valve seats burned or are valve seats loose? See “Valve Inspection and Repair” on page 47. Yes - λ°¿·® ±® ®»°´¿½» ª¿´ª»­ ¿²¼ñ±® ­»¿¬­ ¿­ ²»»¼»¼ò No - Ù± ¬± ²»¨¬ ­¬»°ò (12) Is cylinder head warped? See “Cylinder Head Inspection and Repair” on page 46. Yes - λ°´¿½»ò Í»» Ý§´·²¼»® Ø»¿¼ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ìì ¿²¼ Í»» Ý§´·²¼»® Ø»¿¼ ײ­°»½¬·±² ¿²¼ λ°¿·®Œ ±² °¿¹» ìêò No - Ù± ¬± ²»¨¬ ­¬»°ò (13) Is exhaust system restricted? Yes - Ý´»¿® »¨¸¿«­¬ ­§­¬»³ò No - Ù± ¬± ²»¨¬ ­¬»°ò (14) Is camshaft worn? Yes - λ°´¿½»ò No - Ù± ¬± ²»¨¬ ­¬»°ò (15) Is connecting rod broken? See “Connecting Rod Inspection” on page 50. Yes - Í»» Ð·­¬±²ô η²¹­ ú α¼ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ìèò No - Ù± ¬± ²»¨¬ ­¬»°ò (16) Are cylinder bore or rings worn? See “Piston, Rings & Rod Removal and Installation” on page 48 and See “Cylinder Bore Inspection” on page 52. Yes - Í»» Ð·­¬±²ô η²¹­ ú α¼ λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ìè ¿²¼ Í»» Ý§´·²¼»® Þ±®» ײ­°»½¬·±²Œ ±² °¿¹» ëîò Symptom: Engine Starts Hard Symptom: Engine won’t shut off (1) Is magneto kill circuit grounded - shorted? See “Ignition Circuit Operation” on page 142 in the Electrical section. Yes - λ°¿·® ¿­ ²»»¼»¼ò No - Ù± ¬± ²»¨¬ ­¬»°ò (2) Is carburetor adjusted properly, clean? See “Carburetor Adjustment” on page 28. No - ß¼¶«­¬ ±® ½´»¿² ½¿®¾«®»¬±®ò Yes - Ù± ¬± ²»¨¬ ­¬»°ò (3) Is fuel shutoff solenoid defective? See “Fuel Shutoff Solenoid Test” on page 29. Yes - λ°´¿½»ò Symptom: Loss of power (1) Is air cleaner dirty? Yes - Ý´»¿² ±® ®»°´¿½»ò Í»» ß·® Ý´»¿²»® λ³±ª¿´ ¿²¼ ײ­¬¿´´¿¬·±²Œ ±² °¿¹» ííò No - Ù± ¬± ²»¨¬ ­¬»°ò (2) Are fuel filter/lines clogged? Yes - λ°´¿½» ±® ½´»¿² No - Ù± ¬± ²»¨¬ ­¬»°ò (3) Is fuel pump defective? Yes - λ°´¿½»ò No - Ù± ¬± ²»¨¬ ­¬»°ò (4) Is ignition coil air gap adjusted properly? See “Ignition Armature Air Gap Adjustment” on page 32. No - ß¼¶«­¬ ¿­ ²»»¼»¼ò Yes - Ù± ¬± ²»¨¬ ­¬»°ò (5) Are spark plugs loose/dirty? Yes - Ý´»¿² ±® ®»°´¿½» ¿²¼ ¬·¹¸¬»² ¬± ­°»½·º·½¿¬·±²­ò No - Ù± ¬± ²»¨¬ ­¬»°ò (6) Is fuel old or contaminated? Yes - λ°´¿½» º«»´ò No - Ù± ¬± ²»¨¬ ­¬»°ò (7) Is fuel shutoff solenoid defective? See “Fuel Shutoff Solenoid Test” on page 29.