tm143519-John Deere 5115R Tractors Technical Manual.pdf

5090R, 5100R, 5115R,
5115RH and 5125R (FT4/
Stage IIIB) Tractors
Repair
REPAIR TECHNICAL MANUAL
5R Series Tractors
TM143519 01DEC18 (ENGLISH)
John Deere Augusta Works

TM143519 (01.12.2018) 5R Series Tractors
Foreword
The diagnostic technical manual is written for an experienced
technician. Essential tools required to perform certain type of
work are identified in Section 300, and are recommended for use.
Live with safety: Read the safety messages in the introduction of
this manual and the cautions presented throughout the text.
CAUTION:
This is the safety-alert symbol. When the symbol is shown on the
equipment or in a manual, be alert to the potential for personal
injury.
Introduction
Diagnostic technical manuals are comprised of general
information, checks, theory of operation, schematic and
diagnostic procedures. Sections in a diagnostic technical manual
help quickly identify the likely cause of routine failures.
Component sections include images of the component or
connector and location on the equipment.
The diagnostic technical manual references component manuals
and repair technical manuals. Repair technical manuals are
organized for various components requiring service instruction.
Both diagnostic and repair technical manuals are concise guides
for specific equipment. They are on-the-job instructions
containing vital information to diagnose, analyze, test, and repair
the equipment.
DX,DIAGTM,IFC-19-20111208

Section 10 - General Information
Group 05 - Safety
Group 10 - General Specifications
Group 05 - Steering
Group 10 - Brakes
Contents
Group 15 - Fuels and Lubricants
Group 20 - Serial Number Locations
Section 20 - Engine
Group 05 - Engine
Section 30 - Fuel, Air Intake, Exhaust, and
Cooling
Group 05 - Fuel System
Group 10 - Air Intake System
Group 15 - Exhaust System
Group 20 - Cooling System
Section 40 - Electrical
Group 05A - Fuses and Relays
Group 05B - Ground Points
Group 05C - Connectors
Group 05D - Wiring Harnesses
Group 05E - Electrical Components
Section 50 - Drive Systems and
Transmissions
Group 05 - Separation
Group 10 - PPST Transmission
Group 15 - Clutch Assembly
Group 20 - Differential
Group 25 - Control Valves
Group 30 - Final Drive
Group 35 - Rear PTO
Group 40 - Front PTO
Group 45 - Mechanical Front-Wheel Drive
Group 50 - Suspended Front Axle
Group 55 - Creeper Assembly
Group 60 - Transmission Lube Pump
Section 60 - Steering and Brakes
Section 70 - Hydraulics - Open Center
Group 05 - Pumps and Filters
Group 15 - Hitch Valve
Group 20 - Rear Selective Control Valves
Group 25 - Mid-Mount Selective Control Valves
Section 71 - Hydraulics - Closed Center
Group 05 - Pumps and Filters
Group 10 - Rear SCVs
Group 25 - Mid-Mount SCV Valves
Section 72 - Hydraulics - Common
Group 10 - Hydraulic Controls
Group 15 - Rear Hitch
Group 20 - Front Hitch
Section 80 - Miscellaneous
Group 10 - Rear Hitches
Group 15 - Fenders
Group 20 - Hood
Group 25 - Step Assemblies
Group 30 - Wheels
Section 90 - Cab and Open Operator`s
Station
Group 05 - Seat and Support
Group 10A - Control Console
Group 10B - CommandARM™
Group 20 - Cab Components
Group 30 - Air Conditioning System
Group 35 - Heating System
Section 99 - Special Tools
Group 05 - Dealer Fabricated Tools
Group 10 - Service Tools

10-1
Contents
Page
Section 10
General Information
Page
Group 05 - Safety
Work In Ventilated Area .................................................10-05-1
Recognize Safety Information .....................................10-05-1
Avoid Backover Accidents ............................................10-05-1
Prevent Machine Runaway ...........................................10-05-2
Avoid Contact with Agricultural Chemicals .................10-05-2
Clean Vehicle of Hazardous Pesticides .......................10-05-2
Use a Safety Chain ........................................................10-05-3
Work in Clean Area .......................................................10-05-3
Decommissioning - Proper Recycling and Disposal 10-05-3
of Fluids and Components ............................ .
Avoid Harmful Asbestos Dust........................................10-05-4
Use Electronic Display Properly ..................................10-05-4
Avoid Hot Exhaust .........................................................10-05-4
Clean Exhaust Filter Safely ..........................................10-05-5
Exhaust Filter Cleaning ................................................10-05-6
Handle Fuel Safely-Avoid Fires ...................................10-05-6
Prepare for Emergencies...............................................10-05-6
In Case of Fire ................................................................10-05-6
Handle Fluids Safely-Avoid Fires ................................10-05-7
Avoid High-Pressure Fluids ..........................................10-05-7
Use Foldable ROPS and Seat Belt Properly ..............10-05-7
Avoid Static Electricity Risk When Refueling ..............10-05-8
Install All Guards ...........................................................10-05-8
Use Proper Lifting Equipment.......................................10-05-9
Illuminate Work Area Safely .........................................10-05-9
Live With Safety..............................................................10-05-9
Service Machines Safely ..............................................10-05-9
Support Machine Properly ............................................10-05-10
Protect Against Noise ....................................................10-05-10
Remove Paint Before Welding or Heating...................10-05-10
Park Machine Safely.......................................................10-05-11
Stay Clear of Rotating Drivelines..................................10-05-12
Follow Safety Instructions..............................................10-05-12
Use Proper Tools............................................................10-05-13
Service Tires Safely........................................................10-05-13
Keep ROPS Installed Properly ....................................10-05-13
Stay Clear of Rotating Drivelines..................................10-05-14
Construct Dealer-Made Tools Safely............................10-05-14
Practice Safe Maintenance............................................10-05-15
Understand Signal Words..............................................10-05-15
Replace Safety Signs ....................................................10-05-15
Protect Against High Pressure Spray ..........................10-05-16
Store Attachments Safely .............................................10-05-16
Avoid Heating Near Pressurized Fluid Lines ..............10-05-16
Wear Protective Clothing...............................................10-05-16
Precautions for Welding ...............................................10-05-17
Service Accumulator Systems Safely ..........................10-05-17
Handling Batteries Safely .............................................10-05-17
Handle Agricultural Chemicals Safely ........................10-05-18
Service Cooling System Safely ....................................10-05-19
Wait Before Opening High-Pressure Fuel 10-05-19
System .......................................................... .
Service Front-Wheel Drive Tractor Safely...................10-05-19
Use Steps and Handholds Correctly ...........................10-05-20
Handle Electronic Components and Brackets 10-05-20
Safely ............................................................ .
Transport Tractor Safely ................................................10-05-20
Deliver Safely .................................................................10-05-20
Servicing Electronic Control Units ................................10-05-21
Welding Near Electronic Control Units ........................10-05-21
Keep Electronic Control Unit Connectors Clean ........10-05-22
Group 10 - General Specifications
Regions and Country Versions ..................................... 10-10-1
Features and Accessories ............................................ 10-10-2
Machine General Specifications................................... 10-10-4
Drain and Refill Capacities........................................... 10-10-4
Service Recommendations for O-Ring Boss 10-10-5
Fittings........................................................... .
Service Recommendations For Flat Face O-Ring 10-10-6
Seal Fittings .................................................. .
Metric Bolt and Screw Torque Values......................... 10-10-7
Unified Inch Bolt and Screw Torque Values .............. 10-10-8
Glossary of Terms ........................................................ 10-10-9
Trademarks ....................................................................10-10-10
Group 15 - Fuels and Lubricants
Alternative and Synthetic Lubricants .......................... 10-15-1
Transmission and Hydraulic Oil ................................... 10-15-1
Diesel Engine Coolant (engine with wet sleeve 10-15-2
cylinder liners) ............................................... .
Operating in Warm Temperature Climates ................ 10-15-2
John Deere COOL-GARD™ II Coolant Extender...... 10-15-3
Water Quality for Mixing with Coolant 10-15-4
Concentrate................................................... .
Testing Coolant Freeze Point ...................................... 10-15-4
Diesel Exhaust Fluid (DEF) - Use in Selective 10-15-5
Catalytic Reduction (SCR) Equipped
Engines ......................................................... .
Disposal of Diesel Exhaust Fluid (DEF) ..................... 10-15-5
Refilling Diesel Exhaust Fluid (DEF) Tank.................. 10-15-5
Storing Diesel Exhaust Fluid (DEF)............................. 10-15-6
Testing Diesel Exhaust Fluid (DEF)............................. 10-15-6
Diesel Engine Oil Service Interval for Operation at 10-15-6
High Altitude .................................................. .
Diesel Engine Oil - Interim Tier 4, Final Tier 4, 10-15-7
Stage IIIB, and Stage IV................................ .
Engine Oil and Filter Service Intervals - Interim 10-15-8
Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Engines ......................................................... .
John Deere Break-In Plus™ Engine Oil - Interim 10-15-8
Tier 4, Final Tier 4, Stage IIIB, and Stage IV. .
Oil Filters ........................................................................ 10-15-8

