This document provides a master table of contents for service manuals covering TJ and T9000 tractors. It lists sections and chapters from the manuals, including information on engine repair, specifications, removal and installation of components like the engine, transmission, radiators and coolers. Sections cover topics such as lubrication, air induction systems, viscous fan drives, and power shift transmission repair. Engine repair information is provided in separate manuals for different engine types.
Hyster g004 (s100 ftbcs) forklift service repair manualfujsjefjkskefksem
This document provides repair procedures for manual and electronic main control valves used in hydraulic lift trucks. It describes:
- There are two main control valve types - manual and electronic. Both are mounted to the cowl.
- The electronic main control valve incorporates an emergency lowering valve and is divided into steering control, lift/lower, tilt, auxiliary, and outlet sections.
- Removal procedures include disconnecting wiring harnesses and hydraulic hoses, removing the steering control unit, and removing O-rings from the main control valve.
Hyster f007 h12.00 xm forklift service repair manualfujsjefjkskefksem
The document provides instructions for repairing the service frame, counterweight, fenders, hood, hydraulic tank, and other parts of a lift truck. It describes removing and installing the counterweight, fenders, and hydraulic tank. It also details cleaning and repairing the hydraulic tank, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics to avoid damage.
Hyster d138 (n40 fr) forklift service repair manualfujsjefjkskefksem
This document provides repair procedures for single and double reach carriages on lift trucks. It describes the components of the reach carriages, including the inner and outer frames connected by scissor linkages. It also describes the hydraulic systems that control the reach, tilt, and optional side-shift functions. The summary provides repair procedures for replacing parts like forks, the load backrest extension, and removing/disassembling the side-shift frame.
Hyster d010 (s25 xm) forklift service repair manualfujsjefjkskefksem
The document provides an overview of the components and operation of a single-speed powershift transmission, including:
1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
Hyster d005 (h110 e europe) forklift service repair manualfujsjefjkskefksem
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster c187 (s60 xl) forklift service repair manualfujsjefjkskefksem
This document provides instructions for disassembling and repairing a Ross HydraGuide steering control unit. It describes the unit's control valve and metering sections. The disassembly process is outlined step-by-step and cautions safety hazards. Components are identified in an illustrated parts list. A fixture is shown for securely holding the unit during disassembly.
Hyster a917 (h970 hds) forklift service repair manualfujsjefjkskefksem
This document provides repair procedures for differentials used in lift trucks. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. Safety precautions are provided and components are labeled in diagrams.
Cummins onan generator set with power command 3100 controller model (dfed ) s...fujsjefjkskefksem
This document is a service manual that provides information for troubleshooting and servicing generator sets equipped with PowerCommand 3100 controllers. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual contains important safety instructions and details regarding the various components, their functions, and maintenance/repair procedures.
Hyster g004 (s100 ftbcs) forklift service repair manualfujsjefjkskefksem
This document provides repair procedures for manual and electronic main control valves used in hydraulic lift trucks. It describes:
- There are two main control valve types - manual and electronic. Both are mounted to the cowl.
- The electronic main control valve incorporates an emergency lowering valve and is divided into steering control, lift/lower, tilt, auxiliary, and outlet sections.
- Removal procedures include disconnecting wiring harnesses and hydraulic hoses, removing the steering control unit, and removing O-rings from the main control valve.
Hyster f007 h12.00 xm forklift service repair manualfujsjefjkskefksem
The document provides instructions for repairing the service frame, counterweight, fenders, hood, hydraulic tank, and other parts of a lift truck. It describes removing and installing the counterweight, fenders, and hydraulic tank. It also details cleaning and repairing the hydraulic tank, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics to avoid damage.
Hyster d138 (n40 fr) forklift service repair manualfujsjefjkskefksem
This document provides repair procedures for single and double reach carriages on lift trucks. It describes the components of the reach carriages, including the inner and outer frames connected by scissor linkages. It also describes the hydraulic systems that control the reach, tilt, and optional side-shift functions. The summary provides repair procedures for replacing parts like forks, the load backrest extension, and removing/disassembling the side-shift frame.
Hyster d010 (s25 xm) forklift service repair manualfujsjefjkskefksem
The document provides an overview of the components and operation of a single-speed powershift transmission, including:
1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
Hyster d005 (h110 e europe) forklift service repair manualfujsjefjkskefksem
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster c187 (s60 xl) forklift service repair manualfujsjefjkskefksem
This document provides instructions for disassembling and repairing a Ross HydraGuide steering control unit. It describes the unit's control valve and metering sections. The disassembly process is outlined step-by-step and cautions safety hazards. Components are identified in an illustrated parts list. A fixture is shown for securely holding the unit during disassembly.
Hyster a917 (h970 hds) forklift service repair manualfujsjefjkskefksem
This document provides repair procedures for differentials used in lift trucks. It describes the components of a typical differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. Safety precautions are provided and components are labeled in diagrams.
Cummins onan generator set with power command 3100 controller model (dfed ) s...fujsjefjkskefksem
This document is a service manual that provides information for troubleshooting and servicing generator sets equipped with PowerCommand 3100 controllers. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual contains important safety instructions and details regarding the various components, their functions, and maintenance/repair procedures.
This document provides service information for W8, W9, and W10 series E loaders. It includes sections on general engine specifications, maintenance and lubrication schedules, engine systems like fuel, cooling, and electrical. It also covers other vehicle systems like power train, steering, brakes, and hydraulics. The document provides information on maintenance intervals, recommended lubricants, fluid capacities, and procedures for servicing components.
New holland w270 c tier 4 wheel loader service repair manualfujsjefjkskefksem
This document is a service manual for a wheel loader that provides specifications and repair instructions. It contains sections on the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, loader attachments, cab, and safety features. Torque specifications are provided for decimal hardware.
New holland w190 d zbar eh, new cab tier 4b wheel loader service repair manualfujsjefjkskefksem
This document is a service manual for a Stage IV Wheel Loader. It provides part numbers and specifications for removing the engine. The 3-step process includes draining fluids, removing panels to access the engine, and using straps to lift the engine hood and remove tension on the lifting motor. Safety precautions and instructions are included throughout.
