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Copyright  2002 Case France
Printed in France
Case Cre 9-43570GB March 2002
CX330 and CX350 Crawler Excavators
Table of Contents
DIVISION/SECTION SECTION N° REFERENCE N°
1 GENERAL INFORMATION
Safety, general information and standard torque data .....................................1001 7-27690GB
General specifications and special torque setting............................................1002 9-36450GB
2 ENGINE
Removal and installation of the engine ............................................................2000 9-43540GB
Radiator and oil-cooler.....................................................................................2001 9-43480GB
Engine specifications ............................................................................................. *
Disassembly and assembly of the engine.............................................................. *
3 FUEL SYSTEM
Fuel tank ..........................................................................................................3001 9-43470GB
Fuel engine system................................................................................................ *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting.............................4001 9-40950GB
Inspection and maintenance of batteries and connecting a booster battery....4002 9-43460GB
Main and engine electronic control boxes........................................................4003 9-43450GB
5 UNDERCARRIAGE
Removal and installation of tracks ...................................................................5001 9-42910GB
Rollers..............................................................................................................5003 9-42920GB
Sprocket...........................................................................................................5004 9-36890GB
Idler wheel and tension shock absorber ..........................................................5005 9-43000GB
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation ...................6001 9-43140GB
Swing reduction gear, removal and installation................................................6003 9-43210GB
Swing reduction gear, disassembly and assembly ..........................................6004 9-43220GB
Travel reduction gear assembly and disassembly ...........................................6005 9-43150GB
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components..............................................8000 9-43500GB
Specifications, troubleshooting, checks and hydraulic pressure settings ........8001 9-36260GB
Hydraulic reservoir removal and installation ....................................................8002 9-43230GB
Main and pilot pumps, removal and installation ...............................................8003 9-43530GB
Main hydraulic control valve, removal and installation.....................................8004 9-43260GB
Attachment cylinders, removal and installation................................................8005 9-43250GB
Hydraulic swivel, removal and installation .......................................................8006 9-43390GB
Pilot blocs, removal and installation.................................................................8007 9-43400GB
Swing motor, removal and installation .............................................................8008 9-43200GB
Main hydraulic pump, disassembly and assembly...........................................8010 9-43240GB
.........................................................................................................................8010 9-43330GB
Main hydraulic control valve, disassembly and assembly................................8011 9-43550GB
Attachment cylinders, disassembly and assembly...........................................8012 9-43320GB
Hand control levers, disassembly and assembly .............................................8013 9-43340GB
Foot control levers, disassembly and assembly ..............................................8014 7-28300GB
Six-solenoid valves, disassembly and assembly .............................................8015 9-43360GB
Caution valve, disassembly and assembly ......................................................8016 7-27942GB
Safety valve .....................................................................................................8017 9-43380GB
Hydraulic swivel, disassembly and assembly ..................................................8018 9-43190GB
Swing motor, disassembly and assembly ........................................................8019 9-43440GB
Hydraulic functions...........................................................................................8020 9-42740GB
Travel hydraulic motor, disassembly and assembly.........................................8021 9-43160GB
Cre 9-43570GB Edition 03-02
DIVISION/SECTION SECTION N° REFERENCE N°
9 UPPERSTRUCTURE
Upperstructure, turntable and counterweight...................................................9002 9-43410GB
Boom, dipper and bucket.................................................................................9003 9-43420GB
Seat and seat belt............................................................................................9004 9-40460GB
Cab and cab equipment...................................................................................9005 9-43430GB
Air conditioning troubleshooting.......................................................................9006 7-xxxxxFR
Air conditioning unit disassembly and assembly..............................................9007 7-29910GB
Air conditioning servicing .................................................................................9008 7-xxxxxFR
Air conditioning components............................................................................9009 7-xxxxxFR
Large format hydraulic and electrical schematics .........................................Pocket 9-35930GB
* Consult the Engine Service Manual
Sections to be distributed at a later date
NOTE: CASE Company reserves the right to make changes in the spec-
ification and design of the machine without prior notice and without
incurring any obligation to modify units previously sold.
The description of the models shown in this manual has been made in
accordance with the technical specifications known as of the date of
design of this document.
