The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C2.2 engine. It describes using tools to remove the flywheel bolts and install guide studs. The crankshaft rear seal is removed after the flywheel housing, and a new seal is installed with silicone sealant. The flywheel housing is reinstalled and torqued to specifications before reinstalling the flywheel.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...ujdjkkskmme
- The document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 232D skid steer loader engine.
- To remove the flywheel, tools are installed and bolts removed to lift the flywheel off. The ring gear may also need to be removed from the flywheel.
- To install the flywheel, cleaning is done and the ring gear is heated and pressed onto the flywheel if removed. The flywheel is positioned and bolts are tightened.
- Similar procedures using cleaning and sealant are described for removing and installing the crankshaft rear seal and an optional crankshaft wear sleeve.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...fusjejfjskekem
1. The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C2.2 engine.
2. To remove the flywheel, mounting bolts must be removed and lifting tools installed to lift the heavy flywheel off of alignment dowels.
3. Flywheel installation requires cleaning surfaces, heating the ring gear for installation, aligning the flywheel on dowels, and torquing mounting bolts to the specified value.
4. Crankshaft rear seal removal requires removing the flywheel housing or back plate and pulling the old seal. Installation requires cleaning, applying sealant, pressing the new seal in place, and replacing the
Caterpillar cat 422 e backhoe loader (prefix dsk) service repair manual (dsk0...fjskekfkemm
The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar C4.4 engine. It describes removing the flywheel by uninstalling bolts using guide bolts and lifting equipment due to the flywheel's weight of approximately 71 kg. It also details removing the flywheel housing by lifting it off after uninstalling bolts, potentially removing a dust seal. Reinstallation involves cleaning parts, installing dowels and bolts, and checking seal alignment with a dial indicator.
Caterpillar cat 422 e backhoe loader (prefix dsk) service repair manual (dsk0...ujjfkskeksmem
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. To remove the flywheel, bolts must first be removed using guide bolts for support. The crankshaft rear seal is removed by taking out torx screws, and a new seal is installed by aligning it with a plastic sleeve and cylinder block holes before tightening screws in a specified sequence.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator. It describes:
1) Removing bolts and installing guide studs to support the housing before lifting it off using a device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installation.
3) Cleaning the housing and cylinder block, installing dowels if needed, and bolting the housing back in place.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...ujdjkkskmme
- The document provides instructions for removing and installing a flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 232D skid steer loader engine.
- To remove the flywheel, tools are installed and bolts removed to lift the flywheel off. The ring gear may also need to be removed from the flywheel.
- To install the flywheel, cleaning is done and the ring gear is heated and pressed onto the flywheel if removed. The flywheel is positioned and bolts are tightened.
- Similar procedures using cleaning and sealant are described for removing and installing the crankshaft rear seal and an optional crankshaft wear sleeve.
Caterpillar cat 232 d skid steer loader (prefix kxc) service repair manual (k...fusjejfjskekem
1. The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C2.2 engine.
2. To remove the flywheel, mounting bolts must be removed and lifting tools installed to lift the heavy flywheel off of alignment dowels.
3. Flywheel installation requires cleaning surfaces, heating the ring gear for installation, aligning the flywheel on dowels, and torquing mounting bolts to the specified value.
4. Crankshaft rear seal removal requires removing the flywheel housing or back plate and pulling the old seal. Installation requires cleaning, applying sealant, pressing the new seal in place, and replacing the
Caterpillar cat 422 e backhoe loader (prefix dsk) service repair manual (dsk0...fjskekfkemm
The document provides instructions for removing and installing a flywheel and flywheel housing on a Caterpillar C4.4 engine. It describes removing the flywheel by uninstalling bolts using guide bolts and lifting equipment due to the flywheel's weight of approximately 71 kg. It also details removing the flywheel housing by lifting it off after uninstalling bolts, potentially removing a dust seal. Reinstallation involves cleaning parts, installing dowels and bolts, and checking seal alignment with a dial indicator.
Caterpillar cat 422 e backhoe loader (prefix dsk) service repair manual (dsk0...ujjfkskeksmem
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. To remove the flywheel, bolts must first be removed using guide bolts for support. The crankshaft rear seal is removed by taking out torx screws, and a new seal is installed by aligning it with a plastic sleeve and cylinder block holes before tightening screws in a specified sequence.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. Key steps include using guide studs and lifting devices to position parts, inspecting and replacing seals if needed, cleaning surfaces, and tightening bolts to specified torques. Tools and replacement parts are also listed.