New holland w170 c wheel loader service repair manualfujsjefjkskefksem
This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and lifting the engine out. Installation is the reverse of removal. Radiator removal involves draining coolant and removing mounting hardware, while installation reconnects hoses and mounts the radiator.
Case 1121 g tier 2 wheel loader service repair manualfujsjefjkskefksem
This 3-page service manual provides maintenance instructions for CNH Industrial Italia S.p.A. wheel loaders models 1021G and 1121G. It contains sections on the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform/bodywork, and safety procedures. Technicians are instructed to follow all safety precautions and only perform authorized repairs after stopping the engine and relieving hydraulic pressure.
New holland w110 c tier 4 wheel loader service repair manualfujsjefjkskefksem
This document is a service manual that provides instructions for removing the engine from a W110C Wheel Loader. It is a 12-step process that includes parking the machine, discharging pressure from hydraulic and brake systems, draining coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Safety precautions like loosening the hydraulic reservoir cap and putting the master disconnect in the off position are emphasized. The document provides detailed photos and descriptions to guide the removal process.
Case 1121 f tier 4 wheel loader service repair manualfujsjefjkskefksem
This document is a service manual that contains contents, introduction, and torque specifications for various components of an engine, transmission, drivetrain, axles, brakes, hydraulics, steering, wheels, cab climate control, and electrical systems. The document provides over 50 section references to more detailed information about each system, and includes over 30 torque specifications for fasteners and components throughout the machine.
Case 1121 f tier 2 wheel loader service repair manualfujsjefjkskefksem
This document provides instructions to remove the engine from a Case 1021F or 1121F wheel loader. The key steps include draining fluids, disconnecting electrical connections and hoses, removing panels and covers, and then lifting the engine out once all mounting bolts are removed. Proper labeling and capping of connections is emphasized to prevent contamination during the process.
This service manual provides information for servicing wheel loaders. It includes sections on the engine, transmission, axle systems, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, loader attachments, cab, and decals. The document provides specifications, component locations, removal and installation instructions, and repair procedures. Safety precautions are provided to ensure safe service of the equipment.
Case 721 g wheel loader zbar eh, new cab tier4b na wheel loader service repai...fujsjefjkskefksem
This document is a service manual for Case 621G and 721G wheel loaders with Tier 4B engines. It contains sections covering the engine, transmission, axles, brakes, hydraulics, frames, steering, wheels, cab climate control, and electrical systems. It also includes sections specific to the front loader arms and buckets.
New holland w50 c tc tier 4a (interim) compact wheel loader service repair ma...fujsjefjkskefksem
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive train, axles, brakes, hydraulic and electrical systems, frames, steering, climate control, and the front loader and bucket. The manual instructs technicians on proper procedures for tasks like shimming, installing seals, and applying sealing compounds.
Case 721 f tier 4b (final) wheel loader service repair manualfujsjefjkskefksem
This service manual provides instructions for maintenance and repair of Case wheel loaders models 621F and 721F with Tier 4B engines. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, and decals. Safety precautions are provided, and only authorized personnel should perform repairs.
New holland w50 btc wheel loader service repair manualfujsjefjkskefksem
This repair manual provides technical information for engineers to service wheel loaders models W50BTC, W60BTC, W70BTC, and W80BTC. It consists of two volumes, one covering the wheel loaders and one covering the engine. The manual contains information on repair procedures, necessary tools, and service standards. It is intended as a reference for maintenance and repair work on the machines and engines. Safety instructions are provided to prevent accidents during repair work.
This document provides sections and page numbers for the repair manual for tractor models TS100A, TS110A, TS115A, TS125A, TS130A, TS135A and T6010, T6020, T6030, T6050, T6070. It lists 15 sections that are included in the repair manual, such as the engine, clutch, transmission, braking system, and electrical system. It also provides some notes for locating repair information for the new T6000 tractor models within the manual.
This document is a service manual for TN75FA-TN85FA-TN95FA tractors. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, diagrams, removal and installation instructions, and procedures for inspection and repair. The manual is intended exclusively for use by trained technicians and contains important safety information.
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, views of components, troubleshooting information, and procedures for removal, installation, overhaul and adjustment.
Case 721 e tier3 z bar. wheel loader service repair manual [n7ae12500 - ]fujsjefjkskefksem
The document is a service manual that provides maintenance and repair instructions for a 721E wheel loader. It includes sections on the engine, transmission, front and rear axles, brakes, hydraulic systems, steering, wheels, cab climate control, electrical systems, and the platform/cab/body. The manual lists components by section and subsection with part numbers. It provides technical specifications, diagrams, and step-by-step instructions for repairs and removals.
This document appears to be a repair manual for tractor models TK75VA, TK80A, TK80MA, TK90A, TK90MA, and TK100A. It contains sections on general instructions, safety procedures, the engine, clutch, transmissions, rear mechanical drive, braking system, hydraulics, steering, suspension, electrical systems, and emissions warranty information. The manual provides guidance on maintenance, repairs, proper installation of seals and bearings, and safety compliance.
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems. Safety warnings are provided, noting that maintenance and repair should only be performed by trained technicians using the proper tools and following the instructions carefully.
This document provides a service manual for tractor models TD5.85, TD5.95, TD5.105, and TD5.115. It contains sections on the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform/cab/bodywork. The introduction section notes that all maintenance should be done by authorized workshops and that special equipment may be required. It provides instructions on shimming, installing rotating seals, using O-rings, applying sealers, installing bearings, and fitting roll pins.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
This document provides service information for W8, W9, and W10 series E loaders. It includes sections on general engine specifications, maintenance and lubrication schedules, engine systems like fuel, cooling, and electrical. It also covers other vehicle systems like power train, steering, brakes, and hydraulics. The document provides information on maintenance intervals, recommended lubricants, fluid capacities, and procedures for servicing components.
