2. Shutdown SIS
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Product: WHEELED EXCAVATOR
Model: M322D WHEELED EXCAVATOR P2T
Configuration: M322D Wheeled Excavator P2T00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
M316D, M318D and M322D
Wheeled Excavators Machine Systems
Media Number -UENR0123-01 Publication Date -01/04/2015 Date Updated -15/04/2015
i06875517
Piston Pump (Main Hydraulic) - Assemble
SMCS - 5070-016-HR
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
C
464-4892(1)
Test Ring 1
128-2746(2)(3)
Test Ring 1
137-1329(4)
Test Pins 3
D
129-3873 Measuring Hub 1
129-3874(2)(3)
Measuring Hub 1
137-1326(4)
Measuring Hub 1
E
128-2744 Measuring Bell 1
129-3876(4)
Measuring Bell 1
F - Vernier Height Gauge 1
G 1P-0510 Driver Gp 1
H 464-4893(1)
Alignment Plug 1
128-2742(2)
Alignment Plug 1
437-5508(3)
Alignment Plug 1
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3. 137-1331(4)
Alignment Plug 1
J - Loctite 242 -
(1)
Use for 95 cc pumps.
(2)
Use for 130 cc pumps.
(3)
Use for 145 cc pumps.
(4)
Use for 190 cc pumps.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01312814
1. Use Tooling (A) to install bearing (77) to shaft (75). Raise the temperature of bearing (77).
Install retaining ring (76) to shaft (75).
Illustration 2 g01313371
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4. 2. Install shaft (75) into the piston pump.
Illustration 3 g01312809
3. Use Tooling (A) to install retaining ring (74).
4. Use Tooling (G) to install seal (73).
5. Use Tooling (A) to install retaining ring (72).
Illustration 4 g01312808
6. Install outer races (71) to piston pump (4).
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5. Illustration 5 g01312805
7. Install rods (69) to swashplate (57).
Illustration 6 g01313372
Illustration 7 g01313374
8. Install bearings (70) to swashplate (56). Install a rubber band to each of bearings (70). The
rubber band will hold bearings (70) to swashplate (56).
9. Carefully install swashplate (56) to piston pump (4).
Illustration 8 g01313375
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6. 10. Cut the rubber band on swashplate (56).
Illustration 9 g01312804
Note: Rods (68) must engage slotted pins (68).
11. Install plugs (67) and slotted pins (68).
Illustration 10 g01312794
12. Install the maximum angle stop screw (54). Repeat for the opposite side of piston pump (4)
to install the minimum angle stop screw.
Illustration 11 g01173661
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7. 13. Place port plate (47) on a surface plate.
Illustration 12 g01173662
14. Install Tooling (H) to port plate (47).
Illustration 13 g01313379
15. Install barrel (63) onto Tooling (H) and port plate (47).
Illustration 14 g01313380
16. Install Tooling (C) to retainer (64). Shims and springs must be removed from retainer (64).
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9. Illustration 18 g01313386
20. Install assembled Tooling (D) and Tooling (E) into the splined bores of retainer (64). Make
sure that Tooling is properly seated.
Illustration 19 g01313387
21. Record the dimension that is stamped on the side of Tooling (E). This dimension is the
distance from the top of retainer plate (59) to the top of Tooling (E). This dimension is
called Dimension (W).
Illustration 20 g00903619
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10. 22. Use Tooling (F) to measure the distance from the top of the surface plate to the top of
Tooling (E). Record this dimension. Call this Dimension (X).
23. Use the following calculation: Dimension (X) - Dimension (W) = Dimension (Y).
24. Dimension (Y) is the correct lift-off limitation without shim (66).
Note: The correct lift-off limitation for the 95 cc main hydraulic pump is
122.45 − 122.65 mm (4.8209 - 4.8287 inch). Call this Dimension (Z).
Note: The correct lift-off limitation for the 130 cc and 145 cc main hydraulic pump is
136.75 - 136.95 mm (5.3838 - 5.3917 inch). Call this Dimension (Z).
Note: The correct lift-off limitation for the 190 cc main hydraulic pump is
145.85 - 146.10 mm (5.7421 - 5.75195 inch). Call this Dimension (Z).
