This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are listed to keep parts clean and not reuse separated seal components. The instructions are illustrated with diagrams and apply to both engine configurations with or without a rear gear train.
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are listed to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with or without a rear gear train.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are listed to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with or without a rear gear train.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using punch tools or pullers
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are listed to keep parts clean and not reuse separated seal components. The instructions are illustrated with diagrams and apply to both engine configurations with or without a rear gear train.
This document provides instructions for installing and removing components related to the rear gear group and flywheel of a Caterpillar 3408E engine powering a 637E wheel tractor.
The removal procedure describes removing the flywheel using guide bolts and lifting brackets. The installation procedure describes pressing bearings into place, lubricating threads, and torquing bolts to install the flywheel and secure related gears and seals.
Separate sections provide step-by-step instructions for removing and installing the crankshaft rear seal using punch tools or a slide hammer, noting the seal cannot be reused once separated from the crankshaft. Precautions are given to keep parts clean and lubricated.
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are listed to keep parts clean and not reuse separated seal components. The instructions are illustrated with diagrams and apply to both engine configurations with or without a rear gear train.
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are listed to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with or without a rear gear train.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are listed to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with or without a rear gear train.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using punch tools or pullers
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are listed to keep parts clean and not reuse separated seal components. The instructions are illustrated with diagrams and apply to both engine configurations with or without a rear gear train.
This document provides instructions for installing and removing components related to the rear gear group and flywheel of a Caterpillar 3408E engine powering a 637E wheel tractor.
The removal procedure describes removing the flywheel using guide bolts and lifting brackets. The installation procedure describes pressing bearings into place, lubricating threads, and torquing bolts to install the flywheel and secure related gears and seals.
Separate sections provide step-by-step instructions for removing and installing the crankshaft rear seal using punch tools or a slide hammer, noting the seal cannot be reused once separated from the crankshaft. Precautions are given to keep parts clean and lubricated.
The document provides step-by-step instructions to disassemble the output transfer gears of a 745C Articulated Truck. It lists 49 steps to remove components like the output transfer gears case, yokes, seals, bearings, gears, shafts, and seals. Special tools are required to remove some components and safety precautions are provided given the heavy weight of some parts that need to be lifted.
The document provides instructions for removing and installing various powertrain components on a 745C articulated truck, including:
1) Removing and installing the torque converter, which requires using lifting tools and weighs approximately 95 kg.
2) Removing and installing the transmission scavenge pump, which involves disconnecting hoses and removing mounting bolts.
3) Removing and installing the transmission oil filter, which requires releasing system pressure and removing mounting bolts and harnesses.
The document provides instructions for assembling and disassembling the piston pump used in Caterpillar 745 articulated trucks. The assembly instructions include installing various seals, springs, and other components in the proper order and orientation. Disassembly is performed by removing these same components in the reverse order. Pictures and diagrams accompany the text to illustrate each step. Safety warnings are provided to prevent injury from released spring forces during disassembly.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
This document provides disassembly instructions for the output transfer gears of a 740B articulated truck. It lists over 50 steps to remove various components such as planetary gears, shafts, seals, bearings, and housings. Special tools are required to remove some parts, and components can weigh up to 630 kg so lifting devices are needed. Detailed illustrations accompany each step to show the specific components and fasteners.
This document provides instructions for removing the camshaft from a Caterpillar C15 engine. The procedure involves:
1. Removing components like the camshaft gear and rocker arms
2. Removing bolts and plates connecting the camshaft to hold it in place
3. Installing tooling to support the camshaft as it is slid out of the engine, being careful not to damage surfaces
4. Slowly sliding the camshaft forward and out of the engine using hooks for support, keeping it level throughout removal
The document provides instructions for installing the front cover on a C15 engine. It describes:
1. Cleaning the front housing sealing surface.
2. Installing a new seal into the front cover.
3. Positioning the front cover with installed seal on the front housing using alignment studs.
4. Installing spacers, nuts, and button head screws and tightening to the specified torque.
The document provides instructions for disassembling and assembling components of the gear pump and piston pump used in Caterpillar 740 GC articulated trucks. The gear pump section describes removing and installing the gear pump, housing, seals, gears, and other internal parts. The piston pump section outlines removing the pump head, springs, spools, pistons, bearings, and separating the rotating group from the pump housing. Detailed illustrations accompany each step to ensure safe and proper disassembly and reassembly of the pumps.
