The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pistons, housing and more. Special tools are required to remove some parts and precautions must be taken when handling springs or heavy components. Each part is to be cleaned and inspected, replacing any that are worn or damaged.
Caterpillar Cat 349D and 349D L Excavator (Prefix MEN) Service Repair Manual ...f89siekkmdmm2w
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pistons, housing and more. Special tools are required and parts must be cleaned, marked and reinstalled in their original locations for proper reassembly. Safety notices warn of risks like fluids, springs and being struck by propelled parts.
Caterpillar Cat 349D and 349D L Excavator (Prefix MEN) Service Repair Manual ...f8uejkdkdmm3e
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contamination of hydraulic components.
Caterpillar cat 349 d excavator (prefix men) service repair manual (men00001 ...didkkskdmmd
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, and plates. Tools required include eyebolts, pullers, drivers, and pliers. Proper cleaning, handling, and reinstallation of parts is emphasized to prevent contamination and damage.
Caterpillar Cat 349D L Excavator (Prefix MEN) Service Repair Manual (MEN00001...fuusejkddmmd3e
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contaminating the hydraulic system.
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contamination of hydraulic components.
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pistons, housing and more. Special tools are required and parts must be cleaned, marked and replaced in their original positions for reassembly. Safety notices warn of risks like fluids, springs and being struck by propelled parts.
Caterpillar Cat 349D L Excavator (Prefix MEN) Service Repair Manual (MEN00001...fujsekmd9idd
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contamination of hydraulic components.
Caterpillar cat 349 d l excavator (prefix men) service repair manual (men0000...didkkskdmmd
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contamination of hydraulic components.
Caterpillar Cat 349D and 349D L Excavator (Prefix MEN) Service Repair Manual ...f89siekkmdmm2w
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pistons, housing and more. Special tools are required and parts must be cleaned, marked and reinstalled in their original locations for proper reassembly. Safety notices warn of risks like fluids, springs and being struck by propelled parts.
Caterpillar Cat 349D and 349D L Excavator (Prefix MEN) Service Repair Manual ...f8uejkdkdmm3e
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contamination of hydraulic components.
Caterpillar cat 349 d excavator (prefix men) service repair manual (men00001 ...didkkskdmmd
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, and plates. Tools required include eyebolts, pullers, drivers, and pliers. Proper cleaning, handling, and reinstallation of parts is emphasized to prevent contamination and damage.
Caterpillar Cat 349D L Excavator (Prefix MEN) Service Repair Manual (MEN00001...fuusejkddmmd3e
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contaminating the hydraulic system.
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contamination of hydraulic components.
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pistons, housing and more. Special tools are required and parts must be cleaned, marked and replaced in their original positions for reassembly. Safety notices warn of risks like fluids, springs and being struck by propelled parts.
Caterpillar Cat 349D L Excavator (Prefix MEN) Service Repair Manual (MEN00001...fujsekmd9idd
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contamination of hydraulic components.
Caterpillar cat 349 d l excavator (prefix men) service repair manual (men0000...didkkskdmmd
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, pistons, and housing. It then lists 13 steps for assembly, including installing seals, spacers, pistons, housing, and tightening components. Required tools include eyebolts, pullers, drivers, and seals. Cleanliness is emphasized to prevent contamination of hydraulic components.
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...fujkse9didkke3
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations accompany each step to show how to disassemble and reassemble the components.
3. Special attention is drawn to cleaning parts and applying threadlocker during installation to prevent contamination and ensure proper component life.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care to contain fluids and properly dispose of them.
Caterpillar Cat 330D L Excavator (Prefix NBD) Service Repair Manual (NBD00001...fujkse9didkke3
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...fujkse9didkke3
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330D L Excavator (Prefix LRM) Service Repair Manual (LRM00001...fujkse9didkke3
The document provides instructions for removing and disassembling the final drive, travel motor, and swivel components of an excavator. It describes disconnecting hydraulic lines and removing mounting bolts, covers, and seals. Special tools are required to safely lift the heavy components and create a vacuum in the hydraulic system. Precautions are outlined for containing fluids and preventing contamination.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...fujkse9didkke3
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. The steps include removing covers, gears, shafts, seals, housings and other components. Special tools are required for tasks like removing retaining rings and carrier assemblies. Safety notes are included to clean parts before disassembly and have assistance when removing heavier components weighing over 30 kg.
