service manual instant download

1. 7)6:-')1%29%0
4VMRX2S%
:2
+VETI,EVZIWXIVW

2. REPAIR MANUAL
CONTENTS
Section Description
Specifications
00 Maintenance
05 Preparing the machine
10 Engine
29 Hydrostatic transmission
33 Brakes
35 Hydraulic system
39 Frame
41 Steering
44 Front axle and wheels
50 Cab
55 Electrical system
58 Harvesting equipment
60 Product feeding
74 Crop cleaning
80 Hopper
88 Equipment, multipurpose and accessories

3. SPECIFICATIONS 1
84205118A 06-
-2009
SPECIFICATIONS
CONTENTS
Description Page
Numbering 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Utilization limit in sloping/tilting 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. SPECIFICATIONS
2
84205118A 06-
-2009
648
648 003 001
2008
640
9300
4200
5100
12800 8020
2008
129
640 003 001
A
B

5. SPECIFICATIONS 3
84205118A 06-
-2009
Model Type Serial no. Machine number
VN 2080 640 001 001
Harvesting equipment
VN2080
648 001 001
A = manufacturer’s label
B = stamped frame number
REPAIR MANUAL
VN 2080: (F) 84205119A
VN 2080: (I) 84205117A
VN 2080: (Eng) 84205118A
OPERATOR’S MANUAL
VN 2080: (F) 84189493
VN 2080: (I) 84189490
VN 2080: (Eng) 84189492
VN 2080: (Spa) 84189494

6. SPECIFICATIONS
4
84205118A 06-
-2009
A B
E = +/-
- 450 mm
H = 1450 mm
H = 1600 mm

7. SPECIFICATIONS 5
84205118A 06-
-2009
SELF--PROPELLED
MACHINE
FRAME:
VN 2080 -- for vineyard gauge ranging be-
tween 0.90 and 1.50 m
-- Square tubular frame, open at the
back, for a fast disassembly of the
harvesting header.
S (E) Gauge, 450 mm per side, adjust-
able from the operator’s seat
S (H) Frame clearance: 1.45 m or 1.60
m
-- No sloping correction possibility
-- Max. allowed sloping: 20%
-- The two front legs for wheel support
are sliding and pivoting. They ensure:
S steering in forward range, with steer-
ing angle of 80/90°
S the hydraulic bar, with a 150--mm
swinging.
-- Installation of ballasts to be used on
sloped grounds (see following table)
S (A) Front support that can hold 8 bal-
lasts, (Re.: 713185005)
S (B) kit of 2 half--ballasts in the rear left
wheel (Re.: 713022055)

8. SPECIFICATIONS 7
84205118A 06-
-2009
UTILISATION LIMIT IN CASE OF TILTING AND ON SLOPES
TRACTOR + HARVESTING EQUIPMENT
Sloping Machine
gauge
Options Front wheel
liquid bal-
lasting
Kit of 8 bal-
lasts -
-
713186005
Rear left ballast 713022055
Sloping from
0 to 9%
Sloping from
10 to 20%
lower than
Without
destemmers ○ ○ ○ ●
from 0 to 9%
lower than
1.30 m With
destemmers ○ ○ ○ ●
from 0 to 9%
higher than
Without
destemmers ○ ○ ○ ●
higher than
1.30 m With
destemmers ○ ○ ○ ●
lower than
Without
destemmers ○ ○ ○ ●
from 10 to
lower than
1.30 m With
destemmers ● ○ ○ ●
from 10 to
19%
higher than
Without
destemmers ○ ○ ○ ●
higher than
1.30 m With
destemmers ● ● ○ ●
lower than
Without
destemmers ● ○ ○ ●
from 20 to
lower than
1.30 m With
destemmers ● ● ○ ●
from 20 to
39%
higher than
Without
destemmers ● ○ ● ●
higher than
1.30 m With
destemmers ● ● ● ●
lower than
Without
destemmers ● ● ● ●
from 40 to
lower than
1.30 m With
destemmers
Exceeding the machine capacity
from 40 to
43%
higher than
Without
destemmers ● ● ● ●
higher than
1.30 m With
destemmers
Exceeding the machine capacity
Key:
-- Useless ○
-- Compulsory ●