This document provides instructions for installing and removing the ejector blade carriage on a 740 Ejector Articulated Truck. It describes using lifting equipment and blocking to safely handle the 210 kg carriage component. The 10-step removal procedure includes loosening lock rings, bolts, and other hardware to separate the carriage from the machine. The 11-step installation procedure specifies replacing hardware in reverse order and adjusting components like floor rollers. Cleaning parts and noting shim positions are emphasized for correct reassembly.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for removing and installing a steering cylinder on a 740 articulated truck. It lists the required tools which include chocks, a hydraulic cylinder tool, and washers. The steps include chocking the wheels, disconnecting grease lines if needed, and using a tool and washers to secure the rod end of the cylinder before removing mounting bolts and taking it off the vehicle. Reinstallation follows the removal steps in reverse order.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions accompanied by illustrations and notes about keeping components clean and applying anti-seize compound as needed.
This document provides instructions for removing and installing various components of a C13 engine, including:
- The flywheel housing
- The vibration damper and pulley
- The crankshaft front seal
- The front cover
- The front gear group
- The front housing
- Accessory drive brackets and pulleys
- The fumes disposal filter
- The valve mechanism cover
The procedures include lists of required tools and step-by-step instructions for each removal and installation. Illustrations are provided to supplement the text instructions.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730C2 Ejector Articulated Truck powered by a C13 engine. The removal procedure includes removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings and covers. The installation procedure provides steps to install these components in reverse order and includes cleaning and applying threadlocker to bolts. Tools required are also listed.
The document provides instructions for servicing components of the power train for a 730C2 articulated truck. It includes procedures for removing and installing the torque converter housing, relief valve, accessory drive, idler gear, and pump drive. The pump drive removal procedure involves detaching the torque converter housing and shield assembly, then removing bolts and the pump drive unit. The pump drive disassembly requires removing manifold bolts and parts, races, and the carrier assembly.
The document provides instructions for removing and disassembling a torque converter from a Caterpillar 730C2 articulated truck. It describes 18 steps to disassemble the torque converter and 19 steps to reassemble it. Tools required include an adapter plate, engine stand, oil drain cart, and link brackets. Safety precautions are provided to contain fluids and protect from spring forces.
This document provides removal and installation instructions for various diesel exhaust fluid (DEF) system components on a Caterpillar 730C Ejector articulated truck. It describes how to remove and install the DEF tank, pump, injector, electronic control unit, and various solenoid valves. The instructions include illustrations showing the component locations and torque specifications for reinstalling components.
This document provides instructions for removing and installing an engine from a 730C Ejector Articulated Truck. It outlines 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It then states the installation is done in reverse order. A second document provides instructions for releasing pressure from the hydraulic system before disassembly, including moving components and removing filler caps. A third document outlines 14 steps to disassemble a torque converter, including removing housing, rings, plates and discs.
The document provides instructions for disassembling and assembling the torque converter of a 730C articulated truck. It describes 18 steps to disassemble the torque converter by removing housing assemblies, bearings, plates, discs, seals, and other components. It then describes 13 steps to assemble the torque converter by installing these same components in the reverse order, taking care to keep parts clean and follow procedures carefully due to parts that are spring loaded. Special tools are required for many steps, and safety precautions are provided.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 43 steps to assemble the torque converter components in the proper order, attaching seals, bearings, housings and other parts. It also provides illustrations matching each step. The final steps are to connect the assembled torque converter to the planetary transmission and lists the starting steps to remove the torque converter housing.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
The document provides step-by-step instructions to disassemble the output transfer gears of a 745C Articulated Truck. It lists 49 steps to remove components like the output transfer gears case, yokes, seals, bearings, gears, shafts, and seals. Special tools are required to remove some components and safety precautions are provided given the heavy weight of some parts that need to be lifted.
