service repair manual

1. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
Index
Reference 0-1 ﾍﾟｰｼﾞ 0-1

2. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
ILLUSTRATION 1/2
Reference U8A010a ﾍﾟｰｼﾞ 1-1
S=1/8, 1/20U8A010a
24
26
7
4
3
6
5
7
26
24
6
8
2
8
5
1
9

3. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
ILLUSTRATION 2/2
Reference U8A010a ﾍﾟｰｼﾞ 1-1
S=1/8, 1/20U8A010b
25
23
12
13
15
22
20
16
17
18
11
18
16
19
10
17
21
14
25
23

4. TRACK ROLLER
Reference:U8A010a Page:1-1
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
ROLLER ASSY, track
0-1 0880130100 ROLLER SUB ASSY, track 8
1 0880130010 ROLLER 1
2 0860134010 SHAFT 1
3 0221240400 COVER 1
4 0651300190 COVER 1
5 1333073535 BUSHING 2
6 1432500561 SEAL, floating 2
7 1220000035 RING, snap 2
8 1420100300 O-RING 2
9 1501840000 PLUG 1
0-2 0880135600 ROLLER SUB ASSY, track 2
10 0880135610 ROLLER 1
11 0880135620 SHAFT 1
12 0881131330 COVER 1
13 0881131340 COVER 1
14 0881131350 PLATE 1
15 0881131360 PLATE 1
16 1305000004 BEARING 2
17 1432500640 SEAL, floating 2
18 1420100350 O-RING 2
19 1501810001 PLUG 1
20 1100041030 BOLT 2
21 1106241440 BOLT 1
22 1140020010 WASHER, spring 2
23 1100041460 BOLT 8
24 1100041645 BOLT 16
25 1141550014 WASHER 8
26 1141550016 WASHER 16
U8a010

5. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
FRONT IDLER
Reference U8A020 ﾍﾟｰｼﾞ 1-2
2
6
5
9
8
7
3
11
7
10
5
6
4
1
8
11
10

6. FRONT IDLER
Reference:U8A020 Page:1-2
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
IDLER ASSY, front
0 0661400004 IDLER SUB ASSY, front 2
1 0880140010 IDLER 1
2 0880140020 COVER (R.H.) 1
3 0871140030 SHAFT 1
4 0880140030 COVER (L.H.) 1
5 1333064540 BUSH 2
6 1432500640 SEAL, floating 2
7 1420100400 O-RING 2
8 1213101000 PIN, spring 2
9 1501820001 PLUG 1
10 1101141215 BOLT 8
11 1140020012 WASHER, spring 8
U8a020

7. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
TRACK ADJUSTER
Reference T8A040 ﾍﾟｰｼﾞ 1-3
S=1/8X110%
FOR RIGHT HAND
T8A040
6
4
5
1
3
2
8
10
12
11
7
7
9
9

8. TRACK ADJUSTER
Reference:T8A040 Page:1-3
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
SPRING ASSY
0-1 0661500004 SPRING ASSY 2
1 0880152110 YOKE 1
2 0880152120 ROD 1
3 0007000115 SPRING 1
4 1132030024 NUT 1
5 1210000545 PIN, split 1
6 1141550024 WASHER 1
0-2 0880152200 CYLINDER ASSY (L.H.) 1
0880152400 CYLINDER ASSY (R.H.) 1
7 0880152210 CYLINDER, grease (L.H.) 1
0880152410 CYLINDER, grease (R.H.) 1
8 0880152220 PISTON 1
9 1541300501 VALVE ASSY, check 1
10 1400402835 SEAL, oil 1
11 1422010500 O-RING 1
12 1421020500 RING, back-up 1
U8a030

9. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
TRAVEL DEVICE
Reference U8A040 ﾍﾟｰｼﾞ 1-4
U8A040 S=1/7.5
7
4
4
7
2
1
3
5
5
3
8
6

10. TRAVEL DEVICE
Reference:U8A040 Page:1-4
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
MOTOR ASSY, travel
1 0880166210 SPROCKET 2
2 1903126600 MOTOR, travel 2
3 1100041635 BOLT 34
4 0880166130 ADAPTOR 4
1420010240 O-RING 1
5 0007203069 ADAPTOR 4
6 0007203073 ADAPTOR 2
7 1420010110 O-RING 4
8 1420010140 O-RING 2
U8a040

11. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
CRAWLER BELT
Reference T7A060 ﾍﾟｰｼﾞ 1-5
S=1/12
T7A060
1

12. CRAWLER BELT
Reference:T7A060 Page:1-5
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
BELT ASSY, rubber crawler (320mm)
BELT ASSY, rubber crawler (400mm)
1 1914061430 BELT, rubber crawler (320mm) 2
1914061500 BELT, rubber crawler (400mm) 2
U8a050

13. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
FRAME
Reference U8B010 ﾍﾟｰｼﾞ 2-1
XX
U8B010 S=1/20
15
2
5
13
9
15
1
13
9
15
4
13
915 3
13
9
15
13
9
15
5
13
8
15
5
5
13
9
19
18
17
11
10
6
14
12
7
6
14
12
7
16
16

