Caterpillar cat 226 skid steer loader (prefix 5 fz) service repair manual (5fz06700 and up)

Service Repair Manual
Model
226 Skid Steer Loader

Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 226 SKID STEER LOADER 5FZ
Configuration: 216 226 232 242 Skid Steer Loader 5FZ06700-UP (MACHINE) POWERED BY 3024C, 3034 Engine
Disassembly and Assembly
216, 226, 232 and 242
Skid Steer Loaders Machine Systems
Media Number -RENR4838-02 Publication Date -01/11/2009 Date Updated -04/11/2009
i01671430
Tilt Cylinder - Remove
SMCS - 5104-011
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
Removal Procedure
Table 1
REQUIRED TOOLS
Tool Part Number Part Description Qty
A 1U-9759 Jack Stand 2
B 1U-9760 Jack Stand 2
Start By:
A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
B. Remove the quick coupler. Refer to Disassembly and Assembly, "Quick Coupler - Remove
and Install".
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
1/4216 226 232 242 Skid Steer Loader 5FZ06700-UP (MACHINE) POWERED BY 3024...
2019/10/10https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all lines and on all cylinders for installation purposes. Plug all
lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
Illustration 1 g00593382
1. Use Tooling (A) to support the rear of the machine.

2. Remove snap ring (1) from the front of each lift cylinder.
3. Remove pin (2) from the front of each lift cylinder.
4. Attach a suitable lifting device in order to raise the lift arm assembly.

5. Use Tooling (B) in order to support lift arm assembly (3) .
6. Disconnect lines (4) and (5) from each tilt cylinder.
7. Remove nut (7) and bolt (6) .
8. Remove pin (8) from the tilt cylinder.
9. Remove the tilt cylinder from the lift arm assembly (9) .
10. Repeat Steps 7 through 9 for the opposite side.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 10 12:59:53 UTC+0800 2019

Shutdown SIS
Previous Screen
216, 226, 232 and 242
i01674277
Tilt Cylinder - Install
SMCS - 5104-012
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
Installation Procedure
Table 1
REQUIRED TOOLS
Tool Part Number Part Description Qty
A 1U-9759 Jack Stand 2
B 1U-9760 Jack Stand 2
your bare hand.

NOTICE
containing fluids.
1. Position the tilt cylinder into lift arm assembly (9) .
2. Install pin (8) into the tilt cylinder.
3. Install bolt (6) and nut (7). Tighten the bolt to a torque of 28 ± 7 N·m (21 ± 5 lb ft).

5. Connect lines (4) and (5) to each tilt cylinder.
6. Use a suitable lifting device to lift the lift arm assembly upward.
7. Remove Tooling (B) from the lift arm assembly (3) .
8. Use a suitable lifting device to lower the lift arm assembly.

9. Install pin (2) into each of the lift cylinder.
10. Install snap ring (1) onto the pin of each lift cylinder.
11. Remove Tooling (A) from the rear of the machine.
12. Check the hydraulic oil level. Refer to Operation and Maintenance Manual, SEBU7468,
"Hydraulic System Oil Level - Check".
End By: Install the quick coupler. Refer to Disassembly and Assembly, "Quick Coupler - Remove
and Install".
Thu Oct 10 13:00:52 UTC+0800 2019

Shutdown SIS
Previous Screen
216, 226, 232 and 242
i01526349
Lift Cylinder - Remove
SMCS - 5102-011
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
Removal Procedure
Start By:
B. Tilt the cab. Refer to Disassembly and Assembly, "Cab -Tilt".
your bare hand.
NOTICE

containing fluids.
Note: Put identification marks on all lines and on all cylinders for installation purposes. Plug all
lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
1. Disconnect lines (1) and (2) .
2. Remove retaining pin (3) and lower the loader lift arm brace onto the lift cylinder.

