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Part number 47904535
1st
edition English
July 2015
SERVICE MANUAL
Speedrower®
130
Tier 3
Self-Propelled Windrower
PIN YEG675001 and above
Printed in U.S.A.
© 2015 CNH Industrial America LLC. All Rights Reserved.
New Holland is a trademark registered in the United States and many other countries,
owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.
Link Product / Engine
Product Market Product Engine
Speedrower® 130 [YEG675001 - ] North America F4GE9484
47904535 31/07/2015
Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.202] Air cleaners and lines .............................................................. 10.2
[10.206] Fuel filters .......................................................................... 10.3
[10.216] Fuel tanks .......................................................................... 10.4
[10.218] Fuel injection system............................................................... 10.5
[10.250] Turbocharger and lines............................................................. 10.6
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.7
[10.400] Engine cooling system ............................................................. 10.8
[10.414] Fan and drive ...................................................................... 10.9
Front axle system ....................................................................... 25
[25.310] Final drives ......................................................................... 25.1
Rear axle system........................................................................ 27
[27.550] Non-powered rear axle............................................................. 27.1
Hydrostatic drive......................................................................... 29
[29.100] Transmission and steering hydrostatic control ..................................... 29.1
[29.202] Hydrostatic transmission ........................................................... 29.2
[29.218] Pump and motor components...................................................... 29.3
Brakes and controls .................................................................... 33
[33.110] Parking brake or parking lock ...................................................... 33.1
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.100] Main lift system..................................................................... 35.2
[35.105] Charge pump....................................................................... 35.3
[35.220] Auxiliary hydraulic pump and lines ................................................. 35.4
47904535 31/07/2015
[35.300] Reservoir, cooler, and filters........................................................ 35.5
[35.304] Combination pump units ........................................................... 35.6
[35.410] Header or attachment height system .............................................. 35.7
[35.415] Header or attachment tilting system ............................................... 35.8
[35.760] Header reverser drive .............................................................. 35.9
[35.910] Head and header hydraulic drive ................................................ 35.10
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
Cab climate control ..................................................................... 50
[50.200] Air conditioning..................................................................... 50.1
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.019] Hydrostatic drive control system ................................................... 55.2
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.3
[55.100] Harnesses and connectors......................................................... 55.4
[55.640] Electronic modules ................................................................. 55.5
[55.DTC] FAULT CODES.................................................................... 55.6
Platform, cab, bodywork, and decals............................................. 90
[90.124] Pneumatically-adjusted operator seat.............................................. 90.1
[90.150] Cab................................................................................. 90.2
[90.151] Cab interior......................................................................... 90.3
[90.154] Cab doors and hatches ............................................................ 90.4
47904535 31/07/2015
INTRODUCTION
47904535 31/07/2015
1
INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47904535 31/07/2015
5
INTRODUCTION
Safety rules
Speedrower® 130 NA
General safety rules
Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change
the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or
uneven surfaces.
• Only skilled operators who are familiar with all the controls and harvesting techniques should use the equipment.
It is recommended to operate on cultivated land with slopes no greater than 26 % ( 15 °) uphill and downhill.
• If necessary, when driving downhill change into a lower gear before starting the descent. Machine must be stopped
to downshift into a lower gear.
Never permit anyone other than the operator to ride on the machine.
Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired.
Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.
Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.
• Make sure all components are in good condition and tighten all connections before starting the engine or pressur-
izing the system.
• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
skin promptly with soap and water.
Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.
Wear protective equipment when appropriate.
DO NOT attempt to remove material from any part of the machine while it is being operated or components are in
motion.
Make sure all guards and shields are in good condition and properly installed before operating the machine. Never
operate the machine with shields removed. Always close access doors or panels before operating the machine.
Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and
clear of debris.
A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO
NOT allow anyone to enter the work area.
Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter
the area underneath raised equipment during operation.
Never operate engine in enclosed spaces as harmful exhaust gases may build up.
Before starting the machine, be sure that all controls are in neutral or park lock position.
Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the
transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as
described in the manual. Starting in gear may cause death or serious injury.
Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible
visibility while operating the machine.
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6
INTRODUCTION
Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from
other locations.
