The document provides instructions for installing the swing motor and swing drive on a 303.5E Mini Hydraulic Excavator. The procedure involves 34 steps, including installing various bearings, gears, plates and other components onto the swing motor assembly. Key steps include lowering the temperatures of bearings before installation, using retaining ring pliers to install rings, and lifting the completed swing motor assembly into place with lifting brackets and attaching it with bolts.
2. Shutdown SIS
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Product: MINI HYD EXCAVATOR
Model: 303.5E MINI HYD EXCAVATOR RKY
Configuration: 303.5E Mini Hydraulic Excavator RKY00001-UP (MACHINE) POWERED BY C1.8 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04778100
Swing Motor and Swing Drive - Assemble
SMCS - 5058-016-ZW; 5459-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 1P-1857 Retaining Ring Pliers 1
D 1P-1859 Retaining Ring Pliers 1
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3. Illustration 1 g01250188
1. Lower the temperature of bearing cup (62).
2. Install bearing cup (62) into housing (61).
3. Install seal (64) and bearing cone (63) onto shaft (56).
Illustration 2 g01250187
4. Lower the temperature of bearing cup (59).
5. Install lip seal (60) and bearing cup (59).
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4. Illustration 3 g01250186
6. Install shaft (56) and bearing cone (58).
7. Install retainers (54), ring (53), ring gear (55), and O-ring seal (57).
Illustration 4 g01250185
8. Install the bearings, gears (51), and plate (50) onto carrier (52).
9. Use Tooling (D) in order to install retaining ring (49).
Illustration 5 g01250184
10. Install carrier assembly (48) and gear (47).
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5. Illustration 6 g01250183
11. Install carrier (46), gear (45), bearings (44), and gears (43).
Illustration 7 g01250182
12. Install plate (42).
Illustration 8 g01250181
13. Install bearing (41), port plate (40), and plate (39).
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6. Illustration 9 g01250177
Illustration 10 g01250179
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
14. Install washer (35), spring (36), and washer (37).
15. Use Tooling (C) and a suitable press in order to install retaining ring (34).
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7. Illustration 11 g01250176
16. Install pins (32) into barrel assembly (33).
Illustration 12 g01250174
17. Install bearing (31), retainer (30), and pistons (29).
Illustration 13 g01250173
18. Install rotating group (28).
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8. Illustration 14 g01251301
19. Install piston (27).
Illustration 15 g01250171
20. Install spring assembly (26).
Illustration 16 g01251332
21. Raise the temperature of bearing (25).
22. Install bearing (25) from shaft assembly (23).
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9. Illustration 17 g01250167
23. Install shaft assembly (23) and swashplate (24) into plate (22).
Illustration 18 g01250164
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
24. Install plate (22) and bolts (21).
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10. Illustration 19 g01250166
25. Install head (20) and bolts (19).
Illustration 20 g01250163
26. Install O-ring seal (18), backup ring (17), O-ring seal (16), and backup ring (15) onto check
valve (13).
27. Repeat Step 26 for check valve (14).
Illustration 21 g01250161
28. Install check valve (13) and check valve (14).
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11. Illustration 22 g01250160
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
29. Install spring (4), the O-ring seal, and plug (3).
30. Install spring (10), shim (9), the O-ring seal, and plug (8).
31. Install spool (6), the O-ring seal, and plug (7).
32. Install spool (11), the O-ring seal, and plug (12).
33. Install O-ring seals (5).
Illustration 23 g01250159
34. Install valve assembly (2) and bolts (1).
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12. End By:
a. Install the swing motor and the swing drive.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 1 23:36:49 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 303.5E MINI HYD EXCAVATOR RKY
Configuration: 303.5E Mini Hydraulic Excavator RKY00001-UP (MACHINE) POWERED BY C1.8 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i04778102
Swing Motor and Swing Drive - Install
SMCS - 5058-012-ZW; 5459-012-ZW
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 5P-3931 Anti-Seize Compound 1
Illustration 1 g01256193
1. Attach Tooling (A) and a suitable lifting device to swing motor and swing drive (2). The
weight of swing motor and swing drive (2) is approximately 27 kg (60 lb). Install swing
motor and swing drive (2).
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14. Illustration 2 g01256191
2. Apply Tooling (B) to bolts (3). Install bolts (3) into swing motor and swing drive (2).
Illustration 3 g01256189
3. Connect hose assemblies (1) to the rear and to the left side of swing motor and swing drive
(2).
End By:
a. Install platform.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 1 23:37:46 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 303.5E MINI HYD EXCAVATOR RKY
Configuration: 303.5E Mini Hydraulic Excavator RKY00001-UP (MACHINE) POWERED BY C1.8 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i06753331
Hydraulic Tank - Remove
SMCS - 5056-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 2
Start By:
a. Remove the main control valve.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and tubes to prevent fluid loss and to keep
contaminants from entering the system.
Note: Cleanliness is an important factor. Before you begin the removal procedure, thoroughly
clean the exterior of the components to prevent dirt from entering the internal mechanism.
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16. Illustration 1 g02836826
1. Remove bolts (1) and remove fender (2).
Illustration 2 g02836837
2. Remove tube assembly (3). Loosen clamp and remove hose (4). Disconnect hose assemblies
(5), (6), and (7).
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17. Illustration 3 g02836881
3. Disconnect hose (9) from the bottom of hydraulic oil tank (8).
Illustration 4 g02836937
Illustration 5 g02836896
4. Attach Tooling (A) and a suitable lifting device to hydraulic oil tank (8). The weight of
hydraulic oil tank (8) is approximately 68 kg (150 lb). Remove bolts (10) and remove
hydraulic oil tank (8).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Sun Mar 1 23:38:43 UTC+0800 2020
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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click on it.
19. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 303.5E MINI HYD EXCAVATOR RKY
Configuration: 303.5E Mini Hydraulic Excavator RKY00001-UP (MACHINE) POWERED BY C1.8 Engine
Disassembly and Assembly
303E CR, 303.5E, 304E, 305.5E and 305E Mini Hydraulic Excavators Machine
Systems
Media Number -UENR0148-04 Publication Date -01/10/2016 Date Updated -25/10/2016
i06753585
Hydraulic Tank - Install
SMCS - 5056-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 2
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement.
Illustration 1 g02836937
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20. Illustration 2 g02836896
1. Attach Tooling (A) and a suitable lifting device to hydraulic oil tank (8). The weight of
hydraulic oil tank (8) is approximately 68 kg (150 lb). Install hydraulic oil tank (8) and bolts
(10).
Illustration 3 g02836881
2. Connect hose (9) to the bottom of hydraulic oil tank (8).
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21. Illustration 4 g02836837
3. Install hose assemblies (5), (6), and (7). Connect hose assembly and tighten clamp (4).
Install tube assembly (3).
Illustration 5 g02836826
4. Install fender (2) and bolts (1).
End By:
a. Install the main control valve.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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