Caterpillar Cat 330D L Excavator (Prefix ERN) Service Repair Manual (ERN00001...fujkse9didkke3
This document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. Key steps include removing the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Proper safety equipment and lifting devices are required due to the heavy weights involved, such as the 550 kg weight of the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...fujkse9didkke3
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
The document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing 32 components in 31 steps, starting with removing the final drive and travel motor. Key steps include removing gears, carriers, shafts, seals and housings using various tools like link brackets, forcing bolts, and presses. Cleanliness is important to prevent dirt from entering during reassembly.
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing individual parts like springs pins, washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330C L Excavator (Prefix JNK) Service Repair Manual (JNK00001...fujkse9didkke3
The document provides instructions for assembling and installing a piston motor (hydraulic fan). It is a 3 page document that details 20 steps for assembly, including installing various components like bearings, seals, springs and retaining rings. It then provides 11 steps for installing the fully assembled piston motor and fan assembly onto mounting brackets on the excavator.
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
This document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing over 30 individual parts in a specific sequence, including gears, shafts, bearings, seals, and housing components. Special tools are required to remove some parts. Proper lifting equipment and safety precautions are needed due to the heavy weights involved, up to approximately 550 kg for the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 330C L Excavator (Prefix MCA) Service Repair Manual (MCA00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The disassembly process involves removing 28 different components in a specific sequence. The assembly process reverses the disassembly steps and includes applying thread lock compound and lubricating components before reassembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 330C L Excavator (Prefix KDD) Service Repair Manual (KDD00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. It outlines 28 steps for disassembly, removing components like the head, brake piston, plates and discs. It then outlines 13 steps for assembly, including installing seals, bearings, springs and ensuring proper placement of parts. Cleanliness is emphasized throughout the process.
Caterpillar Cat 330C L Excavator (Prefix JCD) Service Repair Manual (JCD00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavators. It outlines 28 steps for disassembly, removing components like the head, springs, brake piston, and bearings. It then outlines 13 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Special tools are listed that may be required for tasks like removing races and seals.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...fujkse9didkke3
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, and bearing races.
3) It then describes 29 steps for assembling the travel motor, providing notes on cleaning, lubrication, and proper installation of components like O-rings, pistons, seals, and bolts.
Caterpillar Cat 330C L Excavator (Prefix GKX) Service Repair Manual (GKX00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It outlines 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and bearings. It then lists 13 steps for reassembling the motor and installing components in the reverse order of disassembly while ensuring cleanliness and applying thread lock compounds as needed.
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...fujkse9didkke3
1. The document provides removal and installation instructions for the rear gear group, flywheel, and crankshaft rear seal of a 330D L excavator powered by a C9 engine.
2. Detailed step-by-step instructions are given, including the required tools and torque specifications. Illustrations accompany each step to show how to disassemble and reassemble the components.
3. Special attention is drawn to cleaning parts and applying threadlocker during installation to prevent contamination and ensure proper component life.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care to contain fluids and properly dispose of them.
Caterpillar Cat 330D L Excavator (Prefix NBD) Service Repair Manual (NBD00001...fujkse9didkke3
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...fujkse9didkke3
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330D L Excavator (Prefix LRM) Service Repair Manual (LRM00001...fujkse9didkke3
The document provides instructions for removing and disassembling the final drive, travel motor, and swivel components of an excavator. It describes disconnecting hydraulic lines and removing mounting bolts, covers, and seals. Special tools are required to safely lift the heavy components and create a vacuum in the hydraulic system. Precautions are outlined for containing fluids and preventing contamination.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...fujkse9didkke3
The document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. The steps include removing covers, gears, shafts, seals, housings and other components. Special tools are required for tasks like removing retaining rings and carrier assemblies. Safety notes are included to clean parts before disassembly and have assistance when removing heavier components weighing over 30 kg.
Caterpillar Cat 330D L Excavator (Prefix ERN) Service Repair Manual (ERN00001...fujkse9didkke3
This document provides disassembly instructions for a final drive on an excavator model 330D L. It outlines 32 steps to fully disassemble the final drive. Key steps include removing the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Proper safety equipment and lifting devices are required due to the heavy weights involved, such as the 550 kg weight of the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 330D L Excavator (Prefix EDX) Service Repair Manual (EDX00001...fujkse9didkke3
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
The document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing 32 components in 31 steps, starting with removing the final drive and travel motor. Key steps include removing gears, carriers, shafts, seals and housings using various tools like link brackets, forcing bolts, and presses. Cleanliness is important to prevent dirt from entering during reassembly.
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing individual parts like springs pins, washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
This document provides instructions for removing and installing components in the cylinder head of a Caterpillar C9 engine, including the rocker arm shaft, cylinder head, lifter group, and camshaft. The procedures describe draining coolant, removing mounting bolts and connections, and lifting components out of the engine. Torque specifications and the correct sequence for installing mounting bolts are also provided.