Case
Copyright  2000 Case France
Printed in France
September 2000Cre 7-27690GB
1001
SAFETY, GENERAL INFORMATION
AND STANDARD TORQUE DATA
Section
1001
1001-3
Cre 7-27690GB Issued 09-00
GENERAL INFORMATION
Cleaning
Clean all metal parts except bearings, in a suitable
cleaning solvent or by steam cleaning. Do not use
caustic soda for steam cleaning. After cleaning, dry
and put oil on all parts. Clean oil passages with
compressed air. Clean bearings in a suitable cleaning
solvent. Dry the bearings completely and put oil on
the bearings.
Inspection
Check all parts when the parts are disassembled.
Replace all parts that have wear or damage. Small
scoring or grooves can be removed with a hone or
crocus cloth. Complete a visual inspection for
indications of wear, pitting and the replacement of
parts necessary to prevent early failures.
Bearings
Check bearings for easy action. If bearings have a
loose fit or rough action, replace the bearing. Wash
bearings with a suitable cleaning solvent and permit
to air dry. DO NOT DRY BEARINGS WITH
COMPRESSED AIR.
Needle Bearings
Before you press needle bearings in a bore always
remove any metal protrusions in the bore or edge of
the bore. Before you press bearings into position, put
petroleum jelly on the inside and outside diameter of
the bearings.
Gears
Check all gears for wear and damage. Replace gears
that have wear or damage.
Oil Seals, O-rings and Gaskets
Always install new oil seals, O-rings and gaskets. Put
petroleum jelly on seals and O-rings.
Shafts
Check all shafts that have wear or damage. Check
the bearing and oil seal surfaces of the shafts for
damage.
Service Parts
Always install genuine Case service parts. When
ordering refer to the Parts Catalog for the correct part
number of the genuine Case replacement items.
Failures due to the use of other than genuine Case
replacement parts are not covered by warranty.
Lubrication
Only use the oils and lubricants specified in the
Operator’s or Service Manuals. Failures due to the
use of non-specified oils and lubricants are not
covered by warranty.
1001-4
Cre 7-27690GB Issued 09-00
SAFETY
This symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED. The message that follows the
symbol contains important information about safety. Carefully
read the message. Make sure you fully understand the
causes of possible injury or death.
!
To prevent injury always follow the Warning, Caution
and Danger notes in this section and throughout the
manual.
Place a “Do not operate“ tag on the starter switch key
before carrying out any service or repair work on the
machine.
.
WARNING: Read the operator’s manual to
familiarize yourself with the correct control
functions.
!
WARNING: Operate the machine and
equipment controls from the seat position
only. Any other method could result in
serious injury.
!
WARNING: This is a one man machine, no
riders allowed.!
WARNING: Before starting engine, study
Operator’s Manual safety messages. Read
all safety signs on machine. Clear the area of
other persons. Learn and practice safe use
of controls before operating.
It is your responsibility to understand and
follow manufacturers instructions on
machine operation, service and to observe
pertinent laws and regulations. Operator’s
and Service Manuals may be obtained from
your Case dealer.
!
WARNING: If you wear clothing that is too
loose or do not use the correct safety
equipment for your job, you can be injured.
Always wear clothing that will not catch on
objects. Extra safety equipment that can be
required includes hard hat, safety shoes, ear
protection, eye or face protection, heavy
gloves and reflector clothing.
!
WARNING: When working in the area of the
fan belt with the engine running, avoid loose
clothing if possible, and use extreme caution.
!
WARNING: When doing checks and tests
on the equipment hydraulics, follow the
procedures as they are written. DO NOT
change the procedure.
!
WARNING: When putting the hydraulic
cylinders on this machine through the
necessary cycles to check operation or to
remove air from a circuit, make sure all
people are out of the way.
!
1001-5
Cre 7-27690GB Issued 09-00
WARNING: Use insulated gloves or mittens
when working with hot parts.!
WARNING: Lower all attachments to the
ground or use stands to safely support the
attachments before you do any maintenance
or service.
!
WARNING: Pin sized and smaller streams
of hydraulic oil under pressure can penetrate
the skin and result in serious infection. If
hydraulic oil under pressure does penetrate
the skin, seek medical treatment
immediately. Maintain all hoses and tubes in
good condition. Make sure all connections
are tight. Make a replacement of any tube or
hose that is damaged or thought to be
damaged. DO NOT use your hand to check
for leaks, use a piece of cardboard or wood.
!
WARNING: When removing hardened pins
such as a pivot pin, or a hardened shaft, use
a soft head (brass or bronze) hammer or use
a driver made from brass or bronze and a
steel head hammer.