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 320D2L excavator. It describes:
1) Removing bolts and installing guide studs to support the housing before lifting it off using a device.
2) Inspecting the crankshaft rear seal for leaks and replacing if needed before installation.
3) Cleaning the housing and cylinder block, installing dowels if needed, and bolting the housing back in place.
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. The summary is:
1. The instructions describe removing bolts and tools to separate the flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley from the engine.
2. Cleaning procedures and inspections for leaks are provided before reinstalling components.
3. Components are reinstalled by aligning parts, inserting bolts, and tightening to the specified torques.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting and replacing seals, installing dowels and gaskets, and tightening bolts to the specified torques.
This document provides instructions for installing a flywheel and crankshaft rear seal on a 320 GC excavator. It describes removing the flywheel, installing guide studs, positioning the flywheel onto the crankshaft, and tightening bolts while preventing rotation. It also details removing the crankshaft rear seal, ensuring surfaces are clean, and pushing a new seal onto the crankshaft before tightening screws in a specific sequence. The document gives similar instructions for removing and installing a wet back end flywheel housing.
This document provides instructions for installing a flywheel and crankshaft rear seal on a 320 GC excavator. It describes removing the flywheel, installing guide studs, positioning the flywheel onto the crankshaft, and tightening bolts while preventing rotation. It also details removing the crankshaft rear seal, ensuring surfaces are clean, and pushing a new seal onto the crankshaft before tightening screws in a specific sequence. The document gives similar instructions for removing and installing a wet back end flywheel housing.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
1) The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 320 GC excavator. It describes cleaning and preparing the components, using guide studs and lifting devices to position the heavy parts, and tightening bolts to the specified torques.
2) The instructions also cover removing and installing a wet back-end flywheel housing. This involves removing bolts and seals, cleaning surfaces, pressing in a new oil seal, and aligning dowels and gaskets before tightening bolts to graded torque values.
3) Tools, torque specifications, and safety precautions are provided to ensure correct disassembly and reassembly of the engine components.
The document provides instructions for removing and installing camshaft bearings, engine oil pans, and piston cooling jets on a Caterpillar 3054C engine. It describes the required tools and parts, cleaning requirements, installation procedures including torque specifications, and references other documents for additional information.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix NTL) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 277D Multi Terrain Loader, including the camshaft gear, engine oil pan, pistons, connecting rods, and related parts. Detailed procedures are given for each component, including required tools and torque specifications. Illustrations are included to supplement the written instructions. Safety notices are also provided to ensure safe handling of fluids.
The document provides instructions for disassembling the piston motor (hydrostatic) on a 279C Compact Track Loader. It lists required tools and outlines 27 steps to fully disassemble the component. Key steps include removing retaining rings, springs, pistons, plates, seals, bearings and other internal parts from the head, barrel assembly and shaft. Safety precautions are provided to prevent injury from parts propelled by released spring forces during disassembly.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines 31 steps to disassemble the pump by removing components like valves, cartridges, seals, housings and more. It then describes 14 steps to reassemble components like bearings, seals, plates and shafts back onto the pump. Tools required are also listed.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix FMT) Service Repair Manual ...jfkksemmdmd
The document provides instructions for removing and installing various engine components on a 277D Multi Terrain Loader, including:
1) Removing and installing the diesel particulate filter, which requires disconnecting harness assemblies, removing mounting bolts, and using two people.
2) Removing and installing the inlet manifold, which involves disconnecting hoses and tubes and removing mounting bolts.
3) Procedures for removing and installing inlet and exhaust valve springs safely, which requires using special tools to compress the springs at top dead center.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. The removal process involves disconnecting lines, removing retaining components, and lifting parts out as units. Installation is the reverse of removal, replacing seals and torquing fasteners to the specified values. Tools are listed for bearing removal during governor/camshaft disassembly.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix MLT) Service Repair Manual ...jfkksemmdmd
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor of a 277D Multi Terrain Loader. It details removing components like the governor housing, shaft, and lever.
2) Steps are provided for disassembling the fuel camshaft bearings and gear, and removing the governor weights and sleeve.