New holland w270 c tier 4 wheel loader service repair manualfujsjefjkskefksem
This document is a service manual for a wheel loader that provides specifications and repair instructions. It contains sections on the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, loader attachments, cab, and safety features. Torque specifications are provided for decimal hardware.
New holland w190 d zbar eh, new cab tier 4b wheel loader service repair manualfujsjefjkskefksem
This document is a service manual for a Stage IV Wheel Loader. It provides part numbers and specifications for removing the engine. The 3-step process includes draining fluids, removing panels to access the engine, and using straps to lift the engine hood and remove tension on the lifting motor. Safety precautions and instructions are included throughout.
New holland w170 c wheel loader service repair manualfujsjefjkskefksem
This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and lifting the engine out. Installation is the reverse of removal. Radiator removal involves draining coolant and removing mounting hardware, while installation reconnects hoses and mounts the radiator.
Case 1121 g tier 2 wheel loader service repair manualfujsjefjkskefksem
This 3-page service manual provides maintenance instructions for CNH Industrial Italia S.p.A. wheel loaders models 1021G and 1121G. It contains sections on the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform/bodywork, and safety procedures. Technicians are instructed to follow all safety precautions and only perform authorized repairs after stopping the engine and relieving hydraulic pressure.
New holland w110 c tier 4 wheel loader service repair manualfujsjefjkskefksem
This document is a service manual that provides instructions for removing the engine from a W110C Wheel Loader. It is a 12-step process that includes parking the machine, discharging pressure from hydraulic and brake systems, draining coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Safety precautions like loosening the hydraulic reservoir cap and putting the master disconnect in the off position are emphasized. The document provides detailed photos and descriptions to guide the removal process.
Case 1121 f tier 4 wheel loader service repair manualfujsjefjkskefksem
This document is a service manual that contains contents, introduction, and torque specifications for various components of an engine, transmission, drivetrain, axles, brakes, hydraulics, steering, wheels, cab climate control, and electrical systems. The document provides over 50 section references to more detailed information about each system, and includes over 30 torque specifications for fasteners and components throughout the machine.
Case 1121 f tier 2 wheel loader service repair manualfujsjefjkskefksem
This document provides instructions to remove the engine from a Case 1021F or 1121F wheel loader. The key steps include draining fluids, disconnecting electrical connections and hoses, removing panels and covers, and then lifting the engine out once all mounting bolts are removed. Proper labeling and capping of connections is emphasized to prevent contamination during the process.
This service manual provides information for servicing wheel loaders. It includes sections on the engine, transmission, axle systems, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, loader attachments, cab, and decals. The document provides specifications, component locations, removal and installation instructions, and repair procedures. Safety precautions are provided to ensure safe service of the equipment.
Case 721 g wheel loader zbar eh, new cab tier4b na wheel loader service repai...fujsjefjkskefksem
This document is a service manual for Case 621G and 721G wheel loaders with Tier 4B engines. It contains sections covering the engine, transmission, axles, brakes, hydraulics, frames, steering, wheels, cab climate control, and electrical systems. It also includes sections specific to the front loader arms and buckets.
New holland w50 c tc tier 4a (interim) compact wheel loader service repair ma...fujsjefjkskefksem
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive train, axles, brakes, hydraulic and electrical systems, frames, steering, climate control, and the front loader and bucket. The manual instructs technicians on proper procedures for tasks like shimming, installing seals, and applying sealing compounds.
Case 721 f tier 4b (final) wheel loader service repair manualfujsjefjkskefksem
This service manual provides instructions for maintenance and repair of Case wheel loaders models 621F and 721F with Tier 4B engines. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, and decals. Safety precautions are provided, and only authorized personnel should perform repairs.
New holland w50 btc wheel loader service repair manualfujsjefjkskefksem
This repair manual provides technical information for engineers to service wheel loaders models W50BTC, W60BTC, W70BTC, and W80BTC. It consists of two volumes, one covering the wheel loaders and one covering the engine. The manual contains information on repair procedures, necessary tools, and service standards. It is intended as a reference for maintenance and repair work on the machines and engines. Safety instructions are provided to prevent accidents during repair work.
This document provides sections and page numbers for the repair manual for tractor models TS100A, TS110A, TS115A, TS125A, TS130A, TS135A and T6010, T6020, T6030, T6050, T6070. It lists 15 sections that are included in the repair manual, such as the engine, clutch, transmission, braking system, and electrical system. It also provides some notes for locating repair information for the new T6000 tractor models within the manual.
This document is a service manual for TN75FA-TN85FA-TN95FA tractors. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, diagrams, removal and installation instructions, and procedures for inspection and repair. The manual is intended exclusively for use by trained technicians and contains important safety information.
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, views of components, troubleshooting information, and procedures for removal, installation, overhaul and adjustment.
Case 721 e tier3 z bar. wheel loader service repair manual [n7ae12500 - ]fujsjefjkskefksem
The document is a service manual that provides maintenance and repair instructions for a 721E wheel loader. It includes sections on the engine, transmission, front and rear axles, brakes, hydraulic systems, steering, wheels, cab climate control, electrical systems, and the platform/cab/body. The manual lists components by section and subsection with part numbers. It provides technical specifications, diagrams, and step-by-step instructions for repairs and removals.
This document appears to be a repair manual for tractor models TK75VA, TK80A, TK80MA, TK90A, TK90MA, and TK100A. It contains sections on general instructions, safety procedures, the engine, clutch, transmissions, rear mechanical drive, braking system, hydraulics, steering, suspension, electrical systems, and emissions warranty information. The manual provides guidance on maintenance, repairs, proper installation of seals and bearings, and safety compliance.
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems. Safety warnings are provided, noting that maintenance and repair should only be performed by trained technicians using the proper tools and following the instructions carefully.