9. SPECIFICATIONS
8
84205118A 06-
-2009
H2
Lo1
E
DAV1
H1
DAR
H3
La2
H4
EcR
La AV1
V2
La1
La AV2
La AR1
La AR2
V1
1

10. SPECIFICATIONS 9
84205118A 06-
-2009
COMMERCIAL DESCRIPTION VN2080(1) VN2080(2)
Only self-
-propelled machine -
- axle clearance: (1) = 1450; (2) = 1600
Code DIMENSIONS (mm)
H1 Height at the revolving beacon 3310 3460
H2 Height at the cab roof 3350 3500
H3 Height at the longitudinal members 1440 1440
H4 Axle clearance 1450 1600
EcR For vineyard gauge from 0.90 to 1.50 m
La1 Max. width (min. position)Only self--propelled machine 2560
La2 Max. width (max. position) Only self--propelled machine 3460
V1 Extensible track 270 / 95 R32 tyres
420 / 85 R24 tyres
from 1990 to 2890
from 2140 to 3040
V2 Extensible track front from 2000 to 2900
La AR1 Outside width at the rear wheels
La AR Tyres 270 / 95 R32 (V1 + Gb)
La AR Tyres 270 / 95 R32 (V1 + Gb + guards)
La AR Tyres 420 / 85 R24 (V1 + Gb)
1990 + 293 = 2283
1990 + 293 + 127 = 2410
2140 + 440 = 2580
La AR2 Outside width at the rear wheels
La AR Tyres 270 / 95 R32 (V1 + Gb)
La AR Tyres 270 / 95 R32 (V1 + Gb + guards)
La AR Tyres 420 / 85 R24 (V1 + Gb)
2890 + 293 = 3183
2890 + 293 + 127 = 3310
3040 + 440 = 3480
La AV1 Outside width at the front wheels,
min. position
(V2 + Gb = La AV)
(V2 at ground level)
Tyres 11.2--24 T35 12PR
TT
1950 + 305 = 2255
La AV2 Outside width at the front wheels,
max. position
(V2 + Gb = La AV)
(V2 at ground level)
Tyres 11.2--24 T35 12PR
TT
2850 + 305 = 3155
Lo 1 Overall length 4390
E Pitch 2960
DAV1 Front offset 780
DAR Rear offset 270 / 95 R32 tyres
420 / 85 R24 tyres
650
650

11. SPECIFICATIONS
10
84205118A 06-
-2009
HB1
HB2
DAV1
H1
H2
E
HB3
Lo1
DAR1
DAR2
H4
EcR
La AR2
La AR1
V2 V1
La 2
La 1
2

12. SPECIFICATIONS 11
84205118A 06-
-2009
COMMERCIAL DESCRIPTION VN2080(1) VN2080(2)
Self-
-propelled machine and harvesting equipment axle clearance: (1) = 1450; (2) =
1600
Code DIMENSIONS (mm)
H1 Height at the revolving beacon 3350 3500
H2 Height at the cab roof 3540 3540
H4 Clearance under harvesting tunnel (on the ground) 1450 1600
La1 Max. width (min. position)Only self--propelled machine 2620
La2 Max. width (max. position) Only self--propelled machine 3460
ER For vineyard gauge from 0.90 to 1.50 m
V1 Extensible track 270 / 95 R32 tyres
420 / 85 R24 tyres
from 2050 to 2890
from 2200 to 3040
V2 Extensible track front from 2060 to 2900
La AR1 Outside width at the rear wheels
La AR Tyres 270 / 95 R32 (V1 + Gb)
La AR Tyres 270 / 95 R32 (V1 + Gb + guards)
La AR Tyres 420 / 85 R24 (V1 + Gb)
2050 + 293 = 2343
2050 + 293 + 127 = 2470
2200 + 440 = 2640
La AR2 Outside width at the rear wheels
La AR Tyres 270 / 95 R32 (V1 + Gb)
La AR Tyres 270 / 95 R32 (V1 + Gb + guards)
La AR Tyres 420 / 85 R24 (V1 + Gb)
2890 + 293 = 3183
2890 + 293 + 127 = 3310
3040 + 440 = 3480
La AV1 Outside width at the front wheels,
min. position
(V2 + Gb = La AV)
(V2 at ground level)
Tyres 11.2 R24
Tyres 11.2--24 T35 12PR
TT
22150 + 284 = 2404
2120 + 305 = 2425
La AV2 Outside width at the front wheels,
max. position
(V2 + Gb = La AV)
(V2 at ground level)
Tyres 11.2 R24
Tyres 11.2--24 T35 12PR
TT
2900 + 284 = 3184
2900 + 305 = 3205
Lo 1 Overall length 5390
E Pitch 2960
DAV1 Front offset 810
DAR1 Offset behind the harvesting equipment 920
DAR2 Offset behind the hoppers 1620
HB1 Clearance under tilted up hopper 1925
HB2 Hopper tilting axle height 2310
HB3 Max. height with lifted hopper 4687

