Volvo SD110 Tractor Operator Manual

1. sd110
SD110
operator's manual
Ref. no. Pub 20026436
2010.03
Volvo, India
English
CST
English
Serial No. 52332-
58001-

2. Foreword
This Operator's Manual is intended as a guide for the correct use and
maintenance of the machine. Therefore, study it carefully before starting
and operating the machine, or before carrying out any preventive
maintenance. Keep the manual in the manual box, so that it always is at
hand. Replace it immediately if it is lost. The manual describes the
applications for which the machine primarily is intended and is written to
apply for all markets. We therefore ask you to disregard the sections which
are not applicable to your machine or to the work for which you use your
machine.
NOTICE
If this manual includes more than one machine, the information applies to
all machines, unless otherwise stated.
Many hours are spent on design and production to make a machine that
is as efficient and safe as possible. The accidents which occur in spite of
this, are mostly caused by the human factor. A safety conscious person
and a well maintained machine make a safe, efficient and profitable
combination. Therefore, read the safety instructions and follow them. We
continually strive to improve our products and to make them more efficient
through changes to their design. We retain the right to do this without
committing ourselves to introduce these improvements on products, which
have already been delivered. We also retain the right to change data and
equipment, as well as instructions for service and other maintenance
measures without prior notice.
Safety regulations
It is the operator's obligation to know and follow the applicable national
and local safety regulations. The safety instructions in this manual only
apply to cases when there are no national or local regulations.
WARNING
The warning symbol above appears at various points in the Operator's
Manual together with a warning text. Read the text carefully, your safety
depends on it! It is the obligation of the operator to make sure that all
warning decals are in place on the machine and that they are readable.
CAUTION
Indicates a potentially hazardous situation which may result in machine
damage.
NOTICE
Is used to notify of installation, operation, or maintenance information
which is important but not hazard related.
Get to know the capacity and limits of your machine!
OPERATOR'S MANUAL
Table of contents
Presentation
Instrument panels
Other controls
Operating instructions
Operating techniques
Safety when servicing
Service and maintenance
Specifications
Alphabetical index
OPERATOR'S MANUAL
Table of contents
Presentation
Instrument panels
Other controls
Operating instructions
Operating techniques
Safety when servicing
Service and maintenance
Specifications
Alphabetical index
SD110
Ref. No. PUB 20026436-A
2011.10
Copyright © 2010, Volvo Construction Equipment Customer Support. All rights reserved.

3. Identification numbers
Enter the product identification number (PIN) of machine, manufacturer
code and engine serial number. These numbers must be specified when
contacting the manufacturer to order spare parts. For positions and
explanation of the PIN plate, see page Product plates.
Manufacturer Volvo India Private Limited
7 & 8, Peenya Industrial Area
Bangalore- 560058.
PIN of machine
Manufacturer code
Engine serial number
2
Foreword
Identification numbers
Please send comments about the Operator’s Manual to om@volvo.com

4. Table of contents
Foreword ................................................................. 1
Identification numbers ......................................................... 2
Table of contents ..................................................... 3
Presentation ............................................................ 5
Machine view ..................................................................... 13
CE-marking, EMC-directive ............................................... 16
Product plates ................................................................... 17
Information and warning decals ........................................ 19
USA federal clean air act ................................................... 23
Instrument panels .................................................. 26
Other controls ........................................................ 30
Controls ............................................................................. 30
ROPS ................................................................................ 31
Operator comfort ............................................................... 32
Operating instructions ............................................ 33
Safety rules when operating .............................................. 33
Measures before operating ............................................... 57
Starting engine .................................................................. 61
Hydraulic system, warming up .......................................... 62
Vibration ............................................................................ 63
Operating ........................................................................... 64
Braking .............................................................................. 66
Stopping ............................................................................ 67
Measures after operating .................................................. 68
Parking .............................................................................. 69
Measures in case of machine failure ................................. 71
Retrieving and towing ........................................................ 76
Transporting machine ........................................................ 81
Operating techniques ............................................ 84
Eco driving ......................................................................... 85
Signalling diagram ............................................................. 86
Safety when servicing ............................................ 88
Service position ................................................................. 92
Before service, read .......................................................... 95
Preparations before service ............................................ 102
Entering, leaving and climbing the machine .................... 103
Fire prevention ................................................................ 104
Handling hazardous materials ......................................... 109
Handling line, tubes and hoses ....................................... 115
Table of contents
3