10-2
Fuel Filters ............................................................ .
Diesel Fuel............................................................ .
Handling and Storing Diesel Fuel ..........................
Lubricity of Diesel Fuel ..........................................
Testing Diesel Fuel ................................................
BioDiesel Fuel ...................................................... .
Page
10-15-9
10-15-10
10-15-10
10-15-11
10-15-11
10-15-12
Page
Transmission, Steering, Brake, Hydraulic, and 10-15-15
Gear Case Oil ............................................... .
Oilscan™ and CoolScan™................................... . 10-15-15
Minimizing the Effect of Cold Weather on Diesel 10-15-13
Engines ......................................................... .
Supplemental Diesel Fuel Additives ......................
Grease.................................................................. .
Mixing of Lubricants.............................................. .
Lubricant Storage ................................................. .
10-15-13
10-15-14
10-15-14
10-15-14
Group 20 - Serial Number Locations
Serial Numbers...............................................................10-20-1
Product Identification Number ......................................10-20-2
Engine Serial Number ...................................................10-20-3
Transmission Serial Number ........................................10-20-4
Suspended Front Axle Serial Number .........................10-20-4
Mechanical Front Wheel Drive (MFWD) Serial 10-20-4
Number ......................................................... .
Cab Serial Number..........................................................10-20-5

Safety
10-05-1
Work In Ventilated Area TS220-UN: Engine exhaust fumes
Engine exhaust fumes can cause sickness or death. If it is
necessary to run an engine in an enclosed area, remove the
exhaust fumes from the area with an exhaust pipe extension.
If you do not have an exhaust pipe extension, open the doors and
get outside air into the area.
DX,AIR-19-19990217
Recognize Safety Information T81389-UN: Safety-alert symbol
This is a safety-alert symbol. When you see this symbol on your
machine or in this manual, be alert to the potential for personal
injury.
Follow recommended precautions and safe operating practices.
DX,ALERT-19-19980929
Avoid Backover Accidents PC10857XW-UN: Avoid Backover Accidents
Before moving machine, be sure that all persons are clear of
machine path. Turn around and look directly for best visibility. Use
a signal person when backing if view is obstructed or when in
close quarters.
Do not rely on a camera to determine if personnel or obstacles
are behind the machine. The system can be limited by many
factors including maintenance practices, environmental
conditions, and operating range.
DX,AVOID,BACKOVER,ACCIDENTS-19-20100830
Group 05
Safety

Safety
10-05-2
Prevent Machine Runaway TS177-UN: Machinery Runaway
Avoid possible injury or death from machinery runaway.
Do not start engine by shorting across starter terminals. Machine
will start in gear if normal circuitry is bypassed.
NEVER start engine while standing on ground. Start engine only
from operator’s seat, with transmission in neutral or park.
DX,BYPAS1-19-19980929
Avoid Contact with Agricultural TS272-UN: Pesticide Use
Chemicals
CAUTION:
This enclosed cab does not protect against inhaling vapor,
aerosol or dust.
1. When operating in an environment where pesticides are
present, wear a long-sleeved shirt, long-legged pants,
shoes, and socks.
2. If pesticide use instructions require respiratory protection,
wear an appropriate respirator inside the cab.
3. Wear personal protective equipment as required by the
pesticide use instructions when leaving the enclosed cab:
into a treated area
to work with contaminated application
TS220-UN: Harmful Pesticides
equipment such as nozzles which must be
cleaned, changed or redirected
to become involved with mixing and loading
activities
4. Before re-entering the cab, remove protective equipment
and store either outside the cab in a closed box or some
other type of sealable container or inside the cab in a
pesticide resistant container, such as a plastic bag.
5. Clean your shoes or boots to remove soil or other
contaminated particles prior to entering the cab.
DX,CABS1-19-20090325
Clean Vehicle of Hazardous Pesticides When exposed to hazardous pesticides, clean exterior and
interior of vehicle daily to keep free of the accumulation of visible
dirt and contamination.
CAUTION:
During application of hazardous pesticides, pesticide
residue can build up on the inside or outside of the vehicle.
Clean vehicle according to use instructions of hazardous
pesticides.
1.
2.
3.
4.
Sweep or vacuum the floor of cab.
Clean headliners and inside cowlings of cab.
Wash entire exterior of vehicle.
Dispose of any wash water with hazardous concentrations
of active or non-active ingredients according to published
regulations or directives.
DX,CABS2-19-20010724

