service repair manual

1. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
TABLE OF CONTENT 00
Ref 00 Page 00

2. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
TABLE OF CONTENT 00
Ref 00 Page 00

3. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
TABLE OF CONTENT 00
Ref 00 Page 00

4. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
TABLE OF CONTENT 00
Ref 00 Page 00

5. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
TABLE OF CONTENT 00
Ref 00 Page 00

6. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
TABLE OF CONTENT 00
Ref 00 Page 00

7. MF 290 TRACTOR, |-> 387021 (GB) - 819704
14
15
16
3
2
1
13
11
12 4
10
9
8
7
6
Ref 2 Page 2

8. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
ENGINE INSTALLATION - A4.248 ENGINE 2
Item Part Number Qty Description Comments
A4.248 ENGINE
1 1673037M92 1 Engine PERKINS LIST.
22790
2 825302M1 2 Dowel
3 828123M1 1 Bearing Assy
4 353701X1 1 Screw Unc
5 353704X1 1 Bolt Unc
6 353708X1 2 Bolt Unc
7 353711X1 2 Bolt Unc
8 353704X1 2 Bolt Unc
9 353711X1 2 Bolt Unc
10 353708X1 3 Bolt Unc
11 353564X1 1 Bolt Unf
12 353426X1 1 Nut Unf
13 2614B159 1 Belt
14 1874995M92 1 Fan
1686506M91 1 Fan (A)
15 353518X1 4 Screw Unf
16 353446X1 4 Lock Washer
(A)
SOUTH AFRICA
Ref 2 Page 2

9. MF 290 TRACTOR, |-> 387021 (GB) - 819704
15
27
10
914 11
2 26
8
413
19
20
21
12
22
23
16
17
18
25
7
3
1 246
5
Ref 4 Page 4

10. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
CYLINDER BLOCK - A4.248 ENGINE 4
Item Part Number Qty Description Comments
A4.248 ENGINE
1 ZZ 50174 1 Kit,Cyl.Block (C,D)
Repairs and replaces ZZ50080/36
Repairs and replaces ZZ50022
Repairs and replaces U5BA0029
2 31358346 4 Liner (1)
(A,E)
2 31358352 X Liner (B,E)
3135X033 4 Liner (1)
(A,F)
2 3135X034 X Liner (B,F)
3 0650710 6 Plug (1)
Repairs and replaces 0650563
4 32418117 4 Plug (1)
Repairs and replaces 0650618
5 33142111 10 Thimble (1)
6 32166329 10 Bolt (1)
7 31134164 1 Bush (1)
Repairs and replaces 31134163
Repairs and replaces 31134132
8 0650710 2 Plug (1)
Repairs and replaces 0650563
9 2485A204 1 Plug (1)
10 0650582 1 Plug
11 0920130 1 Washer
12 32114501 1 Plug
13 0650577 4 Plug
14 32417134 1 Plug
15 32416105 1 Plug
16 4142V064 1 Housing Repairs and replaces 4142V061
Repairs and replaces 4142V031
17 2418F475 1 Seal (16)
Repairs and replaces 2415391
18 36817157 1 Joint
19 0746211 10 Bolt
20 0920003 10 Washer
21 0350009 2 Dowel
22 2172530 2 Capscrew
23 33112111 2 Washer
24 0650594 1 Plug
25 32161114 2 Plug Repairs and replaces 32161357
Repairs and replaces 32161114
26 0650588 2 Plug
27 36812349 1 Head Gasket
(A)
PRESS FIT
(B)
SLIP FIT
(C)
WAS ZZ50022 USE ZZ50036/32166337(2)/32166338(12)/3 2166339(8).
(D)
WAS ZZ50036 USE ZZ50080 WITH 36812352/33153157/211 6053/2184634(3)
(E)
USED ONLY WITH ZZ50036/ZZ50022/U5BA0029
(F)
USED ONLY WITH ZZ50080
Ref 4 Page 4