The document provides instructions for removing and installing various powertrain components on a 745C articulated truck, including:
1) Removing and installing the torque converter, which requires using lifting tools and weighs approximately 95 kg.
2) Removing and installing the transmission scavenge pump, which involves disconnecting hoses and removing mounting bolts.
3) Removing and installing the transmission oil filter, which requires releasing system pressure and removing mounting bolts and harnesses.
The document provides instructions for assembling and disassembling the piston pump used in Caterpillar 745 articulated trucks. The assembly instructions include installing various seals, springs, and other components in the proper order and orientation. Disassembly is performed by removing these same components in the reverse order. Pictures and diagrams accompany the text to illustrate each step. Safety warnings are provided to prevent injury from released spring forces during disassembly.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 740B Ejector Articulated Truck powered by a C15 engine. The removal procedure involves removing bolts and other components to detach the housing. For installation, the procedure describes cleaning parts, applying sealant, positioning seals and gears, and torquing bolts to specified values. Additional components like the rear power take-off must be removed before and reinstalled after the flywheel housing job.
This document provides disassembly instructions for the output transfer gears of a 740B articulated truck. It lists over 50 steps to remove various components such as planetary gears, shafts, seals, bearings, and housings. Special tools are required to remove some parts, and components can weigh up to 630 kg so lifting devices are needed. Detailed illustrations accompany each step to show the specific components and fasteners.
This document provides instructions for removing the camshaft from a Caterpillar C15 engine. The procedure involves:
1. Removing components like the camshaft gear and rocker arms
2. Removing bolts and plates connecting the camshaft to hold it in place
3. Installing tooling to support the camshaft as it is slid out of the engine, being careful not to damage surfaces
4. Slowly sliding the camshaft forward and out of the engine using hooks for support, keeping it level throughout removal
The document provides instructions for installing the front cover on a C15 engine. It describes:
1. Cleaning the front housing sealing surface.
2. Installing a new seal into the front cover.
3. Positioning the front cover with installed seal on the front housing using alignment studs.
4. Installing spacers, nuts, and button head screws and tightening to the specified torque.
The document provides instructions for disassembling and assembling components of the gear pump and piston pump used in Caterpillar 740 GC articulated trucks. The gear pump section describes removing and installing the gear pump, housing, seals, gears, and other internal parts. The piston pump section outlines removing the pump head, springs, spools, pistons, bearings, and separating the rotating group from the pump housing. Detailed illustrations accompany each step to ensure safe and proper disassembly and reassembly of the pumps.
This document provides instructions for installing and removing the ejector blade carriage on a 740 Ejector Articulated Truck. It describes using lifting equipment and blocking to safely handle the 210 kg carriage component. The 10-step removal procedure includes loosening lock rings, bolts, and other hardware to separate the carriage from the machine. The 11-step installation procedure specifies replacing hardware in reverse order and adjusting components like floor rollers. Cleaning parts and noting shim positions are emphasized for correct reassembly.
The document provides instructions for disassembling a gear pump used in Caterpillar 740 articulated trucks. The disassembly procedure involves:
1. Removing fittings from the pump body and O-rings from the fittings.
2. Removing bolts securing a flange to the pump body and an O-ring from the flange.
3. Using retaining ring pliers to remove two rings from the flange and a lip seal from the flange.
The document provides instructions for removing and installing a steering cylinder on a 740 articulated truck. It lists the required tools which include chocks, a hydraulic cylinder tool, and washers. The steps include chocking the wheels, disconnecting grease lines if needed, and using a tool and washers to secure the rod end of the cylinder before removing mounting bolts and taking it off the vehicle. Reinstallation follows the removal steps in reverse order.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions accompanied by illustrations and notes about keeping components clean and applying anti-seize compound as needed.