This document provides a service manual for tractor models TD5.85, TD5.95, TD5.105, and TD5.115. It contains sections on the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform/cab/bodywork. The introduction section notes that all maintenance should be done by authorized workshops and that special equipment may be required. It provides instructions on shimming, installing rotating seals, using O-rings, applying sealers, installing bearings, and fitting roll pins.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
9. TJ AND T9000 MASTER TABLE OF CONTENTS
84257311 - 9
POWER BRAKES SYSTEM -
HOW IT WORKS AND TROUBLESHOOTING ..............................SECTION 33, CHAPTER 1 (Book 3 - 87525644)
BRAKE SYSTEM ........................................................................................................................................ 33-1-3
General Information .................................................................................................................................. 33-1-3
General Description .................................................................................................................................. 33-1-4
Axle Pump ................................................................................................................................................. 33-1-4
Axle Cooling Filter ..................................................................................................................................... 33-1-5
Axle Lube Solenoid Valve ......................................................................................................................... 33-1-5
Pressure/Lube Control Valve .................................................................................................................... 33-1-6
Brake Lubrication and Jet Pump ............................................................................................................... 33-1-6
Pressure/Lube Control Valve .................................................................................................................... 33-1-7
Regulated Pressure Spool ...................................................................................................................... 33-1-8
Park Brake/Tow Valve ............................................................................................................................. 33-1-10
Park Brake Applied ................................................................................................................................ 33-1-11
Park Brake Released ............................................................................................................................ 33-1-11
Tow Valve .............................................................................................................................................. 33-1-11
BRAKE CIRCUIT COMPONENTS .......................................................................................................... 33-1-12
Brake Pedal ........................................................................................................................................... 33-1-12
Brake Control Valve .............................................................................................................................. 33-1-13
Brake Clutch Pack ................................................................................................................................. 33-1-13
Axle Brake Cylinders ............................................................................................................................. 33-1-13
HYDRAULIC BRAKE CONTROL ............................................................................................................ 33-1-14
General Description ............................................................................................................................... 33-1-14
Brake Valve ........................................................................................................................................... 33-1-14
Service Brake Circuit ............................................................................................................................. 33-1-15
Emergency Braking ............................................................................................................................... 33-1-18
BRAKE SYSTEM TROUBLESHOOTING................................................................................................... 33-1-19
SERVICE BRAKE VALVE..............................................................SECTION 33, CHAPTER 2 (Book 3 - 87525644)
SPECIAL TORQUE VALUES ..................................................................................................................... 33-2-2
RECOMMENDED TOOLS .......................................................................................................................... 33-2-2
SERVICE BRAKE VALVE REMOVAL ....................................................................................................... 33-2-3
SERVICE BRAKE VALVE DISASSEMBLY ................................................................................................ 33-2-6
INSPECTION AND CLEANING .................................................................................................................. 33-2-8
BRAKE MAL-FUNCTION SWITCH TEST .................................................................................................. 33-2-8
SERVICE BRAKE VALVE EXPLODED VIEW ............................................................................................ 33-2-9
SERVICE BRAKE VALVE SECTIONAL VIEW ......................................................................................... 33-2-10
SERVICE BRAKE VALVE ASSEMBLY ................................................................................................... 33-2-11
SERVICE BRAKE VALVE INSTALLATION .............................................................................................. 33-2-13
2006 AND 2007 MODEL YEAR HYDRAULIC SCHEMATIC .....................................................POSTER 87522497
2008 MODEL YEAR HYDRAULIC SCHEMATIC .......................................................................POSTER 87722947
HOW TO READ SYMBOLS IN A HYDRAULIC SCHEMATIC ......SECTION 35, CHAPTER 1 (Book 4 - 87618159)
Introduction ............................................................................................................................................... 35-1-3
Circuit Diagrams ........................................................................................................................................ 35-1-3
Symbol Systems ....................................................................................................................................... 35-1-3
Using Schematic Symbols ........................................................................................................................ 35-1-3
Reservoirs ............................................................................................................................................... 35-1-3
Lines, Tubes and Hoses .......................................................................................................................... 35-1-4
Crossing or Joining Lines ........................................................................................................................ 35-1-5
Pump Symbols ........................................................................................................................................ 35-1-5
Hydraulic Motor Symbols ........................................................................................................................ 35-1-6
Cylinder Symbols .................................................................................................................................... 35-1-6
10. TJ AND T9000 MASTER TABLE OF CONTENTS
84257311 - 10
Pressure Control Symbols ........................................................................................................................ 35-1-7
Normally Closed ...................................................................................................................................... 35-1-7
Normally Open ........................................................................................................................................ 35-1-7
Relief Valve ............................................................................................................................................. 35-1-7
Pressure Reducing Valve ........................................................................................................................ 35-1-7
Sequence Valve ...................................................................................................................................... 35-1-8
Directional Control Symbols ...................................................................................................................... 35-1-8
Simplified Symbols .................................................................................................................................. 35-1-8
One Way Valve ....................................................................................................................................... 35-1-8
By Pass Valve ......................................................................................................................................... 35-1-8
Composite Symbols .................................................................................................................................. 35-1-8
