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Service Repair Manual
Models
320 Excavator
Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 EXCAVATOR BR6
Configuration: 320 Excavator BR600001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
320GC, 320 and 323 Excavators Machine Systems
Media Number -M0080364-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i06969896
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" M0066576
Start By:
a. Remove the travel motor.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor to a suitable holding fixture in a vertical position. The weight of the
travel motor is 60 kg (132 lb).
3. Put an alignment mark across the head and the body of the travel motor for assembly purposes.
The head must be reinstalled in the head's original position on the body of the travel motor.
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Illustration 1 g06182754
Note: During the removal of the head from the body of the travel motor, be careful not to scratch or
damage the mating surfaces of the components.
Illustration 2 g06182756
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Illustration 3 g06182757
Illustration 4 g06182758
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Illustration 5 g06182759
Note: There is a retainer under the spring. This retainer is a press fit in the head. Do not remove the
retainer.
Use a dowel rod with a small diameter into the hole.
Illustration 6 g06182761
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Illustration 7 g06182762
Illustration 8 g06182763
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Illustration 9 g06182764
Illustration 10 g06182765
Place a shop towel over the brake piston. Retain the brake piston by hand, and apply approximately
525 kPa (75 psi) of shop air pressure to brake release port (X). Make sure that the shop air pressure is
free of water. Brake piston will move up the piston guide, and out of the piston guide.
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Illustration 11 g06182767
Illustration 12 g06182768
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Illustration 13 g06182769
Illustration 14 g06182770
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Illustration 15 g06182771
Note: Do not allow the components of the barrel assembly to come apart during the removal from the
travel motor. All the components in the barrel assembly must be reinstalled in the component's
original location.
Illustration 16 g06182772
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Note: The Shoe retainer and piston shoe assemblies are not serviced separately. Prior to the removal
of the shoe retainer and the piston shoe assemblies from the barrel, put identification marks on the
piston shoe assemblies for assembly purposes. Identification marks are used to identify the piston
shoe assembly's location in the shoe retainer and barrel. The piston shoe assemblies must be
reinstalled in the piston shoe assembly's original bores in the shoe retainer and the barrel.
Illustration 17 g06182773
Illustration 18 g06182774
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Illustration 19 g06182775
Illustration 20 g06182776
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Illustration 21 g06182777
Illustration 22 g06182778
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Illustration 23 g06182779
Illustration 24 g06182780
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Illustration 25 g06182781
Illustration 26 g06182782
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Illustration 27 g06182783
Illustration 28 g06182784
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 7 18:33:32 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 EXCAVATOR BR6
Configuration: 320 Excavator BR600001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
320GC, 320 and 323 Excavators Machine Systems
Media Number -M0080364-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i07505832
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-2420 Transmission Repair Stand 1
FT-0957 Positioning Gp 3
B
- M16x2 Threaded Rod 3
8T-1757 Nut 9
9X-8268 Washer 9
C 421-5662 Lifting Eye Assembly 1
D 421-5663 Lifting Eye Assembly 2
E
1U-9895 Crossblock 1
3H-0465 Push-Puller Plate 1
8T-0298 Bolt 2
Start By:
a. Remove the travel motor.
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Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Illustration 1 g06345315
Remove plugs and the O-ring seals.
Illustration 2 g06344354
Remove plug and the O-ring seal. Repeat for the opposite side.
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Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 3 g06344402
Remove plug and the O-ring seal. Repeat for the opposite side.
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Illustration 4 g06344420
Illustration 5 g06344422
Personal injury can result from being struck by parts propelled by a
released spring force.
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Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 6 g06344430
Repeat for the opposite side.
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Illustration 7 g06344444
Repeat for the opposite side.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 8 g06344453
Repeat for the opposite side.
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Illustration 9 g06344464
Illustration 10 g06344670
Repeat for the opposite side.