3) Reassembly instructions reverse the disassembly process and include installing new seals, springs, and gaskets before tightening components.
This document provides service information for the travel drive and motor of an E70B excavator. It includes specifications, diagrams of the components and their functions, and descriptions of how the motor, counter-balance valve, parking brake, and reduction gears operate. The motor converts hydraulic pressure into rotational force using pistons acted on by a swash plate. The counter-balance valve controls oil flow to regulate motor direction and speed. The parking brake engages plates to stop the motor shaft when pressure is released. Gears reduce the motor's rotation to turn the excavator tracks.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar EL300 excavator powered by a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reinstalling components in the reverse order of removal while taking care to contain fluids. The fuel transfer pump section also includes instructions for disassembling and assembling the pump components.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the specified order.
- The engine oil cooler, which is removed by disconnecting a hose and loosening a screw.
- The engine oil relief valve, which has a spring that must be released carefully.
- The engine oil pump, removed by taking off cover screws and rotors.
- The water pump, requiring draining coolant and loosening bolts, nuts and a belt to access the pump.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures include identifying required tools, safety precautions, illustrated steps for removal and disassembly, inspection instructions, and procedures for installation and reassembly.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs to avoid dropping them.
Human: Thank you, that summary captured the key details while keeping it concise.
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Similar to Caterpillar Cat 232D Skid Steer Loader (Prefix KXC) Service Repair Manual (KXC00001 and up).pdf
The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a Caterpillar 320D2L excavator engine. The summary is:
1. The instructions describe removing bolts and tools to separate the flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley from the engine.
2. Cleaning procedures and inspections for leaks are provided before reinstalling components.
3. Components are reinstalled by aligning parts, inserting bolts, and tightening to the specified torques.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting and replacing seals, installing dowels and gaskets, and tightening bolts to the specified torques.
This document provides instructions for installing a flywheel and crankshaft rear seal on a 320 GC excavator. It describes removing the flywheel, installing guide studs, positioning the flywheel onto the crankshaft, and tightening bolts while preventing rotation. It also details removing the crankshaft rear seal, ensuring surfaces are clean, and pushing a new seal onto the crankshaft before tightening screws in a specific sequence. The document gives similar instructions for removing and installing a wet back end flywheel housing.
This document provides instructions for installing a flywheel and crankshaft rear seal on a 320 GC excavator. It describes removing the flywheel, installing guide studs, positioning the flywheel onto the crankshaft, and tightening bolts while preventing rotation. It also details removing the crankshaft rear seal, ensuring surfaces are clean, and pushing a new seal onto the crankshaft before tightening screws in a specific sequence. The document gives similar instructions for removing and installing a wet back end flywheel housing.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
This service repair manual provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. It outlines the required tools and steps to remove and install the flywheel housing. The procedures include inspecting parts for leaks, aligning seals and gaskets, and torquing bolts to the specified values.
1) The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 320 GC excavator. It describes cleaning and preparing the components, using guide studs and lifting devices to position the heavy parts, and tightening bolts to the specified torques.
2) The instructions also cover removing and installing a wet back-end flywheel housing. This involves removing bolts and seals, cleaning surfaces, pressing in a new oil seal, and aligning dowels and gaskets before tightening bolts to graded torque values.
3) Tools, torque specifications, and safety precautions are provided to ensure correct disassembly and reassembly of the engine components.
The document provides instructions for removing and installing camshaft bearings, engine oil pans, and piston cooling jets on a Caterpillar 3054C engine. It describes the required tools and parts, cleaning requirements, installation procedures including torque specifications, and references other documents for additional information.
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Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix NTL) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 277D Multi Terrain Loader, including the camshaft gear, engine oil pan, pistons, connecting rods, and related parts. Detailed procedures are given for each component, including required tools and torque specifications. Illustrations are included to supplement the written instructions. Safety notices are also provided to ensure safe handling of fluids.
The document provides instructions for disassembling the piston motor (hydrostatic) on a 279C Compact Track Loader. It lists required tools and outlines 27 steps to fully disassemble the component. Key steps include removing retaining rings, springs, pistons, plates, seals, bearings and other internal parts from the head, barrel assembly and shaft. Safety precautions are provided to prevent injury from parts propelled by released spring forces during disassembly.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines 31 steps to disassemble the pump by removing components like valves, cartridges, seals, housings and more. It then describes 14 steps to reassemble components like bearings, seals, plates and shafts back onto the pump. Tools required are also listed.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix FMT) Service Repair Manual ...jfkksemmdmd
The document provides instructions for removing and installing various engine components on a 277D Multi Terrain Loader, including:
1) Removing and installing the diesel particulate filter, which requires disconnecting harness assemblies, removing mounting bolts, and using two people.