One Way Valves ...................................................................................................................................... 35-1-8
Two Position Valves ................................................................................................................................ 35-1-8
Three Position Valves ............................................................................................................................. 35-1-9
Actuating Controls ................................................................................................................................... 35-1-9
Flow Control Symbols ............................................................................................................................... 35-1-9
Restrictors ............................................................................................................................................... 35-1-9
Accessories ............................................................................................................................................. 35-1-10
SIMPLE SCHEMATIC ............................................................................................................................... 35-1-12
COMMON SYMBOLS ............................................................................................................................... 35-1-14
Lines and Line Functions ........................................................................................................................ 35-1-14
Mechanical Devices ................................................................................................................................ 35-1-14
Pumps and Motors .................................................................................................................................. 35-1-14
Reservoirs ............................................................................................................................................... 35-1-15
Cylinders ................................................................................................................................................. 35-1-15
Valves ..................................................................................................................................................... 35-1-15
Valve Actuators ....................................................................................................................................... 35-1-17
Accessories................................................................................................................................................. 35-1-17
HYDRAULIC SYSTEM HOW IT WORKS
WITH TROUBLESHOOTING .........................................................SECTION 35, CHAPTER 2 (Book 4 - 87618159)
GENERAL INTRODUCTION ...................................................................................................................... 35-2-3
SPECIFICATIONS ...................................................................................................................................... 35-2-5
MODEL NUMBER LOCATION ................................................................................................................... 35-2-7
STANDARD AND HIGH FLOW PFC PISTON PUMPS .............................................................................. 35-2-8
Principle of Control .................................................................................................................................... 35-2-8
Engine Start Up ......................................................................................................................................... 35-2-8
Operating Modes ....................................................................................................................................... 35-2-8
Low Pressure Standby .............................................................................................................................. 35-2-8
Pressure and Flow Delivery and Compensation Principle ........................................................................ 35-2-8
Increased Flow Demand ........................................................................................................................... 35-2-9
Decreased Flow Demand .......................................................................................................................... 35-2-9
High Pressure Standby ............................................................................................................................. 35-2-9
Return to Low Pressure Standby .............................................................................................................. 35-2-9
Destroke Valve .......................................................................................................................................... 35-2-9
Model 480 and 530 Tractor Hydraulic Fan Pump And Motor .................................................................. 35-2-10
PRESSURE/FLOW COMPENSATED PUMP ........................................................................................... 35-2-12
PFC CHARGE PRESSURE TEST ........................................................................................................... 35-2-14
LOW PRESSURE AND HIGH PRESSURE STANDBY TESTS ............................................................... 35-2-16
PFC PISTON PUMP FLOW TEST AT REMOTE COUPLERS ................................................................. 35-2-17
MEGAFLOW PUMP LOW PRESSURE AND HIGH PRESSURE STANDBY TESTS .............................. 35-2-18
MEGAFLOW PFC PISTON PUMP FLOW TEST AT REMOTE COUPLERS ........................................... 35-2-20
REGULATED PRESSURE TEST ............................................................................................................. 35-2-21
REGULATED PRESSURE ADJUSTMENT PROCEDURE ...................................................................... 35-2-22
REGULATED/LUBE PUMP TESTS .......................................................................................................... 35-2-23
11. TJ AND T9000 MASTER TABLE OF CONTENTS
84257311 - 11
480 and 530 HYDRAULIC FAN PUMP LOW PRESSURE STANDBY,
HIGH PRESSURE AND FLOW TESTS .................................................................................................... 35-2-25
480 and 530 HYDRAULIC FAN MOTOR TEST ....................................................................................... 35-2-27
REGULATED PRESSURE / LUBE CONTROL SYSTEM ........................................................................ 35-2-28
REGULATOR VALVE ............................................................................................................................... 35-2-29
480 and 530 HYDRAULIC FAN CIRCUIT ................................................................................................ 35-2-30
480 and 530 HYDRAULIC FAN SYSTEM ................................................................................................ 35-2-31
STEERING PRIORITY VALVE ................................................................................................................. 35-2-32
HYDRAULIC FAN/MOTOR REMOVAL AND
FAN MOTOR/PUMP REPAIR - TJ480/530....................................SECTION 35, CHAPTER 3 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ..................................................................................................................... 35-3-3
HYDRAULIC FAN AND FAN MOTOR REMOVAL ..................................................................................... 35-3-4
HYDRAULIC FAN AND FAN MOTOR INSTALLATION ........................................................................... 35-3-15
HYDRAULIC FAN PUMP REMOVAL ....................................................................................................... 35-3-28
HYDRAULIC FAN PUMP INSTALLATION ............................................................................................... 35-3-31
HYDRAULIC FAN MOTOR DISASSEMBLY ............................................................................................ 35-3-35
HYDRAULIC FAN MOTOR ASSEMBLY .................................................................................................. 35-3-39
COMPENSATOR CONTROL VALVE REMOVAL AND DISASSEMBLY ................................................. 35-3-42
COMPENSATOR CONTROL VALVE ASSEMBLY AND INSTALLATION ............................................... 35-3-43
HYDRAULIC FAN PUMP DISASSEMBLY ............................................................................................... 35-3-44
PUMP CLEANING AND INSPECTION ..................................................................................................... 35-3-51
PFC PISTON PUMP REMOVAL AND INSTALLATION -
TJ380/430/480/530.........................................................................SECTION 35, CHAPTER 4 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ..................................................................................................................... 35-4-2
SPECIAL TOOLS ........................................................................................................................................ 35-4-2
PISTON PUMP REMOVAL ........................................................................................................................ 35-4-3
PISTON PUMP INSTALLATION ................................................................................................................ 35-4-8
START-UP PROCEDURE ........................................................................................................................ 35-4-13