Safety
10-05-3
Use a Safety Chain TS217-UN: Safety Chain
A safety chain will help control drawn equipment should it
accidentally separate from the drawbar.
Using the appropriate adapter parts, attach the chain to the
tractor drawbar support or other specified anchor location.
Provide only enough slack in the chain to permit turning.
See your John Deere dealer for a chain with a strength rating
equal to or greater than the gross weight of the towed machine.
Do not use safety chain for towing.
DX,CHAIN-19-19930303
Work in Clean Area T6642EJ-UN: Clean Work Area
Before starting a job:
Clean work area and machine.
Make sure you have all necessary tools to do your
job.
Have the right parts on hand.
Read all instructions thoroughly; do not attempt
shortcuts.
DX,CLEAN-19-19900604
Decommissioning — Proper Recycling
and Disposal of Fluids and Components
TS1133-UN: Recycle Waste
Safety and environmental stewardship measures must be taken
into account when decommissioning a machine and/or
component. These measures include the following:
Use appropriate tools and personal protective
equipment such as clothing, gloves, face shields or
glasses, during the removal or handling of objects
and materials.
Follow instructions for specialized components.
Release stored energy by lowering suspended
machine elements, relaxing springs, disconnecting
the battery or other electrical power, and releasing
pressure in hydraulic components, accumulators,
and other similar systems.
Minimize exposure to components which may have
residue from agricultural chemicals, such as
fertilizers and pesticides. Handle and dispose of
these components appropriately.
Carefully drain engines, fuel tanks, radiators,
hydraulic cylinders, reservoirs, and lines before
recycling components. Use leak-proof containers
when draining fluids. Do not use food or beverage
containers.
Do not pour waste fluids onto the ground, down a
drain, or into any water source.
Observe all national, state, and local laws,
regulations, or ordinances governing the handling or
disposal of waste fluids (example: oil, fuel, coolant,
brake fluid); filters; batteries; and, other substances
or parts. Burning of flammable fluids or components
in other than specially designed incinerators may be
prohibited by law and could result in exposure to
harmful fumes or ashes.
Service and dispose of air conditioning systems
appropriately. Government regulations may require
a certified service center to recover and recycle air
conditioning refrigerants which could damage the
atmosphere if allowed to escape.
Evaluate recycling options for tires, metal, plastic,
glass, rubber, and electronic components which
may be recyclable, in part or completely.
Contact your local environmental or recycling
center, or your John Deere dealer for information on
the proper way to recycle or dispose of waste.
DX,DRAIN-19-20150601

Safety
10-05-4
Avoid Hot Exhaust RG17488-UN: Safety—Hot Parts
Servicing machine or attachments with engine running can result
in serious personal injury. Avoid exposure and skin contact with
hot exhaust gases and components.
Exhaust parts and streams become very hot during operation.
Exhaust gases and components reach temperatures hot enough
to burn people, ignite, or melt common materials.
DX,EXHAUST-19-20090820
Avoid Harmful Asbestos Dust
TS220-UN: Asbestos Dust
Avoid breathing dust that may be generated when handling
components containing asbestos fibers. Inhaled asbestos fibers
may cause lung cancer.
Components in products that may contain asbestos fibers are
brake pads, brake band and lining assemblies, clutch plates, and
some gaskets. The asbestos used in these components is usually
found in a resin or sealed in some way. Normal handling is not
hazardous as long as airborne dust containing asbestos is not
generated.
Avoid creating dust. Never use compressed air for cleaning.
Avoid brushing or grinding material containing asbestos. When
servicing, wear an approved respirator. A special vacuum cleaner
is recommended to clean asbestos. If not available, apply a mist
of oil or water on the material containing asbestos.
Keep bystanders away from the area.
DX,DUST-19-19910315
Use Electronic Display Properly
Electronic displays are secondary devices intended to aid the
operator in performing field operations, increase comfort and
provide entertainment. Displays offer a wide range of
functionality, are used in many different machine system
applications and can be used with other secondary devices such
as handheld electronic devices.
A secondary device is any device that is not required to operate
your machine for its primary use. The operator is always
responsible for safe operation and control of the machine.
To prevent injury while operating the machine:
Position the display according to the installation
instructions. Ensure that the device is secured and
does not obstruct the driver’s view or interfere with
the machine operating controls.
Do not become distracted by the display. Stay alert.
Pay attention to the machine and surrounding
environment.
Do not change settings or access any functions that
require prolonged use of the display controls while
machine is moving. Stop the machine in a safe
location and place in park position before attempting
such operations.
Never set the volume so high that you cannot hear
outside traffic and emergency vehicles.
To promote safe operation, certain functions of displays may be
disabled unless the machine movement is restricted and/or has
been placed in the park position. Overriding this safety feature
may violate applicable law and can result in damage, serious
injury, or death.
Only use available display functionality when conditions permit
you to do so safely and in accordance with instructions provided.
Always observe safe driving rules, state, or local laws and traffic
regulations when using any secondary device.
DX,ELEC,DISPLAY-19-20150113

Safety
10-05-5
Clean Exhaust Filter Safely
TS227-UN: Fire Safety
TS271-UN: Hand Over Flame
TS1693-UN: Moving Parts
TS1695-UN: Stop
During exhaust filter cleaning operations, the engine may run
at elevated idle and hot temperatures for an extended period
of time. Exhaust gases and exhaust filter components reach
temperatures hot enough to burn people, or ignite or melt
common materials.
Keep machine away from people, animals, or structures which
may be susceptible to harm or damage from hot exhaust gases
or components. Avoid potential fire or explosion hazards from
flammable materials and vapors near the exhaust. Keep exhaust
outlet away from people and anything that can melt, burn, or
explode.
Closely monitor machine and surrounding area for smoldering
debris during and after exhaust filter cleaning.
Adding fuel while an engine is running can create a fire or
explosion hazard. Always stop engine before refueling machine
and clean up any spilled fuel.
Always make sure that engine is stopped while hauling machine
on a truck or trailer.
Contact with exhaust components while still hot can result in
serious personal injury.
Avoid contact with these components until cooled to safe
temperatures.
If service procedure requires engine to be running:
Only engage power-driven parts required by service
procedure
Ensure that other people are clear of operator
station and machine
Keep hands, feet, and clothing away from power-driven parts.
Always disable movement (neutral), set the parking brake or
mechanism and disconnect power to attachments or tools before
leaving the operator’s station.
Shut off engine and remove key (if equipped) before leaving the
machine unattended.
DX,EXHAUST,FILTER-19-20110112

Safety
10-05-6
Exhaust Filter Cleaning RG17488-UN: Safety—Hot Parts
Servicing machine or attachments during exhaust filter cleaning
can result in serious personal injury. Avoid exposure and skin
contact with hot exhaust gases and components.
During auto or manual/stationary exhaust filter cleaning
operations, the engine will run at elevated idle and hot
temperatures for an extended period of time. Exhaust gases and
exhaust filter components reach temperatures hot enough to burn
people, or ignite, or melt common materials.
DX,FILTER-19-20100120
Prepare for Emergencies TS291-UN: First Aid Kit
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
DX,FIRE2-19-19930303
In Case of Fire TS227-UN: Flames
CAUTION:
Avoid personal injury.
Stop machine immediately at the first sign of fire. Fire may be
identified by the smell of smoke or sight of flames. Because fire
grows and spreads rapidly, get off the machine immediately and
move safely away from the fire. Do not return to the machine! The
number one priority is safety.
Call the fire department. A portable fire extinguisher can put out
a small fire or contain it until the fire department arrives; but
portable extinguishers have limitations. Always put the safety of
the operator and bystanders first. If attempting to extinguish a fire,
Handle Fuel Safely—Avoid Fires
TS202-UN: Avoid Fires
Handle fuel with care: it is highly flammable. Do not refuel the
machine while smoking or when near open flame or sparks.
Always stop engine before refueling machine. Fill fuel tank
outdoors.
Prevent fires by keeping machine clean of accumulated trash,
grease, and debris. Always clean up spilled fuel.
Use only an approved fuel container for transporting flammable
liquids.
Never fill fuel container in pickup truck with plastic bed liner.
Always place fuel container on ground before refueling. Touch
fuel container with fuel dispenser nozzle before removing can lid.
Keep fuel dispenser nozzle in contact with fuel container inlet
when filling.
Do not store fuel container where there is an open flame, spark,
or pilot light such as within a water heater or other appliance.
DX,FIRE1-19-20111012