13. SPECIFICATIONS 13
84205118A 06-
-2009
COMMERCIAL DESCRIPTION VN2080(1) VN2080(2)
Self-
-propelled machine axle clearance: (1) = 1450; (2) = 1600
WEIGHTS
Total authorised loaded weight on roads
(kg)
9000
Max. total allowed load on front axle (kg) 4218
Max. total allowed load on rear axle (kg) 5106
Unladen weight, self--propelled machine
only:
xxxx kg
Total
Front axle
Rear axle
5380
2920
2460
5440
2920
2520
Unladen weight, self--propelled machine
+ harvesting equipment without destemer:
xxxx kg
Total
Front axle
Rear axle
7500
2900
4600
7560
2900
4660
Unladen weight, self--propelled machine
+ harvesting equipment + destemer:
xxxx kg
Total
Front axle
Rear axle
7960
3000
4960
8020
3000
5020
THERMAL ENGINE
Model F4GE9684B*J601
Make CNH
Type Diesel
Cycle alternated
Intake system
-- boost
-- cooler
Turbo
air/air
Stroke number 4
Cylinder number and position 6, in line
Piston diameter/stroke (mm) 104/132
Total displacement (cm3) 6728
Gross power (ISO TR 14396) kW (CV) 129 (175)
Maximum rated speed (rpm) 2300
FEEDING / EXHAUST
Fuel tank Used fuel
Capacity (litres)
Diesel oil
240
Engine feeding system electric gas oil pump serie 004!
Dry--type air cleaner two--stage filtration
Engine cooling Water capacity (l)
Fan blowing

14. SPECIFICATIONS
14
84205118A 06-
-2009
COMMERCIAL DESCRIPTION VN2080(1) VN2080(2)
Self-
-propelled machine axle clearance: (1) = 1450; (2) = 1600
DRIVE
Variable delivery hydraulic pump (cm3/rev.) 140
Adjusted electric control 1 radar and 1 sensor
Front wheel motor (cm3/rev.) 934
Rear wheel motor (cm3/rev.) 1406 and 1170
Max. speed (km/h) in road position (2WD) 25
Driving in road speed By front motors and
Twin--Lock between 0 and 12 km/h
Max. speed (km/h) in field position (4WD) 14
Front/rear antiskid Automatic (Twin--Lock)
Right/left antiskid Capacity divider operated by the left
pedal in the operator’s seat
Front drive reduction Operated by the left pedal and by a
switch in the operator’s seat
Double hydraulic pump ’SAUER”: speed
for steering and ser ice (displacement cm3/re )
1,02 x speed
14 4
-- for steering and service (displacement cm3/rev.)
-- for shaking (displacement cm3/rev.)
14.4
19.2
”Rexroth” hydraulic pump for extractors / conveyors (displace-
ment cm3/rev.)
from 0 to 45
Hydraulic oil -- Type --
Reservoir total capacity
AMBRA Hydrosystem 68
77 litres
STEERING
Type hydrostatic
Steering diameter (m) 7.90
BRAKING SYSTEM
Service brake (on the four wheels) Ensured by the hydrostatic
drive
Multidisk parking brake (acting on the two rear wheels) Guaranteed by the lever on the oper-
ator’s seat and series 004! by the
neutral return of the inching lever +
switch of the steering column
Front brakes Without
Right/left independent brakes (field speed) Ensured by the right pedal, synchron-
ized with:
-- the steering in max. steering posi-
tion