Caterpillar Cat 330C L Excavator (Prefix JNK) Service Repair Manual (JNK00001...fujkse9didkke3
The document provides instructions for assembling and installing a piston motor (hydraulic fan). It is a 3 page document that details 20 steps for assembly, including installing various components like bearings, seals, springs and retaining rings. It then provides 11 steps for installing the fully assembled piston motor and fan assembly onto mounting brackets on the excavator.
1. The document provides instructions for assembling and installing the swing drive of an excavator model 330D L.
2. It describes 30 steps for assembling bearings, gears, housings and other components of the swing drive. Lubricants, tools and torque specifications are also listed.
3. The installation procedure describes 6 steps for installing the assembled swing drive into the excavator frame using lifting devices, bolts, sealants and torque wrenches.
This document provides disassembly instructions for a final drive on an excavator model 330D L. It involves removing over 30 individual parts in a specific sequence, including gears, shafts, bearings, seals, and housing components. Special tools are required to remove some parts. Proper lifting equipment and safety precautions are needed due to the heavy weights involved, up to approximately 550 kg for the entire final drive assembly. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 330C L Excavator (Prefix MCA) Service Repair Manual (MCA00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. The disassembly process involves removing 28 different components in a specific sequence. The assembly process reverses the disassembly steps and includes applying thread lock compound and lubricating components before reassembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 330C L Excavator (Prefix KDD) Service Repair Manual (KDD00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavator models. It outlines 28 steps for disassembly, removing components like the head, brake piston, plates and discs. It then outlines 13 steps for assembly, including installing seals, bearings, springs and ensuring proper placement of parts. Cleanliness is emphasized throughout the process.
Caterpillar Cat 330C L Excavator (Prefix JCD) Service Repair Manual (JCD00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor on 330C and 330C L excavators. It outlines 28 steps for disassembly, removing components like the head, springs, brake piston, and bearings. It then outlines 13 steps for assembly, replacing seals and installing components in the reverse order of disassembly, taking care to mark parts and return them to their original positions. Special tools are listed that may be required for tasks like removing races and seals.
Caterpillar Cat 330C L Excavator (Prefix JAB) Service Repair Manual (JAB00001...fujkse9didkke3
1) The document provides disassembly and assembly instructions for a travel motor on 330C and 330C L excavator models.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, plates, seals, and bearing races.
3) It then describes 29 steps for assembling the travel motor, providing notes on cleaning, lubrication, and proper installation of components like O-rings, pistons, seals, and bolts.
Caterpillar Cat 330C L Excavator (Prefix GKX) Service Repair Manual (GKX00001...fujkse9didkke3
This document provides instructions for disassembling and assembling the travel motor of 330C and 330C L excavator models. It outlines 28 steps to disassemble the motor by removing components like the head, port plate, springs, brake piston, plates, and bearings. It then lists 13 steps for reassembling the motor and installing components in the reverse order of disassembly while ensuring cleanliness and applying thread lock compounds as needed.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 349D L EXCAVATOR KLH
Configuration: 349D & 349D L Excavators KLH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345D, 349D and 349D2 Excavators and 345D MHPU and 349D MHPU Mobile
Hydraulic Power Units Machine Systems
Media Number -RENR9574-10 Publication Date -01/08/2014 Date Updated -18/09/2018
i02407350
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Start By:
a. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove" .
Table 1
Required Tools
Tool Part Number Part Description Qty
A 3E-3879 Eyebolt 1
B 1P-0074 Slide Hammer Puller 1
C 6V-3010 Puller Group 1
D 4C-8359 Eyebolt 1
E 9S-9152 Bearing Puller 1
F 1P-1862 Pliers 1
G 1P-0510 Driver Group 1
H 1U-7600 Slide Hammer Puller 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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3. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Failure to properly assemble parts or failure to follow established
procedures can lead to damage to the parts and assembly.
To avoid damage to parts, always identify and mark the parts so that
they can be installed into the same location. Never force parts during
assembly. Keep parts clean and lubricated.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline for Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
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4. 1. Thoroughly clean the outside of the travel motor prior to disassembly. Fasten the travel
motor to a suitable holding fixture in a vertical position. The weight of the travel motor is
141 kg (310 lb).
Illustration 1 g00627438
2. Remove displacement change valve (1) from the head of the travel motor.
Illustration 2 g00624938
3. Remove O-ring seals (2) and rings (3) from the displacement change valve.
Illustration 3 g00628657
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5. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Remove plugs (5) from the head. Remove an O-ring seal from each plug.