This document provides instructions for removing and installing various components of a C13 engine, including:
- The flywheel housing
- The vibration damper and pulley
- The crankshaft front seal
- The front cover
- The front gear group
- The front housing
- Accessory drive brackets and pulleys
- The fumes disposal filter
- The valve mechanism cover
The procedures include lists of required tools and step-by-step instructions for each removal and installation. Illustrations are provided to supplement the text instructions.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730C2 Ejector Articulated Truck powered by a C13 engine. The removal procedure includes removing the electric starting motor, flywheel, rear crankshaft seal, gears, bushings, bearings and covers. The installation procedure provides steps to install these components in reverse order and includes cleaning and applying threadlocker to bolts. Tools required are also listed.
The document provides instructions for servicing components of the power train for a 730C2 articulated truck. It includes procedures for removing and installing the torque converter housing, relief valve, accessory drive, idler gear, and pump drive. The pump drive removal procedure involves detaching the torque converter housing and shield assembly, then removing bolts and the pump drive unit. The pump drive disassembly requires removing manifold bolts and parts, races, and the carrier assembly.
The document provides instructions for removing and disassembling a torque converter from a Caterpillar 730C2 articulated truck. It describes 18 steps to disassemble the torque converter and 19 steps to reassemble it. Tools required include an adapter plate, engine stand, oil drain cart, and link brackets. Safety precautions are provided to contain fluids and protect from spring forces.
This document provides removal and installation instructions for various diesel exhaust fluid (DEF) system components on a Caterpillar 730C Ejector articulated truck. It describes how to remove and install the DEF tank, pump, injector, electronic control unit, and various solenoid valves. The instructions include illustrations showing the component locations and torque specifications for reinstalling components.
This document provides instructions for removing and installing an engine from a 730C Ejector Articulated Truck. It outlines 25 steps to remove the engine, including disconnecting wiring harnesses, hoses, brackets and removing bolts. It then states the installation is done in reverse order. A second document provides instructions for releasing pressure from the hydraulic system before disassembly, including moving components and removing filler caps. A third document outlines 14 steps to disassemble a torque converter, including removing housing, rings, plates and discs.
The document provides instructions for disassembling and assembling the torque converter of a 730C articulated truck. It describes 18 steps to disassemble the torque converter by removing housing assemblies, bearings, plates, discs, seals, and other components. It then describes 13 steps to assemble the torque converter by installing these same components in the reverse order, taking care to keep parts clean and follow procedures carefully due to parts that are spring loaded. Special tools are required for many steps, and safety precautions are provided.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 43 steps to assemble the torque converter components in the proper order, attaching seals, bearings, housings and other parts. It also provides illustrations matching each step. The final steps are to connect the assembled torque converter to the planetary transmission and lists the starting steps to remove the torque converter housing.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 657E WHEEL SCRAPER 6PR
Configuration: 657E WHEEL SCRAPER-COAL BOWL 6PR00001-UP (MACHINE) POWERED BY 3408E Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i03335022
Gear Group (Rear) - Install
SMCS - 1206-012; 1212-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B FT-1342 Guide Bolt 2
C 1P-0524(1)
Drive Plate 1
D 1P-0513(1)
Drive Plate 1
(1)
Part of the 1P-0520 Driver Group
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: There are many possible configurations of the rear gear group and flywheel housing. The
following procedure illustrates a typical example.
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3. Illustration 1 g00587668
Typical example
1. Install dowel (23) in the camshaft if the dowel was removed.
Illustration 2 g00587666
Typical example
2. Install camshaft gear (22) in position on the camshaft. Install four bolts (21).
Illustration 3 g01712733
3. Install the O-ring seal on gear (20A).
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4. 4. Lightly lubricate the seal on the end of the crankshaft with clean engine oil.
5. Install Tooling (B) in the crankshaft. Install gear (20A).
6. Use the following procedure for assembly of balancer gear (12).
Illustration 4 g01717018
a. Install ring (20), bearing cup (19), and spacer (18) in balancer gear (12).
Note: Spacer (18) must be installed on the deepest side of gear (12) and against ring
(20).
Illustration 5 g01712754
b. Use a press and Tooling (C) in order to install bearing cup (17). Install bearing cup
(17) on the side of the gear that is stamped with the timing mark. Bearing cup (17)
should be in contact with the spacer.
