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AXION 870-850-830-810
CMATIC
Repair manual
Original repair manual
1/1Couverture RHB AXION 870-810 CMATIC (A61)
2020/3/27http://localhost:8081/webtic/app/Module/2292/1/en/0/210183/001/EN/Target0
Validity of this repair manual
This repair manual applies to the following tractor:
Description Type
Tractor serial number
From to
AXION 800 A61 A6100100 —
1/1Validité de ce manuel de réparation
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/2.1.2/210191/001/EN/T...
Complete engine
Technical specifications
Number Value Note – Description
1 920 kg Complete engine
For unspecified tightening torques, refer to the section entitled: "Tightening torques".
WARNING
Lifting heavy components.
Risk of death or serious injury.
► Use certified slings or chains in perfect working order.
► Use a certified hoist in perfect working order.
► Use a certified jack or stand which can support the load.
► Use the jack or stand on a flat, horizontal, sufficiently firm surface.
► Place the jack or stand in a suitable location.
NOTICE
Lubricants and fuels end up in the environment.
Environmental pollution
► Collect and store lubricants and fuels in suitable containers and dispose of them properly.
1/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
Special tool
Special tool – Reference no.
Carriage to be uncoupled
No. 00 1148 105 0
Special tool – Reference no.
Extension
No. 00 1148 106 0
2/41Moteur complet
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Special tool – Reference no.
1
Engine lifting brackets kit
No. 00 1152 870 0
Component parts of the NEF 6 kit
2
Bracket at the front of the engine
No. 1149 878 1/1
3
Bracket at the right-hand side of the engine
No. 1149 878 1/2D
4
Bracket at the left-hand side of the engine
No. 1149 878 1/2G
3/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
Special tool – Reference no.
Flywheel rotating tool
No. 00 1150 142 0
Removal
► Drain the engine.
► Drain the air conditioning circuit.
► Drain the pneumatic brake circuit (optional).
► Drain the cooling circuit.
► Remove the engine bonnet.
Engine bonnet
.
► Remove the left-hand tank.
Main tankFunction:01 Engine
.
► Remove the exhaust gas post-treatment system. .
4/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Remove bolts (1) and (2) and (6).
► Remove the protective panel (3).
► Disconnect the electric starting motor wiring harnesses (4).
► Remove the electric starting motor (5).
► Remove the bolts (1).
► Move aside the protective panel (2).
5/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Remove the clamp (1).
► Remove the bolt (2) from the mounting clamp.
► Remove the coolant hose (3).
► Remove the mounting clamps (1), (2) and (3).
► Mark and remove the rigid pipe connectors.
6/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Remove the clamps (1).
► Loosen the flexible pipe connector (2).
► Undo connectors (1) and (2).
► Remove the clamp (3).
► Remove the clamps (4), (5), (6) and remove the hoses (7), (8) and (9).
7/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Remove the clamp (1).
► Remove the connector (2) and the bolt (3).
► Remove the air conditioning pipes (4) and (5).
Seal the openings of the air conditioning compressor. Attach the pipes to the cabin.
8/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Mark and disconnect the electrical wiring harness (1) of the engine.
► Mark and disconnect the electrical wiring harness (2) of the front linkage.
► Mark and disconnect the electrical wiring harness (3) of the front axle.
► Remove the bolts (1).
► Remove the tank mounting panel (2).
9/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Decompress the front axle suspension circuit by acting on the suspended front axle hydraulic block (1).
Decompressing the CARRARO front axle suspension hydraulic circuit
► Remove the clamps (2).
► Undo the flexible pipe connector (1).
► Remove the clamps (2).
► Undo the pipe connectors (1).
10/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Uncouple the pipes (2), (3) and (4).
► Remove the bolts (1) from the front axle hydraulic block support.
► Remove the suspended front axle hydraulic block.
► Remove the clamps (1), (2), (3) and (4).
► Uncouple the hydraulic connectors.
► Uncouple the air connectors (5) and (6) (optional).
► Remove the bolts (7) and (8) from the air regulator support (optional).
► Remove the air regulator (9) (optional).
11/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Remove the clamps (1).
► Mark and uncouple the hydraulic connectors (2).
► Remove the pipes (3).
► Remove the nuts (1) and (2) from the transmission shaft protective panel.
► Remove the transmission shaft protective panel (3).
12/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Remove the bolts (1) and (2) from the transmission shaft.
► Remove the transmission shaft (3).
► Remove the bolts (1) and (2).
► Remove the clamps (3), (4), (5) and (9).
► Uncouple the pipes (6), (7) and (8).
13/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Disconnect the connector (10).
► Remove the hose (6).
► Remove the clamps (4) and (5).
► Remove the hose (3).
► Remove the bolts (2).
► Remove the expansion bottle assembly and its support (1).
14/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
► Remove the clamp (4).
► Remove the clamps (3).
► Remove the hoses (1) and (2).
► Remove the connectors (1) and (2).
► Remove the bolt (3) from the support bracket.
► Remove the pipes (4) and (5).
► Remove the bolt (1).
► Remove the wiring harness (2) of the "Visctronic" "C080" fan.
15/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
► Remove the bolts and nuts (2).
► Remove the turbocharger protective panel (1).
► Remove the bolts (1).
► Remove the nuts (2).
► Remove the subframe (1) with a suitable lifting tool.
16/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
The support weighs 36 kg.
► Remove the nuts (1).
► Remove the apron (2).
► Remove the coolant pipe (1) located at the rear of the cylinder head.
► Undo the nut (1) of the visco coupler.