GEAR PUMP REMOVAL AND INSTALLATION -
TJ380/430/480/530.........................................................................SECTION 35, CHAPTER 5 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ..................................................................................................................... 35-5-2
SPECIAL TOOLS ........................................................................................................................................ 35-5-2
GEAR PUMP REMOVAL ........................................................................................................................... 35-5-3
GEAR PUMP INSTALLATION .................................................................................................................... 35-5-5
PFC AXIAL PISTON PUMP REPAIR.............................................SECTION 35, CHAPTER 6 (Book 4 - 87618159)
SPECIFICATIONS ...................................................................................................................................... 35-6-3
SPECIAL TORQUE VALUES ..................................................................................................................... 35-6-4
PISTON PUMP DISASSEMBLY ................................................................................................................ 35-6-5
PRESSURE/FLOW COMPENSATOR DISASSEMBLY .......................................................................... 35-6-12
PISTON PUMP CLEANING AND INSPECTION .................................................................................... 35-6-16
PRESSURE/FLOW COMPENSATOR ASSEMBLY EXPLODED VIEW .................................................. 35-6-20
PRESSURE/FLOW COMPENSATOR ASSEMBLY ................................................................................ 35-6-21
PISTON PUMP ASSEMBLY EXPLODED VIEW ...................................................................................... 35-6-24
PISTON PUMP ASSEMBLY .................................................................................................................... 35-6-25
12. TJ AND T9000 MASTER TABLE OF CONTENTS
84257311 - 12
HITCH SYSTEM - HOW IT WORKS..............................................SECTION 35, CHAPTER 7 (Book 4 - 87618159)
THREE POINT HITCH ................................................................................................................................ 35-7-3
ELECTRONIC HITCH CONTROL .............................................................................................................. 35-7-4
Operator Controls and Settings ................................................................................................................. 35-7-5
ELECTRONIC HITCH CONTROL SYSTEM FEATURES .......................................................................... 35-7-7
HITCH CONTROL VALVE ........................................................................................................................ 35-7-14
General ................................................................................................................................................... 35-7-14
Raise and Lower Solenoids .................................................................................................................... 35-7-14
Raise and Lower Pilot Spools ................................................................................................................. 35-7-14
Raise Spool ............................................................................................................................................. 35-7-14
Lower Poppet .......................................................................................................................................... 35-7-14
Load Check Ball ...................................................................................................................................... 35-7-14
Manual Raise or Lower Control Pins ....................................................................................................... 35-7-14
Overload Relief Valve ............................................................................................................................. 35-7-14
Neutral Function and Troubleshooting .................................................................................................... 35-7-16
Raise Function and Troubleshooting ...................................................................................................... 35-7-18
Raise Function and Troubleshooting ...................................................................................................... 35-7-19
Lower Function and Troubleshooting ...................................................................................................... 35-7-20
Lower Function and Troubleshooting ...................................................................................................... 35-7-21
THREE POINT HITCH VALVE.......................................................SECTION 35, CHAPTER 8 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ..................................................................................................................... 35-8-2
TPH VALVE REMOVAL ............................................................................................................................. 35-8-3
TPH VALVE DISASSEMBLY ..................................................................................................................... 35-8-5
CLEANING AND INSPECTION ................................................................................................................ 35-8-9
HITCH VALVE SOLENOID TEST ............................................................................................................. 35-8-11
THREE POINT HITCH VALVE ................................................................................................................. 35-8-13
TPH VALVE ASSEMBLY .......................................................................................................................... 35-8-14
TPH VALVE INSTALLATION .................................................................................................................... 35-8-18
REMOTE ELECTRONIC HYD SYSTEMS -
HOW IT WORKS/TROUBLESHOOTING.......................................SECTION 35, CHAPTER 9 (Book 4 - 87618159)
REMOTE HYDRAULIC SYSTEM INTRODUCTION .................................................................................. 35-9-3
REMOTE SYSTEM CONTROLS (ELECTRONIC) ..................................................................................... 35-9-5
Remote Function Control .......................................................................................................................... 35-9-6
Full Function Position ................................................................................................................................ 35-9-6
Neutral Lock Position ................................................................................................................................ 35-9-6
Float Lock-Out Position ............................................................................................................................. 35-9-7
Non-Detent Raise Position ........................................................................................................................ 35-9-7
Hydraulic Motor Position ........................................................................................................................... 35-9-7
Hydraulic Valve Timer Control .................................................................................................................. 35-9-9
Variable Flow Control ................................................................................................................................ 35-9-9
Remote Valve Load Check Valves .......................................................................................................... 35-9-10
REMOTE VALVE PROPORTIONAL CURRENT CONTROL (PCC) SOLENOID OPERATION .............. 35-9-11
REMOTE VALVE OPERATION (ELECTRONIC) ..................................................................................... 35-9-12
REMOTE VALVE PROBLEMS AND WHERE TO LOOK ......................................................................... 35-9-20
ELECTRONIC REMOTE VALVE SYSTEM TESTING ............................................................................. 35-9-21
FAULT CODE RETRIEVAL ...................................................................................................................... 35-9-21
REGULATED PRESSURE CHECK .......................................................................................................... 35-9-24
REMOTE VALVE HIGH PRESSURE TEST ............................................................................................. 35-9-24
REMOTE VALVE PROPORTIONAL SOLENOID CHECK ....................................................................... 35-9-26
LOW PRESSURE AND HIGH PRESSURE STANDBY TESTS ............................................................... 35-9-27
REMOTE VALVE FLOW TEST ................................................................................................................ 35-9-29
REMOTE VALVE SIGNAL CHECK AND HITCH SIGNAL CHECK TEST ................................................ 35-9-31
REMOTE VALVE COUPLER TEST ......................................................................................................... 35-9-32
LOAD CHECK INSPECTION .................................................................................................................... 35-9-33
13. TJ AND T9000 MASTER TABLE OF CONTENTS
84257311 - 13
HYDRAULIC GEAR (CHARGE) PUMP REPAIR .........................SECTION 35, CHAPTER 10 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ................................................................................................................... 35-10-2
PUMP DISASSEMBLY ............................................................................................................................. 35-10-3
CLEANING AND INSPECTION ................................................................................................................ 35-10-7
PUMP ASSEMBLY ................................................................................................................................... 35-10-8
HYDRAULIC FILTERS .................................................................SECTION 35, CHAPTER 11 (Book 4 - 87618159)
SPECIFICATIONS .................................................................................................................................... 35-11-2
SERVICING THE HYDRAULIC AND TRANSMISSION OIL FILTERS ..................................................... 35-11-3
REMOTE AUXILIARY VALVE AND COUPLER,
REMOVAL/INSTALLATION/REPAIR...........................................SECTION 35, CHAPTER 12 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ................................................................................................................... 35-12-3
REMOTE AUXILIARY VALVE MANIFOLD SEAL REPLACEMENT ........................................................ 35-12-4
REMOTE AUXILIARY VALVE SOLENOID TEST ................................................................................... 35-12-9
REMOTE AUXILIARY VALVE SOLENOID REMOVAL AND DISASSEMBLY ......................................... 35-12-9
REMOTE AUXILIARY VALVE SOLENOID ASSEMBLY AND INSTALLATION ..................................... 35-12-12
REMOTE AUXILIARY VALVE CONTROL SPOOL REMOVAL .............................................................. 35-12-15
REMOTE AUXILIARY VALVE CONTROL SPOOL INSTALLATION .................................................... 35-12-17
REMOTE AUXILIARY VALVE REMOVAL ............................................................................................. 35-12-19
REMOTE AUXILIARY VALVE SECTION DISASSEMBLY ..................................................................... 35-12-20
LOAD CHECK VALVE DISASSEMBLY ................................................................................................. 35-12-25
REMOTE AUXILIARY VALVE SECTION ASSEMBLY ........................................................................... 35-12-27
LOAD CHECK VALVE ASSEMBLY ....................................................................................................... 35-12-29
REMOTE AUXILIARY VALVE SECTION ASSEMBLY ........................................................................... 35-12-31
REMOTE AUXILIARY VALVE SECTION INSTALLATION ..................................................................... 35-12-36
HYDRAULIC GEAR PUMP AND PISTON PUMP
REMOVE/INSTALL - TJ280/330 ..................................................SECTION 35, CHAPTER 13 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ................................................................................................................... 35-13-3
RECOMMENDED TOOLS ........................................................................................................................ 35-13-3
GEAR PUMP REMOVAL ......................................................................................................................... 35-13-4
GEAR PUMP INSTALLATION .................................................................................................................. 35-13-7
PFC PISTON PUMP REMOVAL .............................................................................................................. 35-13-9
PFC PISTON PUMP INSTALLATION ................................................................................................... 35-13-14
START-UP PROCEDURE ...................................................................................................................... 35-13-19
DRAWBAR REMOVAL AND INSTALLATION ...............................SECTION 37, CHAPTER 1 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ..................................................................................................................... 37-1-2
SPECIAL TOOLS ........................................................................................................................................ 37-1-2
DRAWBAR REMOVAL ............................................................................................................................... 37-1-3
DRAWBAR INSTALLATION ....................................................................................................................... 37-1-7
CENTER HINGE BEARINGS AND CONNECTING LINK -
TJ380/430/480/530.........................................................................SECTION 39, CHAPTER 1 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ..................................................................................................................... 39-1-3
SPECIAL TOOL .......................................................................................................................................... 39-1-3
RECOMMENDED TOOLS .......................................................................................................................... 39-1-3
GENERAL INFORMATION ........................................................................................................................ 39-1-5
SEPARATING THE FRONT AND REAR FRAMES .................................................................................... 39-1-5
BOTTOM HINGE BEARING REPLACEMENT ....................................................................................... 39-1-11
CONNECTING LINK FRONT BUSHING REPLACEMENT ................................................................... 39-1-19
CONNECTING LINK REMOVAL .............................................................................................................. 39-1-21
CONNECTING LINK REAR BEARING REPLACEMENT ......................................................................... 39-1-22
CONNECTING LINK INSTALLATION ...................................................................................................... 39-1-23
CONNECTING THE FRONT AND REAR FRAMES .............................................................................. 39-1-25
14. TJ AND T9000 MASTER TABLE OF CONTENTS
84257311 - 14
CENTER HINGE BEARINGS AND CONNECTING LINK -
TJ280/330.......................................................................................SECTION 39, CHAPTER 2 (Book 4 - 87618159)
SPECIAL TORQUE VALUES ..................................................................................................................... 39-2-3
SPECIAL TOOL .......................................................................................................................................... 39-2-3
RECOMMENDED TOOLS .......................................................................................................................... 39-2-3
GENERAL INFORMATION ........................................................................................................................ 39-2-5
SEPARATING THE FRONT AND REAR FRAMES .................................................................................... 39-2-5
BOTTOM HINGE BEARING REPLACEMENT ....................................................................................... 39-2-11
CONNECTING LINK FRONT BUSHING REPLACEMENT ................................................................... 39-2-19
CONNECTING LINK REMOVAL .............................................................................................................. 39-2-21
CONNECTING LINK REAR BEARING REPLACEMENT ......................................................................... 39-2-22
CONNECTING LINK INSTALLATION ...................................................................................................... 39-2-23
CONNECTING THE FRONT AND REAR FRAMES .............................................................................. 39-2-25
CENTER HINGE BEARINGS AND CONNECTING LINK,
T9030, 9040, 9050, AND 9060 S/N Z7F204001 AND AFTER.... SECTION 39, CHAPTER 3 (Book 4A - 87740917)
SPECIAL TORQUE VALUES ..................................................................................................................... 39-3-3
SPECIAL TOOL .......................................................................................................................................... 39-3-3
RECOMMENDED TOOLS .......................................................................................................................... 39-3-3
GENERAL INFORMATION ........................................................................................................................ 39-3-5
SEPARATING THE FRONT AND REAR FRAMES .................................................................................... 39-3-5
BOTTOM HINGE BEARING REPLACEMENT ....................................................................................... 39-3-12
CONNECTING LINK FRONT BUSHING REPLACEMENT ................................................................... 39-3-20
CONNECTING LINK REMOVAL .............................................................................................................. 39-3-22
CONNECTING LINK REAR BEARING REPLACEMENT ......................................................................... 39-3-23