!
WARNING: When using a hammer to
remove and install pivot pins or separate
parts using compressed air or using a
grinder, wear eye protection that completely
encloses the eyes (approved goggles or
other approved eye protectors).
!
WARNING: Use suitable floor (service)
jacks or chain hoist to raise wheels or tracks
off the floor. Always block machine in place
with suitable safety stands.
!
WARNING: When servicing or repairing the
machine, keep the shop floor and operator’s
compartment and steps free of oil, water,
grease, tools, etc. Use an oil absorbing
material and/or shop cloths as required. Use
safe practices at all times.
!
WARNING: Some components of this
machine are very heavy. Use suitable lifting
equipment or additional help as instructed in
this Service Manual.
!
WARNING: Engine exhaust fumes can
cause death. If it is necessary to start the
engine in a closed place, remove the exhaust
fumes from the area with an exhaust pipe
extension. Open the doors and get outside
air into the area.
!
WARNING: When the battery electrolyte is
frozen, the battery can explode if (1), you try
to charge the battery, or (2), you try to jump
start and run the engine. To prevent the
battery electrolyte from freezing, try to keep
the battery at full charge. If you do not follow
these instructions, you or others in the area
can be injured.
!
Case
Copyright Ó 2002 Case France
Printed in France
March 2002Cre 9-43540GB
2000
REMOVAL AND INSTALLATION
OF THE ENGINE
Section
2000
2000-3
Cre 9-43540GB Issued 03-02
ENGINE
Removal and installation
STEP 1
JS00163A
Park the machine on hard, flat ground. Lower the
attachment to the ground.
STEP 2
Release pressure in the hydraulic system and in the
hydraulic reservoir (see Section 8000).
STEP 3
CD01C162
Disconnect the battery ground (-) cable (1) from the
battery.
STEP 4
Refer to Section 8003 and remove the hydraulic
pump.
STEP 5
Refer to Section 2001 and remove the radiator and
oil-cooler assembly.
STEP 6
CD02C151
Remove the engine shutdown control (arrow).
Disconnect the fuel supply pipe (1) and the fuel return
pipe (2) and plug them.
STEP 7
CD01D131
Remove the screws (1) from the compressor and put
it away from the engine.
1
1
2
1
1
2000-4
Cre 9-43540GB Issued 03-02
STEP 8
CD02C152
Label and disconnect the electrical connections from
the water temperature sensor (1).
STEP 9
CD02C153
Label and disconnect the electrical connections from
the oil pressure sensor (1).
STEP 10
CD00J030
Label and disconnect the electrical supply (1) to the
pre-heating plugs.
STEP 11
CD02C154
Label and disconnect the electrical connections to
the starter motor (1). Remove the earth cable (2) at
the engine end.
STEP 12
CD02C152
Label and disconnect the electrical connections of
the electronic regulation (1) from the engine.
STEP 13
CD02C155
Remove the hose connecting the turbo-charger to the
air filter (1).
1
1
1
1
2
1
1
2000-5
Cre 9-43540GB Issued 03-02
STEP 14
CD01M004
Label and disconnect the electrical connections to
the alternator (arrows).
STEP 15
Remove all the clips, etc, which fasten the electrical
harnesses to the engine and move the harnesses out
of the way.
STEP 16
Install a suitable lifting device on the engine lifting
rings (for the weight of the engine, see Section 1002).
STEP 17
Remove the engine retaining hardware.
NOTE: When installing, make a visual inspection of
the condition of the rubber flexible mountings and
change them if necessary. Respect the colours, light
blue on the fan side, light green on the hand-wheel
side. Tighten the engine retaining screws to a torque of
313 ± 25 Nm.
STEP 18
When there is nothing interfering with the removal of
the engine, raise the engine carefully and install it on
a suitable repair bench.
NOTE: When installing the engine in the machine,
proceed in the reverse order from removal.
Before operating the machine, carry out the following
operations:
- Bleed and prime the fuel system (see Operator’s
Manual).
- Fill and bleed the engine cooling system (see Oper-
ator’s Manual).
- Check the hydraulic, fuel and cooling systems for
leaks.
- Check the oil level in the hydraulic reservoir. Top up
if necessary.