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Caterpillar cat 320 excavator (prefix br6) service repair manual (br600001 and up)

  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320 EXCAVATOR BR6 Configuration: 320 Excavator BR600001-UP (MACHINE) POWERED BY C7.1 Engine Disassembly and Assembly 320GC, 320 and 323 Excavators Machine Systems Media Number -M0080364-08 Publication Date -01/09/2018 Date Updated -12/09/2018 i06969896 Travel Motor - Disassemble SMCS - 4351-015 Disassembly Procedure Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" M0066576 Start By: a. Remove the travel motor. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1. Thoroughly clean the outside of the travel motor prior to disassembly. 2. Fasten the travel motor to a suitable holding fixture in a vertical position. The weight of the travel motor is 60 kg (132 lb). 3. Put an alignment mark across the head and the body of the travel motor for assembly purposes. The head must be reinstalled in the head's original position on the body of the travel motor. 1/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 3. Illustration 1 g06182754 Note: During the removal of the head from the body of the travel motor, be careful not to scratch or damage the mating surfaces of the components. Illustration 2 g06182756 2/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 4. Illustration 3 g06182757 Illustration 4 g06182758 3/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 5. Illustration 5 g06182759 Note: There is a retainer under the spring. This retainer is a press fit in the head. Do not remove the retainer. Use a dowel rod with a small diameter into the hole. Illustration 6 g06182761 4/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 6. Illustration 7 g06182762 Illustration 8 g06182763 5/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 7. Illustration 9 g06182764 Illustration 10 g06182765 Place a shop towel over the brake piston. Retain the brake piston by hand, and apply approximately 525 kPa (75 psi) of shop air pressure to brake release port (X). Make sure that the shop air pressure is free of water. Brake piston will move up the piston guide, and out of the piston guide. 6/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 8. Illustration 11 g06182767 Illustration 12 g06182768 7/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 9. Illustration 13 g06182769 Illustration 14 g06182770 8/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 10. Illustration 15 g06182771 Note: Do not allow the components of the barrel assembly to come apart during the removal from the travel motor. All the components in the barrel assembly must be reinstalled in the component's original location. Illustration 16 g06182772 9/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 11. Note: The Shoe retainer and piston shoe assemblies are not serviced separately. Prior to the removal of the shoe retainer and the piston shoe assemblies from the barrel, put identification marks on the piston shoe assemblies for assembly purposes. Identification marks are used to identify the piston shoe assembly's location in the shoe retainer and barrel. The piston shoe assemblies must be reinstalled in the piston shoe assembly's original bores in the shoe retainer and the barrel. Illustration 17 g06182773 Illustration 18 g06182774 10/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 12. Illustration 19 g06182775 Illustration 20 g06182776 11/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 13. Illustration 21 g06182777 Illustration 22 g06182778 12/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 14. Illustration 23 g06182779 Illustration 24 g06182780 13/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 15. Illustration 25 g06182781 Illustration 26 g06182782 14/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 16. Illustration 27 g06182783 Illustration 28 g06182784 Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Dec 7 18:33:32 UTC+0800 2019 15/15(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 17. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320 EXCAVATOR BR6 Configuration: 320 Excavator BR600001-UP (MACHINE) POWERED BY C7.1 Engine Disassembly and Assembly 320GC, 320 and 323 Excavators Machine Systems Media Number -M0080364-08 Publication Date -01/09/2018 Date Updated -12/09/2018 i07505832 Travel Motor - Disassemble SMCS - 4351-015 Disassembly Procedure Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576 Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 FT-0957 Positioning Gp 3 B - M16x2 Threaded Rod 3 8T-1757 Nut 9 9X-8268 Washer 9 C 421-5662 Lifting Eye Assembly 1 D 421-5663 Lifting Eye Assembly 2 E 1U-9895 Crossblock 1 3H-0465 Push-Puller Plate 1 8T-0298 Bolt 2 Start By: a. Remove the travel motor. 1/18(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 18. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 19. Illustration 1 g06345315 Remove plugs and the O-ring seals. Illustration 2 g06344354 Remove plug and the O-ring seal. Repeat for the opposite side. 2/18(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 20. Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 3 g06344402 Remove plug and the O-ring seal. Repeat for the opposite side. 3/18(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 21. Illustration 4 g06344420 Illustration 5 g06344422 Personal injury can result from being struck by parts propelled by a released spring force. 4/18(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 22. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 6 g06344430 Repeat for the opposite side. 5/18(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 23. Illustration 7 g06344444 Repeat for the opposite side. Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 8 g06344453 Repeat for the opposite side. 6/18(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 24. Illustration 9 g06344464 Illustration 10 g06344670 Repeat for the opposite side. 7/18(W)w 2019/12/7https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...