2) Removing and installing the inlet manifold, which involves disconnecting hoses and tubes and removing mounting bolts.
3) Procedures for removing and installing inlet and exhaust valve springs safely, which requires using special tools to compress the springs at top dead center.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. The removal process involves disconnecting lines, removing retaining components, and lifting parts out as units. Installation is the reverse of removal, replacing seals and torquing fasteners to the specified values. Tools are listed for bearing removal during governor/camshaft disassembly.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix MLT) Service Repair Manual ...jfkksemmdmd
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor of a 277D Multi Terrain Loader. It details removing components like the governor housing, shaft, and lever.
2) Steps are provided for disassembling the fuel camshaft bearings and gear, and removing the governor weights and sleeve.
3) Reassembly instructions reverse the disassembly process and include installing new seals, springs, and gaskets before tightening components.
This document provides service information for the travel drive and motor of an E70B excavator. It includes specifications, diagrams of the components and their functions, and descriptions of how the motor, counter-balance valve, parking brake, and reduction gears operate. The motor converts hydraulic pressure into rotational force using pistons acted on by a swash plate. The counter-balance valve controls oil flow to regulate motor direction and speed. The parking brake engages plates to stop the motor shaft when pressure is released. Gears reduce the motor's rotation to turn the excavator tracks.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar EL300 excavator powered by a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reinstalling components in the reverse order of removal while taking care to contain fluids. The fuel transfer pump section also includes instructions for disassembling and assembling the pump components.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the specified order.
- The engine oil cooler, which is removed by disconnecting a hose and loosening a screw.
- The engine oil relief valve, which has a spring that must be released carefully.
- The engine oil pump, removed by taking off cover screws and rotors.
- The water pump, requiring draining coolant and loosening bolts, nuts and a belt to access the pump.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures include identifying required tools, safety precautions, illustrated steps for removal and disassembly, inspection instructions, and procedures for installation and reassembly.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs to avoid dropping them.
Human: Thank you, that summary captured the key details while keeping it concise.
Caterpillar Cat 277 MULTI TERRAIN LOADER (Prefix CNC) Service Repair Manual (...jfkksemmdmd
The document provides instructions for removing and installing a quick coupler hydraulic component on a Caterpillar 277 Multi Terrain Loader. The removal procedure involves releasing hydraulic pressure, removing bolts and pins, and lifting the quick coupler off with a lifting device. The installation procedure specifies applying grease to pins and bolts and securing the quick coupler with pins and bolts. Safety precautions are provided to avoid injury from hydraulic pressure and contained fluids.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix FMR) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a 257D Multi Terrain Loader, including:
- Engine oil relief valve - describes loosening a plug and removing spring and plunger components
- Engine oil pump - removing screws and covers to access inner and outer rotor components
- Water pump - removing bolts and pulley to access the pump and replace the gasket
- Water temperature regulator - disconnecting hoses and removing bolts, gasket, and regulator component
- Flywheel - removing bolts, dowels and flywheel component
The procedures provide illustrations and specify torque values for reinstallation. Safety and cleaning notes are included.
Caterpillar Cat 257B3 MULTI TERRAIN LOADER (Prefix B7H) Service Repair Manual...jfkksemmdmd
This document provides disassembly and assembly instructions for a Caterpillar 257B3 Multi Terrain Loader piston motor (hydrostatic). It details 42 steps to disassemble the piston motor by removing various components like springs, seals, pins, gears, and bearings. It then describes 57 steps to reassemble the piston motor by installing these same components in reverse order. Required tools are listed. Images and diagrams accompany the text to illustrate each step.
Caterpillar Cat 247 MULTI TERRAIN LOADER (Prefix CML) Service Repair Manual (...jfkksemmdmd
This document provides instructions for removing and installing the lift cylinder and lift arms on a 247 Multi Terrain Loader. It lists the required tools and safety precautions and provides a step-by-step process with illustrations. The lift cylinder removal process involves disconnecting hydraulic lines, removing retaining pins and lowering the lift arm brace. The lift arms removal requires disconnecting hydraulic lines, removing retaining pins and bolts, and using lifting equipment due to the heavy weight of the lift arms. Reinstallation follows the reverse order.