5. Service and maintenance .................................... 116
General inspection of machine ........................................ 124
Engine ............................................................................. 125
Fuel system ..................................................................... 131
Engine air cleaner ........................................................... 133
Cooling system ................................................................ 141
Electrical system ............................................................. 144
Transmission ................................................................... 156
Axles ................................................................................ 158
Brake system ................................................................... 163
Steering system ............................................................... 164
Wheels ............................................................................ 165
Drum ................................................................................ 167
Hydraulic system ............................................................. 174
Greasing .......................................................................... 180
Lubrication and service chart .......................................... 184
Specifications ...................................................... 188
Recommended lubricants ................................................ 189
Service capacities and change intervals ......................... 195
Brake ............................................................................... 197
Wheels ............................................................................ 198
Drum ................................................................................ 199
Specifications .................................................................. 200
Machine weights .............................................................. 204
Dimensions ...................................................................... 205
Service history ................................................................. 208
Alphabetical index ............................................... 211
4
Table of contents

6. Presentation
Description, complete machine
WARNING
Persons who do not follow the safety instructions and do not pay
attention to the warnings in this service manual must make sure
that their work method is safe. Otherwise, there is a serious risk
of serious accidents and, at worst, fatalities.
V1100904
SD110 compactor machine
Machine description: SD110
The SD110 is a single-drum vibratory soil compactor, is powered
by a Volvo D5D GA E3 water cooled diesel engine, driving three
hydraulic pumps. First pump powers propulsion system, second
pump powers the vibration system and the third pump powers
steering system. Engine rpm is controlled by the throttle lever.
Machine forward, reverse direction and speed is controlled by
propulsion control lever and machine dual speed is controlled by
two speed switch. Drum vibration frequency and amplitude is
controlled by vibration control lever. Machine steering action is
controlled by steering wheel.
The compactor uses the positioning of the propulsion control lever
to STOP position as a service brake. An independent spring
applied hydraulically released axle brake serves as a parking
brake.
Standard equipment includes an emergency switch to shut down
the engine and apply the parking brake in an emergency situation.
Roll-over protective structure (ROPS), railing assembly and seat
belt provides operator safety.
NOTICE
For a complete listing of currently supplied / available standard
and option features contact your nearest Volvo authorized dealer.
Presentation
5

7. Engine
The SD110 series compactor is powered by 99 kw (133 hp) Volvo
D5D GA E3 water cooled diesel engine.
A dry type, two-stage air cleaner system provides clean air to the
engine. A dust discharging evacuator valve is provided on the air
cleaner. Air filter clog indicator is provided on the control console.
When it glows, it indicates that air filtration system needs
attention.
The engine rpm is controlled by the throttle lever located at right
side of the operator seat.
Electric starter and belt driven alternator are standard. Engine
shutdown is by an ignition key or an emergency switch in case of
emergency.
Main Frame
The machine is built with rear frame assembly and a front frame
assembly, connected by a swivel frame with two articulation pins
and one oscillation pin.
The rear frame is a welded assembly on which hydraulic tank, fuel
tank, battery compartment, control valves, engine assembly with
propulsion pump, vibration pump, steering pump and axle with
tyre assembly are mounted.
The front frame is a welded assembly on which drum assembly
and scraper bar are mounted.
Drum
Drum fitted with the machine is a smooth drum. Vibration is
transmitted to the drum by an eccentric assembly which is
mounted inside the drum and is powered by a hydraulic vibration
motor. Amplitude and frequency of drum vibration is controlled
through vibration control lever.
NOTICE
Drum drive and pad foot is a option, Contact your nearest Volvo
dealer for more information.
Controls
All operator controls, gauge and indicators are provided in the
operator compartment for operator’s convenience and comfort.
The propulsion control lever, vibration control lever and engine
throttle lever are located on the right side of the operator seat.
The control console has control switches, light switches,
indicators, hourmeter, emergency switch, ignition key switch,
mobile charger plug, fuel gauge and steering control unit mounted
on it.
Transmission
The machine is equipped with a hydrostatic transmission and
hydraulic motor which consists of the drive engine and an
adjustable flow pump in a closed hydraulic circuit. The speed of
the machine and the direction of machine travel is controlled by
6
Presentation