5. Remove outer bolts (4) from the head of the travel motor.
Illustration 4 g00624949
6. Use Tooling (A) and a suitable lifting device to remove the head of the travel motor from
the travel motor housing. The weight of head (6) is approximately 43 kg (95 lb).
Note: There are pins (7) that may fall out of the inside of the head when the head is
removed.
Note: Be careful during the removal of head (6) from the travel motor housing. Be careful
not to scratch mating surfaces or damage the mating surfaces of the components.
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6. Illustration 5 g00624953
7. Turn over the head. If pins (7) are in the bottom side of the head, remove the pins.
Illustration 6 g00627405
8. Remove port plate (8) and O-ring seal (9) from the head.
Illustration 7 g00625967
9. Use Tooling (B) in order to remove bearing (10) from the head of the travel motor.
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7. Illustration 8 g00627391
10. Remove plate (11) and remove springs (12) from the travel motor housing.
11. Remove O-ring seals (13) from the upper surface of the travel motor housing.
Illustration 9 g00627377
12. Install Tooling (C) on the brake piston (14). Remove the brake piston.
Illustration 10 g00625888
13. Remove O-ring seals (15) and the backup rings from the brake piston.
Note: Make sure that you take note of the location of the O-rings versus the backup rings.
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8. Illustration 11 g00625891
14. Remove separator plates (16) from the travel motor housing.
Illustration 12 g00666743
15. Remove disks (17) from the travel motor housing.
Illustration 13 g00626837
16. Install Tooling (D) to the shaft and use a suitable lifting device in order to remove the
rotating group from the travel motor housing. The weight of the rotating group is 29 kg
(65 lb).
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9. Note: Do not allow the components of the rotating group to come apart during the removal
from the travel motor. All of the components in the rotating group must be reinstalled in the
component's original location.
Illustration 14 g00626633
17. Turn over the rotating group. Remove shaft assembly (18) from the rotating group.
Illustration 15 g00666621
Illustration 16 g00625900
18. Use a suitable press to remove bearing (19) from shaft assembly (18).
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10. Illustration 17 g00666622
19. Use Tooling (E) and a suitable press in order to remove inner race (20) from shaft assembly
(18).
Illustration 18 g00625908
20. Remove cam plate (21) from the rotating group.
Illustration 19 g00625911
21. Retainer (22) and piston assemblies (23) are nonserviceable separately. Prior to the removal
of the retainer and the piston assemblies from barrel (24), put identification marks on the
piston assemblies, the retainer and the barrel for assembly purposes.
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11. 22. The piston assemblies must be reinstalled in the original bores in the retainer and the barrel.
23. Remove retainer (22) and piston assemblies (23) from barrel (24).
24. Separate the piston assemblies from the retainer.
Illustration 20 g00625917
Note: The orientation of the washers (25) is important. The washers must be reinstalled on
barrel (24) in the same orientation.
25. Remove guide (26) and outer spacer (27) from barrel (24).
26. Remove washers (25) and inner spacer (28) from the barrel.
Illustration 21 g00625937
27. Remove keys (29) from the travel motor housing.
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12. Illustration 22 g00625920
28. Use Tooling (F) to remove retaining ring (30) from the shaft end of the travel motor
housing.
Illustration 23 g00625936
Illustration 24 g00636454
29. Use Tooling (G) to remove lip seal (31) from the travel motor housing if the shaft has been
removed from the travel motor.
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13. 30. Use Tooling (H) to remove lip seal (31) if the shaft has not been removed from the travel
motor. Place the travel motor in a vertical position when you use Tooling (H) to remove the
lip type seal.
Illustration 25 g00625976
31. Remove plug (33) and piston (32) from the travel motor housing. Remove O-ring seal (34)
from the plug.
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All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 349D L EXCAVATOR KLH
Configuration: 349D & 349D L Excavators KLH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345D, 349D and 349D2 Excavators and 345D MHPU and 349D MHPU Mobile
Hydraulic Power Units Machine Systems
Media Number -RENR9574-10 Publication Date -01/08/2014 Date Updated -18/09/2018
i03778971
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 3E-3879 Eyebolt 1
D 4C-8359 Eyebolt 1
F 1P-1862 Pliers 1
G 1P-0510 Driver Group 1
J 4C-4030 Thread Lock Compound 1
K 180-6533 Seal Driver 1
L 6V-7030 Micrometer Depth Gauge 1
M 8T-0447 Calipers 1
N 1U-6396 O-Ring Assembly Compound 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
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15. To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
Note: O-ring seals , gaskets, and seals should always be replaced. A used O-ring seal may not
have the same sealing properties as a new O-ring seal. Use Tooling (H) during the assembly
procedure.