Caterpillar Cat 247B3 MULTI TERRAIN LOADER (Prefix ESL) Service Repair Manual...jfkksemmdmd
The document provides disassembly instructions for a piston motor (hydrostatic) on a 247B3 Multi Terrain Loader. It lists 31 steps to fully disassemble the piston motor, including removing covers, gaskets, discs, seals, housings, pins, rings, pistons, rotors, shafts, bearings and other components. Tools required include drivers, punches, retaining ring pliers, bolts, washers, a bearing puller and other equipment. Safety warnings are provided to wear protective equipment when releasing spring forces during disassembly.
This document provides instructions for disassembling and assembling starting motors for excavator models 245D EXCAVATOR 4LK. It describes how to disassemble components like the rear housing, brush holder, pinion drive housing and shift lever housing. Steps include removing bolts, nuts, seals, bushings and other parts. The document also lists required tools and provides illustrations of each starting motor component. Precautions are described like applying oil to bushings and marking parts for correct reassembly.
Caterpillar Cat 245B SERIES II EXCAVATOR (Prefix 6MF) Service Repair Manual (...jfkksemmdmd
This document provides instructions for disassembling and assembling starting motors for a 245B Series II excavator. It describes removing components like the rear housing, brush holder, pinion drive housing, and shift lever housing. Tools needed are listed. Detailed photos show each step, such as lifting brush springs, removing retaining rings, and cleaning parts with mineral spirits. Instructions are provided for both 42-MT and 37-MT/41-MT style starting motors.
Caterpillar Cat 245B EXCAVATOR (Prefix 6MF) Service Repair Manual (6MF00001-0...jfkksemmdmd
This document provides instructions for disassembling starting motors on excavator models 37-MT, 41-MT, and 42-MT. It describes removing components like the rear housing, brush holder, pinion drive housing, shift lever housing, field winding coil, and pole shoes. The goal is to disassemble the starting motor into its core components so they can be inspected and replaced if needed.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i06720081
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
B -
Guide Stud
(M10 x 1.25 mm by 80mm)
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The three cylinder and the four cylinder engines have different flywheels. The removal
procedure is similar for all models.
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3. Illustration 1 g01305297
Typical example
1. Install Tooling (A) and a suitable lifting device to flywheel (2). The weight of the flywheel
is approximately 42 kg (93 lb).
2. Remove two bolts (1) from positions (X) on the flywheel.
3. Install Tooling (B) in positions (X) on the flywheel.
4. Remove the remaining bolts (1) and remove flywheel (2).
Note: On some three cylinder engines, a roll pin is located between the crankshaft and the
flywheel.
5. Inspect ring gear (3) and flywheel (2) for wear or damage. If the ring gear or the flywheel is
worn or damaged, use new parts for replacement.
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4. Illustration 2 g00825639
Typical example
6. To remove ring gear (3) from flywheel (2), place the flywheel on a suitable support. Use a
hammer (not shown) and a punch (4) to remove the ring gear from the flywheel.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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5. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i06720105
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
B -
Guide Stud
(M10 x 1.25 mm by 80mm)
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
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6. Illustration 1 g01305341
Typical example
1. If the ring gear was removed, follow Steps 1.a through 1.c to install ring gear (3) to flywheel
(2).
a. Identify the orientation of the new ring gear to install the ring gear correctly onto the
flywheel.
Note: The chamfered side of gear teeth (Y) must face toward the starting motor when
the flywheel is installed to ensure the correct engagement of the starting motor.
b. Heat ring gear (3) in an oven to a maximum temperature of 150°C (302°F) prior to
installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that ring gear (3) is correctly oriented and quickly install the ring gear onto
flywheel (2).
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7. Illustration 2 g01305297
Typical example
2. Thoroughly clean the flywheel housing. Inspect the crankshaft rear seal for leaks. If there
are any oil leaks, replace the crankshaft rear seal. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal - Remove and Install".
3. Install Tooling (B) to positions (X) in the crankshaft.
4. Install Tooling (A) and a suitable lifting device to flywheel (2). The weight of the flywheel
is approximately 42 kg (93 lb).