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
2001-3
Cre 9-43480GB Issued 03-02
CHANGING THE RADIATOR OR THE OIL-COOLER
Description
CI02A513
1 SCREW
2 PIPE
3 OIL COOLER
4 OIL-COOLER
5 HOSE
6 HOSE
7 RADIATOR
8 HOSE
9 HOSE
10 HOSE
11 HOSE
6
4
8
7
2
1
10
9
2
1
5
9
11
5
3
2001-4
Cre 9-43480GB Issued 03-02
RADIATOR AND OIL-COOLER
Before carrying out any operation on the machine, perform the following operations in the order shown:
- Park the machine on hard, flat ground.
- Lower the attachment to the ground.
- Shut down the engine.
- Remove the starter switch key.
- Make sure that pressure in the hydraulic system has been completely released (see Operator’s Manual).
Removal of the radiator and oil-
cooler assembly
STEP 1
CD01K055
Remove the hood (1) from the engine.
STEP 2
Remove the inner cover plate from the engine.
STEP 3
Remove the cap from the expansion reservoir.
IMPORTANT: Do not remove the cap when the
engine is hot, since the system would still be under
pressure and you could be scalded.
STEP 4
Drain the cooling system (see Operator’s Manual).
STEP 5
Release pressure in the hydraulic reservoir to allow
the vacuum pump to be mounted (see Section 8000).
NOTE: The numbers within brackets refer to the fig-
ure on page 3.
STEP 6
Remove the screws (1), then the pipe (2) from the oil
cooler (3), finally drain the latter into a clean con-
tainer.
STEP 7
Disconnect the radiator hoses (5) and (6) from the oil-
cooler, finally drain the latter into a clean container.
STEP 8
Remove the expansion reservoir hose (8) from the
radiator (7). Disconnect the return hose (9) and the
water pump suction hose (10) from the engine.
STEP 9
Disconnect the radiator hose (11) from the oil drain
plug.
STEP 10
CS02C554
Remove the screws (A) and remove the guardrails
(B). Remove the screws (C).
WARNING: When the machine is working, the engine components and the hydraulic pump reach a high
temperature. To avoid being burnt by hot metal or scalded by high temperature water or oil, allow the
machine to cool down before starting any servicing operation.
!
1
A
B
C
2001-5
Cre 9-43480GB Issued 03-02
STEP 11
CS00G513
Pass a suitable sling right around the radiator and oil-
cooler assembly and, using a suitable lifting device,
remove the radiator and oil-cooler assembly.
NOTE: During the lifting operation, unlock the radia-
tor and oil-cooler assembly in order to free the engine
cooling fan.
Installation
When installing, proceed in the reverse order from
that of removal.
Before operating the machine:
- Check the oil level in the hydraulic reservoir. Top up
if necessary.
- Check the hydraulic fluid cooling circuit for leaks.
- Fill and bleed the engine cooling system (see Oper-
ator’s Manual).
- Check the engine cooling system for leaks.
3001-3
Cre 9-43470GB Issued 03-02
FUEL TANK
Removal
STEP 1
JS00163A
Park the machine on hard, flat ground. Lower the
attachment to the ground.
STEP 2
Reduce the engine speed to idle for 30 seconds, then
shut down the engine.
STEP 3
Turn the ignition key to "ON" without starting the
engine.
STEP 4
Attach a "DO NOT OPERATE" tag to the ignition key
in the cab.
STEP 5
NOTE: The numbers within brackets refer to the fig-
ures on pages 5 and 6.
Remove the access panel under the fuel reservoir (1).
STEP 6
Open the filling plug (2) of the tank (1). Bleed the
remaining fuel using the valve (3) then remove the
latter. Remove the filter (19) and the fuel gauge (20).
STEP 7
Lift the hood of the front boot. Remove the retaining
screw (4) of the access ramp (5). Remove the access
ramp (5).
STEP 8
Remove the screws (6) on top and then inside the
front boot, then remove the protective housing (7).
STEP 9
Remove the screws (8) and the protective plate (9)
from on top of the fuel reservoir (1).
STEP 10
Loosen the two screws (10) located under the
machine. Open the side portion of the machine and
remove the two screws (11) located on the RH side of
the fuel reservoir (1). Remove the protective plate of
the reservoir (12).
STEP 11
Remove the two screws that hold the fuel oil filter.
Attach labels on the two hoses. Remove the fuel oil
filter by removing the two hoses and the retaining
clips.