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5. Illustration 6 g00587608
Typical example
c. Install bearing (16), spacer (15), bearing (14), and shaft (13) in gear (12).
7. Use the procedure in Step 6 in order to assemble idler gear (11).
Illustration 7 g00587895
Typical example
8. Place idler gear (11) and balancer gear (12) in position on the flywheel housing. Make sure
that the oil holes in shafts (10) are in alignment with the holes that are in the flywheel
housing.
Note: Install balancer gear (12) with the timing mark toward the flywheel housing.
9. Install bolts (9).
10. Use the following procedure in order to assemble adapter assemblies (1).
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6. Illustration 8 g00586910
Typical example
a. If the bearing race was removed, install race (8). Install race (8) in adapter assembly
(1) until the race makes contact with the counterbore.
Illustration 9 g00586907
Typical example
b. Install ring (6), bolts (5), and O-ring seal (7) on adapter assembly (1).
Illustration 10 g01712644
c. Heat bearing (3) to 135 °C (275 °F) for approximately 30 minutes.
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7. d. Install bearing (3) on gear (2) until the bearing makes contact with the counterbore.
Illustration 11 g00588013
Typical example
e. Install gear (2) and the bearing in adapter assembly (1).
Illustration 12 g01712873
f. Use a press and Tooling (D) in order to install bearing (4) in adapter assembly (1).
Install the bearing until the bearing makes contact with the counterbore.
End By:
a. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 657E WHEEL SCRAPER 6PR
Configuration: 657E WHEEL SCRAPER-COAL BOWL 6PR00001-UP (MACHINE) POWERED BY 3408E Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i04406249
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
FT-1341 Bracket Assembly 1
1B-3623 Bolt 2
B FT-1342 Guide Bolt 2
C 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g00578443
Typical example
1. Remove six bolts (1) that hold the flywheel in position.
2. Install Tool (A) in order to hold the crankshaft gear in position.
3. Remove the remainder of bolts (1) .
Illustration 2 g00578444
Typical example
4. Install Tools (B) .
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10. Illustration 3 g00578445
Typical example. Tooling (C) is not the tooling called out in the Table.
5. Fasten Tool (C) to a hoist and place the tool in position in the groove of flywheel (2) .
6. Pull flywheel (2) onto Tool (A) .
7. Remove Tool (A) .
8. Remove Flywheel (2) with Tool (C) .
The weight of the flywheel is approximately 78 kg (172 lb).
9. If necessary, remove the ring gear from flywheel (2) .
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All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 657E WHEEL SCRAPER 6PR
Configuration: 657E WHEEL SCRAPER-COAL BOWL 6PR00001-UP (MACHINE) POWERED BY 3408E Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i04406250
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-1342 Guide Bolt 2
B 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Heat the ring gear to a maximum temperature of 300 °C (572 °F), and install the ring gear
on the flywheel. Ensure that the chamfer of the gear teeth will be toward the starter pinion
after the flywheel is installed.
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12. Illustration 1 g00578491
Typical example. Tooling (B) shown is not the tooling called out in the Table.
2. Install Tool (A) in the crankshaft.
3. Fasten Tool (B) to a hoist. Install the tool in the groove of flywheel (2) .
The weight of the flywheel is approximately 78 kg (172 lb).
4. Place flywheel (2) in position on Tools (A) .
Illustration 2 g00578492
Typical example
5. Apply clean engine oil or 5P-0960 Molybdenum Grease to the threads of bolts (2) .
6. Install six of the bolts.
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13. 7. Remove Tools (A) and (B) .
8. Install the remainder of bolts (2) . Tighten all of the bolts to a torque of 270 ± 40 N·m (200
± 30 lb ft).
9. Check the runout of the flywheel.
Note: For information on checking for flywheel runout, refer to Testing and Adjusting,
"Flywheel-Inspect".
Note: For more detailed information regarding the flywheel, refer to Specifications, "Flywheel".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 657E WHEEL SCRAPER 6PR
Configuration: 657E WHEEL SCRAPER-COAL BOWL 6PR00001-UP (MACHINE) POWERED BY 3408E Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i07051211
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Ensure that the rear gear remains in place when the crankshaft rear seal and
crankshaft wear sleeve are removed.
