Caterpillar cat 160 m motor grader (prefix b9e) service repair manual (b9e00001 and up)

Service Repair Manual
Models
160M Motor Grader

Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160M MOTOR GRADER B9E
Configuration: 160M Motor Grader B9E00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
160M Motor Grader Machine Systems
Media Number -RENR9727-06 Publication Date -01/04/2015 Date Updated -09/04/2015
i02837848
Blade Lift Cylinder - Remove and Install
SMCS - 5102-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 311-1362 Vacuum Cap 1
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or
disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or
disassembling a cylinder.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/8160M Motor Grader B9E00001-UP (MACHINE) POWERED BY C9 Engine(SEBP44...
2019/12/10https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

Refer to Special Publication, PERJ1017, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Hydraulic oil pressure can remain in the hydraulic system on this
machine after the engine and pump have been stopped. Serious injury
can result if this pressure is not released before any service is done on
the hydraulic systems. In order to prevent possible injury, release the
hydraulic system pressure before working on any fitting, hose, or
hydraulic component.
Lower all attachments to the ground before service is started. If the
hydraulic system must be serviced, tested, or adjusted with the
attachment in the raised position, the attachments and lift cylinders
must be supported properly.
Always move the machine to a location away from the travel of other
machines. Be sure that other personnel are not near the machine when
the engine is running and tests or adjustments are being made.
1. Release the system pressure. Refer to Operation and Maintenance Manual, "System Pressure -
Release".
Illustration 1 g01397769
2. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply
138 kPa (20 psi). This procedure will pull a vacuum on the hydraulic system.

3. Disconnect hose assemblies (1). Remove clamp (2).
4. Remove bolts (6) and remove cap (7).

Note: Note the shims and inserts for installation purposes.
5. Attach a suitable lifting device to blade lift cylinder (5). The weight of blade lift cylinder (5) is
approximately 59 kg (130 lb).
6. Remove bolts (3) and remove blade lift cylinder (5).
7. Remove cap assemblies (4) from blade lift cylinder (5).
8. Remove seal (8) from cap assembly (4). Remove bearing (9) from cap assembly (4).
9. Repeat Step 8 for the remaining cap assembly.
Disassembly and Assembly Information
Table 2
Required Tools
B 127-4904 Repair Stand 1
C 195-4609 Seal Pick 1
D 7M-7456 Bearing Mount Compound 1
E 1P-0808 Multipurpose Grease 1
F
9U-7868 Spanner Wrench 1
127-8064 Adjustable Plate 1

(1) Use a 46 mm socket in order to remove the bolt. Tighten the bolt to a torque of 1800 ± 200 N·m
(1328 ± 148 lb ft).
(2) Lubricate sealing lips with a thin covering of the lubricant that is being sealed.
(3) Apply Tooling (D) to the seal groove prior to assembling the wiper seal.
(4) Torque for head ... 600 ± 130 N·m (440 ± 95 lb ft)
Note: Lubricate the threads with Tooling (E).
Installation Procedure
Table 3
Required Tools

G 183-3424 Grease Cartridge 1
H 1P-0510 Driver Gp 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint
may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn
or damaged, use new parts for replacement.
1. Use Tooling (H) (not shown) and a suitable press in order to install bearing (9) in cap assembly
(4). Use Tooling (H) (not shown) in order to install seal (8) in cap assembly (4).
2. Repeat Step 1 for the remaining cap assembly.

3. Install caps (4) on blade lift cylinder (5).
4. Attach a suitable lifting device to blade lift cylinder (5). The weight of blade lift cylinder (5) is
approximately 59 kg (130 lb).
5. Position blade lift cylinder (5) on the machine. Install bolts (3). Torque bolts (3) to
115 ± 7 N·m (85 ± 5 lb ft).
6. Apply Tooling (G) between inserts (11) and ballstuds (12). Install cap (7) and install bolts (6).
Note: As required, use shims (10) in order to allow the socket to move freely around ballstud
(12). Assemble the same quantity of shims (10) on both sides of ballstud (12).