8. the FSR propulsion control lever, engine speed selector and a
speed selector switch.
Vibration System
The drum vibration system consists of an eccentric assembly
mounted internally and is powered by an hydraulic motor. This
system has dual amplitude capability. Selection of high or low
amplitude is by operating the vibration control lever provided on
the right side of the operator seat. High amplitude is
recommended for thick lift compaction while low amplitude is for
thinner lift and sensitive compaction area.
Operator can select different vibration frequencies for high or low
amplitude depending on the requirement. To have a different
drum vibration frequency with high amplitude, vibration control
lever to be operated in forward direction, similarly to have different
drum vibration frequency with low amplitude, vibration control
lever to be operated in backward direction. To stop the drum
vibration, vibration control lever should be in neutral position.
Gradeability
Gradeability of this machine is the result of a powerful torque-
balanced hydrostatic propulsion system, which includes machine
two–speed range capability and use of the high engine rpm
selection. Engine low rpm selection is for idling only. The
machine’s low speed range is recommended for compacting
while the high speed range for travelling.
Brake
The standard parking brake is a part of the axle and is designed
to use as a parking brake/emergency brake. The parking brake
is spring applied and hydraulically released. Loss of engine power
for any reason or loss of hydraulic pressure to the brake circuit
will allow the parking brake to apply. The positioning of the
propulsion control lever to “STOP” position acts as a service
brake. Drum drive motor will have additional spring applied
hydraulically released brake in case of machine with drum drive
option.
See page Service and maintenance of this operator’s manual for
additional information.
Serviceability
Machine maintenance and service, as described in Service and
maintenance of this operator’s manual, will require placing the
machine in the service position and need to open the engine hood
to access the engine, oil filter, fuel filters, battery, etc. Tilting of
the operator’s seat is necessary for servicing hydraulic oil filters.
Railings/ROPS/Seat Belt
The machine is provided with railings, roll-over protective
structure (ROPS) and a seat belt for operator safety. ROPS used
Presentation
7

9. in conjunction with a seat belt will lessen the possibility of death
or serious injury in the event of a rollover.
NOTICE
Before handling the machine, See page 33 .
Intended use
The machine (soil compactor) is intended to be used only for the
compaction of soil. Use of the machine for any other purpose,
such as for towing other vehicles or equipment, is contrary to its
designated use. The manufacturer and local authorized dealer or
distributor cannot be held responsible for any damage resulting
from such use.
If it is used for other purposes or in potentially dangerous
environments, for example explosive atmosphere, flammable
environment or areas with dust containing asbestos, etc., special
safety regulations must be followed and the machine must be
equipped for such use. Contact the manufacturer's local
authorized dealer or distributor for further information.
The risk of misuse lies entirely with the user.
Environmental requirements
Be aware of the environment when operating and during service
and maintenance of the machine. Always follow local and national
environmental legislation applicable to all handling of the
machine.
Additional Icons
NOTICE
Some symbols shown in this section may not appear on your
machine.
Machine specific symbols
Symbol Description Symbol Description
Drum vibration Anti-wheel spin
Drum vibration control Anti-drum spin
High amplitude Manual vibration control
8
Presentation