Safety
10-05-7
keep your back to the wind with an unobstructed escape path so
you can move away quickly if the fire cannot be extinguished.
Read the fire extinguisher instructions and become familiar with
their location, parts, and operation before a fire starts. Local
fire departments or fire equipment distributors may offer fire
extinguisher training and recommendations.
If your extinguisher does not have instructions, follow these
general guidelines:
1.
2.
3.
4.
Pull the pin. Hold the extinguisher with the nozzle pointing
away from you, and release the locking mechanism.
Aim low. Point the extinguisher at the base of the fire.
Squeeze the lever slowly and evenly.
Sweep the nozzle from side-to-side.
DX,FIRE4-19-20130822
Handle Fluids Safely—Avoid Fires TS227-UN: Avoid Fires
When you work around fuel, do not smoke or work near heaters
or other fire hazards.
Store flammable fluids away from fire hazards. Do not incinerate
or puncture pressurized containers.
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn spontaneously.
DX,FLAME-19-19980929
Use Foldable ROPS and Seat Belt Avoid crushing injury or death during rollover.
Properly
TS1729-UN: Fasten Your Seat Belt
If this machine is equipped with a foldable rollover
protective structure (ROPS), keep the ROPS in the
fully extended and locked position. USE a seat belt
when you operate with a ROPS in the fully extended
position.
Hold the latch and pull the seat belt across
the body.
Insert the latch into the buckle. Listen for a
click.
Tug on the seat belt to make sure that the belt
is securely fastened.
Snug the seat belt across the hips.
If this machine is operated with the ROPS folded (for
example, to enter a low building), drive with extreme
caution. DO NOT USE a seat belt with the ROPS
folded.
Avoid High-Pressure Fluids
X9811-UN: High Pressure
Inspect hydraulic hoses periodically – at least once per year –
for leakage, kinking, cuts, cracks, abrasion, blisters, corrosion,
exposed wire braid or any other signs of wear or damage.
Replace worn or damaged hose assemblies immediately with
John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin causing
serious injury.
Avoid the hazard by relieving pressure before disconnecting
hydraulic or other lines. Tighten all connections before applying
pressure.
Search for leaks with a piece of cardboard. Protect hands and
body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected
into the skin must be surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with this type of injury
should reference a knowledgeable medical source. Such
information is available in English from Deere & Company
Medical Department in Moline, Illinois, U.S.A., by calling
1-800-822-8262 or +1 309-748-5636.
DX,FLUID-19-20111012

Safety
10-05-8
Install All Guards TS677-UN: SafetyFan
Rotating cooling system fans, belts, pulleys, and drives can
cause serious injury.
Keep all guards in place at all times during engine operation.
Wear close-fitting clothes. Stop the engine and be sure fans,
belts, pulleys, and drives are stopped before making
adjustments, connections, or cleaning near fans and their drive
components.
DX,GUARDS-19-20090818
Return the ROPS to the raised, fully extended
position as soon as the machine is operated under
normal conditions.
DX,FOLDROPS-19-20130822
Avoid Static Electricity Risk When
Refueling
RG22142-UN: Explosion
RG21992-UN: Static Discharge (Fuel Nozzle)
The removal of sulfur and other compounds in Ultra-Low Sulfur
Diesel (ULSD) fuel decreases its conductivity and increases its
ability to store a static charge.
Refineries may have treated the fuel with a static dissipating
additive. However, there are many factors that can reduce the
effectiveness of the additive over time.
Static charges can build up in ULSD fuel while it is flowing
through fuel delivery systems. Static electricity discharge when
combustible vapors are present could result in a fire or explosion.
Therefore, it is important to ensure that the entire system used
to refuel your machine (fuel supply tank, transfer pump, transfer
hose, nozzle, and others) is properly grounded and bonded.
Consult with your fuel or fuel system supplier to ensure that the
delivery system is in compliance with fueling standards for proper
grounding and bonding practices.
DX,FUEL,STATIC,ELEC-19-20130712

Safety
10-05-9
Use Proper Lifting Equipment TS226-UN: Proper Lifting Equipment
Lifting heavy components incorrectly can cause severe injury or
machine damage.
Follow recommended procedure for removal and installation of
components in the manual.
DX,LIFT-19-19900604
Illuminate Work Area Safely TS223-UN: Work Area Safely
Illuminate your work area adequately but safely. Use a portable
safety light for working inside or under the machine. Make sure
the bulb is enclosed by a wire cage. The hot filament of an
accidentally broken bulb can ignite spilled fuel or oil.
DX,LIGHT-19-19900604
Live With Safety TS231-19: Safety Systems
Before returning machine to customer, make sure machine is
functioning properly, especially the safety systems. Install all
guards and shields.
DX,LIVE-19-19920925
Service Machines Safely TS228-UN: Moving Parts
Tie long hair behind your head. Do not wear a necktie, scarf,
loose clothing, or necklace when you work near machine tools
or moving parts. If these items were to get caught, severe injury
could result.
Remove rings and other jewelry to prevent electrical shorts and
entanglement in moving parts.
DX,LOOSE-19-19900604

Safety
10-05-10
Support Machine Properly TS229-UN: Support Properly
Always lower the attachment or implement to the ground before
you work on the machine. If the work requires that the machine or
attachment be lifted, provide secure support for them. If left in a
raised position, hydraulically supported devices can settle or leak
down.
Do not support the machine on cinder blocks, hollow tiles, or
props that may crumble under continuous load. Do not work
under a machine that is supported solely by a jack. Follow
recommended procedures in this manual.
When implements or attachments are used with a machine,
always follow safety precautions listed in the implement or
attachment operator′s manual.
DX,LOWER-19-20000224
Protect Against Noise TS207-UN: Noise Exposure
There are many variables that affect the sound level range,
including machine configuration, condition and maintenance level
of the machine, ground surface, operating environmental, duty
cycles, ambient noise, and attachments.
Exposure to loud noise can cause impairment or loss of hearing.
Always wear hearing protection. Wear a suitable hearing
protective device such as earmuffs or earplugs to protect against
objectionable or uncomfortable loud noises.
DX,NOISE-19-20171003
Remove
Heating
Paint Before Welding or Remove paint before heating:
Remove paint a minimum of 100 mm (4 in.) from
area to be affected by heating. If paint cannot be
removed, wear an approved respirator before
heating or welding.
If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
If you use solvent or paint stripper, remove stripper
with soap and water before welding. Remove
solvent or paint stripper containers and other
flammable material from area. Allow fumes to
disperse at least 15 minutes before welding or
heating.
TS220-UN: Toxic Fumes
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated by
welding, soldering, or using a torch.
Do not use a chlorinated solvent in areas where welding will take
place.
Do all work in an area that is well ventilated to carry toxic fumes
and dust away.
Dispose of paint and solvent properly.
DX,PAINT-19-20020724

Safety
10-05-11
Park Machine Safely TS230-UN: Remove the Key
Before working on the machine:
Lower all equipment to the ground.
Stop the engine and remove the key.
Disconnect the battery ground strap.
Hang a "DO NOT OPERATE" tag in operator
station.
DX,PARK-19-19900604