15. SPECIFICATIONS 15
84205118A 06-
-2009
COMMERCIAL DESCRIPTION VN2080(1) VN2080(2)
Self-
-propelled machine axle clearance: (1) = 1450; (2) = 1600
SLOPING AND TILTING
Max. allowed sloping during work with destemmer, up to:
Max. allowed sloping during work without destemmer, up to:
40% *
43% *
Sloping indicator By warning lights on the operator’s
seat
Max. allowed tilt during work 20%
OPERATOR’S PLATFORM
Heated and A/C cab yes
Pneumatic seat (with optional seat belt) yes
Multi Function Handle yes
Dashboard yes
Board computer yes
Sound level in the operator’s seat (dB(A))
Electrically--operated rear view mirrors 2
Rear viewing: colour camera 2
ELECTRIC CIRCUIT
Supply voltage (battery) 12 V / 180 Ah
Alternator 120 A
Switch on negative
LIGHTING AND WARNING LIGHTS
High/low beams 2
Work lights at the front of the cab
behind the cab
in the front right tunnel
at the back of the harvesting equipment
2
2
1
1
Front parking lights 2
Rear parking lights 2
Direction indicators: Front
Rear
2
2
Stop lights 2
License plate light 1
Reflex reflector: Rear 2
Revolving flash light 2
-- * = with ballasting depending on the gauge
(see table)

16. SPECIFICATIONS
16
84205118A 06-
-2009
MULTIPURPOSE
Front auxiliary hydraulic block as standard outfit. It supplies, in the
corresponding multipurpose mode:
-- single--acting cylinders
or
-- double--acting cylinder
4
1

17. SPECIFICATIONS 17
84205118A 06-
-2009
COMMERCIAL DESCRIPTION VN2080(1) VN2080(2)
Self-
-propelled machine axle clearance: (1) = 1450; (2) = 1600
Grape harvester
HARVESTING HEADER Swinging, self--aligning
Servo--steering Warning lights on the operator’s
seat
SHAKING
Number of shakers 12 supplied
Motor drive (displacement cm3/rev.) 10.8 and reducer
Amplitude settings not adjustable
Tunnel minimum clearance 1500
Useful harvesting height 550
RECEIVING / TRANSPORTATION
Noria system:
(BRAUD patent)
Number of buckets
per chain
Synchronized
54
in field speed
Stake--guide gauge: 150
Sealing length 1700
Minimum harvesting height 150
Drive: motor (displacement cm3/rev.) 395
Central conveyor Belt width
Drive: motor (dis-
placement cm3/rev.)
Sliding direction rever-
sal
250
31,6
yes
Cross conveyor Belt width
Drive: motor (dis-
placement cm3/rev.)
Sliding direction rever-
sal
225
36
yes

18. SPECIFICATIONS
18
84205118A 06-
-2009
COMMERCIAL DESCRIPTION VN2080(1) VN2080(2)
Self-
-propelled machine axle clearance: (1) = 1450; (2) = 1600
CLEANING
1 front extractor Diameter 430
Drive: motor
(displacement
cm3/rev.)
Sauer
6
1 rear extractor Diameter 350
Drive: motor
(displacement
cm3/rev.)
Sauer
8
HOPPER
Capacity (litres)
Emptying
1400
rear
Plane harvested product division:
Drive: motor (displacement cm cm3/rev.)
-- Rotation direction reverse
160
yes série 004!
Destemmer (variant)
Sorting conveyor
Belt width (mm)
-- Drive: motor (displacement cm3/rev.)
-- Sliding direction reversal
450
31,6
No
Destemmer with 3 rotors:
Width (mm)
Diameter (mm)
-- Belt drive: motor (displacement cm cm3/rev.)
-- Rotor drive: motor (displacement cm3/giro)
-- Sliding direction reversal
Stalk ejection:
475 (like VL hr)
335 (like VL Std)
59
36
No
Between 2 rows of vines (it avoids
the non--harvested row)