10. Symbol Description Symbol Description
Low amplitude Auto vibration control
Frequency (vibration) Vibration control
Ignition switch Caution
Tie-down points and tow points
International symbols
Symbol Description Symbol Description
On/start Seat (lap) belt
Off/stop Linear
On/Off Rotational
Plus (positive) Volume empty
Minus (negative) Volume half full
Horn Volume full
Battery condition Grease
Presentation
9

11. Symbol Description Symbol Description
Hourmeter Oil lubrication point
Lift point Engine oil temperature
Jack or support point Engine coolant
Filling or emptying Engine coolant level
Read Operator's Manual Coolant temperature
Engine oil Engine rotations (rpm)
Engine oil pressure Gas inject (cold start)
Engine oil pressure – failure Engine air filter
Engine oil level Engine air filter – failure
Engine oil filter Fan belt – failure
Emergency engine stop Reverse direction
Engine start Parking brake
Engine on/run Brake on
10
Presentation

12. Symbol Description Symbol Description
Start switch Brake off
Transmission Primer (start aid)
Transmission oil level Hydraulic oil
High gear Hydraulic oil pressure
Low gear Hydraulic oil level
Forward direction Hydraulic oil filter
Hydraulic oil temperature Control lever – multi-direction
Diesel fuel Clockwise rotation
Fuel level Counterclockwise rotation
Fuel filter Engine electrical preheat
Work light Fast speed
Presentation
11

13. Symbol Description Symbol Description
Flashing beacon Slow speed
Control lever – dual direction
12
Presentation

14. Machine view
Directional terms
The terms left and right, when used in this manual, indicate the
sides of the machine as seen from the operator seat facing the
front of the machine.
1 Front
2 Rear
3 Left
4 Right
1
2
3 4
V11053 79
Machine view
Presentation
Machine view 13

15. Location of components
V1100949
1
2
11
13
12
14
15
3
4
5
6
7
8
9
10
16
17
Location Of Components
1 Engine area
2 ROPS
3 Operator control console
4 Articulation lock pin
5 Drum scraper
14
Presentation
Machine view

16. 6 Drum
7 Torque hub / Drum drive motor
8 Eccentric drive
9 Shock mount
10 Hydraulic tank
11 Emergency stop switch
12 Propulsion and Vibration control
13 Axle and brake assembly
14 Battery
15 Battery disconnect switch
16 Fuel tank
17 Throttle lever
Operator's protective structure, component
locations
V1104340
1
2
3
4
6
5
Operator's protective structure
1 Railing assembly
2 Seat assembly
3 Roll over protective structure (ROPS)
4 Control group assembly
5 Steering wheel
6 Control box
Presentation
Machine view 15

17. CE-marking, EMC-directive
CE-marking
If this machine is CE-marked, this means that, when delivered,
the machine meets the applicable “Essential Health and Safety
Requirements,” which are given in the EU Machinery Directive,
2006/42/EC.
Any person carrying out changes that affect the safety of the
machine is also responsible for the same.
As proof that the requirements are met, an EU Declaration of
Conformity and a sound certificate regarding sound level in dB (A)
are supplied with the machine. The sound certificate includes both
measured external values and guaranteed sound level. These
declarations are issued by Volvo Construction Equipment for
each individual machine. This EU declaration also covers
attachments manufactured by Volvo Construction Equipment.
The documentation is a valuable document, which should be kept
safe and retained for at least 10 years. The document should
always accompany the machine when it is sold.
EU's EMC directive
The electronic equipment of the machine may in some cases
cause interference to other electronic equipment, or suffer from
external electromagnetic interference, which may constitute
safety risks.
The EU’s EMC-directive about “Electromagnetic Compatibility,”
2004/108/EC, provides a general description of what demands
can be made on the machine from a safety point of view, where
permitted limits have been determined and given according to
international standards.
A machine or device which meets the requirements should be CE-
marked. Our machines have been tested particularly for
electromagnetic interference. The CE-marking of the machine
and the declaration of conformity also cover the EMC-directive.
If other electronic equipment is fitted to this machine, the
equipment must be CE-marked and tested on the machine with
regard to electromagnetic interference.
16
Presentation
CE-marking, EMC-directive

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