Safety
10-05-12
Follow Safety Instructions TS201-UN: Follow Safety Instructions
Carefully read all safety messages in this instruction. Read the
product operators manual for operating instructions and safety
messages. Do not let anyone operate without instruction. (A copy
of the operators manual may also be available from the Service
ADVISOR™ application.)
Service ADVISOR is a trademark of Deere & Company
DX,READ,INS-19-20090623
Stay Clear of Rotating Drivelines
TS1644-UN: Rotating Drivelines
H96219-UN: Drivelines
Entanglement in rotating driveline can cause serious injury or
death.
Keep tractor master shield and driveline shields in place at all
times. Make sure rotating shields turn freely.
Only use power take-off driveshafts with adequate guards and
shields.
Wear close fitting clothing. Stop the engine and be sure that PTO
driveline is stopped before making adjustments, connections, or
cleaning out PTO driven equipment.
Do not install any adapter device between the tractor and the
primary implement PTO driveshaft that will allow a 1000 rpm
tractor shaft to power a 540 rpm implement at speeds higher than
540 rpm.
Do not install any adapter device that results in a portion of
the rotating implement shaft, tractor shaft, or the adapter to be
unguarded. The tractor master shield shall overlap the end of the
splined shaft and the added adaptor device as outlined in the
table.
The angle at which the primary implement PTO driveshaft can be
inclined may be reduced depending on the shape and size of the
tractor master shield and the shape and size of the guard of the
primary implement PTO driveshaft.
Do not raise implements high enough to damage the tractor
master shield or guard of primary implement PTO driveshaft.
Detach the PTO driveline shaft if it is necessary to increase
implement height. (See Attching/Detaching PTO Driveline)
When using Type 3/4 PTO, inclination and turning angles may be
reduced depending on type of PTO master shield and coupling
rails.
PTO Type Diameter Splines n ± 5 mm (0.20 in.)
1 35 mm (1.378 in.) 6 85 mm (3.35 in.)
2 35 mm (1.378 in.) 21 85 mm (3.35 in.)
3 45 mm (1.772 in.) 20 100 mm (4.00 in.)
4 57.5 mm (2.264 in.) 22 100 mm (4.00 in.)
DX,PTO-19-20170228

Safety
10-05-13

Safety
10-05-14
Use Proper Tools TS779-UN: Proper Tools
Use tools appropriate to the work. Makeshift tools and
procedures can create safety hazards.
Use power tools only to loosen threaded parts and fasteners.
For loosening and tightening hardware, use the correct size tools.
DO NOT use U.S. measurement tools on metric fasteners. Avoid
bodily injury caused by slipping wrenches.
Use only service parts meeting John Deere specifications.
DX,REPAIR-19-19990217
Service Tires Safely TS211-UN: Explosive Tire and Rim Parts
CAUTION:
Explosive separation of a tire and rim parts can cause
serious injury or death. Do not attempt to mount a tire
unless you have the proper equipment and experience to
perform the job.
Always maintain the correct tire pressure. Do not inflate the tires
above the recommended pressure.
Never weld or heat a wheel and tire assembly. The heat can
cause an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension hose long
enough to allow you to stand to one side and NOT in front of or
over the tire assembly. Use a safety cage if available.
Check wheels for low pressure, cuts, bubbles, damaged rims or
missing lug bolts and nuts.
DX,RIM1-19-20081027
Keep ROPS Installed Properly TS212-UN: Roll-Over Protective Structure
Make certain all parts are reinstalled correctly if the roll-over
protective structure (ROPS) is loosened or removed for any
reason. Tighten mounting bolts to proper torque.
The protection offered by ROPS will be impaired if ROPS is
subjected to structural damage, is involved in an overturn
incident, or is in any way altered by welding, bending, drilling, or
cutting. A damaged ROPS should be replaced, not reused.
The seat is part of the ROPS safety zone. Replace only with John
Deere seat approved for your tractor.
Any alteration of the ROPS must be approved by the
manufacturer.
DX,ROPS3-19-20111012

Safety
10-05-15
Construct Dealer-Made Tools Safely LX1016749-UN: Construct Dealer-Made Tools Safely
Faulty or broken tools can result in serious injury. When
constructing tools, use proper, quality materials, and good
workmanship.
Do not weld tools unless you have the proper equipment and
experience to perform the job.
DX,SAFE,TOOLS-19-19971010
Stay Clear of Rotating Drivelines
TS1644-UN: Rotating Drivelines
H96219-UN: Drivelines
Entanglement in rotating driveline can cause serious injury or
death.
Keep tractor master shield and driveline shields in place at all
times. Make sure rotating shields turn freely.
Only use power take-off driveshafts with adequate guards and
shields.
Wear close fitting clothing. Stop the engine and be sure that PTO
driveline is stopped before making adjustments, connections, or
cleaning out PTO driven equipment.
Do not install any adapter device between the tractor and the
primary implement PTO driveshaft that will allow a 1000 rpm
tractor shaft to power a 540 rpm implement at speeds higher than
540 rpm.
Do not install any adapter device that results in a portion of
the rotating implement shaft, tractor shaft, or the adapter to be
unguarded. The tractor master shield shall overlap the end of the
splined shaft and the added adaptor device as outlined in the
table.
The angle at which the primary implement PTO driveshaft can be
inclined may be reduced depending on the shape and size of the
tractor master shield and the shape and size of the guard of the
primary implement PTO driveshaft.
Do not raise implements high enough to damage the tractor
master shield or guard of primary implement PTO driveshaft.
Detach the PTO driveline shaft if it is necessary to increase
implement height. (See Attching/Detaching PTO Driveline)
When using Type 3/4 PTO, inclination and turning angles may be
reduced depending on type of PTO master shield and coupling
rails.
PTO Type Diameter Splines n ± 5 mm (0.20 in.)
1 35 mm (1.378 in.) 6 85 mm (3.35 in.)
2 35 mm (1.378 in.) 21 85 mm (3.35 in.)
3 45 mm (1.772 in.) 20 100 mm (4.00 in.)
4 57.5 mm (2.264 in.) 22 100 mm (4.00 in.)
DX,PTO-19-20170228

Safety
10-05-16
Practice Safe Maintenance TS218-UN: Keep Area Clean
Understand service procedure before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is moving.
Keep hands, feet, and clothing away from power-driven parts.
Disengage all power and operate controls to relieve pressure.
Lower equipment to the ground. Stop the engine. Remove the
key. Allow machine to cool.
Securely support any machine elements that must be raised for
service work.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts. Remove any
buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground cable (-
) before making adjustments on electrical systems or welding on
machine.
On towed implements, disconnect wiring harnesses from tractor
before servicing electrical system components or welding on
machine.
Falling while cleaning or working at height can cause serious
injury. Use a ladder or platform to easily reach each location. Use
sturdy and secure footholds and handholds.
DX,SERV-19-20170228
Replace Safety Signs TS201-UN: Safety Signs
Replace missing or damaged safety signs. See the machine
operator’s manual for correct safety sign placement.
DX,SIGNS1-19-19900604
Understand Signal Words
TS187-19: Signal Words
DANGER ; The signal word DANGER indicates a hazardous
situation which, if not avoided, will result in death or serious injury.
WARNING ; The signal word WARNING indicates a hazardous
situation which, if not avoided, could result in death or serious
injury.
CAUTION ; The signal word CAUTION indicates a hazardous
situation which, if not avoided, could result in minor or moderate
injury. CAUTION may also be used to alert against unsafe
practices associated with events which could lead to personal
injury.
A signal word—DANGER, WARNING, or CAUTION—is used
with the safety-alert symbol. DANGER identifies the most serious
hazards. DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on CAUTION
safety signs. CAUTION also calls attention to safety messages in
this manual.
DX,SIGNAL-19-20161005