19. SECTION 00 -
- MAINTENANCE 1
84205118A 06-
-2009
SECTION 00 -
- MAINTENANCE
CONTENTS
Description Page
Capacities 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermal engine maintenance 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Greasing 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic filter 8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Routine maintenance and winter storage 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine washing 12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20. SECTION 00 -
- MAINTENANCE
2
84205118A 06-
-2009
LUBRICANT AND LIQUID
CAPACITIES
Item to be supplied Quantity Recommended product
Corresponding
international
classification
Self--propelled machine
grease fittings
AMBRA GR 9
grease
Lithium--calcium grease,
consistency NLGI 2
Harvesting machine grease
fittings
Grease
Food type
24 cartridges
re. 62777339
Noria ECU 1 kg
Food type re. 62777339
Shaking ECU 0.5 kg AMBRA GR 75 MD
NH 720 A
Re. 661874
molybdenum bisulfide grease,
consistency NLGI 2
Engine sump and filter
6--cylinder engine
16 l
Oil
AMBRA MASTER GOLD
HSP
15W -
- 40
SAE 15W40
NH 330H
API CI -- 4 CH4
ACEA E3/E5
Reservoir 77 l Oil
AMBRA
HYDROSYSTEM 68
ISO 68
DIN 51524 -- part 2
Cooling system 20 l AMBRA
AGRIFLU (50%) +
clean water (50%)

21. SECTION 00 -
- MAINTENANCE 3
84205118A 06-
-2009
THERMAL ENGINE MAINTENANCE
a) After the first 50 hours
-- Let the engine run until it reaches the stan-
dard operating temperature.
-- Replace diesel oil filter cartridge/s.
-- Check alternator and compressor belt ten-
sion.
Check engine tightness.
b) Every day, or every 10 hours, check:
-- oil level,
-- coolant level,
-- the radiator core cleanliness.
c) Every 400 hours, or before each harvest-
ing season, replace:
-- engine oil,
-- oil filter cartridge/s,
-- diesel oil filter cartridge/s.
-- Check the belt tension.
-- Check the radiator core cleanliness.
-- If the air filter clogging indicator comes on,
clean the main cartridge by compressed air,
blowing inside out.
Be careful not to use a pressure over 6 bar;
shift the nozzle downwards and hold it at
about 3 cm from the paper.
d) Only before each campaign:
-- replace the air filter main cartridge.
e) Every 1200 hours:
-- adjust the tappets,
-- adjust the injector setting.
NOTE: the diesel oil filter cartridges should be re-
placed more often if the diesel oil conditions require
it.

22. SECTION 00 -
- MAINTENANCE
4
84205118A 06-
-2009
5
4
3
2
1
1
3
2
5
4
6
5
4
3
2
1
1
2
3
4
5
6
VN 2080

23. SECTION 00 -
- MAINTENANCE 5
84205118A 06-
-2009
Self-
-propelled machine greasing
The diagram shows the relationship between
greaser and bearing, position 6 is not present on
the right side.
The following parts are not localised:
S 2 x 2 grease fittings on the front legs
S 2 x 2 grease fittings on the extension chutes
S 1 greaser on the steering cylinder foot, on the
right side
TOTAL: 20

24. SECTION 00 -
- MAINTENANCE
6
84205118A 06-
-2009
19
20
21
22
23
24
25
26
27
28
29
1
2
3
4
5
6
7
8 9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
33
34
35
30
31
32
35
34
33
32
31
30
18
17 16
14
15
12
11
13 10
9
7 6
8
4
3
5
2
1
VN 2080