5. On three cylinder engines with a roll pin, ensure that the roll pin is installed to the
crankshaft. Ensure that the roll pin is free from damage. Align the hole in the flywheel with
the roll pin in the crankshaft.
Position flywheel (2) onto Tooling (B).
6. Install bolts (1) finger tight.
7. Remove Tooling (B) and install the two remaining bolts (1).
8. Use a suitable tool to prevent flywheel (2) from rotating. Tighten bolts (1) to a torque of
74 N·m (54 lb ft).
9. Remove Tooling (A) and the lifting device from the flywheel.
End By:
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8. a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:44:13 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i07360167
Crankshaft Rear Seal - Remove and Install
SMCS - 1161-010
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: The three cylinder and the four cylinder engines have different configurations for the
flywheel housing and the back plate. The removal process is similar for all models.
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10. Illustration 1 g01305376
Typical example
1. Remove bolts (3) and remove the flywheel housing or back plate (2) from the cylinder
block. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install" for
more information.
2. Remove crankshaft rear seal (1) from the cylinder block. Discard the crankshaft oil seal.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9612 Silicone Sealant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 2 g01305365
Typical example
1. Ensure the mating surface of cylinder block (5) and the flywheel housing or back plate (2)
are clean and free from damage. Inspect dowels (4). If the dowels are damaged, use new
parts for replacement.
2. Ensure that crankshaft flange (6) is clean and free from damage. A crankshaft flange that
has a worn seal surface, or a damaged seal surface can be reclaimed by installing a wear
sleeve. Refer to Disassembly and Assembly, "Crankshaft Wear Sleeve (Rear) - Remove and
Install" for more information.
3. Apply clean engine lubricating oil to the flange of crankshaft (6) around the running surface
of crankshaft rear seal.
4. Align a new crankshaft rear seal (1) with the flange of crankshaft (6). Carefully install
crankshaft rear seal (1) onto the crankshaft flange.
5. Apply a continuous bead of Tooling (A) to the rear face of the cylinder block around the
edge of crankshaft rear seal (1). Apply a continuous bead of Tooling (A) around plug (X).
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12. 6. Align the flywheel housing or back plate (2) to dowels (4). Install the flywheel housing or
back plate (2) and install bolts (3) to cylinder block (5). Refer to Disassembly and
Assembly, "Flywheel Housing - Remove and Install" for more information.
7. Tighten bolts (3).
For the C1.1 engine, tighten the bolts to a torque of 50 N·m (37 lb ft).
For C1.5 and C2.2 engines, tighten the bolts to a torque of 25 N·m (221 lb in).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:45:12 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i06042230
Crankshaft Wear Sleeve (Rear) - Remove and Install
SMCS - 1161-010-ZV
Removal Procedure
Start By:
a. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove and Install" for the correct procedure.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Wear sleeves are used to reclaim worn seal surfaces or damaged seal surfaces. Wear sleeves
are not original equipment.
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14. Illustration 1 g03786380
Sectional view of the crankshaft and of the crankshaft wear sleeve
1. Use a suitable sharp tool to score a deep line across crankshaft wear sleeve (1).
Note: Some crankshaft wear sleeves may have a flange. Take care to avoid damaging the
crankshaft.
2. Insert a thin blade between crankshaft wear sleeve (1) and crankshaft (2) below the scored
line. The crankshaft wear sleeve will separate along the line.
3. Remove crankshaft wear sleeve (1) from crankshaft (2). Discard the crankshaft wear sleeve.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8846 Gasket Maker 1
NOTICE
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15. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the crankshaft is thoroughly clean and dry. Remove any areas of raised damage.
Illustration 2 g03786381
Sectional view of the wear sleeve
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16. Illustration 3 g03786382
Sectional view of the crankshaft, the wear sleeve, and the installation tool
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17. Illustration 4 g03786398
2. Apply a small continuous bead of Tooling (A) to the inner surface of crankshaft wear sleeve
(1) at position X. Apply the bead of Tooling (A) 5.00 mm (0.2 inch) from the flange end of
the crankshaft wear sleeve.
3. Align crankshaft wear sleeve (1) with crankshaft (2). Position installation tool (3) that is
provided with the crankshaft wear sleeve over the crankshaft. Use a hammer to drive the
crankshaft wear sleeve onto the crankshaft. Ensure that dimension (Y) is 6.5 mm
(0.26 inch).