Note: Apply a light film of "10W" oil to all components before assembly.
Illustration 1 g01204890
1. Install O-ring seal (34) on plug (33).
2. Install piston (32) and the plug in the travel motor body. Tighten the plug to a torque of
430 ± 40 N·m (317 ± 30 lb ft).
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16. Illustration 2 g01204916
Illustration 3 g01204919
3. Apply a thin coat of Tooling (J) on the outer surfaces of lip seal (31).
4. Use Tooling (K) and a suitable hammer to drive the lip seal into the travel motor body.
Drive the seal downward until Tooling (K) makes contact with the travel motor housing.
5. Use Tooling (F) to install retaining ring (30) to the shaft end of the travel motor body.
Illustration 4 g01204923
6. Install keys (29) inside the travel motor body.
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17. Illustration 5 g01204924
7. Assemble washers (25), inner spacer (28) and outer spacer (27) in the proper orientation, as
shown.
Illustration 6 g01204931
8. Use Tooling (L) to measure the distance from the outer spacer to the surface of the table.
The distance should be 22.1 ± 0.6 mm (0.87 ± 0.02 inch). If this measurement is off, check
orientation of the washers. If orientation is correct, replace washers and spacers with new
parts.
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18. Illustration 7 g00625917
9. Install inner spacer (28), washers (25), and outer spacer (27) to barrel (24).
10. Install guide (26) to the barrel.
Illustration 8 g00625911
11. Install piston assemblies (23) with retainer (22) in the piston assembly's original bore in
barrel (24).
Illustration 9 g00625908
12. Install cam plate (21) on the rotating group.
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19. Illustration 10 g00666621
Illustration 11 g00628062
13. Use a suitable press to install bearing (19) onto shaft assembly (18).
Illustration 12 g00668076
14. Use a suitable press in order to install inner race (20) onto shaft assembly (18).
Note: Place the two support plates under the lip of shaft assembly (18).
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20. Illustration 13 g00626633
15. Insert shaft assembly (18) in the rotating group.
Illustration 14 g00625891
Illustration 15 g00666743
16. Alternate disks (17) and separator plates (16) into the travel motor housing. Start with a
separator plate and end with a separator plate.
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21. Illustration 16 g00626837
17. Attach Tooling (D) to the shaft. Use a suitable lifting device in order to place barrel
assembly into the travel motor body.
Note: Align the notches of the cam plate with the keys in the travel motor body before you
lower the barrel assembly into the travel motor body.
Illustration 17 g01204938
18. Use Tooling (M) to measure the depth from the top surface of the travel motor body to the
bronze face of the barrel assembly. The distance should be 32.2 ± 2 mm (1.27 ± 0.08 inch).
If this measurement is off, check orientation of the barrel assembly. Also check if the cam
plate is properly seated on the keys.
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22. Illustration 18 g00625888
Illustration 19 g00667938
(15) O-Ring seals
19. Install O-ring seals (15) and the backup rings on the brake piston.
Note: Make sure that you install the backup ring and the O-ring seal in the original position.
Refer to Illustration 19.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 20 g00629015
20. Install brake piston (14) in the body of the travel motor by hand. It may be necessary to use
a soft faced hammer to seat the brake piston correctly.
Illustration 21 g01204953
21. Use Tooling (M) to measure the distance from the top of the brake piston (14) to the top
surface of the travel motor body. The distance should be 20.8 ± 1.0 mm (0.82 ± 0.04 inch).
If this measurement is off, drive the brake piston further into the travel motor body.
Illustration 22 g00627391
22. Install springs (12) and plate (11).
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25. 23. Install O-ring seals (13).
Illustration 23 g01204965
24. Use Tooling (G) to drive the bearing into the head.
Illustration 24 g00627405
25. Install O-ring seal (9) onto the head.
26. Install port plate (8) on the head. It may be necessary to apply a small amount of grease to
the port plate in order to hold the port plate in place during the installation of the head.
Illustration 25 g01205007
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26. 27. Turn over head (6). Install Tooling (A) onto the head. Use a suitable lifting device to install
the head onto the travel motor.
Illustration 26 g00631594
28. Install Pins (7) into the head.
Illustration 27 g00628657
29. Install an O-ring on each plug (5).
30. Install bolts (4) which hold the head in place. Tighten the six bolts to a torque of
530 ± 70 N·m (391 ± 52 lb ft).
31. Install plugs (5) that hold the pins in the head. Tighten the plugs to a torque of 75 ± 7 N·m
(55 ± 5 lb ft).
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