25. SECTION 00 -
- MAINTENANCE 7
84205118A 06-
-2009
GREASING OF THE HARVESTING EQUIP-
MENT
On the rear left B-
-post
-- 1) Left shaking connecting rod front bearing
-- 2) Left shaking plate bearing
-- 3) Left shaking connecting rod rear bearing
-- 4) Shaking shaft left bearing
-- 5) Central conveyor rear roller left bearing
-- 6) Central conveyor front roller left bearing
-- 7) Central conveyor rear roller right bearing
-- 8) Central conveyor front roller right bearing
-- 9) Shaking shaft right bearing
-- 10) Right shaking connecting rod rear bear-
ing
-- 11) Right shaking plate bearing
-- 12) Right shaking connecting rod front
bearing
-- 13) Harvesting equipment front pivot
-- 14) Harvesting equipment front pivot
-- 15) Harvesting equipment rear pivot
-- 16) Rear extractor inlet roller left bearing
-- 17) Rear extractor inlet roller right bearing
-- 18) Noria shaft right bearing
-- 30) Header front lifting cylinder foot
-- 31) Pin of the header front lifting front hy-
draulic bar
-- 32) Header front lifting cylinder rod
-- 33) Header rear lifting cylinder foot
-- 34) Pin of the header rear lifting front hy-
draulic bar
-- 35) Header rear lifting cylinder rod
Placed under the cross conveyor
-- 19) Cross conveyor right front bearing
-- 20) Cross conveyor chute
-- 21) Cross conveyor left front bearing
-- 22) Cross conveyor right rear bearing
-- 23) Cross conveyor chute
-- 24) Cross conveyor left rear bearing
Under the rear arch
-- 25) Hopper lifting cylinder stem pin
-- 26) Hopper articulation bearing
-- 27) Arch telescoping tube
-- 28) Hopper lifting cylinder stem pin
-- 29) Hopper division control shaft bearing

26. SECTION 00 -
- MAINTENANCE
8
84205118A 06-
-2009
B
A
Hydraulic filter cover
During reassembly, pay attention to the assembly
direction:
--the (A) side with only one arrow on the cover must
be directed towards the return line,
--the (B) side with two arrows on the cover must be
directed towards the intake lines.

27. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.

28. SECTION 00 -
- MAINTENANCE 9
84205118A 06-
-2009
HYDROSTATIC AND HYDRAULIC SYSTEM MAINTENANCE
1) Intake and return filter cartridge replace-
ment
This cartridge must be replaced:
a) every 800 hours,
b) or every two years,
c) at each emptying.
2) Circuit filling -
- emptying
Drain the circuit every 800 hours and at least every
two campaigns.
Always comply with the following precautions:
a) fill the tank completely with the recommended
oil, at the end of the campaign, to avoid any con-
densate build--up during the intermediate sea-
son.
The filling must be made by a pump through the
relevant fast fitting that filters oil during filling it-
self.
b) Before the following campaign and, compulsor-
ily, before starting the thermal engine, empty the
tank partially to ensure a perfect oil settling.
c) Check the oil level in the reservoir.
WARNING: when topping oil up, use
the same type used for the initial filling.
When draining oil, work with great care and cleanli-
ness. Clean the drain and filling holes before disas-
sembling them, by a jet of compressed air or a clean
brush and oil, so that no foreign impurities or matters
enter the circuit.
Remove the drain nut under the reservoir. Empty the
reservoir only.
During drain operations, replace the cartridges of the
intake filter and of the return filter.
DANGER:
bleed the shaking pump
(see section 35).

29. SECTION 00 -
- MAINTENANCE
10
84205118A 06-
-2009
ROUTINE MAINTENANCE
Thermal engine
-- Oil change every 400 hours or once a year
(in case of corresponding oil).
-- Oil and fuel filter change every 400 hours or
once a year.
-- Belt tension adjustment every 400 hours or
once a year.
-- Level check and cleaning of the radiator
core every day or every 10 hours.
-- Tappet adjustment every 1200 hours (see
section 10).
-- Injector calibration adjustment every 1200
hours (see section 10).
-- Coolant change every 800 hours or every 2
years.
Hydraulic system
-- Oil change every 800 hours or every 2
years.
-- Oil filter change every 800 hours or every 2
years.
-- Protection sleeve condition control.
-- Detection and repair of possible leaks.
-- Check the priming and exchange pressur-
es.
Mechanical system
Wheel tightening check (see section 44)
every 50 hours and then every 400 hours.
Steering limiter adjustment check (see sec-
tion 41) every 50 hours and then every 1200
hours.
Parking brake control cable status check(see
section 29, braking block) every 50 hours and
then every 400 hours or before every
harvesting season.
A/C system
Every 2000 hours or every 2 years the dehy-
drator filter should be replaced.
WINTER STORAGE
IMMEDIATELY AFTER EACH CAMPAIGN
Disassemble:
-- the shakers, then relocate the hooks;
-- the right and left bucket chains;
-- the conveyor belts.
Clean carefully all the assemblies.
Repair the buckets with breakages and the re-
moved small blocks.