STEP 12
Shift the plastic protection (13) from the fuel sensor
(14). Remove the retaining screws (15) then the fuel
sensor (14) as well as the seal (16).
STEP 13
Remove the six screws (17) from the fuel tank (1),
and the shims (18).
STEP 14
Remove the fuel tank (1) using a hoist.
STEP 15
See the operator's manual for removing the fuel filter.

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CX330 and CX350 Crawler Excavator Manual

  • 1. Copyright  2002 Case France Printed in France Case Cre 9-43570GB March 2002 CX330 and CX350 Crawler Excavators Table of Contents DIVISION/SECTION SECTION N° REFERENCE N° 1 GENERAL INFORMATION Safety, general information and standard torque data .....................................1001 7-27690GB General specifications and special torque setting............................................1002 9-36450GB 2 ENGINE Removal and installation of the engine ............................................................2000 9-43540GB Radiator and oil-cooler.....................................................................................2001 9-43480GB Engine specifications ............................................................................................. * Disassembly and assembly of the engine.............................................................. * 3 FUEL SYSTEM Fuel tank ..........................................................................................................3001 9-43470GB Fuel engine system................................................................................................ * 4 ELECTRICAL SYSTEM Electrical system, electrical and electronic troubleshooting.............................4001 9-40950GB Inspection and maintenance of batteries and connecting a booster battery....4002 9-43460GB Main and engine electronic control boxes........................................................4003 9-43450GB 5 UNDERCARRIAGE Removal and installation of tracks ...................................................................5001 9-42910GB Rollers..............................................................................................................5003 9-42920GB Sprocket...........................................................................................................5004 9-36890GB Idler wheel and tension shock absorber ..........................................................5005 9-43000GB 6 DRIVE TRAIN Drive motor and final drive transmission removal and installation ...................6001 9-43140GB Swing reduction gear, removal and installation................................................6003 9-43210GB Swing reduction gear, disassembly and assembly ..........................................6004 9-43220GB Travel reduction gear assembly and disassembly ...........................................6005 9-43150GB 7 UNDERCARRIAGE HYDRAULICS 8 UPPERSTRUCTURE HYDRAULICS Depressurising and decontaminating the hydraulic system, use of the vacuum pump and bleeding the components..............................................8000 9-43500GB Specifications, troubleshooting, checks and hydraulic pressure settings ........8001 9-36260GB Hydraulic reservoir removal and installation ....................................................8002 9-43230GB Main and pilot pumps, removal and installation ...............................................8003 9-43530GB Main hydraulic control valve, removal and installation.....................................8004 9-43260GB Attachment cylinders, removal and installation................................................8005 9-43250GB Hydraulic swivel, removal and installation .......................................................8006 9-43390GB Pilot blocs, removal and installation.................................................................8007 9-43400GB Swing motor, removal and installation .............................................................8008 9-43200GB Main hydraulic pump, disassembly and assembly...........................................8010 9-43240GB .........................................................................................................................8010 9-43330GB Main hydraulic control valve, disassembly and assembly................................8011 9-43550GB Attachment cylinders, disassembly and assembly...........................................8012 9-43320GB Hand control levers, disassembly and assembly .............................................8013 9-43340GB Foot control levers, disassembly and assembly ..............................................8014 7-28300GB Six-solenoid valves, disassembly and assembly .............................................8015 9-43360GB Caution valve, disassembly and assembly ......................................................8016 7-27942GB Safety valve .....................................................................................................8017 9-43380GB Hydraulic swivel, disassembly and assembly ..................................................8018 9-43190GB Swing motor, disassembly and assembly ........................................................8019 9-43440GB Hydraulic functions...........................................................................................8020 9-42740GB Travel hydraulic motor, disassembly and assembly.........................................8021 9-43160GB
  • 2. Cre 9-43570GB Edition 03-02 DIVISION/SECTION SECTION N° REFERENCE N° 9 UPPERSTRUCTURE Upperstructure, turntable and counterweight...................................................9002 9-43410GB Boom, dipper and bucket.................................................................................9003 9-43420GB Seat and seat belt............................................................................................9004 9-40460GB Cab and cab equipment...................................................................................9005 9-43430GB Air conditioning troubleshooting.......................................................................9006 7-xxxxxFR Air conditioning unit disassembly and assembly..............................................9007 7-29910GB Air conditioning servicing .................................................................................9008 7-xxxxxFR Air conditioning components............................................................................9009 7-xxxxxFR Large format hydraulic and electrical schematics .........................................Pocket 9-35930GB * Consult the Engine Service Manual Sections to be distributed at a later date NOTE: CASE Company reserves the right to make changes in the spec- ification and design of the machine without prior notice and without incurring any obligation to modify units previously sold. The description of the models shown in this manual has been made in accordance with the technical specifications known as of the date of design of this document.