14. FRAME
Reference:U8B010 Page:2-1
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
FRAME ASSY
1 X ********** FRAME 1
2 0880308010 COVER 1
3 0880308020 COVER 1
4 0880305080 COVER 1
5 0881302095 COVER 4
6 0331018600 COVER 2
7 1100040816 BOLT 4
8 1100041020 BOLT 2
9 1100041025 BOLT 16
10 1110041635 SCREW, cap 2
11 1110041655 SCREW, cap 2
12 1140020008 WASHER, spring 4
13 1140020010 WASHER, spring 18
14 1141110008 WASHER 4
15 1141110010 WASHER 18
16 1652533021 CAP 16
17 0663000004 STOPPER, arm 2
18 0663000005 SHIM AR t=1.0mm
19 0663000006 SHIM AR t=0.5mm
U8b010

15. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
OPERATION LEVER & STAND
Reference U8B020 ﾍﾟｰｼﾞ 2-2
A
A
U8B020 for pattern change S=1/8
2-6
16-2
16-6
16-5
16-1
2-5
2-2
2-4
2-3
23 8
18
16-4
21
26
24
25 13
14
15
9
10
11
19
16-3
1-4
7
6
8
4
5
5
5
20
17-5
13
22
10
9
11
14
15
18
17-3 17-1
17-6
17-2
17-4
7
6
7
6
4
3
2-1
2-8
2-9
2-10
1-5
1-6
1-3
1-1
1-2
1-8
1-9
5
4
5

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17. OPERATION LEVER & STAND
Reference:U8B020 Page:2-2
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
VALVE ASSY
VALVE ASSY (for pattern change)
1 X ********** VALVE ASSY (L.H.) 1
1-1 1901753900 VALVE, pilot (L.H.) 1
1-2 0665101120 LEVER 1
1-3 0665101203 NUT 1
1-4 0375109110 BOOT 1
1-5 1650205500 GRIP (L.H.) 1 slide switch
1-6 1213000540 PIN, spring 1
1-8 0665101108 RECEPTACLE 1
1-9 0665101109 WEDGE 1
2 X ********** VALVE ASSY (R.H.) 1
2-1 1901754000 VALVE, pilot (R.H.) 1
2-2 0665102120 LEVER 1
2-3 0665101203 NUT 1
2-4 0375109110 BOOT 1
2-5 1650205600 GRIP (R.H.) 1 5 switch
2-6 1213000540 PIN, spring 1
2-8 0665101208 RECEPTACLE 1
2-9 0665101209 WEDGE 1
2-10 0665101210 PLUG 3
3 1515600200 ADAPTOR 5
1515600200 ADAPTOR 3 for pattern change
1420010110 O-RING 1
4 1512370008 ADAPTOR (with filter) 2
1420010110 O-RING 1
5 1515600571 ADAPTOR 5
1515600571 ADAPTOR 7 for pattern change
1420010110 O-RING 1
6 1141110006 WASHER 8
7 1140420006 WASHER, spring 8
8 1110040620 SCREW, cap 6
9 0003600020 WASHER 4
10 1140020010 WASHER, spring 4
11 1100041025 BOLT 4
13 0003608252 WASHER 4
14 1140020008 WASHER, spring 4
15 1100040820 BOLT 4
16 X ********** BRACKET ASSY (R.H.) 1
16-1 0665100004 BRACKET (R.H.) 1
16-2 1654306004 SPONGE 1 sold by the meter
16-3 1654304032 SPONGE 1 sold by the meter
16-4 1654304031 SPONGE 1 sold by the meter
16-5 1654304015 SPONGE 1 sold by the meter
16-6 1654304010 SPONGE 1 sold by the meter
17 X ********** BRACKET ASSY (L.H.) 1
17-1 0665100010 BRACKET (L.H.) 1
17-2 1654306004 SPONGE 1 sold by the meter
17-3 1654304032 SPONGE 1 sold by the meter
17-4 1654304031 SPONGE 1 sold by the meter
17-5 1654304015 SPONGE 1 sold by the meter
17-6 1654304010 SPONGE 1 sold by the meter
18 0881511150 SPONGE 2
19 0695102621 SPONGE 1
20 0695102622 SPONGE 1
21 1654301010 SPONGE 1 sold by the meter

18. OPERATION LEVER & STAND
Reference:U8B020 Page:2-2
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
22 1652053600 GROMMET 1
23 1110040625 SCREW, cap 2
24 0665100018 COVER 1
25 0665100021 SPONGE 1
26 1652711698 SCREW 2
U8b020

19. TL8 [P-TL8_E-XB] BU8Z000-1 S/N200800002-
PIPING; OPERATION LEVER
Reference U8B040 ﾍﾟｰｼﾞ 2-3
4
P
3
2
T
1
2
3
P
T
1
4
T7
T5
See "FUEL TANK"
U8B040 S=1/8
2
12
11
T2
T1
P
B
APb1
Pb2
Pb3
Pa1
PP1
PP2 Dr2
Pa3
Pa2
Dr1
X1
X12
X2
X11
18
25
22
17
27
10
30
14
13
29
28
15
16
30
28
29
19
24
23
21
11
20
12
32
32
32
8
32
31
2
5
7
3
1 4
6
9
26