17/41Moteur complet
2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN

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Claas axion 870 cmatic tractor service repair manual (serial number a6100100 and up)

  • 1. AXION 870-850-830-810 CMATIC Repair manual Original repair manual 1/1Couverture RHB AXION 870-810 CMATIC (A61) 2020/3/27http://localhost:8081/webtic/app/Module/2292/1/en/0/210183/001/EN/Target0
  • 2. Validity of this repair manual This repair manual applies to the following tractor: Description Type Tractor serial number From to AXION 800 A61 A6100100 — 1/1Validité de ce manuel de réparation 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/2.1.2/210191/001/EN/T...
  • 3. Complete engine Technical specifications Number Value Note – Description 1 920 kg Complete engine For unspecified tightening torques, refer to the section entitled: "Tightening torques". WARNING Lifting heavy components. Risk of death or serious injury. ► Use certified slings or chains in perfect working order. ► Use a certified hoist in perfect working order. ► Use a certified jack or stand which can support the load. ► Use the jack or stand on a flat, horizontal, sufficiently firm surface. ► Place the jack or stand in a suitable location. NOTICE Lubricants and fuels end up in the environment. Environmental pollution ► Collect and store lubricants and fuels in suitable containers and dispose of them properly. 1/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 4. Special tool Special tool – Reference no. Carriage to be uncoupled No. 00 1148 105 0 Special tool – Reference no. Extension No. 00 1148 106 0 2/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 5. Special tool – Reference no. 1 Engine lifting brackets kit No. 00 1152 870 0 Component parts of the NEF 6 kit 2 Bracket at the front of the engine No. 1149 878 1/1 3 Bracket at the right-hand side of the engine No. 1149 878 1/2D 4 Bracket at the left-hand side of the engine No. 1149 878 1/2G 3/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 6. Special tool – Reference no. Flywheel rotating tool No. 00 1150 142 0 Removal ► Drain the engine. ► Drain the air conditioning circuit. ► Drain the pneumatic brake circuit (optional). ► Drain the cooling circuit. ► Remove the engine bonnet. Engine bonnet . ► Remove the left-hand tank. Main tankFunction:01 Engine . ► Remove the exhaust gas post-treatment system. . 4/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 7. ► Remove bolts (1) and (2) and (6). ► Remove the protective panel (3). ► Disconnect the electric starting motor wiring harnesses (4). ► Remove the electric starting motor (5). ► Remove the bolts (1). ► Move aside the protective panel (2). 5/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 8. ► Remove the clamp (1). ► Remove the bolt (2) from the mounting clamp. ► Remove the coolant hose (3). ► Remove the mounting clamps (1), (2) and (3). ► Mark and remove the rigid pipe connectors. 6/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 9. ► Remove the clamps (1). ► Loosen the flexible pipe connector (2). ► Undo connectors (1) and (2). ► Remove the clamp (3). ► Remove the clamps (4), (5), (6) and remove the hoses (7), (8) and (9). 7/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 10. ► Remove the clamp (1). ► Remove the connector (2) and the bolt (3). ► Remove the air conditioning pipes (4) and (5). Seal the openings of the air conditioning compressor. Attach the pipes to the cabin. 8/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 11. ► Mark and disconnect the electrical wiring harness (1) of the engine. ► Mark and disconnect the electrical wiring harness (2) of the front linkage. ► Mark and disconnect the electrical wiring harness (3) of the front axle. ► Remove the bolts (1). ► Remove the tank mounting panel (2). 9/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 12. ► Decompress the front axle suspension circuit by acting on the suspended front axle hydraulic block (1). Decompressing the CARRARO front axle suspension hydraulic circuit ► Remove the clamps (2). ► Undo the flexible pipe connector (1). ► Remove the clamps (2). ► Undo the pipe connectors (1). 10/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 13. ► Uncouple the pipes (2), (3) and (4). ► Remove the bolts (1) from the front axle hydraulic block support. ► Remove the suspended front axle hydraulic block. ► Remove the clamps (1), (2), (3) and (4). ► Uncouple the hydraulic connectors. ► Uncouple the air connectors (5) and (6) (optional). ► Remove the bolts (7) and (8) from the air regulator support (optional). ► Remove the air regulator (9) (optional). 11/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 14. ► Remove the clamps (1). ► Mark and uncouple the hydraulic connectors (2). ► Remove the pipes (3). ► Remove the nuts (1) and (2) from the transmission shaft protective panel. ► Remove the transmission shaft protective panel (3). 12/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 15. ► Remove the bolts (1) and (2) from the transmission shaft. ► Remove the transmission shaft (3). ► Remove the bolts (1) and (2). ► Remove the clamps (3), (4), (5) and (9). ► Uncouple the pipes (6), (7) and (8). 13/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 16. ► Disconnect the connector (10). ► Remove the hose (6). ► Remove the clamps (4) and (5). ► Remove the hose (3). ► Remove the bolts (2). ► Remove the expansion bottle assembly and its support (1). 14/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 17. ► Remove the clamp (4). ► Remove the clamps (3). ► Remove the hoses (1) and (2). ► Remove the connectors (1) and (2). ► Remove the bolt (3) from the support bracket. ► Remove the pipes (4) and (5). ► Remove the bolt (1). ► Remove the wiring harness (2) of the "Visctronic" "C080" fan. 15/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 18. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 19. ► Remove the bolts and nuts (2). ► Remove the turbocharger protective panel (1). ► Remove the bolts (1). ► Remove the nuts (2). ► Remove the subframe (1) with a suitable lifting tool. 16/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN
  • 20. The support weighs 36 kg. ► Remove the nuts (1). ► Remove the apron (2). ► Remove the coolant pipe (1) located at the rear of the cylinder head. ► Undo the nut (1) of the visco coupler. 17/41Moteur complet 2020/3/27http://localhost:8081/webtic/app/Module/2292/001/en/4.1.1/162371/006/EN