  • 3. Case Copyright  2000 Case France Printed in France September 2000Cre 7-27690GB 1001 SAFETY, GENERAL INFORMATION AND STANDARD TORQUE DATA Section 1001
  • 4. 1001-3 Cre 7-27690GB Issued 09-00 GENERAL INFORMATION Cleaning Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning. Do not use caustic soda for steam cleaning. After cleaning, dry and put oil on all parts. Clean oil passages with compressed air. Clean bearings in a suitable cleaning solvent. Dry the bearings completely and put oil on the bearings. Inspection Check all parts when the parts are disassembled. Replace all parts that have wear or damage. Small scoring or grooves can be removed with a hone or crocus cloth. Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early failures. Bearings Check bearings for easy action. If bearings have a loose fit or rough action, replace the bearing. Wash bearings with a suitable cleaning solvent and permit to air dry. DO NOT DRY BEARINGS WITH COMPRESSED AIR. Needle Bearings Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore. Before you press bearings into position, put petroleum jelly on the inside and outside diameter of the bearings. Gears Check all gears for wear and damage. Replace gears that have wear or damage. Oil Seals, O-rings and Gaskets Always install new oil seals, O-rings and gaskets. Put petroleum jelly on seals and O-rings. Shafts Check all shafts that have wear or damage. Check the bearing and oil seal surfaces of the shafts for damage. Service Parts Always install genuine Case service parts. When ordering refer to the Parts Catalog for the correct part number of the genuine Case replacement items. Failures due to the use of other than genuine Case replacement parts are not covered by warranty. Lubrication Only use the oils and lubricants specified in the Operator’s or Service Manuals. Failures due to the use of non-specified oils and lubricants are not covered by warranty.
  • 5. 1001-4 Cre 7-27690GB Issued 09-00 SAFETY This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message. Make sure you fully understand the causes of possible injury or death. ! To prevent injury always follow the Warning, Caution and Danger notes in this section and throughout the manual. Place a “Do not operate“ tag on the starter switch key before carrying out any service or repair work on the machine. . WARNING: Read the operator’s manual to familiarize yourself with the correct control functions. ! WARNING: Operate the machine and equipment controls from the seat position only. Any other method could result in serious injury. ! WARNING: This is a one man machine, no riders allowed.! WARNING: Before starting engine, study Operator’s Manual safety messages. Read all safety signs on machine. Clear the area of other persons. Learn and practice safe use of controls before operating. It is your responsibility to understand and follow manufacturers instructions on machine operation, service and to observe pertinent laws and regulations. Operator’s and Service Manuals may be obtained from your Case dealer. ! WARNING: If you wear clothing that is too loose or do not use the correct safety equipment for your job, you can be injured. Always wear clothing that will not catch on objects. Extra safety equipment that can be required includes hard hat, safety shoes, ear protection, eye or face protection, heavy gloves and reflector clothing. ! WARNING: When working in the area of the fan belt with the engine running, avoid loose clothing if possible, and use extreme caution. ! WARNING: When doing checks and tests on the equipment hydraulics, follow the procedures as they are written. DO NOT change the procedure. ! WARNING: When putting the hydraulic cylinders on this machine through the necessary cycles to check operation or to remove air from a circuit, make sure all people are out of the way. !