1. Install two bolts from the flywheel and suitable washers through the rear gear in the
crankshaft.
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15. Illustration 1 g01195516
Illustration 2 g00515624
2. Use a punch or Tooling (A) to puncture a hole in seal assembly (1). Use Tooling (A) to
remove seal assembly (1).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 657E WHEEL SCRAPER 6PR
Configuration: 657E WHEEL SCRAPER-COAL BOWL 6PR00001-UP (MACHINE) POWERED BY 3408E Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i01493839
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools for Engines with Rear Gear Train
Tool Part Number Part Description Qty
A
5P-7301 Locator 1
5P-7309 Bolt 2
5P-7310 Bolt 2
8T-2683 Seal Installer 1
9S-8858 Nut 1
Required Tools for Engines without Rear Gear Train
Tool Part Number Part Description Qty
B
5P-1733 Locator 1
5P-1737 Bolt 3
6V-6143 Seal Installer 1
9S-8858 Nut 1
NOTICE
Keep all parts clean from contaminants.
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17. Contaminants may cause rapid wear and shortened component life.
Note: Once the seal and the wear sleeve are separated, these components cannot be used again.
Refer to Special Instruction, SMHS8508, "Special Handling Information and Installation
Instructions for Crankshaft Seal Groups that Have Hydrodynamic Grooves In the Sealing Lip"
before the seal is serviced.
Note: Do not use any type of lubricant during the installation of the crankshaft seal and the wear
sleeve.
Note: Before you install the wear sleeve, inspect the crankshaft for scratches or any distortion on
the surface of the crankshaft that may lead to an out of round condition. Use a polishing cloth and
remove any imperfections on the crankshaft.
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18. Illustration 1 g00477681
1. Install crankshaft rear seal (6) and wear sleeve (1) with Tool (A) or Tool (B), as follows:
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19. Illustration 2 g00582512
Typical example
a. Use 169-5464 Quick Cure Primer to clean the outside diameter of crankshaft (3) and
the inside diameter of wear sleeve (1).
b. Apply 4C-9507 Retaining Compound to the outside diameter of crankshaft (3). Apply
4C-9507 Retaining Compound to the inside diameter of wear sleeve (1).
c. Put locator (2) in position on crankshaft (3). Install the bolts (7) that hold the locator
in position on the crankshaft.
Illustration 3 g00565570
Typical example
d. Install wear sleeve (1) and seal (6) on crankshaft (3). Put installer (4) on locator (2).
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20. Illustration 4 g00565576
Typical example
e. Lubricate the face of nut (5). Install nut (5) on locator (4).
f. Tighten nut (5) until installer (4) contacts locator (2).
g. Remove Tool (A) or (B) and check the crankshaft seal and the wear sleeve for the
correct installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2021 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: WHEEL SCRAPER
Model: 657E WHEEL SCRAPER 6PR
Configuration: 657E WHEEL SCRAPER-COAL BOWL 6PR00001-UP (MACHINE) POWERED BY 3408E Engine
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i04977629
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 138-7573 Link Bracket 2
Start By:
A. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
B. Remove the crankshaft rear seal and the wear sleeve. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal - Remove".
C. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: There are many possible configurations of the rear gear group and the flywheel housing.
The following procedure illustrates a typical example.
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22. Illustration 1 g00585225
Typical example
1. Remove exhaust clamp (1) from the right side of the engine.
Illustration 2 g00585471
Typical example
2. Remove exhaust clamp (2) from the left side of the engine.
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23. Illustration 3 g00585475
Typical example
3. Remove bolts (6), cover (3), bolts (7), cover (4), bolts (8), cover (5), and the gaskets.
Illustration 4 g00585472
Typical example
4. Remove bolts (9) .
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24. Illustration 5 g00585510
Typical example
5. Install Tools (A), and a suitable lifting device to adapter assembly (11) .
6. Use the correct sized forcing screws (10) in order to separate adapter assembly (11) from
the flywheel housing.
The weight of the adapter assembly is approximately 31 kg (68 lb).
Illustration 6 g00585514
Typical example
7. Remove two nuts (14) and the washers.
8. Remove adapter assembly (15) .
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25. Illustration 7 g00585525
Typical example
9. Remove O-ring seal (16) from adapter assembly (15), if necessary.
Illustration 8 g00585528
Typical example
10. Remove pin (20), bolts (18), washer (17), and gear (19) from adapter assembly (15), if
necessary.
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26. Illustration 9 g00585611
Typical example
11. Remove bolts (21) from adapter assembly (22) .
Illustration 10 g00585651
Typical example
12. Install Tools (A). Attach a suitable lifting device to adapter assembly (22) .
13. Use the correct sized forcing screws (10) in order to remove adapter assembly (22) .
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27. Illustration 11 g00585657
Typical example
14. Install Tools (B). Attach a suitable lifting device to flywheel housing (23) .
The weight of the flywheel housing is approximately 160 kg (350 lb).
15. Remove hose assembly (24) .
16. Remove bolts (25) .
17. Remove flywheel housing (23) .
18. Remove all of the gasket material from the flywheel housing and the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 138-7573 Link Bracket 2
C - Loctite 596 -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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28. Note: There are many possible configurations of the rear gear group and the flywheel housing.
The following procedure illustrates a typical example.
Note: Check the condition of the O-ring seals. If the O-ring seals are worn or damaged, use new
parts for replacement.
Note: Use new gaskets for installation.
1. Install a new gasket on the cylinder block.
Note: Do not use a gasket adhesive or any other type of sealant on the gasket. All of the
mating surfaces must be free of contaminants.
Illustration 12 g00585840
Typical example
2. Install Tools (B). Attach a suitable lifting device to flywheel housing (23) .
The weight of the flywheel housing is approximately 160 kg (350 lb).
3. Remove plug (26) .
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29. Illustration 13 g00585851
Typical example
4. Place flywheel housing (23) in position. Use hole (27) in order to make an alignment of the
"V" marks on the balancer gear and the rear crankshaft gear. Make sure to have the number
one cylinder at top center.
5. Install bolts (25) .
Illustration 14 g02427957
Note: Discard bolts used in locations (15) and (16). Use new bolts in these two locations.
6. Use the following torque sequence:
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30. a. Torque bolts 1 thru 21 in numerical sequence to 40 ± 7 N·m (30 ± 5 lb ft).
b. Torque bolt 1 thru 8 in numerical sequence to 135 ± 15 N·m (100 ± 11 lb ft).
c. Torque bolts 9 thru 21 in numerical sequence to 50 ± 10 N·m (37 ± 7 lb ft).
7. Install hose assembly (24) .
8. Install plug (19) with Tooling (C) on the threads of the plug.
9. Tighten the bolts to the correct torque in the correct numerical sequence. Refer to
Specifications, "Flywheel Housing" for the correct tightening procedure.
Illustration 15 g00585955
Typical example
10. Install Tool (A) in adapter assembly (11). Use a suitable lifting device for lifting the adapter
assembly.
The weight of the adapter assembly is approximately 31 kg (68 lb).
11. Install the gasket for the adapter assembly. Position the adapter assembly on the flywheel
housing.
12. Install washer (13) and bolts (12) .
13. Install bolts (9) .
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31. Illustration 16 g00585960
Typical example
14. Install adapter assembly (22). Repeat Steps 10 through 13.
Illustration 17 g00585528
Typical example
15. Install pin (20), bolts (18), washer (17), and gear (19) in adapter assembly (15), if the parts
were removed.
16. Install the O-ring seal on adapter assembly (15) .
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32. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
33. Illustration 18 g00585514
Typical example
17. Install adapter (15). Install nuts (14) .
Illustration 19 g00585475
Typical example
18. Position cover (3) and cover (4) on the flywheel housing. Install bolts (6) and bolts (8) .
19. Position cover (4) on the flywheel housing. Install bolts (7) .
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