Safety
10-05-16
Protect Against High Pressure Spray TS1343-UN: High Pressure Spray
Spray from high pressure nozzles can penetrate the skin and
cause serious injury. Keep spray from contacting hands or body.
If an accident occurs, see a doctor immediately. Any high
pressure spray injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors unfamiliar
with this type of injury should reference a knowledgeable medical
source. Such information is available from Deere & Company
Medical Department in Moline, Illinois, U.S.A.
DX,SPRAY-19-19920416
Store Attachments Safely TS219-UN: Stored Attachments
Stored attachments such as dual wheels, cage wheels, and
loaders can fall and cause serious injury or death.
Securely store attachments and implements to prevent falling.
Keep playing children and bystanders away from storage area.
DX,STORE-19-19930303
Wear Protective Clothing TS206-UN: Protective Clothing
Wear close fitting clothing and safety equipment appropriate to
the job.
Prolonged exposure to loud noise can cause impairment or loss
of hearing.
Wear a suitable hearing protective device such as earmuffs or
earplugs to protect against objectionable or uncomfortable loud
noises.
Operating equipment safely requires the full attention of the
operator. Do not wear radio or music headphones while operating
machine.
DX,WEAR-19-19900910
Avoid Heating Near Pressurized Fluid
Lines
TS953-UN: Flammable Spray
Flammable spray can be generated by heating near pressurized
fluid lines, resulting in severe burns to yourself and bystanders.
Do not heat by welding, soldering, or using a torch near
pressurized fluid lines or other flammable materials. Pressurized
lines can accidentally burst when heat goes beyond the
immediate flame area.
DX,TORCH-19-20041210

Safety
10-05-17
Service Accumulator Systems Safely TS281-UN: Hydraulic Accumulator
Escaping fluid or gas from systems with pressurized
accumulators that are used in air conditioning, hydraulic, and
air brake systems can cause serious injury. Extreme heat can
cause the accumulator to burst, and pressurized lines can be
accidentally cut. Do not weld or use a torch near a pressurized
accumulator or pressurized line.
Relieve pressure from the pressurized system before removing
accumulator.
Relieve pressure from the hydraulic system before removing
accumulator. Never attempt to relieve hydraulic system or
accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.
DX,WW,ACCLA2-19-20030822
Precautions for Welding
Remove paint before welding or heating (see Safety Section in
this manual for more information on paint removal and high-
pressure lines).
CAUTION:
Avoid potentially toxic fumes and dust. Hazardous fumes
can be generated when paint is heated by welding,
soldering, or using a torch. Do all work outside or in a
well ventilated area. Dispose of paint and solvent properly.
If you sand or grind paint, avoid breathing the dust by
wearing an approved respirator. If you use solvent or paint
stripper, remove with soap and water before welding.
Remove solvent or paint stripper containers and other
flammable material from area before welding. Allow fumes
to disperse at least 15 minutes before welding or heating.
IMPORTANT:
Welding on the engine is NOT ALLOWED. If welding must be
performed on the machine, follow these precautions.
IMPORTANT:
High currents or electrostatic discharge into
electronic components from welding may cause permanent
damage.
TS953-UN: Welding Precaution
1. Remove paint from the area to be welded and ground cable
clamp location.
2. Disconnect the negative (-) battery cable(s) or open battery
(-) switch if equipped.
3. Disconnect the positive (+) battery cable(s) or open battery
(+) switch if equipped.
4. Clear or move any wiring harness sections away from the
welding area.
5. Welding on engine components is not allowed.
6. Never connect the welder ground to any engine component
or engine driven components that may be connected to the
engine.
7. After welding, reverse steps 2—3.
DX,WELDING,PRECAUTIONS-19-20101206
Handling Batteries Safely
TS204-UN: Caution

Safety
10-05-18
Always remove grounded (-) battery clamp first and replace
grounded clamp last.
Sulfuric acid in battery electrolyte is poisonous and strong
enough to burn skin, eat holes in clothing, and cause blindness if
splashed into eyes.
Avoid hazards by:
Filling batteries in a well-ventilated area
Wearing eye protection and rubber gloves
Avoiding use of air pressure to clean batteries
Avoiding breathing fumes when electrolyte is added
Avoiding spilling or dripping electrolyte
Using correct battery booster or charger procedure.
If acid is spilled on skin or in eyes:
Flush skin with water.
Apply baking soda or lime to help neutralize the acid.
Flush eyes with water for 15—30 minutes. Get
medical attention immediately.
If acid is swallowed:
Do not induce vomiting.
Drink large amounts of water or milk, but do not
exceed 2 L (2 qt.).
Get medical attention immediately.
TS203-UN: Caution
Battery gas can explode. Keep sparks and flames away from
batteries. Use a flashlight to check battery electrolyte level.
Never check battery charge by placing a metal object across the
posts. Use a voltmeter or hydrometer.
WARNING: Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known to the State
of California to cause cancer and reproductive harm. Wash
hands after handling.
DX,WW,BATTERIES-19-20101202
Handle Agricultural Chemicals Safely
TS220-UN: Safety
A34471-UN: Safety
Chemicals used in agricultural applications such as fungicides,
herbicides, insecticides, pesticides, rodenticides, and fertilizers
can be harmful to your health or the environment if not used
carefully.
Always follow all label directions for effective, safe, and legal use
of agricultural chemicals.
Reduce risk of exposure and injury:
Wear appropriate personal protective equipment as
recommended by the manufacturer. In the absence
of manufacturer′s instructions, follow these general
guidelines:
Chemicals labeled ′Danger′ : Most toxic.
Generally require use of goggles, respirator,
gloves, and skin protection.
Chemicals labeled ′Warning′ : Less toxic.
Generally require use of goggles, gloves, and
skin protections.
Chemicals labeled ′Caution′ : Least toxic.
Generally require use of gloves and skin
protection.
Avoid inhaling vapor, aerosol or dust.
Always have soap, water, and towel available when
working with chemicals. If chemical contacts skin,
hands, or face, wash immediately with soap and
water. If chemical gets into eyes, flush immediately
with water.
Wash hands and face after using chemicals and
before eating, drinking, smoking, or urination.
Do not smoke or eat while applying chemicals.
After handling chemicals, always bathe or shower
and change clothes. Wash clothing before wearing
again.