3. Attach a suitable lifting device to cylinder assembly (4) .
4. Remove snap ring (5) .
5. Remove pin (6) .
6. Remove bolt (7) and the washer.
7. Remove pin assembly (8) from the lift cylinder.
8. Remove lift cylinder assembly (4) and the loader lift arm brace. Weight of the lift cylinder
and the loader lift arm brace is 32 kg (70 lb).

9. Loosen clamp (10) and remove lines (9) and (11) .
Thu Oct 10 13:01:52 UTC+0800 2019

Shutdown SIS
Previous Screen
216, 226, 232 and 242
i01586658
Lift Cylinder - Install
SMCS - 5102-012
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
your bare hand.
NOTICE

containing fluids.
1. Install line (9) and line (11) .
2. Tighten clamp (10) .
3. Attach a suitable lifting device to lift cylinder assembly (4). The weight of the lift cylinder
assembly is 32 kg (70 lb).
4. Position the lift cylinder assembly and the loader lift arm brace on the machine.

5. Install pin assembly (8), the washer, and bolt (7) .
6. Install pin (6) and snap ring (5) .
7. Connect lines (1) and (2) .
8. Raise the loader lift arm brace and install retaining pin (3) .
9. Repeat steps 1 through 8 for the lift cylinder on the opposite side.
10. Check hydraulic oil level. Refer to Operation and Maintenance Manual, SEBU7468,
"Hydraulic System Oil Level - Check".
Thu Oct 10 13:02:51 UTC+0800 2019

Shutdown SIS
Previous Screen
216, 226, 232 and 242
i01545307
Lift Arms - Remove
SMCS - 6119-011
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
Removal Procedure
Start By:
B. Remove the quick coupler. Refer to Disassembly and Assembly, "Quick Coupler - Remove
and Install".
C. Remove the tilt cylinder. Refer to Disassembly and Assembly, "Tilt Cylinder - Remove".
D. Tilt the cab. Refer to Disassembly and Assembly, "Cab-Tilt".
your bare hand.

NOTICE
containing fluids.
Note: Put identification marks on all lines and on all wires for installation purposes. Plug all lines.
This will help to prevent fluid loss and this helps to keep contaminants from entering the system.
1. Open the engine access door.
2. Remove strap (1) and disconnect harness (2) .

3. Remove two bolts (3) and washers from the bracket. Move bracket (4) with the harness
aside.
4. Disconnect lines (5) and (6) from the lift arm assembly.
5. Repeat step 4 on the opposite side.

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6. Remove snap ring (7) from the rod end of the cylinder.
7. Remove pin (8) .
8. Repeat steps 6 and 7 for the opposite side.
9. Remove two bolts (9) and two clips (10) from the lines under the lift arm assembly.
10. Repeat step 9 for the opposite side of the lift arm assembly.
11. Remove two bolts (11), two clips (12), and the line assemblies from the underside of the lift
arm assembly.

12. Use a suitable lifting device to support the lift arms.
13. Remove bolt (13) and pin assembly (14) from both sides of the lift arm assembly.
14. Remove the lift arm assembly from the machine. The weight of the lift arm assembly is 322
kg (710 lb).
Thu Oct 10 13:03:50 UTC+0800 2019

Shutdown SIS
Previous Screen
216, 226, 232 and 242
i01545394
Lift Arms - Install
SMCS - 6119-012
S/N - 4NZ3400-UP
S/N - 5FZ6700-UP
your bare hand.
NOTICE

containing fluids.
1. Attach a suitable lifting device to the lift arm assembly in order to position the lift arm
assembly to the machine. The weight of the lift arm assembly is 322 kg (710 lb).
2. Install pin assembly (14) and bolt (13) to both sides of the lift arm assembly.

3. Position the line assemblies on the underside of the lift arm assembly. Install two clips (12)
and two bolts (11) .
4. Install two clips (10) and two bolts (9) on the lines under the lift arms.
5. Repeat step 4 for the opposite side of the lift arm assembly.

Caterpillar cat 226 skid steer loader (prefix 5 fz) service repair manual (5fz06700 and up)

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