  • 6. 1001-5 Cre 7-27690GB Issued 09-00 WARNING: Use insulated gloves or mittens when working with hot parts.! WARNING: Lower all attachments to the ground or use stands to safely support the attachments before you do any maintenance or service. ! WARNING: Pin sized and smaller streams of hydraulic oil under pressure can penetrate the skin and result in serious infection. If hydraulic oil under pressure does penetrate the skin, seek medical treatment immediately. Maintain all hoses and tubes in good condition. Make sure all connections are tight. Make a replacement of any tube or hose that is damaged or thought to be damaged. DO NOT use your hand to check for leaks, use a piece of cardboard or wood. ! WARNING: When removing hardened pins such as a pivot pin, or a hardened shaft, use a soft head (brass or bronze) hammer or use a driver made from brass or bronze and a steel head hammer. ! WARNING: When using a hammer to remove and install pivot pins or separate parts using compressed air or using a grinder, wear eye protection that completely encloses the eyes (approved goggles or other approved eye protectors). ! WARNING: Use suitable floor (service) jacks or chain hoist to raise wheels or tracks off the floor. Always block machine in place with suitable safety stands. ! WARNING: When servicing or repairing the machine, keep the shop floor and operator’s compartment and steps free of oil, water, grease, tools, etc. Use an oil absorbing material and/or shop cloths as required. Use safe practices at all times. ! WARNING: Some components of this machine are very heavy. Use suitable lifting equipment or additional help as instructed in this Service Manual. ! WARNING: Engine exhaust fumes can cause death. If it is necessary to start the engine in a closed place, remove the exhaust fumes from the area with an exhaust pipe extension. Open the doors and get outside air into the area. ! WARNING: When the battery electrolyte is frozen, the battery can explode if (1), you try to charge the battery, or (2), you try to jump start and run the engine. To prevent the battery electrolyte from freezing, try to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be injured. !
  • 7. Case Copyright Ó 2002 Case France Printed in France March 2002Cre 9-43540GB 2000 REMOVAL AND INSTALLATION OF THE ENGINE Section 2000
  • 8. 2000-3 Cre 9-43540GB Issued 03-02 ENGINE Removal and installation STEP 1 JS00163A Park the machine on hard, flat ground. Lower the attachment to the ground. STEP 2 Release pressure in the hydraulic system and in the hydraulic reservoir (see Section 8000). STEP 3 CD01C162 Disconnect the battery ground (-) cable (1) from the battery. STEP 4 Refer to Section 8003 and remove the hydraulic pump. STEP 5 Refer to Section 2001 and remove the radiator and oil-cooler assembly. STEP 6 CD02C151 Remove the engine shutdown control (arrow). Disconnect the fuel supply pipe (1) and the fuel return pipe (2) and plug them. STEP 7 CD01D131 Remove the screws (1) from the compressor and put it away from the engine. 1 1 2 1 1
  • 9. 2000-4 Cre 9-43540GB Issued 03-02 STEP 8 CD02C152 Label and disconnect the electrical connections from the water temperature sensor (1). STEP 9 CD02C153 Label and disconnect the electrical connections from the oil pressure sensor (1). STEP 10 CD00J030 Label and disconnect the electrical supply (1) to the pre-heating plugs. STEP 11 CD02C154 Label and disconnect the electrical connections to the starter motor (1). Remove the earth cable (2) at the engine end. STEP 12 CD02C152 Label and disconnect the electrical connections of the electronic regulation (1) from the engine. STEP 13 CD02C155 Remove the hose connecting the turbo-charger to the air filter (1). 1 1 1 1 2 1 1
  • 10. 2000-5 Cre 9-43540GB Issued 03-02 STEP 14 CD01M004 Label and disconnect the electrical connections to the alternator (arrows). STEP 15 Remove all the clips, etc, which fasten the electrical harnesses to the engine and move the harnesses out of the way. STEP 16 Install a suitable lifting device on the engine lifting rings (for the weight of the engine, see Section 1002). STEP 17 Remove the engine retaining hardware. NOTE: When installing, make a visual inspection of the condition of the rubber flexible mountings and change them if necessary. Respect the colours, light blue on the fan side, light green on the hand-wheel side. Tighten the engine retaining screws to a torque of 313 ± 25 Nm. STEP 18 When there is nothing interfering with the removal of the engine, raise the engine carefully and install it on a suitable repair bench. NOTE: When installing the engine in the machine, proceed in the reverse order from removal. Before operating the machine, carry out the following operations: - Bleed and prime the fuel system (see Operator’s Manual). - Fill and bleed the engine cooling system (see Oper- ator’s Manual). - Check the hydraulic, fuel and cooling systems for leaks. - Check the oil level in the hydraulic reservoir. Top up if necessary.