Safety
10-05-19
Service Cooling System Safely TS281-UN: Cooling System
Explosive release of fluids from pressurized cooling system can
cause serious burns.
Shut off engine. Only remove filler cap when cool enough to
touch with bare hands. Slowly loosen cap to first stop to relieve
pressure before removing completely.
DX,WW,COOLING-19-20090819
Seek medical attention immediately if illness occurs
during or shortly after use of chemicals.
Keep chemicals in original containers. Do not
transfer chemicals to unmarked containers or to
containers used for food or drink.
Store chemicals in a secure, locked area away from
human or livestock food. Keep children away.
Always dispose of containers properly. Triple rinse
empty containers and puncture or crush containers
and dispose of properly.
DX,WW,CHEM01-19-20100824
Wait Before Opening High-Pressure Fuel
System
TS1343-UN: High-Pressure Fuel Lines
High-pressure fluid remaining in fuel lines can cause serious
injury. Only technicians familiar with this type of system should
perform repairs. Before disconnecting fuel lines, sensors, or any
other components between the high-pressure fuel pump and
nozzles on engines with High-Pressure Common Rail (HPCR)
fuel system, confirm that the fuel pressure is relieved.
DX,WW,HPCR2-19-20140909
Service Front-Wheel Drive Tractor
Safely
L124515-UN: SafetyTractor Rolling Forward
When servicing front-wheel drive tractor with the rear wheels
supported off the ground and rotating wheels by engine power,
always support front wheels in a similar manner. Loss of electrical
power or transmission hydraulic system pressure will engage the
front driving wheels, pulling the rear wheels off the support if front
wheels are not raised. Under these conditions, front drive wheels
can engage even with switch in disengaged position.
DX,WW,MFWD-19-20090819

Safety
10-05-20
Use Steps and Handholds Correctly T133468-UN: Use Handholds and Steps
Prevent falls by facing the machine when getting on and off.
Maintain 3-point contact with steps, handholds, and handrails.
Use extra care when mud, snow, or moisture present slippery
conditions. Keep steps clean and free of grease or oil. Never
jump when exiting machine. Never mount or dismount a moving
machine.
DX,WW,MOUNT-19-20111012
Transport Tractor Safely RXA0103709-UN: Transport Tractor Safely
A disabled tractor is best transported on a flatbed carrier. Use
chains to secure the tractor to the carrier. The axles and tractor
frame are suitable attachment points.
Before transporting the tractor on a low-loader truck or flatbed
rail wagon, make sure that the hood is secured over the tractor
engine and that doors, roof hatch (if equipped) and windows are
properly closed.
Never tow a tractor at a speed greater than 10 km/h (6 mph). An
operator must steer and brake the tractor under tow.
DX,WW,TRANSPORT-19-20090819
Handle Electronic Components and
Brackets Safely
TS249-UN: falling hazard
Falling while installing or removing electronic components
mounted on equipment can cause serious injury. Use a ladder
or platform to easily reach each mounting location. Use sturdy
and secure footholds and handholds. Do not install or remove
components in wet or icy conditions.
If installing or servicing a RTK base station on a tower or other
tall structure, use a certified climber.
If installing or servicing a global positioning receiver mast used
on an implement, use proper lifting techniques and wear proper
protective equipment. The mast is heavy and can be awkward to
handle. Two people are required when mounting locations are not
accessible from the ground or from a service platform.
DX,WW,RECEIVER-19-20100824
Deliver Safely
TS217-UN: Safety Chain
TS949-UN: Safety Lighting and Markings
The best method for delivering tractors, self-propelled equipment,
and most implements or attachments is on a flatbed truck or
trailer. Secure loads with tie down chains, straps, and binders.

Safety
10-05-21
Servicing Electronic Control Units 3. The wiring harness terminals and connectors for electronic
control units are repairable.
IMPORTANT:
1. Do not open control unit and do not clean with a high-
pressure spray. Moisture, dirt, and other contaminants
can cause permanent damage.
4.
IMPORTANT:
If an electronic control unit is not programmed identical
to the original control unit, misleading diagnostic
messages and poor performance will occur.
Control units are not repairable; replace only if indicated in
the diagnostic procedure.
2. Since control units are the components LEAST likely to fail,
isolate failure before replacing by completing the diagnostic
procedure.
Before putting back into service, verify that the control unit is
programmed identical to the original control unit.
DX,WW,ECU01-19-20151002
Welding Near Electronic Control Units IMPORTANT:
1. Do not jump-start engines with arc welding equipment.
Currents and voltages are too high and may cause
permanent damage.
2.
3.
4.
5.
TS953-UN: Welding Graphic
Disconnect the negative (-) battery cable(s).
Disconnect the positive (+) battery cable(s).
Connect the positive and negative cables together. Do not
attach to vehicle frame.
Clear or move any wiring harness sections away from
welding area.
Connect welder ground close to welding point and away from
control units.
6. After welding, reverse Steps 1—5.
DX,WW,ECU02-19-20090814
Be aware of height and width restrictions to avoid collision with
overpasses, bridge abutments, or other road users. Check with
local authorities regarding oversized load transport restrictions
and requirements.
When towing, remember that towed loads can swerve, upset or
cause loss of control when towed with an oversized towing unit.
Never tow an implement behind a truck or other motor vehicle.
The ability to maintain control and brake the implement and
vehicle mass is compromised. The ability to properly attach the
implement hitch and safety chain to the motor vehicle may be
marginal. With most motor vehicles it is not possible to properly
operate the warning, tail and turn signal lights on the implement,
and in most cases the implement tires are not rated for highway
speeds.
Tow drawn implements only with a properly sized and weighted
tractor equipped with a stationary drawbar. (See tractor operator′s
manual for ballast requirements.)
Integral and semi-integral implements should be attached to a
tractor with a three-point hitch as specified in the implement
operator′s manual. The tractor should have the proper size rear
tires and the sway blocks should be in the down position. Do not
transport unless the tractor front end is ballasted to the weight
levels specified in the tractor operator′s manual for the correct
implement code.
Before transporting, attach a properly sized safety tow chain
between the implement and tractor.
Stopping distance increases with speed and weight of towed
loads, and when transporting on slopes. Observe these
recommended maximum road speeds, or local speed limits that
may be lower:
If towed equipment does not have brakes, do not
transport at speeds above 32 km/h (20 mph) and do
not tow loads that weigh more than 1.5 times the
weight of the tractor.
If the towed equipment has brakes, do not transport
at speeds above 40 km/h (25 mph) and do not tow
loads more than 4.5 times the weight of the tractor.
Use additional caution and reduce speed when towing under
adverse surface conditions, when turning, and when on inclines.
Attach the implement lighting harness to the tractor and make
sure that the warning and taillights on both the tractor and
implement are on and functioning properly.
Make sure that the SMV and other markings on the implement
are clean and visible.
DX,DELIVER-19-20010419

Safety
10-05-22
Keep Electronic Control Unit 3.
Connectors Clean 4.
5.
IMPORTANT:
1. Keep terminals clean and free of foreign debris.
Moisture, dirt and other contaminants may cause the
terminals to erode over time and not make a good
electrical connection.
Observe the locking mechanism of the connector when
disconnecting and reconnecting.
Do not pull on wires to disconnect.
Before reconnecting:
Look for bent terminals; do not force connectors
into each other.
Replace any terminal where corrosion exists.
Clean the connector of any foreign debris.
Dry the connector of any moisture.
If a connector is not in use, put on the proper dust cap 6. When reconnecting, make sure seals around the connector
or an appropriate seal to protect it from foreign debris and pairs are functional.
moisture.
DX,WW,ECU03-19-20090611
IMPORTANT:
2. Do not probe through the wire insulation or through the
back of the connector. Do not insert items such as paper
clips or wires into connector terminals.
Make measurements on a connector terminal using
JDG10466 Flex Probe Kit in SERVICEGARD.