11. MF 290 TRACTOR, |-> 387021 (GB) - 819704
7
10
8
11
9
12 16
16
15
14
17
13
4
5
21
20
18
19
6
3
Ref 6 Page 6

12. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
CRANKSHAFT, PISTONS AND CONNECTING RODS - A4.248 ENGINE 6
Item Part Number Qty Description Comments
A4.248 ENGINE
1 ZZ 90082 1 Kit, Crankshaft Repairs and replaces ZZ90083
Repairs and replaces U5BG0026
Repairs and replaces 68609
2 1 Crankshaft (1)
Not serviced, order REF.1
3 81558 1 Kit, Bearing (1)
(A)
3 81558A X Kit, Bearing (A)
Thickness (-)0.25MM
Thickness (-)0.010"
3 81558B X Kit, Bearing (A)
Thickness (-)0.50MM
Thickness (-)0.020"
3 81558C X Kit, Bearing (A)
Thickness (-)0.75MM
Thickness (-)0.030"
4 85042 1 Kit, Bearing (1)
(A)
4 85042A X Kit, Bearing (A)
Thickness (-)0.25MM
Thickness (-)0.010"
4 85042B X Kit, Bearing (A)
Thickness (-)0.50MM
Thickness (-)0.020"
4 85042C X Kit, Bearing (A)
Thickness (-)0.75MM
Thickness (-)0.030"
5 31137551 2 Thrust Washer (1)
Repairs and replaces 31137311
5 31137312 X Thrust Washer Thickness (+)0.19MM
Thickness (+)0.0075"
6 31137561 2 Thrust Washer (1)
Repairs and replaces 31137321
6 31137322 X Thrust Washer Thickness (+)0.19MM
Thickness (+)0.0075"
7 ZZ 90009 4 Kit, Conrod Repairs and replaces M7BJ0015
8 1 Conrod (7)
Not serviced, order REF.7
9 1 Cap (7)
Not serviced, order REF.7
10 31134123 1 Bush (7)
11 32762144 2 Bolt (7)
12 33221328 2 Nut (7)
13 68318 4 Kit, Piston (B,D,K)
89207 4 Kit, Piston (C,E,K)
U5LU0005 4 Kit, Piston (B,F,K)
U5LP0009 4 Kit, Piston (C,G,K)
14 1 Piston (13)
Not serviced, order REF.13
15 1 Pin (13)
Not serviced, order REF.13
16 0170002 2 Circlip (13)
17 4181A009 4 Kit, Piston Ring (H,K)
41158022 4 Kit, Piston Ring (J,K)
18 31171681 1 Gear,Crankshaft 28T
19 0500012 1 Woodruff Key
20 33125416 1 Washer
(A)
PRE-FINISHED
(B)
UNTOPPED
(C)
PRE-TOPPED
(D)
Ref 6 Page 6

13. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
CRANKSHAFT, PISTONS AND CONNECTING RODS - A4.248 ENGINE 6
Item Part Number Qty Description Comments
USE U5LU0005 IN ENGINE SETS ONLY
(E)
USE U5LP0009 IN ENGINE SETS ONLY
(F)
REPLACES 68318 IN ENGINE SETS ONLY
(G)
REPLACES 89207 IN ENGINE SETS ONLY
(H)
USED ONLY WITH 68318-89207
(J)
USED ONLY WITH U5LU0005-U5LP0009
(K)
SEE PERKINS SERVICE BULLETIN NO.10 (ISSUE 2) CUT-I N FROM ENGINE
NO.U839080J
Ref 6 Page 6

14. MF 290 TRACTOR, |-> 387021 (GB) - 819704
14
13
11
10
9
8
21
12
24
23 22
20
16
15
18
17
19
42
3
7
6
5
1
Ref 10 Page 10

15. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
CYLINDER HEAD - A4.248 ENGINE 10
Item Part Number Qty Description Comments
A4.248 ENGINE
1 ZZ80062 1 Kit, Cyl. Head (B)
Repairs and replaces U5BD0005
2 0650203 1 Plug (1)
3 2411107 1 Washer (1)
4 0650563 1 Plug (1)
5 31431315 4 Valve Inlet (1)
31431315 4 Valve Inlet (1)
31431312 X Valve Inlet Thickness (+)0.08 MM
Thickness (+)0.003"
5 31431313 X Valve Inlet Thickness (+)0.38 MM
Thickness (+)0.015"
5 31431314 X Valve Inlet Thickness (+)0.75 MM
Thickness (+)0.030"
6 31431881 4 Valve
Exhaust
(1)
31431882 X Valve
Exhaust
Thickness (+)0.08 MM
Thickness (+)0.003"
6 31431883 X Valve
Exhaust
Thickness (+)0.38 MM
Thickness (+)0.015"
6 31431884 X Valve
Exhaust
Thickness (+)0.75 MM
Thickness (+)0.030"
7 33152153 X Insert
8 33123117 8 Washer (E)
(1)
8 33415118 8 Washer (F)
(1)
9 31744131 8 Spring (1)
10 31745121 8 Spring (1)
11 33817117 4 Seal (1)
Repairs and replaces 33817125
12 33817117 4 Seal (1)
13 33423147 8 Cap (1)
14 33173108 8 Cotter (A)
(1)
15 3621F005 1 Plate Repairs and replaces 37553142
(1)
16 36851409 1 Joint (1)
17 0746254 6 Setscrew (1)
18 0920053 6 Washer (1)
19 32526312 2 Stud (G)
20 33221316 2 Nut (G)
21 32181425 2 Screw (G)
32166337 2 Screw (H)
22 32181424 6 Screw (G)
32166339 8 Screw (H)
23 32181425 12 Screw (G)
32166338 12 Bolt (H)
24 2415B201 4 O Ring (1)
(A)
SERVICED IN PAIRS
(B)
WAS A5BD1136 USE U5BD0005 WITH 33813131 AND 338131 29 OR 3281M001
(SEE 0587L02M)
(E)
USED ONLY WITH U5BD0005 (CYLINDER HEAD)
(F)
USED ONLY WITH ZZ80062/ZZ80072 (CYLINDER HEAD)
(G)
UP TO ENGINE NO U027630M. SEE ALSO SERVICE BULLETI N NO.21
Ref 10 Page 10

16. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
CYLINDER HEAD - A4.248 ENGINE 10
Item Part Number Qty Description Comments
(H)
FROM ENGINE NO U027631M. SEE ALSO SERVICE BULLETIN NO.21
Ref 10 Page 10

17. MF 290 TRACTOR, |-> 387021 (GB) - 819704
24
1
12
18 23
23
11
10
10
19
7
7
7
7
4
4
4
4
5
5
5
5
2 9
9
3
168
14
1513
6
22
21
17 20
Ref 14 Page 14

18. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
ROCKER SHAFT - A4.248 ENGINE 14
Item Part Number Qty Description Comments
A4.248 ENGINE
1 ZZ 90007 1 Rocker Shaft Ass Repairs and replaces 88677
2 ZZ 90032 1 Rocker Shaft (1)
Repairs and replaces 83449
3 0650507 2 Plug (2)
4 3818X901 4 Bracket (1)
Repairs and replaces 37521334
5 41151482 4 Rockerarm (1)
Right Hand
Repairs and replaces 41151421
6 2511425 1 Bush (5)
7 41151481 4 Rockerarm (1)
Left Hand
Repairs and replaces 41151419
8 2511425 1 Bush (7)
9 31744123 2 Spring (1)
10 31743108 2 Spring (1)
11 3775E011 1 Connection (1)
Repairs and replaces 35511111
12 0726504 1 Setscrew (1)
(A)
12 2231236 1 Setscrew (1)
(B)
13 0170151 2 Circlip (1)
14 33117434 2 Washer (1)
Repairs and replaces 33117415
15 8 Stud (1)
(C)
16 8 Nut (1)
(C)
17 0826628 4 Stud
18 0576054 4 Nut Repairs and replaces 2211284
19 0920006 4 Washer
20 31434163 8 Tappet
21 31434307 8 Pushrod
22 33811113 1 Olive
23 33117426 2 Shim (1)
24 0096634 4 Screw
(A)
USE ONLY WITH CONNECTION 35511111
(B)
USE ONLY WITH CONNECTION 3775E011
(C)
WAS 0826628/0576054 USE 0096634
Ref 14 Page 14

19. MF 290 TRACTOR, |-> 387021 (GB) - 819704
14
13
12
3
4
15
16
32
33
34
35
2 1
10
9
9
11
8
7 5
6
17
19
26
27
22
23
21
31
31
20
29
30
28
18 24
25
Ref 16 Page 16

20. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
TIMING GEAR AND CAMSHAFT - A4.248 ENGINE 16
Item Part Number Qty Description Comments
A4.248 ENGINE
1 37161871 1 Timing Case
2 36814127 1 Joint (A)
Up to Serial or Engine Number U108196N
2 36814137 1 Joint (A)
From Serial or Engine Number U108197N
3 0746255 8 Setscrew
4 0920053 8 Washer
5 0746211 1 Bolt
6 0920053 1 Washer
7 33426161 1 Hub
8 41115023 1 Idler 63T
9 0050345 2 Bush (8)
10 0941082 1 Plate
11 0096439 3 Bolt (A)
Up to Serial or Engine Number U108196N
11 2184634 3 Screw (A)
From Serial or Engine Number U108197N
12 31415321 1 Camshaft (A)
Up to Serial or Engine Number U108196N
12 31415374 1 Camshaft (A)
From Serial or Engine Number U108197N
Repairs and replaces 31415371
13 33153121 1 Washer
14 2116053 1 Pin
15 31171353 1 Gear,Camshaft (A)
Up to Serial or Engine Number U108196N
15 3117L011 1 Gear,Camshaft (A)
From Serial or Engine Number U108197N
16 0500012 1 Woodruff Key
17 37166401 1 Timinggear
Cover
Repairs and replaces 41422703
18 2418F436 1 Seal Repairs and replaces 2415361
19 36813137 1 Joint
20 0096238 4 Bolt
21 0920053 4 Washer
22 0746255 10 Setscrew
23 0920053 10 Washer
24 0746255 4 Setscrew
25 2411152 4 Washer
26 0746254 3 Setscrew
27 0920053 3 Washer
28 2758346 1 Angle Drive
29 0746019 1 Screw
30 0746053 1 Bolt
31 2411151 2 Washer
32 32161217 1 Screw Repairs and replaces 32161209
33 33115408 1 Washer
34 31733121 1 Washer
35 33153128 1 Washer
(A)
SEE PERKINS SERVICE BULLETIN NO.29 AND NO.35.
(B)
NOT REQUIRED ON ALL CONDITIONS.MUST REFER TO BULLE TIN NO.29
(RE-ISSUE 1.DATED OCT.86).
Ref 16 Page 16

21. MF 290 TRACTOR, |-> 387021 (GB) - 819704
19 14 16
15
3
3
9
9
7
8
6
18
17
20
20
13 12 10
2
4
5
29
24
21 27
26
25
31
32
11
28
22
23
30
1
33
36 36 36
3534
Ref 18 Page 18

22. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
BALANCER UNIT - A4.248 ENGINE-UP TO ENGINE NO.U880190K 18
Item Part Number Qty Description Comments
A4.248 ENGINE-UP TO ENGINE NO.U880190K
1 41733082 1 Balancer Repairs and replaces 41733066
2 1 Frame (1)
Not serviced, order REF.1
3 2431131 2 Plug (1)
4 2431130 2 Plug (1)
Repairs and replaces 2431A051
5 2557182 2 Bearing Needle (1)
6 2557181 2 Bearing Needle (2)
7 31171276 1 Shaft (1)
8 32731127 1 Shaft (1)
9 2576675 2 Woodruff Key (1)
10 37417474 2 Weight (1)
11 2171225 4 Screw (1)
12 31164582 2 Gear,Balancer (1)
30T
13 2172513 6 Screw (1)
14 33451801 1 Hub (1)
15 41115082 1 Gear,Idler (1)
Number of teeth/spines 37
Repairs and replaces 84447
16 2511458 1 Bush (15)
17 33153133 1 Plate (1)
18 0610879 1 Pin (1)
19 0096633 1 Bolt (1)
20 33137408 2 Thimble (1)
21 37714234 1 Body (1)
22 31165461 1 Gear,Balancer (1)
9T
23 32455123 1 Shaft (1)
24 31165531 1 Gear,Oil Pump (1)
9T
25 33157122 1 Cap (1)
26 31742128 1 Spring (1)
27 32712715 1 Plunger (1)
28 0610012 1 Pin (1)
29 36237156 1 Plate (1)
30 0350005 2 Dowel (1)
31 0096236 5 Bolt (1)
32 0920053 5 Washer (1)
33 2184546 1 Screw
34 0096439 2 Bolt
35 0096441 1 Bolt
36 0920054 4 Washer
Ref 18 Page 18

23. MF 290 TRACTOR, |-> 387021 (GB) - 819704
25
23
26
24
13
12
11 10
1
27
29
28
30
20
22
17
16
21
54
3
2
6
7
14
15
9
38
39
40
36
37
31 33
19
34
35
18
32
8
42
41 43
44 46
45 47
48
Ref 20 Page 20

24. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
BALANCER UNIT - A4.248 ENGINE-FROM ENGINE NO.U880191K. 20
Item Part Number Qty Description Comments
A4.248 ENGINE-FROM ENGINE NO.U880191K.
1 4111K022 1 Balancer (G)
From Serial or Engine Number U880191K
Up to Serial or Engine Number U917431K
Repairs and replaces 4111K006
1 4111K051 1 Balancer (G)
Repairs and replaces 4111K038
1 4111K051 1 Balancer (H)
2 1 Frame (1)
(E)
Not serviced, order REF.1
2 4145L007 1 Frame (1)
(F)
Repairs and replaces 4145L004
3 1 Frame (2)
Not serviced, order REF.2
4 1 Cover (2)
Not serviced, order REF.2
5 2314J010 4 Screw (2)
6 2314J005 4 Screw (2)
7 33137408 2 Thimble (1)
(A)
8 32558314 1 Plug (1)
9 2431A054 1 Plug (1)
Repairs and replaces 0650586
10 32712715 1 Plunger (1)
(E)
10 3272E005 1 Plunger (1)
(F)
11 31742128 1 Spring (1)
(E)
11 3174D004 1 Spring (1)
(F)
12 33157122 1 Cap (1)
(E)
12 3342A611 1 Cap (1)
(F)
13 2116A055 1 Pin (1)
(E)
13 2116A056 1 Pin (1)
(F)
14 3753R061 1 Cover (1)
15 3687M006 1 Joint (1)
16 0350042 2 Dowel (1)
17 2314K031 4 Screw (1)
(K)
17 2315C052 4 Screw (1)
(J)
18 3117V003 1 Shaft (1)
(L)
21T
19 2551A009 1 Bearing Needle (1)
20 3116K014 1 Weight (1)
(M)
16T/38T
21 2511A730 1 Bush (1)
22 2511A730 1 Bush (1)
23 3117C071 1 Gear,Balancer (1)
Repairs and replaces 31172162
Repairs and replaces 31172161
37T
24 33451804 1 Hub (1)
(C)
25 2314J606 1 Screw (1)
(B)
26 2551A201 1 Bearing Needle (1)
Repairs and replaces 2551A013
27 3321A002 1 Washer (1)
28 3116K004 1 Weight (1)
Ref 20 Page 20

25. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
BALANCER UNIT - A4.248 ENGINE-FROM ENGINE NO.U880191K. 20
Item Part Number Qty Description Comments
(N)
38T
29 2511A730 1 Bush (1)
30 2511A730 1 Bush (1)
31 4132F041 1 Oil Pump (1)
Repairs and replaces 4132F021
Repairs and replaces 4132F014
32 3683L002 1 Joint
33 3764V012 1 Pipe,Oil
34 2314H012 2 Screw (1)
Repairs and replaces 2315C059
35 2315C059 3 Screw (1)
36 3116W001 1 Gear,Balancer (1)
24T
37 2551A014 1 Bearing Needle (1)
38 3348Y001 1 Nut (1)
(P)
38 33531136 1 Nut (1)
(Q)
39 3661K001 1 Cover (1)
Repairs and replaces 3661M005
40 2314C034 4 Screw (1)
41 0096442 1 Bolt
42 33115129 1 Washer
43 0096441 2 Bolt
44 33115129 2 Washer
45 0096441 1 Bolt
46 33115129 1 Washer
47 0096439 2 Bolt
48 33115129 2 Washer
(A)
NO LONGER INCLUDED IN ASSEMBLY
(B)
USED ONLY WITH 33451804
(C)
WAS 3212T003 USE 33451804/2314J606
(E)
INCLUDED IN 4111K006 AND 4111K011 ONLY.
(F)
INCLUDED IN 4111K022-4111K035-4111K038-4111K051 ON LY
(G)
NO LONGER AVAILABLE USE 4111K051
(H)
WAS 4111K022-4111K035-4111K038.USE 4111K051
(J)
USED ONLY WITH 4111K051
(K)
USED ONLY WITH 4111K006-4111K011-4111K022-4111K035 -4111K038.
(L)
WAS 3117V002 USE 3117V003 WITH 33531136.
(M)
WAS 3116K011 USE 3116K014 WITH 3116K004 IN SETS ON LY.
(N)
WAS 3116K001 USE 3116K004 WITH 3116K014 IN SETS ON LY.
(P)
USED ONLY WITH 3117V002
Ref 20 Page 20

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27. MASSEY FERGUSON
MF 290 TRACTOR, |-> 387021 (GB) - 819704 819704
BALANCER UNIT - A4.248 ENGINE-FROM ENGINE NO.U880191K. 20
Item Part Number Qty Description Comments
(Q)
USED ONLY WITH 3117V003
Ref 20 Page 20

28. MF 290 TRACTOR, |-> 387021 (GB) - 819704
1
25
24
26
23
27
29
28
30
20
22
17
14
21
16
15
9
34
35 36
37
8
1011
12
13
7
2
3
6 4 5
41
32
33
18 19
44
43 45
46 48
47
31
38
39
40
49
50
42
Ref 24 Page 24