25. Use the following calculation: Dimension (Z) - Dimension (Y) = Thickness of shim (66).
Note: Shim (66) is available in several thicknesses. Select the correct thickness of shim (66)
to obtain the correct lift-off limitation. Only one shim (66) should be used.
Note: For more lift-off and shimming information refer to REHS1607Bench Test
Procedures, "Rotary Group Adjustment Instructions for Bosch Rexroth Hydraulic Pumps
and Motors".
Illustration 21 g01312802
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11. Illustration 22 g01312803
26. Install cup springs (65) and shim (66) to barrel (63).
27. Install retainer (64) to barrel (63).
Illustration 23 g01312801
28. Install pistons (58) to retainer plate (59).
Illustration 24 g01312800
29. Install retainer plate (59) with pistons (58) to barrel (63).
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12. Illustration 25 g01313388
Illustration 26 g01313391
Illustration 27 g01313392
30. Install rotating assembly (55) into piston pump (4).
31. Install retainers (61) and bolts (62). Use Tooling (J) on bolts (62).
Note: Bolts (62) should be replaced with new bolts.
32. Install O-ring seal (57) to piston pump (4).
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13. Illustration 28 g01173619
33. Install bearing (52), plugs (53), and the O-ring seals in pump adapter (42).
Illustration 29 g01173616
Illustration 30 g01173615
Illustration 31 g01173609
34. Assemble rod (51), spring (50), and bushing (49) to seat adjuster (45).
35. Install spring (48) in seat adjuster (44).
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14. 36. Install seat adjuster (44), seat adjuster (45), rods (46), and port plate (47) on pump adapter
(42).
Illustration 32 g01173608
Illustration 33 g01173606
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
37. Carefully Install pump adapter (42).
Note: Make sure that seat adjusters (44) and (45) remain assembled while pump adapter
(42) is being installed.
38. Install bolts (43).
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15. Illustration 34 g01173605
39. Install O-ring seal (41) on flange (40).
Illustration 35 g01173603
40. Install flange (40), O-ring seal (39), coupling (38), and bolts (37).
Illustration 36 g01247262
41. Install pins (32), O-ring seals (33), O-ring seal (34), lever (36), and pin (35).
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16. Illustration 37 g01247258
42. Install plug (25) and plug (26).
43. Install pin (27), fitting (29), O-ring seal (28), plug (30), and cap (31).
Illustration 38 g01247151
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
44. Install housing (14), spool (15), spacer (16), pin (17), spring retainer (18), spring (19),
spring (20), spring retainer (21), O-ring seal (22), plug (23), and cap (24).
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17. Illustration 39 g01247149
45. Install the O-ring seal, plug (13), pin (12), O-ring seal (11), and cartridge (10).
Illustration 40 g01247146
46. Remove coil (9) and nut (8).
Illustration 41 g01173466
47. Install piston (5), spring (6), and roller (7).
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18. Illustration 42 g01247191
Illustration 43 g01247153
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
48. Install valve assembly (2) and bolts (3).
49. Install the O-ring seal and plug (1) Into main hydraulic pump (4).
End By:
a. Install the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic
Pump and Pump Drive Coupling - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Wed Mar 18 11:36:23 UTC+0800 2020
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19. Thank you very much for
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20. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M322D WHEELED EXCAVATOR P2T
Configuration: M322D Wheeled Excavator P2T00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
M316D, M318D and M322D
Wheeled Excavators Machine Systems
Media Number -UENR0123-01 Publication Date -01/04/2015 Date Updated -15/04/2015
i02974034
Piston Pump (Main Hydraulic) - Install
SMCS - 5070-012-HR
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Illustration 1 g01505438
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21. 1. Attach Tooling (A) and a suitable lifting device to main hydraulic pump (12). The weight of
main hydraulic pump (12) is approximately 109 kg (240 lb).
2. Position main hydraulic pump (12) and install bolts (13) .
Illustration 2 g01505419
3. Connect harness assembly (11) .
Illustration 3 g01505417
4. Connect hose assemblies (10) .
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