30. SECTION 00 -
- MAINTENANCE 11
84205118A 06-
-2009
Store the following in a ventilated room protected
from rodents:
-- the bucket chains, straightening them, to
prevent any bucket straining;
-- the belts in cross position;
-- the shakers in horizontal position.
Using a water jet, carefully clean the rail assem-
bly and the conveyor boxes. Drain the possible
water inside. Check that no harvested crop resi-
dues remain in the machine.
AFTER WASHING
Check the wear of the guide and slide inner part.
Grease the machine assembly (self--propelled ma-
chine + harvesting machine).
Operate the harvesting devices (shaking, con-
veyor, ...) for half an hour.
Grease all the harvesting machine grease fittings
again.
Replace all worn or damaged parts.
Place the machine (or only the harvesting equip-
ment) in a covered, closed and dry place.
Support the machine on blocks to relieve the tyres,
which should be left inflated.
Touch up the paintwork as necessary and replace
any defaced safety decals.
Check the operation of the steering valve (push
button return).
Retract all cylinders and grease all unpainted
mechanical parts (shafts, pins, adjustment rods,
cylinder rod outlet ends, guides, slides, antiskid
valve push button, etc...).
Self-
-propelled machine not used as multi-
-
function
Completely fill the fuel tank and the hydraulic res-
ervoir to prevent condensation.
Check that the antifreeze concentration in the
cooler is suitable to the local temperatures.
Change the thermal engine oil and the oil filters.
Bleed the fuel filters.
Seal the intake and exhaust ports, for a perfect
sealing action.
Detach the battery, clean it and recharge it. Grease
the terminals with acid--proof grease.
ONCE A MONTH:
-- remove a small amount of oil from the hydraulic
reservoir,
-- remove the intake and exhaust port guards,
-- assemble the battery again,
-- start the thermal engine and run it up to a tem-
perature of around 60°C,
-- actuate all the machine functions (extractors,
conveyors, lifting system, steering system, etc.),
-- operate the cab air conditioning system,
-- stop the engine,
-- refill the hydraulic reservoir,
-- disconnect the battery,
-- refit the intake and exhaust port guards.

31. SECTION 00 -
- MAINTENANCE
12
84205118A 06-
-2009
CLEANING
MACHINE WASHING
To avoid sugar deposits and harvesting equipment
clogging and to preserve the harvesting quality, the
machine must be washed once or more times a day,
especially after its utilization.
The self--propelled machine unit should be cleaned
with the engine at a standstill, but for proper cleaning
of the harvesting equipment it is necessary to operate
the norias, conveyors and extractor fans with the ma-
chine in a permanent location. This is a departure
from the general safety requirements specified in
the section 1.
This operation requires thus a special care and the
absolute compliance with the following precautions:
• first of all, this operation must be made by a
single operator, skilled in the control of this
machine.
• The machine should be at a standstill, inside
a suitable washing area, if possible asphalted
and levelled, by at least 5x8 m, with a water
draining system, complying with the regula-
tions as for environmental preservation.
• For safety reasons, it is strictly forbidden to
get on the machine with a hose or a spraying
jet during washing.
• The washing description described here
below must be made from the ground.
The washing area should be equipped as follows:
-- a hose having a minimum diameter by 35 mm,
long enough for cleaning the machine all around;
-- a sufficient flow of water to provide a 2--m jet, or
alternatively a heavy--duty pumping unit with 3 to
4 m3 capacity water storage tank.
-- an adjustable nozzle to direct the water jet to
about 5 m.
NOTE: the use of a high pressure cleaning machine
is strongly unadvisable.
1
Carefully clean the machine by strictly following the washing procedure described in section 4 from Operator’s
manual.

32. SECTION 05 -
- MACHINE ARRANGEMENT 1
84205118A 06-
-2009
SECTION 05 -
- MACHINE ARRANGEMENT
CONTENTS
Description Page
Panel adjustment 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Content of the on--board kit and box 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .