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1/5 SERVICE MANUAL
Tractor
PIN ZFEX50001 and above
Part number 48193180
English
December 2017
© 2017 CNH Industrial Osterreich GmbH. All Rights Reserved.
Tractor
Part number 48193180
SERVICEMANUAL
6270TERRUS CVT
6300TERRUS CVT
6270TERRUS CVT
6300TERRUS CVT
Stage IV
SERVICE MANUAL
6270 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6270 TERRUS CVT
CVT [ZGEX50842 - ZGEX51829], 6270 TERRUS CVT CVT [ZGEX51830 - ],
6300 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6300 TERRUS CVT CVT
[ZGEX50842 - ZGEX51829], 6300 TERRUS CVT CVT [ZGEX51830 - ]
48193180 01/12/2017
EN
Link Product / Engine
Product Market Product Engine
6270 TERRUS CVT CVT
[ZFEX50001 - ZGEX50841]
Europe F4DFE617M*B001
6270 TERRUS CVT CVT
[ZGEX50842 - ZGEX51829]
Europe F4DFE617M*B001
6270 TERRUS CVT CVT
[ZGEX51830 - ]
Europe F4DFE617M*B001
6300 TERRUS CVT CVT
[ZFEX50001 - ZGEX50841]
Europe F4DFE617L*B002
6300 TERRUS CVT CVT
[ZGEX50842 - ZGEX51829]
Europe F4DFE617L*B002
6300 TERRUS CVT CVT
[ZGEX51830 - ]
Europe F4DFE617L*B002
48193180 01/12/2017
Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.216] Fuel tanks .......................................................................... 10.2
[10.202] Air cleaners and lines .............................................................. 10.3
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.5
[10.400] Engine cooling system ............................................................. 10.6
[10.414] Fan and drive ...................................................................... 10.7
[10.310] Aftercooler.......................................................................... 10.8
Clutch ....................................................................................... 18
[18.112] Slip clutch or flywheel damper ..................................................... 18.1
Transmission.............................................................................. 21
[21.504] Continuously Variable Transmission (CVT) ........................................ 21.1
[21.505] Continuously Variable Transmission (CVT) external controls...................... 21.2
[21.506] Continuously Variable Transmission (CVT) hydraulic components ................ 21.3
[21.507] Continuously Variable Transmission (CVT) internal components.................. 21.4
Four-Wheel Drive (4WD) system .................................................. 23
[23.202] Electro-hydraulic control ........................................................... 23.1
[23.314] Drive shaft.......................................................................... 23.2
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
[25.122] Axle suspension control............................................................ 25.4
Rear axle system........................................................................ 27
48193180 01/12/2017
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
Power Take-Off (PTO)................................................................. 31
[31.104] Rear electro-hydraulic control...................................................... 31.1
[31.119] Four-speed rear Power Take-Off (PTO)............................................ 31.2
[31.142] Front Power Take-Off (PTO) control ............................................... 31.3
[31.146] Front Power Take-Off (PTO) ....................................................... 31.4
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
[33.110] Parking brake or parking lock ...................................................... 33.2
[33.240] Emergency brake .................................................................. 33.3
[33.220] Trailer brake hydraulic control...................................................... 33.4
[33.224] Trailer brake pneumatic control .................................................... 33.5
[33.204] Front axle brake.................................................................... 33.6
[33.200] Brake cooling....................................................................... 33.7
[33.350] Anti-lock Brake System (ABS) ..................................................... 33.8
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.106] Variable displacement pump ....................................................... 35.3
[35.230] Priority valves ...................................................................... 35.4
[35.204] Remote control valves ............................................................. 35.5
[35.220] Auxiliary hydraulic pump ........................................................... 35.6
[35.114] Three-point hitch control valve ..................................................... 35.7
[35.116] Three-point hitch cylinder .......................................................... 35.8
[35.124] Three-point hitch hydraulic adjustment ............................................ 35.9
[35.160] Front hitch controls and lines .................................................... 35.10
48193180 01/12/2017
[35.162] Front hitch cylinders and lines ................................................... 35.11
Hitches, drawbars, and implement couplings.................................. 37
[37.100] Drawbars and towing hitches ...................................................... 37.1
[37.106] Automatic pickup hitch ............................................................. 37.2
[37.162] Front hitch.......................................................................... 37.3
Frames and ballasting ................................................................. 39
[39.100] Frame .............................................................................. 39.1
[39.140] Ballasts and supports .............................................................. 39.2
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.106] Tie rods............................................................................. 41.2
[41.200] Hydraulic control components...................................................... 41.3
[41.216] Cylinders ........................................................................... 41.4
[41.432] Autoguidance steering ............................................................. 41.5
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
[44.520] Rear wheels........................................................................ 44.2
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.104] Ventilation .......................................................................... 50.2
[50.200] Air conditioning..................................................................... 50.3
Electrical systems....................................................................... 55
[55.045] Front axle control system .......................................................... 55.1
[55.000] Electrical system ................................................................... 55.2
[55.100] Harnesses and connectors......................................................... 55.3
[55.015] Engine control system.............................................................. 55.4
[55.301] Alternator........................................................................... 55.5
48193180 01/12/2017
[55.302] Battery.............................................................................. 55.6
[55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.7
[55.640] Electronic modules ................................................................. 55.8
[55.513] Cab transmission controls.......................................................... 55.9
[55.024] Transmission control system..................................................... 55.10
[55.020] Transmission speed sensors..................................................... 55.11
[55.021] Transmission pressure sensors .................................................. 55.12
[55.022] Transmission temperature sensors .............................................. 55.13
[55.023] Transmission position sensors and switches .................................... 55.14
[55.048] Rear Power Take-Off (PTO) control system ..................................... 55.15
[55.049] Front Power Take-Off (PTO) control system ..................................... 55.16
[55.519] Cab brake controls ............................................................... 55.17
[55.031] Parking brake electrical system .................................................. 55.18
[55.512] Cab controls...................................................................... 55.19
[55.035] Remote control valve electric control ............................................ 55.20
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.21
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.22
[55.047] Steering control system .......................................................... 55.23
[55.130] Rear three-point hitch electronic control system ................................. 55.24
[55.160] Front hitch electronic control system............................................. 55.25
[55.911] Satellite navigation systems...................................................... 55.26
[55.404] External lighting .................................................................. 55.27
[55.510] Cab or platform harnesses and connectors...................................... 55.28
[55.408] Warning indicators, alarms, and instruments .................................... 55.29
[55.550] Tire Pressure Monitoring System (TPMS) ....................................... 55.30
[55.350] Anti-lock Brake System (ABS) electrical system ................................. 55.31
[55.DTC] FAULT CODES.................................................................. 55.32
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
48193180 01/12/2017
[90.156] Cab windshield and windows ...................................................... 90.2
[90.100] Engine hood and panels ........................................................... 90.3
48193180 01/12/2017
INTRODUCTION
48193180 01/12/2017
1
INTRODUCTION
Foreword - How to use and navigate through this manual
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on their machine it is usually because a function or system on their ma-
chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer
to the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system: the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - the component or function on the machine, that the piece of technical information is going to describe
(e.g., Fuel tank).
• INFORMATION TYPE - the piece of technical information that has been written for a particular component or func-
tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel
tank).
• PRODUCT - the model for which the piece of technical information is written.
Every piece of technical information will have those three categories attached to it. You will be able to use any combi-
nation of those categories to find the right piece of technical information you need to resolve that customer's concern
on their machine.
That information could be:
• the procedure for how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
48193180 01/12/2017
3
INTRODUCTION
Manual content
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at
the end of each Chapter. Page number references are included for every piece of technical information listed in the
Chapter Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components, assemblies or sub-assemblies.
• Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents, assemblies or sub-assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that
the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates
which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
Vehicles with working arms: backhoes, excavators,
skid steers, ….
Combines, forage harvesters, balers, ….
Seeding, planting, floating, spraying
equipment, ….
SECTION Mounted equipment and tools, ….
00 - Maintenance X X X X X
05 - Machine completion and equipment X X X X X
10 - Engine X X X X
14 - Main gearbox and drive X X X X
18 - Clutch X X X
21 - Transmission X X X X
23 - Four wheel drive (4WD) system X X X X
25 - Front axle system X X X X
27 - Rear axle system X X X X
29 - Hydrostatic drive X X X X
31 - Power Take-Off (PTO) X X
33 - Brakes and controls X X X X
35 - Hydraulic systems X X X X
36 - Pneumatic system X X X X
37 - Hitches, drawbars and implement couplings X X X
39 - Frames and ballasting X X X X X
41 - Steering X X X X
44 - Wheels X X X X
46 - Steering clutches
48 - Tracks and track suspension X X X
50 - Cab climate control X X X X
55 - Electrical systems X X X X X
56 - Grape harvester shaking
58 - Attachments/headers X
60 - Product feeding X
48193180 01/12/2017
4
INTRODUCTION
61 - Metering system X
62 - Pressing - Bale formation X
63 - Chemical applicators X
64 - Chopping X
66 - Threshing X
68 - Tying/Wrapping/Twisting X
69 - Bale wagons
70 - Ejection X
71 - Lubrication system X X X X X
72 - Separation X
73 - Residue handling X
74 - Cleaning X
75 - Soil preparation/Finishing
76 - Secondary cleaning / Destemmer
77 - Seeding X
78 - Spraying X
79 - Planting X
80 - Crop storage / Unloading X
82 - Front loader and bucket X X
83 - Telescopic single arm X X
84 - Booms, dippers and buckets X X
86 - Dozer blade and arm X X
88 - Accessories X X X X X
89 - Tools X X X X X
90 - Platform, cab, bodywork and decals X X X X
48193180 01/12/2017
5
SERVICE MANUAL
Engine
6270 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6270 TERRUS CVT
CVT [ZGEX50842 - ZGEX51829], 6270 TERRUS CVT CVT [ZGEX51830 - ],
6300 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6300 TERRUS CVT CVT
[ZGEX50842 - ZGEX51829], 6300 TERRUS CVT CVT [ZGEX51830 - ]
48193180 01/12/2017
10
Engine - Engine and crankcase
Engine - Remove
Prior operation:
Separate the front axle and front frame from the engine, see Front frame - Remove (39.100).
Prior operation:
Remove the left-hand fuel tank, see Fuel tank - Remove (10.216).
Prior operation:
Remove the selective catalytic reduction (SRC) muffler, see Selective Catalytic Reduction (SCR) muffler and cat-
alyst - Remove (10.500).
Prior operation:
Remove the engine hood, see Hood - Remove (90.100).
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
Failure to comply could result in death or seri-
ous injury.
W0208A
1. Remove the starter motor shield.
BAIL15TR00891AA 1
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10.1 [10.001] / 3
Engine - Engine and crankcase
2. Remove the positive cable cover.
BAIL15TR00892AA 2
3. Disconnect the positive connectors.
BAIL15TR00877AA 3
4. Disconnect the ground connectors.
BAIL15TR00893AA 4
5. • Disconnect the grid heater relay electrical connector
(1).
• Cut the cable ties (2).
BAIL15TR00878AA 5
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Engine - Engine and crankcase
6. • Detach the wiring harness retaining bracket (1).
• Detach the fuse box (2).
BAIL15TR00879AA 6
7. Disconnect the alternator positive cable.
BAIL15TR00880AA 7
8. • Disconnect the compressor coolant hose (1).
• Detach the oil cooler pipe retaining bracket (2).
• Disconnect the oil cooler pipe (3).
BAIL15TR00881AA 8
9. 1. Disconnect the coolant pipe connectors (1).
2. Detach the coolant pipe retaining brackets (2).
BAIL15TR00882AA 9
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Engine - Engine and crankcase
10. Disconnect the coolant hose from the rear of the cylin-
der head.
BAIL15TR00883AA 10
11. Disconnect the alternator electrical connector.
BAIL15TR00884AA 11
12. Disconnect the air intake sensor electrical connector.
BAIL15TR00885AA 12
13. Remove the left-hand oil cooler pipe:
A. Disconnect the hydraulic pipe (1).
B. Detach the hydraulic pipe retaining bracket (2).
BAIL15TR00886AA 13
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Engine - Engine and crankcase
14. Remove the air compressor outlet pipe:
A. Disconnect the air compressor banjo connector
(1).
B. Disconnect the in-line connector (2).
C. Detach the pipe retaining bracket (3).
BAIL15TR00887AA 14
15. 1. Disconnect the ground connections (1).
2. Disconnect the steering motor hoses (2).
3. Detach the steering pipe retaining bracket (3).
BAIL15TR00888AA 15
16. Disconnect the water in fuel sensor electrical connec-
tor.
BAIL15TR00889AA 16
17. Disconnect the fuel line from the water trap.
BAIL15TR00890AA 17
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Engine - Engine and crankcase
18. 1. Disconnect the grid heater relay electrical con-
nectors (1).
2. Detach the grid heater relay bracket (2).
BAIL15TR00898AA 18
19. Remove the fuel lines:
• Disconnect the in-line connectors (1).
• Detach the fuel lines form the clips (2).
• Cut the cable tie (3).
BAIL15TR00899AA 19
20. Disconnect the flywheel speed sensor electrical con-
nector.
BAIL15TR00900AA 20
21. Disconnect the engine wiring harness in-line electrical
connector.
BAIL15TR00896AA 21
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Engine - Engine and crankcase
22. 1. Disconnect the A/C compressor return pipe (1).
2. Disconnect the A/C high pressure pipe in-line con-
nector (2).
3. Detach the A/C pipe retaining bracket (3).
BAIL15TR00897AA 22
23. 1. Cut the cable tie (1).
2. Disconnect the A/C compressor clutch electrical
connector (2).
BAIL15TR01177AA 23
24. Disconnect the viscous fan electrical connector.
BAIL15TR01178AA 24
25. Disconnect the coolant expansion tank electrical con-
nectors.
BAIL15TR00894AA 25
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Engine - Engine and crankcase
26. Disconnect the NOx sensor module electrical connec-
tor.
BAIL15TR00895AA 26
27. 1. Disconnect the DIESEL EXHAUST FLUID (DEF)/
ADBLUE® dosing module lines (1).
NOTE: Seal all openings with clean blanking
plugs.
2. Disconnect the DEF/ADBLUE® dosing module
electrical connector (2).
NOTICE: Avoid DEF/ADBLUE® contamination of the elec-
trical connector by disconnecting the DEF/ADBLUE® con-
nectors first.
BAIL15TR01273AA 27
28. • Detach the wiring harness (1).
• Cut the cable tie (2).
• Disconnect the in-line electrical connector (3).
BAIL15TR00904AA 28
29. Disconnect the Diesel Oxidation Catalyst (DOC) tem-
perature sensor electrical connector.
BAIL15TR00905AA 29
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Engine - Engine and crankcase
30. Detach the reservoir mounting bracket.
BAIL15TR00965AA 30
31. • Disconnect the coolant expansion tank hoses (1).
• Disconnect the air filter outlet pipe (2).
BAIL15TR00966AA 31
32. Detach the NOx module.
BAIL15TR00969AA 32
33. Remove the air filter frame retaining nuts.
BAIL15TR00967AA 33
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Engine - Engine and crankcase
34. Using suitable lifting equipment, remove the air filter
and frame.
BAIL15TR00968AA 34
35. • Disconnect the air compressor banjo connector (1).
• Disconnect the air compressor coolant hose (2).
BAIL15TR00970AA 35
36. Disconnect the engine breather outlet hose.
BAIL15TR00972AA 36
37. Remove the air intake pipe.
BAIL15TR00971AA 37
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Engine - Engine and crankcase
38. Disconnect the turbo outlet pipe.
BAIL15TR00973AA 38
39. Remove the engine upper frame rear retaining nuts.
BAIL15TR00974AA 39
40. Remove the engine upper frame front retaining nuts.
BAIL15TR00975AA 40
41. WARNING
Avoid injury!
The component is heavy. Removal/installation
requires two persons or a lifting device.
Failure to comply could result in death or seri-
ous injury.
W1141A
Using suitable lifting equipment, remove the engine
upper frame and DOC.
BAIL15TR00976AA 41
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Engine - Engine and crankcase
42. Remove the front frame:
A. Detach the viscous fan wiring harness (1).
B. Remove the front frame retaining bolts (2).
BAIL15TR00977AA 42
43. Remove the rear frame cover plate.
BAIL15TR00978AA 43
44. Detach the coolant hoses.
BAIL15TR00980AA 44
45. Remove the rear frame retaining bolts.
BAIL15TR00979AA 45
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Engine - Engine and crankcase
46. WARNING
Avoid injury!
The component is heavy. Removal/installation
requires two persons or a lifting device.
Failure to comply could result in death or seri-
ous injury.
W1141A
Using suitable lifting equipment, remove the rear
frame.
NOTE: Pass the A/C pipes through the frame when remov-
ing.
BAIL15TR00981AA 46
47. Detach the wiring harness.
BAIL15TR00983AA 47
48. Disconnect the engine breather.
BAIL15TR00982AA 48
49. Install engine lifting eyes 380200013.
BAIL15TR00984AA 49
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Engine - Engine and crankcase
50. Attach suitable lifting equipment to the lifting eyes.
BAIL15TR00990AA 50
51. Remove the engine right-hand lower retaining bolts.
BAIL15TR00986AA 51
52. Remove the engine right-hand retaining bolts.
BAIL15TR00985AA 52
53. Remove the engine left-hand lower retaining bolts.
BAIL15TR00988AA 53
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Engine - Engine and crankcase
54. Remove the engine left-hand retaining bolts.
BAIL15TR00987AA 54
55. Remove the engine right-hand upper retaining bolts.
BAIL15TR00989AA 55
56. Remove the engine left-hand upper retaining bolts.
BAIL15TR00991AA 56
57. Remove the engine.
BAIL15TR00990AA 57
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Engine - Engine and crankcase
Engine - Disconnect
Prior operation:
Discharge the Air Conditioning (A/C) system, see Air conditioning - Discharging (50.200).
Prior operation:
Drain the engine cooling system, see Engine cooling system - Drain fluid (10.400).
Prior operation:
Disconnect the battery ground cable, see Battery - Disconnect (55.302)
Prior operation:
Remove the Selective Catalytic Reduction (SCR) muffler, see Selective Catalytic Reduction (SCR) muffler and
catalyst - Remove (10.500).
Prior operation:
Remove the fuel tanks, see Fuel tank - Remove (10.216).
Prior operation:
Drain the hydraulic oil, see Powered rear axle - Drain fluid (27.100).
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
Failure to comply could result in death or seri-
ous injury.
W0208A
1. Using suitable lifting equipment, support the front outer
weight.
BAIL15TR00771AA 1
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Engine - Engine and crankcase
2. Remove the front outer weight.
BAIL15TR00770AA 2
3. Using suitable lifting equipment, support the front inner
weight.
BAIL15TR00772AA 3
4. Remove the inner weight retaining clamps.
BAIL15TR00773AA 4
5. Remove the inner weights.
BAIL15TR00774AA 5
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Engine - Engine and crankcase
6. Remove the right-hand fuel tank support bracket rear
retaining bolts.
BAIL15TR00809AA 6
7. Remove the right-hand fuel tank support bracket:
A. Using suitable lifting equipment, support the
bracket (1).
B. Remove the retaining bolt (2).
BAIL15TR00811AA 7
8. Remove the left-hand fuel tank support bracket rear
retaining bolts.
BAIL15TR00813AA 8
9. Remove the left-hand fuel tank support bracket:
A. Using suitable lifting equipment, support the
bracket (1).
B. Remove the retaining bolt (2).
BAIL15TR00814AA 9
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Engine - Engine and crankcase
10. Remove the starter motor shield.
BAIL15TR00891AA 10
11. Remove the positive cable cover.
BAIL15TR00892AA 11
12. Disconnect the positive connectors.
BAIL15TR00877AA 12
13. Disconnect the ground connectors.
BAIL15TR00893AA 13
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Engine - Engine and crankcase
14. • Disconnect the grid heater relay electrical connec-
tor (1).
• Cut the cable ties (2).
BAIL15TR00878AA 14
15. 1. Disconnect the right-hand air intake pipe (1).
2. Detach the right-hand air intake pipe bracket (2).
BAIL15TR01169AA 15
16. Detach the fuse box and position to one side.
BAIL15TR01170AA 16
17. • Detach the wiring harness retaining bracket (1).
• Detach the bracket (2).
BAIL15TR00879AA 17
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Steyr 6270 terrus cvt stage iv tractor service repair manual (pin zfex50001 and above)

  • 1. 1/5 SERVICE MANUAL Tractor PIN ZFEX50001 and above Part number 48193180 English December 2017 © 2017 CNH Industrial Osterreich GmbH. All Rights Reserved. Tractor Part number 48193180 SERVICEMANUAL 6270TERRUS CVT 6300TERRUS CVT 6270TERRUS CVT 6300TERRUS CVT Stage IV
  • 2. SERVICE MANUAL 6270 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6270 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6270 TERRUS CVT CVT [ZGEX51830 - ], 6300 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6300 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6300 TERRUS CVT CVT [ZGEX51830 - ] 48193180 01/12/2017 EN
  • 3. Link Product / Engine Product Market Product Engine 6270 TERRUS CVT CVT [ZFEX50001 - ZGEX50841] Europe F4DFE617M*B001 6270 TERRUS CVT CVT [ZGEX50842 - ZGEX51829] Europe F4DFE617M*B001 6270 TERRUS CVT CVT [ZGEX51830 - ] Europe F4DFE617M*B001 6300 TERRUS CVT CVT [ZFEX50001 - ZGEX50841] Europe F4DFE617L*B002 6300 TERRUS CVT CVT [ZGEX50842 - ZGEX51829] Europe F4DFE617L*B002 6300 TERRUS CVT CVT [ZGEX51830 - ] Europe F4DFE617L*B002 48193180 01/12/2017
  • 4. Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.216] Fuel tanks .......................................................................... 10.2 [10.202] Air cleaners and lines .............................................................. 10.3 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.4 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.5 [10.400] Engine cooling system ............................................................. 10.6 [10.414] Fan and drive ...................................................................... 10.7 [10.310] Aftercooler.......................................................................... 10.8 Clutch ....................................................................................... 18 [18.112] Slip clutch or flywheel damper ..................................................... 18.1 Transmission.............................................................................. 21 [21.504] Continuously Variable Transmission (CVT) ........................................ 21.1 [21.505] Continuously Variable Transmission (CVT) external controls...................... 21.2 [21.506] Continuously Variable Transmission (CVT) hydraulic components ................ 21.3 [21.507] Continuously Variable Transmission (CVT) internal components.................. 21.4 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control ........................................................... 23.1 [23.314] Drive shaft.......................................................................... 23.2 Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 [25.122] Axle suspension control............................................................ 25.4 Rear axle system........................................................................ 27 48193180 01/12/2017
  • 5. [27.100] Powered rear axle.................................................................. 27.1 [27.106] Rear bevel gear set and differential................................................ 27.2 [27.120] Planetary and final drives .......................................................... 27.3 Power Take-Off (PTO)................................................................. 31 [31.104] Rear electro-hydraulic control...................................................... 31.1 [31.119] Four-speed rear Power Take-Off (PTO)............................................ 31.2 [31.142] Front Power Take-Off (PTO) control ............................................... 31.3 [31.146] Front Power Take-Off (PTO) ....................................................... 31.4 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.1 [33.110] Parking brake or parking lock ...................................................... 33.2 [33.240] Emergency brake .................................................................. 33.3 [33.220] Trailer brake hydraulic control...................................................... 33.4 [33.224] Trailer brake pneumatic control .................................................... 33.5 [33.204] Front axle brake.................................................................... 33.6 [33.200] Brake cooling....................................................................... 33.7 [33.350] Anti-lock Brake System (ABS) ..................................................... 33.8 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.300] Reservoir, cooler, and filters........................................................ 35.2 [35.106] Variable displacement pump ....................................................... 35.3 [35.230] Priority valves ...................................................................... 35.4 [35.204] Remote control valves ............................................................. 35.5 [35.220] Auxiliary hydraulic pump ........................................................... 35.6 [35.114] Three-point hitch control valve ..................................................... 35.7 [35.116] Three-point hitch cylinder .......................................................... 35.8 [35.124] Three-point hitch hydraulic adjustment ............................................ 35.9 [35.160] Front hitch controls and lines .................................................... 35.10 48193180 01/12/2017
  • 6. [35.162] Front hitch cylinders and lines ................................................... 35.11 Hitches, drawbars, and implement couplings.................................. 37 [37.100] Drawbars and towing hitches ...................................................... 37.1 [37.106] Automatic pickup hitch ............................................................. 37.2 [37.162] Front hitch.......................................................................... 37.3 Frames and ballasting ................................................................. 39 [39.100] Frame .............................................................................. 39.1 [39.140] Ballasts and supports .............................................................. 39.2 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.106] Tie rods............................................................................. 41.2 [41.200] Hydraulic control components...................................................... 41.3 [41.216] Cylinders ........................................................................... 41.4 [41.432] Autoguidance steering ............................................................. 41.5 Wheels...................................................................................... 44 [44.511] Front wheels........................................................................ 44.1 [44.520] Rear wheels........................................................................ 44.2 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.104] Ventilation .......................................................................... 50.2 [50.200] Air conditioning..................................................................... 50.3 Electrical systems....................................................................... 55 [55.045] Front axle control system .......................................................... 55.1 [55.000] Electrical system ................................................................... 55.2 [55.100] Harnesses and connectors......................................................... 55.3 [55.015] Engine control system.............................................................. 55.4 [55.301] Alternator........................................................................... 55.5 48193180 01/12/2017
  • 7. [55.302] Battery.............................................................................. 55.6 [55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.7 [55.640] Electronic modules ................................................................. 55.8 [55.513] Cab transmission controls.......................................................... 55.9 [55.024] Transmission control system..................................................... 55.10 [55.020] Transmission speed sensors..................................................... 55.11 [55.021] Transmission pressure sensors .................................................. 55.12 [55.022] Transmission temperature sensors .............................................. 55.13 [55.023] Transmission position sensors and switches .................................... 55.14 [55.048] Rear Power Take-Off (PTO) control system ..................................... 55.15 [55.049] Front Power Take-Off (PTO) control system ..................................... 55.16 [55.519] Cab brake controls ............................................................... 55.17 [55.031] Parking brake electrical system .................................................. 55.18 [55.512] Cab controls...................................................................... 55.19 [55.035] Remote control valve electric control ............................................ 55.20 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.21 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.22 [55.047] Steering control system .......................................................... 55.23 [55.130] Rear three-point hitch electronic control system ................................. 55.24 [55.160] Front hitch electronic control system............................................. 55.25 [55.911] Satellite navigation systems...................................................... 55.26 [55.404] External lighting .................................................................. 55.27 [55.510] Cab or platform harnesses and connectors...................................... 55.28 [55.408] Warning indicators, alarms, and instruments .................................... 55.29 [55.550] Tire Pressure Monitoring System (TPMS) ....................................... 55.30 [55.350] Anti-lock Brake System (ABS) electrical system ................................. 55.31 [55.DTC] FAULT CODES.................................................................. 55.32 Platform, cab, bodywork, and decals............................................. 90 [90.150] Cab................................................................................. 90.1 48193180 01/12/2017
  • 8. [90.156] Cab windshield and windows ...................................................... 90.2 [90.100] Engine hood and panels ........................................................... 90.3 48193180 01/12/2017
  • 10. INTRODUCTION Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty. Technical information is written to support the maintenance and service of the functions or systems on a customer's machine. When a customer has a concern on their machine it is usually because a function or system on their ma- chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer to the technical information in this manual to resolve that customer's concern, you will find all the information classified using the SAP coding, according to the functions or systems on that machine. Once you have located the technical information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo- nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that have been written for that function or system: the technical data (specifications), the functional data (how it works), the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.). By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of technical information you need to resolve that customer's concern on his machine. This is made possible by attaching 3 categories to each piece of technical information during the authoring process. The first category is the Location, the second category is the Information Type and the third category is the Product: • LOCATION - the component or function on the machine, that the piece of technical information is going to describe (e.g., Fuel tank). • INFORMATION TYPE - the piece of technical information that has been written for a particular component or func- tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel tank). • PRODUCT - the model for which the piece of technical information is written. Every piece of technical information will have those three categories attached to it. You will be able to use any combi- nation of those categories to find the right piece of technical information you need to resolve that customer's concern on their machine. That information could be: • the procedure for how to remove the cylinder head • a table of specifications for a hydraulic pump • a fault code • a troubleshooting table • a special tool 48193180 01/12/2017 3
  • 11. INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter. Page number references are included for every piece of technical information listed in the Chapter Contents or Chapter Index. Each Chapter is divided into four Information types: • Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, com- ponents, assemblies or sub-assemblies. Sections Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates which Sections could be included in a manual for a particular product. PRODUCT Tractors Vehicles with working arms: backhoes, excavators, skid steers, …. Combines, forage harvesters, balers, …. Seeding, planting, floating, spraying equipment, …. SECTION Mounted equipment and tools, …. 00 - Maintenance X X X X X 05 - Machine completion and equipment X X X X X 10 - Engine X X X X 14 - Main gearbox and drive X X X X 18 - Clutch X X X 21 - Transmission X X X X 23 - Four wheel drive (4WD) system X X X X 25 - Front axle system X X X X 27 - Rear axle system X X X X 29 - Hydrostatic drive X X X X 31 - Power Take-Off (PTO) X X 33 - Brakes and controls X X X X 35 - Hydraulic systems X X X X 36 - Pneumatic system X X X X 37 - Hitches, drawbars and implement couplings X X X 39 - Frames and ballasting X X X X X 41 - Steering X X X X 44 - Wheels X X X X 46 - Steering clutches 48 - Tracks and track suspension X X X 50 - Cab climate control X X X X 55 - Electrical systems X X X X X 56 - Grape harvester shaking 58 - Attachments/headers X 60 - Product feeding X 48193180 01/12/2017 4
  • 12. INTRODUCTION 61 - Metering system X 62 - Pressing - Bale formation X 63 - Chemical applicators X 64 - Chopping X 66 - Threshing X 68 - Tying/Wrapping/Twisting X 69 - Bale wagons 70 - Ejection X 71 - Lubrication system X X X X X 72 - Separation X 73 - Residue handling X 74 - Cleaning X 75 - Soil preparation/Finishing 76 - Secondary cleaning / Destemmer 77 - Seeding X 78 - Spraying X 79 - Planting X 80 - Crop storage / Unloading X 82 - Front loader and bucket X X 83 - Telescopic single arm X X 84 - Booms, dippers and buckets X X 86 - Dozer blade and arm X X 88 - Accessories X X X X X 89 - Tools X X X X X 90 - Platform, cab, bodywork and decals X X X X 48193180 01/12/2017 5
  • 13. SERVICE MANUAL Engine 6270 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6270 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6270 TERRUS CVT CVT [ZGEX51830 - ], 6300 TERRUS CVT CVT [ZFEX50001 - ZGEX50841], 6300 TERRUS CVT CVT [ZGEX50842 - ZGEX51829], 6300 TERRUS CVT CVT [ZGEX51830 - ] 48193180 01/12/2017 10
  • 14. Engine - Engine and crankcase Engine - Remove Prior operation: Separate the front axle and front frame from the engine, see Front frame - Remove (39.100). Prior operation: Remove the left-hand fuel tank, see Fuel tank - Remove (10.216). Prior operation: Remove the selective catalytic reduction (SRC) muffler, see Selective Catalytic Reduction (SCR) muffler and cat- alyst - Remove (10.500). Prior operation: Remove the engine hood, see Hood - Remove (90.100). WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or seri- ous injury. W0398A WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or seri- ous injury. W0208A 1. Remove the starter motor shield. BAIL15TR00891AA 1 48193180 01/12/2017 10.1 [10.001] / 3
  • 15. Engine - Engine and crankcase 2. Remove the positive cable cover. BAIL15TR00892AA 2 3. Disconnect the positive connectors. BAIL15TR00877AA 3 4. Disconnect the ground connectors. BAIL15TR00893AA 4 5. • Disconnect the grid heater relay electrical connector (1). • Cut the cable ties (2). BAIL15TR00878AA 5 48193180 01/12/2017 10.1 [10.001] / 4
  • 16. Engine - Engine and crankcase 6. • Detach the wiring harness retaining bracket (1). • Detach the fuse box (2). BAIL15TR00879AA 6 7. Disconnect the alternator positive cable. BAIL15TR00880AA 7 8. • Disconnect the compressor coolant hose (1). • Detach the oil cooler pipe retaining bracket (2). • Disconnect the oil cooler pipe (3). BAIL15TR00881AA 8 9. 1. Disconnect the coolant pipe connectors (1). 2. Detach the coolant pipe retaining brackets (2). BAIL15TR00882AA 9 48193180 01/12/2017 10.1 [10.001] / 5
  • 17. Engine - Engine and crankcase 10. Disconnect the coolant hose from the rear of the cylin- der head. BAIL15TR00883AA 10 11. Disconnect the alternator electrical connector. BAIL15TR00884AA 11 12. Disconnect the air intake sensor electrical connector. BAIL15TR00885AA 12 13. Remove the left-hand oil cooler pipe: A. Disconnect the hydraulic pipe (1). B. Detach the hydraulic pipe retaining bracket (2). BAIL15TR00886AA 13 48193180 01/12/2017 10.1 [10.001] / 6
  • 18. Engine - Engine and crankcase 14. Remove the air compressor outlet pipe: A. Disconnect the air compressor banjo connector (1). B. Disconnect the in-line connector (2). C. Detach the pipe retaining bracket (3). BAIL15TR00887AA 14 15. 1. Disconnect the ground connections (1). 2. Disconnect the steering motor hoses (2). 3. Detach the steering pipe retaining bracket (3). BAIL15TR00888AA 15 16. Disconnect the water in fuel sensor electrical connec- tor. BAIL15TR00889AA 16 17. Disconnect the fuel line from the water trap. BAIL15TR00890AA 17 48193180 01/12/2017 10.1 [10.001] / 7
  • 19. Engine - Engine and crankcase 18. 1. Disconnect the grid heater relay electrical con- nectors (1). 2. Detach the grid heater relay bracket (2). BAIL15TR00898AA 18 19. Remove the fuel lines: • Disconnect the in-line connectors (1). • Detach the fuel lines form the clips (2). • Cut the cable tie (3). BAIL15TR00899AA 19 20. Disconnect the flywheel speed sensor electrical con- nector. BAIL15TR00900AA 20 21. Disconnect the engine wiring harness in-line electrical connector. BAIL15TR00896AA 21 48193180 01/12/2017 10.1 [10.001] / 8
  • 20. Engine - Engine and crankcase 22. 1. Disconnect the A/C compressor return pipe (1). 2. Disconnect the A/C high pressure pipe in-line con- nector (2). 3. Detach the A/C pipe retaining bracket (3). BAIL15TR00897AA 22 23. 1. Cut the cable tie (1). 2. Disconnect the A/C compressor clutch electrical connector (2). BAIL15TR01177AA 23 24. Disconnect the viscous fan electrical connector. BAIL15TR01178AA 24 25. Disconnect the coolant expansion tank electrical con- nectors. BAIL15TR00894AA 25 48193180 01/12/2017 10.1 [10.001] / 9
  • 21. Engine - Engine and crankcase 26. Disconnect the NOx sensor module electrical connec- tor. BAIL15TR00895AA 26 27. 1. Disconnect the DIESEL EXHAUST FLUID (DEF)/ ADBLUE® dosing module lines (1). NOTE: Seal all openings with clean blanking plugs. 2. Disconnect the DEF/ADBLUE® dosing module electrical connector (2). NOTICE: Avoid DEF/ADBLUE® contamination of the elec- trical connector by disconnecting the DEF/ADBLUE® con- nectors first. BAIL15TR01273AA 27 28. • Detach the wiring harness (1). • Cut the cable tie (2). • Disconnect the in-line electrical connector (3). BAIL15TR00904AA 28 29. Disconnect the Diesel Oxidation Catalyst (DOC) tem- perature sensor electrical connector. BAIL15TR00905AA 29 48193180 01/12/2017 10.1 [10.001] / 10
  • 22. Engine - Engine and crankcase 30. Detach the reservoir mounting bracket. BAIL15TR00965AA 30 31. • Disconnect the coolant expansion tank hoses (1). • Disconnect the air filter outlet pipe (2). BAIL15TR00966AA 31 32. Detach the NOx module. BAIL15TR00969AA 32 33. Remove the air filter frame retaining nuts. BAIL15TR00967AA 33 48193180 01/12/2017 10.1 [10.001] / 11
  • 23. Engine - Engine and crankcase 34. Using suitable lifting equipment, remove the air filter and frame. BAIL15TR00968AA 34 35. • Disconnect the air compressor banjo connector (1). • Disconnect the air compressor coolant hose (2). BAIL15TR00970AA 35 36. Disconnect the engine breather outlet hose. BAIL15TR00972AA 36 37. Remove the air intake pipe. BAIL15TR00971AA 37 48193180 01/12/2017 10.1 [10.001] / 12
  • 24. Engine - Engine and crankcase 38. Disconnect the turbo outlet pipe. BAIL15TR00973AA 38 39. Remove the engine upper frame rear retaining nuts. BAIL15TR00974AA 39 40. Remove the engine upper frame front retaining nuts. BAIL15TR00975AA 40 41. WARNING Avoid injury! The component is heavy. Removal/installation requires two persons or a lifting device. Failure to comply could result in death or seri- ous injury. W1141A Using suitable lifting equipment, remove the engine upper frame and DOC. BAIL15TR00976AA 41 48193180 01/12/2017 10.1 [10.001] / 13
  • 25. Engine - Engine and crankcase 42. Remove the front frame: A. Detach the viscous fan wiring harness (1). B. Remove the front frame retaining bolts (2). BAIL15TR00977AA 42 43. Remove the rear frame cover plate. BAIL15TR00978AA 43 44. Detach the coolant hoses. BAIL15TR00980AA 44 45. Remove the rear frame retaining bolts. BAIL15TR00979AA 45 48193180 01/12/2017 10.1 [10.001] / 14
  • 26. Engine - Engine and crankcase 46. WARNING Avoid injury! The component is heavy. Removal/installation requires two persons or a lifting device. Failure to comply could result in death or seri- ous injury. W1141A Using suitable lifting equipment, remove the rear frame. NOTE: Pass the A/C pipes through the frame when remov- ing. BAIL15TR00981AA 46 47. Detach the wiring harness. BAIL15TR00983AA 47 48. Disconnect the engine breather. BAIL15TR00982AA 48 49. Install engine lifting eyes 380200013. BAIL15TR00984AA 49 48193180 01/12/2017 10.1 [10.001] / 15
  • 27. Engine - Engine and crankcase 50. Attach suitable lifting equipment to the lifting eyes. BAIL15TR00990AA 50 51. Remove the engine right-hand lower retaining bolts. BAIL15TR00986AA 51 52. Remove the engine right-hand retaining bolts. BAIL15TR00985AA 52 53. Remove the engine left-hand lower retaining bolts. BAIL15TR00988AA 53 48193180 01/12/2017 10.1 [10.001] / 16
  • 28. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 29. Engine - Engine and crankcase 54. Remove the engine left-hand retaining bolts. BAIL15TR00987AA 54 55. Remove the engine right-hand upper retaining bolts. BAIL15TR00989AA 55 56. Remove the engine left-hand upper retaining bolts. BAIL15TR00991AA 56 57. Remove the engine. BAIL15TR00990AA 57 48193180 01/12/2017 10.1 [10.001] / 17
  • 30. Engine - Engine and crankcase Engine - Disconnect Prior operation: Discharge the Air Conditioning (A/C) system, see Air conditioning - Discharging (50.200). Prior operation: Drain the engine cooling system, see Engine cooling system - Drain fluid (10.400). Prior operation: Disconnect the battery ground cable, see Battery - Disconnect (55.302) Prior operation: Remove the Selective Catalytic Reduction (SCR) muffler, see Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500). Prior operation: Remove the fuel tanks, see Fuel tank - Remove (10.216). Prior operation: Drain the hydraulic oil, see Powered rear axle - Drain fluid (27.100). WARNING Heavy objects! Lift and handle all heavy components using lift- ing equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or seri- ous injury. W0398A WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protective Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or seri- ous injury. W0208A 1. Using suitable lifting equipment, support the front outer weight. BAIL15TR00771AA 1 48193180 01/12/2017 10.1 [10.001] / 18
  • 31. Engine - Engine and crankcase 2. Remove the front outer weight. BAIL15TR00770AA 2 3. Using suitable lifting equipment, support the front inner weight. BAIL15TR00772AA 3 4. Remove the inner weight retaining clamps. BAIL15TR00773AA 4 5. Remove the inner weights. BAIL15TR00774AA 5 48193180 01/12/2017 10.1 [10.001] / 19
  • 32. Engine - Engine and crankcase 6. Remove the right-hand fuel tank support bracket rear retaining bolts. BAIL15TR00809AA 6 7. Remove the right-hand fuel tank support bracket: A. Using suitable lifting equipment, support the bracket (1). B. Remove the retaining bolt (2). BAIL15TR00811AA 7 8. Remove the left-hand fuel tank support bracket rear retaining bolts. BAIL15TR00813AA 8 9. Remove the left-hand fuel tank support bracket: A. Using suitable lifting equipment, support the bracket (1). B. Remove the retaining bolt (2). BAIL15TR00814AA 9 48193180 01/12/2017 10.1 [10.001] / 20
  • 33. Engine - Engine and crankcase 10. Remove the starter motor shield. BAIL15TR00891AA 10 11. Remove the positive cable cover. BAIL15TR00892AA 11 12. Disconnect the positive connectors. BAIL15TR00877AA 12 13. Disconnect the ground connectors. BAIL15TR00893AA 13 48193180 01/12/2017 10.1 [10.001] / 21
  • 34. Engine - Engine and crankcase 14. • Disconnect the grid heater relay electrical connec- tor (1). • Cut the cable ties (2). BAIL15TR00878AA 14 15. 1. Disconnect the right-hand air intake pipe (1). 2. Detach the right-hand air intake pipe bracket (2). BAIL15TR01169AA 15 16. Detach the fuse box and position to one side. BAIL15TR01170AA 16 17. • Detach the wiring harness retaining bracket (1). • Detach the bracket (2). BAIL15TR00879AA 17 48193180 01/12/2017 10.1 [10.001] / 22