CONNECTING LINK INSTALLATION ...................................................................................................... 39-3-24
CONNECTING THE FRONT AND REAR FRAMES .............................................................................. 39-3-26
STEERING COLUMN REPAIR ......................................................SECTION 41, CHAPTER 1 (Book 5 - 87525646)
TILT STEERING COLUMN DISASSEMBLY ............................................................................................. 41-1-3
TILT STEERING COLUMN ASSEMBLY .................................................................................................... 41-1-5
CENTER CONSOLE, STEERING COLUMN,
PEDALS AND SWITCHES.............................................................SECTION 41, CHAPTER 2 (Book 5 - 87525646)
SPECIAL TOOLS ........................................................................................................................................ 41-2-3
SPECIAL TORQUE VALUES ..................................................................................................................... 41-2-3
STEERING WHEEL REMOVAL ................................................................................................................ 41-2-4
TRANSMISSION SHIFT LEVER REMOVAL .............................................................................................. 41-2-4
CENTER CONSOLE COVER REMOVAL .................................................................................................. 41-2-7
CENTER CONSOLE COVER INSTALLATION .......................................................................................... 41-2-9
TRANSMISSION SHIFT INSTALLATION ................................................................................................. 41-2-11
STEERING WHEEL INSTALLATION ....................................................................................................... 41-2-14
STEERING COLUMN REMOVAL ........................................................................................................... 41-2-15
STEERING COLUMN INSTALLATION .................................................................................................... 41-2-16
TILT STEERING COLUMN RELEASE CABLE REMOVAL ................................................................... 41-2-17
TILT STEERING COLUMN RELEASE CABLE INSTALLATION .............................................................. 41-2-18
CLUTCH AND BRAKE PEDAL ASSEMBLY REMOVAL ........................................................................ 41-2-20
CLUTCH AND BRAKE PEDAL ASSEMBLY INSTALLATION .................................................................. 41-2-22
DECELERATION SWITCH REMOVAL ................................................................................................... 41-2-25
DECELERATION SWITCH INSTALLATION ............................................................................................ 41-2-26
CLUTCH POTENTIOMETER REMOVAL ............................................................................................... 41-2-27
CLUTCH POTENTIOMETER INSTALLATION ......................................................................................... 41-2-28
CLUTCH POTENTIOMETER CALIBRATION .......................................................................................... 41-2-29
CLUTCH POTENTIOMETER CALIBRATION .......................................................................................... 41-2-31
DIFFERENTIAL LOCK BRAKE SWITCH REMOVAL ............................................................................ 41-2-34
DIFFERENTIAL LOCK BRAKE SWITCH INSTALLATION ....................................................................... 41-2-34
15. TJ AND T9000 MASTER TABLE OF CONTENTS
84257311 - 15
HVAC PLENUM ACTUATOR MOTOR AND LOUVER REMOVAL ......................................................... 41-2-36
HVAC PLENUM ACTUATOR MOTOR AND LOUVER INSTALLATION .................................................. 41-2-39
TRANSMISSION SHIFT LEVER DISASSEMBLY .................................................................................. 41-2-42
TRANSMISSION SHIFT LEVER ASSEMBLY .......................................................................................... 41-2-49
STEERING HAND PUMP & PRIORITY/CONTROL VALVE
REMOVE/INSTALL - TJ380/430/480/530 AND
T9030/40/50/60 TRACTORS..........................................................SECTION 41, CHAPTER 3 (Book 5 - 87525646)
SPECIAL TOOLS ........................................................................................................................................ 41-3-2
SPECIAL TORQUE VALUES ..................................................................................................................... 41-3-2
STEERING HAND PUMP REMOVAL ....................................................................................................... 41-3-3
STEERING TUBE LINES REMOVAL ......................................................................................................... 41-3-5
STEERING PRIORITY/CONTROL VALVE REMOVAL .............................................................................. 41-3-7
STEERING PRIORITY/CONTROL VALVE INSTALLATION ...................................................................... 41-3-8
STEERING TUBE LINES INSTALLATION ................................................................................................. 41-3-9
STEERING HAND PUMP INSTALLATION .............................................................................................. 41-3-11
STEERING HAND PUMP & PRIORITY/CONTROL VALVE
REMOVE/INSTALL - TJ280/330 AND T9010/20 TRACTORS.......SECTION 41, CHAPTER 4 (Book 5 - 87525646)
SPECIAL TOOLS ........................................................................................................................................ 41-4-2
SPECIAL TORQUE VALUES ..................................................................................................................... 41-4-2
STEERING HAND PUMP REMOVAL ....................................................................................................... 41-4-3
STEERING TUBE LINES REMOVAL ......................................................................................................... 41-4-5
STEERING PRIORITY/CONTROL VALVE REMOVAL .............................................................................. 41-4-7
STEERING PRIORITY/CONTROL VALVE INSTALLATION .................................................................... 41-4-10
STEERING TUBE LINES INSTALLATION ............................................................................................... 41-4-13
STEERING HAND PUMP INSTALLATION .............................................................................................. 41-4-15
STEERING SYSTEM HOW IT WORKS.........................................SECTION 41, CHAPTER 5 (Book 5 - 87525646)
ELECTROHYDRAULIC STEERING SYSTEM (EHPS) .............................................................................. 41-5-3
PRIORITY / STEERING CONTROL VALVE (EHPS) ................................................................................. 41-5-4
EHPS STEERING SYSTEM ....................................................................................................................... 41-5-6
Engine Running Steering in Neutral Position ............................................................................................ 41-5-7
Engine Running, Turning Left ................................................................................................................... 41-5-9
EHPS Steering System ........................................................................................................................... 41-5-11
280 AND 330 MODELS STEERING LAYOUT ......................................................................................... 41-5-12
380, 430, 480 AND 530 MODELS STEERING LAYOUT ......................................................................... 41-5-13
FRONT AXLE REMOVAL AND INSTALLATION -
TJ380/430/480/530.........................................................................SECTION 44, CHAPTER 1 (Book 5 - 87525646)
SPECIAL TORQUE VALUES ..................................................................................................................... 44-1-3
SPECIAL TOOLS ........................................................................................................................................ 44-1-3
RECOMMENDED TOOLS .......................................................................................................................... 44-1-3
FRONT AXLE REMOVAL .......................................................................................................................... 44-1-4
FRONT AXLE INSTALLATION ................................................................................................................ 44-1-10
FRONT AXLE REMOVAL AND INSTALLATION - TJ280/330 .......SECTION 44, CHAPTER 2 (Book 5 - 87525646)
SPECIAL TORQUE VALUES ....................................................................................................................... 44-2-3
SPECIAL TOOLS ........................................................................................................................................ 44-2-3
RECOMMENDED TOOLS .......................................................................................................................... 44-2-3
FRONT AXLE REMOVAL .......................................................................................................................... 44-2-4
FRONT AXLE INSTALLATION ................................................................................................................ 44-2-10