Note: Dimension (Y) is the distance from the edge of the crankshaft wear sleeve from the
rear face of the crankshaft.
4. Remove installation tool (3).
5. Use a suitable tool to cut down to Scored Line (Z) on crankshaft wear sleeve (1) and remove
the curved section of the crankshaft wear sleeve.Ensure that the crankshaft rear seal
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18. surface of the crankshaft wear sleeve is not distorted or damaged as the curved section
of the crankshaft wear sleeve is removed.
Note: Ensure that the crankshaft wear sleeve has no rough edges, if crankshaft wear sleeve
has rough edges use suitable tooling to clean the rough edges.
End By:
a. Install a new crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove and Install" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:46:11 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i02602665
Flywheel Housing - Remove and Install - Engines with
Flywheel Housing and Back Plate
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Support the engine.
2. Install a suitable lifting device to the flywheel housing. Support the weight of the housing.
The weight of the flywheel housing is approximately 30 kg (66 lb).
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 2 g01305649
Typical example
3. Remove bolts (3) and (4) that fasten flywheel housing (8) to the cylinder block.
4. Remove bolts (6) on each side of the cylinder block. These bolts fasten flywheel housing (8)
to the cylinder block.
5. Remove bolts (1) that fasten back plate (2) to flywheel housing (8).
6. Remove nuts (5) and the bolts (not shown) that fasten back plate (2) to flywheel housing
(8).
7. Carefully remove flywheel housing (8) from back plate (2) and dowels (7). Use a suitable
lifting device to remove the flywheel housing.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. 1. Ensure that the mating surfaces of back plate (2) and flywheel housing (8) are clean and free
from damage. Inspect the crankshaft rear seal (not shown) for leaks. If necessary, replace
the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal -
Remove and Install" for the correct procedure. Inspect dowels (7) for damage. If the dowels
are damaged, use new parts for replacement.
Illustration 3 g01305649
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24. Illustration 4 g01326591
Typical example
2. Use a suitable lifting device to align flywheel housing (8) to dowels (7). The weight of the
flywheel housing is approximately 30 kg (66 lb). Install the flywheel housing to the back
plate.
3. Install nuts (5) and the bolts (not shown) that fasten back plate (2) to flywheel housing (8).
4. Install bolts (1) that fasten back plate (2) to flywheel housing (8).
5. Install bolts (6) on each side of the cylinder block. These bolts fasten flywheel housing (8)
to the cylinder block.
6. Remove the lifting device from the flywheel housing.
7. Install bolts (3) and (4) that fasten flywheel housing (8) to the cylinder block.
8. Tighten the fasteners to a torque of 25 N·m (19 lb ft).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:47:11 UTC+0800 2019
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25. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 232D SKID STEER LOADER KXC
Configuration: 232D Skid Steer Loader KXC00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
C1.1, C1.5 and C2.2 Engines for Caterpillar Built Machines
Media Number -KENR6948-06 Publication Date -01/06/2015 Date Updated -02/08/2018
i06721519
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The three cylinder and the four cylinder engines have different flywheel housings. The
removal procedure is similar for all models.
1. Support the engine.
2. Install a suitable lifting device to the flywheel housing. Support the weight of the housing.
The weight of the flywheel housing is approximately 30 kg (66 lb).
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26. Illustration 1 g01305734
Typical example
3. Remove bolts (1) that fasten flywheel housing (2) to the cylinder block.
4. Use the lifting device to remove flywheel housing (2) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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27. Illustration 2 g01326595
Typical example
1. Ensure the mating surfaces of flywheel housing (2) are clean and free from damage. Inspect
the crankshaft rear seal (3) for leaks. If necessary, replace the crankshaft rear seal. Refer to
Disassembly and Assembly, "Crankshaft Rear Seal - Remove and Install" for the correct
procedure. Inspect dowels (4) for damage. If the dowels are damaged, use new parts for
replacement.
2. Use a suitable lifting device to align flywheel housing (2) to dowels (5) and install the
flywheel housing. The weight of the flywheel housing is approximately 30 kg (66 lb).
3. Install bolts (1). Tighten the bolts to a torque of 25 N·m (19 lb ft).
4. Remove the lifting device from the flywheel housing.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 3 21:48:10 UTC+0800 2019
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