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Toro groundsmaster 4100 d service repair manual
1.
4100−D Groundsmaster 4100−D.
Bloomington, MN 55420−1196 The Toro Company − 2003, 2004, 2005, 2007
2.
Groundsmaster 4100−D Chapter 1
− Safety General Safety Instructions 1 − 2 Jacking Instructions 1 − 4 Safety and Instruction Decals 1 − 5 Chapter 2 − Product Records and Maintenance Product Records 2 − 1 Equivalents and Conversions 2 − 2 Torque Specifications 2 − 3 Maintenance 2 − 7 Chapter 3 − Kubota Diesel Engine General Information 3 − 2 Specifications 3 − 3 Adjustments 3 − 4 Service and Repairs 3 − 6 V2003−T SERIES Chapter 4 − Hydraulic System Specifications 4 − 2 General Information 4 − 3 Hydraulic Schematic 4 − 7 Hydraulic Flow Diagrams 4 − 8 Special Tools 4 − 18 Troubleshooting 4 − 20 Testing 4 − 23 Adjustments 4 − 48 Service and Repairs 4 − 49 Chapter 5 − Electrical System Wire Harness Drawings 5 − 2 Special Tools 5 − 3 Troubleshooting 5 − 4 Electrical System Quick Checks 5 − 7 Adjustments 5 − 8 Component Testing 5 − 10 Service and Repairs 5 − 31 Chapter 6 − Axles, Planetaries, and Brakes Specifications 6 − 2 Adjustments 6 − 3 Service and Repairs 6 − 4 Chapter 7 − Chassis Service and Repairs 7 − 2 Chapter 8 − Cutting Deck Specifications 8 − 2 Troubleshooting 8 − 3 Adjustments 8 − 4 Service and Repairs 8 − 6 Chapter 9 − Electrical Diagrams Electrical Schematic 9 − 3 Circuit Diagrams 9 − 4 Wire Harness Drawings 9 − 8
3.
Groundsmaster 4100−D Page
1 − 1
4.
Groundsmaster 4100−DPage 1
− 2 Bloomington, Minnesota 55420−1196
5.
Groundsmaster 4100−D Page
1 − 3
6.
Groundsmaster 4100−DPage 1
− 4
7.
Groundsmaster 4100−D Page
1 − 5 4100−D. If
8.
Groundsmaster 4100−D Page
2 − 1 Product Records and Maintenance
9.
Groundsmaster 4100−DPage 2
− 2
10.
Groundsmaster 4100−D Page
2 − 3 Product Records and Maintenance
11.
Groundsmaster 4100−DPage 2
− 4 in−lb in−lb N−cm in−lb N−cm in−lb N−cm # 6 − 32 UNC # 6 − 40 UNF # 8 − 32 UNC # 8 − 36 UNF # 10 − 24 UNC # 10 − 32 UNF 1/4 − 20 UNC 1/4 − 28 UNF 5/16 − 18 UNC 5/16 − 24 UNF ft−lb ft−lb N−m ft−lb N−m ft−lb N−m 3/8 − 16 UNC 3/8 − 24 UNF 7/16 − 14 UNC 7/16 − 20 UNF 1/2 − 13 UNC 1/2 − 20 UNF 5/8 − 11 UNC 5/8 − 18 UNF 3/4 − 10 UNC 3/4 − 16 UNF 7/8 − 9 UNC 7/8 − 14 UNF
12.
Groundsmaster 4100−D Page
2 − 5 Product Records and Maintenance 5 in−lb 60 N−cm 7 in−lb 80 N−cm 9 in−lb 100 N−cm 13 in−lb 150 N−cm 2 ft−lb 3 N−m 2 ft−lb 3 N−m 4 ft−lb 5 N−m 5 ft−lb 7 N−m 7 ft−lb 10 N−m 9 ft−lb 12 N−m 15 ft−lb 20 N−m 22 ft−lb 30 N−m 33 ft−lb 45 N−m 37 ft−lb 50 N−m
13.
Groundsmaster 4100−DPage 2
− 6 1/4 − 20 UNC 20 in−lb 12 in−lb 5/16 − 18 UNC 35 in−lb 20 in−lb 3/8 − 16 UNC 10 ft−lb 3 ft−lb 1/2 − 13 UNC 15 ft−lb 10 ft−lb No. 6 − 32 UNC 5 in−lb No. 8 − 32 UNC 5 in−lb No. 10 − 24 UNC 7 in−lb 1/4 − 20 UNC 15 in−lb 5/16 − 18 UNC 20 in−lb 3/8 − 16 UNC 100 in−lb 7/16 − 20 UNF 10 ft−lb 14 N−m 1/2 − 20 UNF 10 ft−lb 14 N−m 10 ft−lb 14 N−m 10 ft−lb 14 N−m ** For steel wheels and non−lubricated fasteners. 5 in−lb 5 in−lb 7 in−lb 15 in−lb torque values are based on non−lubri- in−lb X 11.2985 = N−cm N−cm X 0.0885 = in−lb ft−lb X 1.3558 = N−m N−m X 0.7376 = ft−lb
14.
Groundsmaster 4100−D Page
2 − 7 Product Records and Maintenance tervals for the Groundsmaster 4100−D are covered in procedures have break−in intervals identi-
15.
Groundsmaster 4100−D Page
3 − 1 Kubota Diesel Engine (Rev. A) V2003−T SERIES
16.
Groundsmaster 4100−DPage 3
− 2 4100−D. Workshop Manual, Diesel Engine, V2003−T V2003−T. The use of some specialized
17.
Groundsmaster 4100−D Page
3 − 3 Kubota Diesel Engine (Rev. A) Kubota, 4−Cycle, 4 Cylinder, 1−3−4−2
18.
Groundsmaster 4100−DPage 3
− 4
19.
Groundsmaster 4100−DPage 3
− 6
20.
Groundsmaster 4100−D Page
3 − 7 Kubota Diesel Engine (Rev. A) cleaner and turbo−charger (Fig. 4):
21.
Groundsmaster 4100−DPage 3
− 8 16 to 22 ft−lb (21 to 29 N−m) 16 to 22 ft−lb (21 to 29 N−m) 16 to 22 ft−lb (21 to 29 N−m)
22.
Groundsmaster 4100−D Page
3 − 9 Kubota Diesel Engine (Rev. A) the following fasteners from 16 to 22 ft−lb (21 to 29 N−m)
23.
Thank you very
much for your reading. Please Click Here Then Get More Information. NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
24.
Groundsmaster 4100−DPage 3
− 10 60 to 80 in−lb (7 to 9 N−m) 135 to 165 ft−lb (183 to 223 N−m)
25.
Groundsmaster 4100−D Page
3 − 11 Kubota Diesel Engine (Rev. A) ing the engine. Store fuel in a clean, safety−ap- tank to the frame from 60 to 80 in−lb (7 to 9 N−m). B. Apply skin−over
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