General Specifications
10-10-1
Regions and Country Versions
RXA0150915-UN: Region Map
LEGEND:
R1-Asia and Sub-Saharan Africa
R1A-Far East, Sri Lanka and Pakistan
R1B-China
R1C-India
R1D-Sub-Saharan Africa
R2-Europe, North Africa, Mid East, CIS
R2A-European Union (EU 28+)
R2B-North Africa and North Middle East (NANME)
R2C-Common Wealth of Independent States (CIS)
R3-Central and South America
R3A-Latin America (JDLA)
R3B-Brazil
R3C-Mexico
R3D-Argentina
R4-North America
R4A-USA and Canada
R4B-Oceania (Australia and New Zealand)
PB32103,00004BF-19-20170608
Group 10
Regions 1, 2 and 3 equipment is traditionally manufactured with Economic
Commission for Europe (ECE) features or systems.
Region 4 equipment is traditionally manufactured with Society of Automotive
Engineers (SAE) features or systems.
Drive and signal lighting, traffic signs, safety signs, and braking features are some of the systems that differ between ECE and SAE. For example, Text-Free (pictorial only)
safety signs are used for ECE while Text with Picture safety signs are used on SAE.
Use information above, if equipment information is identified by regions, countries, trade federations, industry standards, or governmental regulations.
NOTE:
Australia and New Zealand (R4B) are available as either region 4 and/or region 2 configurations, only using text-free
safety signs.

10-10-2
Features and Accessories (European and European Export Version)
5090R 5100R 5115R5125R
Standard Cab with Right Hand Console Controls X X X X
Standard Cab with CommandARM X X X X
Premium Panorama Roof Cab with Right Hand Console
Controls
X X X X
Premium Panorama Roof Cab with Command Arm
(Requires PFC hydraulics and EH SCVs)
X X X X
Narrow Cab X X X X
Air Conditioning and Heater X X X X
Standard Cloth Air Suspension Seat X X X X
Premium Cloth Air Suspension Seat X X X X
Less Instructional Seat X X X X
Instructional Seat with Seatbelt X X X X
16F/16R CommandQuad Manual (40k) X X X X
16F/16R CommandQuad (40k) X X X X
32F/16R Command8 (40K) X X X X
32F/16R Command8 (40K) w/ Creeper X X X X
4 Cylinder IT4 Engine X X X X
4 Valve High Pressure Common Rail Fuel Injection X X X X
Turbocharger with Intercooler X X X X
Turbocharger with Wastegate X X X X
Water Separator X X X X
Fuel Filter X X X X
Air Cleaner X X X X
Air Conditioner Condenser (Cab) X X X X
Engine Oil Cooler X X X X
Transmission Hydraulic Oil Cooler X X X X
Cold Weather Start Aid (Air Intake Heater) X X X X
Cold Weather Start Aid (Glow Plug) X X X X
Engine Coolant Heater X X X X
Wet Traction Clutch X X X X
Creeper X X X X
Open Center Hydraulics X X X X
Close Center Hydraulic X X X X
Tandem Gear Pump 25.6 GPM (96.7 LPM) X X X X
Steering Pump 6.3 GPM (23.7 LPM) X X X X
Implement Pump 19.3 GPM (73.0 LPM) X X X X
Flanged Rear Axle Planetary Final Drives X X X X
MFWD Front Axle X X X X
MFWD Front Axle with Suspension X X X X
Electrohydraulic Differential Lock X X X X
Features and Accessories (North America and North America Export Version)
5090R 5100R 5115R5125R
Standard Cab with Right Hand Console Controls X X X X
Standard Cab with CommandARM X X X X
Premium Panorama Roof Cab with Right Hand Console
Controls
X X X X
Premium Panorama Roof Cab with Command Arm X X X X
Narrow Cab X X X X
Air Conditioning and Heater X X X X
Standard Cloth Air Suspension Seat X X X X
Premium Cloth Air Suspension Seat X X X X
Instructional Seat With Seatbelt X X X X
16F/16R CommandQuad Manual (40k) X X X X
16F/16R CommandQuad Manual (40k) w/ Creeper X X X X
32F/16R Command8 (40K) X X X X
4 Cylinder FT4 X X X X
4 Valve High Pressure Common Rail Fuel Injection X X X X
Turbocharger with Intercooler X X X X
Water Separator X X X X
Fuel Filter X X X X
Air Cleaner X X X X
Air Conditioner Condenser (Cab) X X X X
Engine Oil Cooler X X X X
Transmission Hydraulic Oil Cooler X X X X
Cold Weather Start Aid (Air Intake Heater) X X X X
Cold Weather Start Aid (Glow Plug) X X X X
Engine Coolant Heater X X X X
Wet Traction Clutch X X X X
Creeper X X X X
Open Center Hydraulics X X X X
Close Center Hydraulics X X X X
Tandem Gear Pump 25.6 GPM (96.7 LPM) X X X X
Steering Pump 6.3 GPM (23.7 LPM) X X X X
Implement Pump 19.3 GPM (73.0 LPM) X X X X
Flanged Rear Axle Planetary Final Drives X X X X
Features and Accessories
The information covered in this block pertains to the features of
the machines covered in this Technical Manual. It can be used
in addition to the normal advertising literature or may help in
determining which specific feature requires service.
NOTE:
Design, features, accessories, and specifications are
subject to change without notification.
Features marked ”X” are available for that particular model
number vehicle. Features marked ”—” are NOT available for that
particular model number vehicle. Not all features are available
on all vehicles or markets. Some features are dependent on
other features being installed on the vehicle. For example, air
conditioning and heating can only be on a cab equipped vehicle.
Electrohydraulic MFWD X X X X
Electrohydraulic Rear Power Take-Off (PTO) X X X X
Wet PTO Clutch X X X X
Dual (540/540E) Speed PTO X X X X
Front PTO X X X X
Front Loader Compatible X X X X
Front 3-Point Hitch X X X X
Mechanical Rear 3-Point Hitch X X X X
Electronic Rear 3-Point Hitch X X X X
Wagon Hitch Automatic X X X X
Pickup Hitch Mechanical X X X X
Drawbar Pickup Hitch X X X X
2 Mechanical Stackable Rear SCVs X X X X
3 Mechanical Deluxe Stackable Rear SCVs X X X X
2 Proportional EH Stackable Rear SCVs X X X X
3 Proportional EH Deluxe Stackable Rear SCVs X X X X
Less Mid SCV X X X X
2 Standard Stackable Mid SCV with Mechanical Joystick
Control
X X X X
3 Deluxe Mid SCV with Mechanical Joystick Control X X X X
3 Deluxe Mid EH SCV with Electronic Joystick Control X X X X
Pneumatic Trailer Brake X X X X
Hydraulic Trailer Brake X X X X

10-10-3
PB32103,00004CA-19-20170612
2 Mechanical Stackable Rear SCVs X X X X
3 Mechanical Deluxe Stackable Rear SCVs X X X X
2 Proportional EH Stackable Rear SCVs X X X X
3 Proportional EH Deluxe Stackable Rear SCVs X X X X
Less Mid SCV X X X X
2 Standard Stackable Mid SCV with Mechanical Joystick
Control
X X X X
3 Deluxe Mid SCV with Mechanical Joystick Control X X X X
3 Deluxe Mid EH SCV with Electronic Joystick Control X X X X
MFWD Front Axle X X X X
Electrohydraulic Differential Lock X X X X
Electrohydraulic MFWD X X X X
Electrohydraulic Rear Power Take-Off (PTO) X X X X
Wet PTO Clutch X X X X
Dual (540/540E) Speed PTO X X X X
Triple (540/540E/1000) Speed PTO X X X X
Front Loader Compatible X X X X
Mechanical Rear 3-Point Hitch X X X X
Electronic Rear 3-Point Hitch X X X X

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tm143519-John Deere 5115R Tractors Technical Manual.pdf