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  • 12. 2001-3 Cre 9-43480GB Issued 03-02 CHANGING THE RADIATOR OR THE OIL-COOLER Description CI02A513 1 SCREW 2 PIPE 3 OIL COOLER 4 OIL-COOLER 5 HOSE 6 HOSE 7 RADIATOR 8 HOSE 9 HOSE 10 HOSE 11 HOSE 6 4 8 7 2 1 10 9 2 1 5 9 11 5 3
  • 13. 2001-4 Cre 9-43480GB Issued 03-02 RADIATOR AND OIL-COOLER Before carrying out any operation on the machine, perform the following operations in the order shown: - Park the machine on hard, flat ground. - Lower the attachment to the ground. - Shut down the engine. - Remove the starter switch key. - Make sure that pressure in the hydraulic system has been completely released (see Operator’s Manual). Removal of the radiator and oil- cooler assembly STEP 1 CD01K055 Remove the hood (1) from the engine. STEP 2 Remove the inner cover plate from the engine. STEP 3 Remove the cap from the expansion reservoir. IMPORTANT: Do not remove the cap when the engine is hot, since the system would still be under pressure and you could be scalded. STEP 4 Drain the cooling system (see Operator’s Manual). STEP 5 Release pressure in the hydraulic reservoir to allow the vacuum pump to be mounted (see Section 8000). NOTE: The numbers within brackets refer to the fig- ure on page 3. STEP 6 Remove the screws (1), then the pipe (2) from the oil cooler (3), finally drain the latter into a clean con- tainer. STEP 7 Disconnect the radiator hoses (5) and (6) from the oil- cooler, finally drain the latter into a clean container. STEP 8 Remove the expansion reservoir hose (8) from the radiator (7). Disconnect the return hose (9) and the water pump suction hose (10) from the engine. STEP 9 Disconnect the radiator hose (11) from the oil drain plug. STEP 10 CS02C554 Remove the screws (A) and remove the guardrails (B). Remove the screws (C). WARNING: When the machine is working, the engine components and the hydraulic pump reach a high temperature. To avoid being burnt by hot metal or scalded by high temperature water or oil, allow the machine to cool down before starting any servicing operation. ! 1 A B C
  • 14. 2001-5 Cre 9-43480GB Issued 03-02 STEP 11 CS00G513 Pass a suitable sling right around the radiator and oil- cooler assembly and, using a suitable lifting device, remove the radiator and oil-cooler assembly. NOTE: During the lifting operation, unlock the radia- tor and oil-cooler assembly in order to free the engine cooling fan. Installation When installing, proceed in the reverse order from that of removal. Before operating the machine: - Check the oil level in the hydraulic reservoir. Top up if necessary. - Check the hydraulic fluid cooling circuit for leaks. - Fill and bleed the engine cooling system (see Oper- ator’s Manual). - Check the engine cooling system for leaks.
  • 15. 3001-3 Cre 9-43470GB Issued 03-02 FUEL TANK Removal STEP 1 JS00163A Park the machine on hard, flat ground. Lower the attachment to the ground. STEP 2 Reduce the engine speed to idle for 30 seconds, then shut down the engine. STEP 3 Turn the ignition key to "ON" without starting the engine. STEP 4 Attach a "DO NOT OPERATE" tag to the ignition key in the cab. STEP 5 NOTE: The numbers within brackets refer to the fig- ures on pages 5 and 6. Remove the access panel under the fuel reservoir (1). STEP 6 Open the filling plug (2) of the tank (1). Bleed the remaining fuel using the valve (3) then remove the latter. Remove the filter (19) and the fuel gauge (20). STEP 7 Lift the hood of the front boot. Remove the retaining screw (4) of the access ramp (5). Remove the access ramp (5). STEP 8 Remove the screws (6) on top and then inside the front boot, then remove the protective housing (7). STEP 9 Remove the screws (8) and the protective plate (9) from on top of the fuel reservoir (1). STEP 10 Loosen the two screws (10) located under the machine. Open the side portion of the machine and remove the two screws (11) located on the RH side of the fuel reservoir (1). Remove the protective plate of the reservoir (12). STEP 11 Remove the two screws that hold the fuel oil filter. Attach labels on the two hoses. Remove the fuel oil filter by removing the two hoses and the retaining clips. STEP 12 Shift the plastic protection (13) from the fuel sensor (14). Remove the retaining screws (15) then the fuel sensor (14) as well as the seal (16). STEP 13 Remove the six screws (17) from the fuel tank (1), and the shims (18). STEP 14 Remove the fuel tank (1) using a hoist. STEP 15 See the operator's manual for removing the fuel filter.