7. Install clamp (2). Connect hose assemblies (1).
8. Remove Tooling (A).
9. Check the hydraulic oil level. Refer to Operation and Maintenance Manual, "Hydraulic System
Oil Level - Check" for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Dec 10 12:57:45 UTC+0800 2019

Shutdown SIS
Previous Screen
i02798701
Sideshift Cylinder - Remove and Install
SMCS - 5804-010
Removal Procedure
Table 1
Required Tools
Start By:
a. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock -
Separate and Connect".
NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.
NOTICE
containing fluids.
Cat®
products.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation
purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep
contaminants from entering the system.

1. Extend side shift cylinder (2) to the left. Move the blade to the forward position.
2. Remove cotter pin (3) (not shown) in order to remove pin (1). Remove bolts (4) in order to
remove bracket (5).
3. Retract side shift cylinder (2).
Release".
5. Install Tooling (A) onto the hydraulic tank. Attach an air supply hose onto Tooling (A). Apply
138 kPa (20 psi). This procedure will pull a vacuum on the hydraulic system.

6. Disconnect hose assemblies (6).
7. Remove cotter pin (7). Remove pin (8) and washers (9).
Note: Note the number and the location of washers (9) for assembly purposes.
8. Attach a suitable lifting device to sideshift cylinder (2). The weight of sideshift cylinder (2) is
approximately 91 kg (200 lb). Slide sideshift cylinder (2) to the left and remove sideshift
cylinder (2).
Disassembly and Assembly Information
Table 2
Required Tools
B 127-4904 Hydraulic Cylinder Repair Stand Gp 1
C 195-4609 Seal Pick 1
D 9U-7868 Spanner Wrench 1

127-8064 Adapter Plate Gp 1
E 4C-4032 Bearing Mount Compound 1
F 9U-6539 Socket 1
G 1P-0808 Multipurpose Grease 1
(1) Use Tooling (F) in order to torque the bolt. Tighten the bolt to a torque of 900 ± 100 N·m
(660 ± 75 lb ft).
(2) Lubricate sealing lips with a thin covering of the lubricant that is being sealed.
(3) Apply Tooling (E) to the wiper seal groove before you assemble the wiper seal to the head.
Note: Lubricate the threads with clean grease and torque head (4) to 600 ± 130 N·m (440 ± 95 lb ft).
Use Tooling (G) to apply the grease.
Installation Procedure

Table 3
Required Tools
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use a suitable lifting device in order to install sideshift cylinder (2). The weight of sideshift
cylinder (2) is approximately 91 kg (200 lb).
2. Position washers (9) and install pin (8). Install cotter pin (7).

3. Connect hose assemblies (6).
4. Extend side shift cylinder (2) to the left.
5. Position bracket (5). Align side shift cylinder (2) and install pin (1). Install cotter pin (3) (not
shown).
6. Remove Tooling (A).

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7. Check the hydraulic oil level. Refer to Operation and Maintenance Manual, "Hydraulic System
Oil Level - Check".
End By:
a. Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock -
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Dec 10 12:58:41 UTC+0800 2019

Shutdown SIS
Previous Screen
i02797651
Centershift Cylinder - Remove and Install
SMCS - 5223-010
Removal Procedure
Start By:
a. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock -
NOTICE
containing fluids.

Cat®
products.
Hydraulic oil pressure can remain in the hydraulic system on this
machine after the engine and pump have been stopped. Serious injury
can result if this pressure is not released before any service is done on
the hydraulic systems. In order to prevent possible injury, release the
hydraulic system pressure before working on any fitting, hose, or
hydraulic component.
Lower all attachments to the ground before service is started. If the
hydraulic system must be serviced, tested, or adjusted with the
attachment in the raised position, the attachments and lift cylinders
must be supported properly.
Always move the machine to a location away from the travel of other
machines. Be sure that other personnel are not near the machine when
the engine is running and tests or adjustments are being made.
Release".

2. Attach a suitable lifting device to centershift cylinder (1). The weight of centershift cylinder (1)
is approximately 54 kg (120 lb).
3. Remove bolts (3) and remove cap (2).
Note: Note the shims and inserts for installation purposes.
4. Start the engine and run the engine. Use the hydraulics on the machine in order to retract rod
assembly (4).
5. Stop the engine. Release the system pressure. Refer to Disassembly and Assembly, "System
Pressure - Release".

Caterpillar cat 160 m motor grader (prefix b9e) service repair manual (b9e00001 and up)

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