Before leaving the machine:
1. Park machine on a firm level surface.
2. Put all controls in neutral or park lock position.
3. Engage park brake, use wheel chocks if required.
4. Lower all hydraulic equipment — Implements, header, etc.
5. Turn off engine and remove key.
When, due to exceptional circumstances, you would decide to keep the engine running after leaving the operator’s
station, then the following precautions must be followed:
1. Bring the engine to low idle speed.
2. Disengage all drive systems.
3. WARNING
Some components may continue to run down after disengaging drive systems.
Make sure all drive systems are fully disengaged.
Failure to comply could result in death or serious injury.
W0113A
Shift the transmission into neutral.
4. Apply the parking brake.
General maintenance safety
Keep area used for servicing the machine clean and dry. Clean up spilled fluids.
Service machine on a firm level surface.
Install guards and shields after servicing the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man-
ual. Use only rigid tow bars.
Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines.
Stop the engine and remove key before disconnecting or connecting electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant
can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing
a cap turn it slowly to allow pressure to escape before completely removing the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when
servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective
equipment when appropriate.
47904535 31/07/2015
7
INTRODUCTION
When welding, follow this instructions in the manual. Always disconnect the battery before welding on the machine.
Always wash your hands after handling battery components.
Wheels and tires
Make sure tires are correctly inflated. Do not exceed recommended load or pressure. Follow instructions in the
manual for proper tire inflation.
Tires are heavy. Handling tires without proper equipment could cause death or serious injury.
Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and
wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury.
DO NOT weld to a wheel or rim until the tire is completely removed. Inflated tires can generate a gas mixture with
the air than can be ignited by high temperatures from welding procedures performed on the wheel or rim. Removing
the air or loosening the tire on the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist
whether tires are inflated or deflated. The tire MUST be completely removed from the wheel or rim prior to welding
the wheel or rim.
Driving on public roads and general transportation safety
Comply with local laws and regulations.
Use appropriate lighting to meet local regulations.
Make sure SMV emblem is visible.
Lift implements and attachments high enough above ground to prevent accidental contact with road.
When transporting equipment or machine on a transport trailer, make sure it is properly secured. Be sure the SMV
emblem on the equipment or machine is covered while being transported on a trailer.
Be aware of overhead structures or power lines and make sure the machine and/or attachments can pass safely
under.
Travel speed should be such that complete control and machine stability is maintained at all times.
Slow down and signal before turning.
Pull over to allow faster traffic to pass.
Follow correct towing procedure for equipment with or without brakes.
Fire and explosion prevention
Fuel or oil leaked or spills on hot surfaces or electrical components can cause a fire.
Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.
Always have a fire extinguisher on or near the machine.
At least once each day and at the end of the day remove all trash and debris from the machine especially around
hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be
necessary depending on the operating environment and conditions.
At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts,
gears, cleaning fan, etc. More frequent cleaning of your machine may be necessary depending on the operating
environment and conditions.
Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts.
Do not store oily rags or other flammable material on the machine.
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8
SERVICE MANUAL
Engine
Speedrower® 130 [YEG675001 - ]
47904535 31/07/2015
10
Engine - Engine and crankcase
Engine and crankcase - General specification
Description of operation
The power supply is a four stroke turbo charged diesel engine. The engine has overhead valves with direct injection
from a rotary fuel pump. A water cooling system, alternator and air conditioner compressor are part of the engine. The
windrower propulsion, header drive, and header lift hydraulic pumps are driven through a splitter gearbox mounted
on the flywheel end of the engine.
Specifications
Fuel System
Injection pump type (rotary) Bosch VE
Injection Configuration Direct
Model SR130
Cylinders 4
Aspiration NEF 4-cyl diesel turbocharged w/ charge air cooler
Bore 104 mm (4.1 in)
Stroke 132 mm (5.2 in)
Displacement 4.5 L (274 cuin)
Compression 17.5 to 1
Firing order 1-3-4-2
Power 94 kW (126HP)
Rated RPM 2300 RPM
Torque at Rated RPM 390 N·m (288 ft-lb)
Torque Rise % 28%
Peak Torque 521N·m (384 ft-lb) @ 1400 RPM
Idle Speed 1000 RPM
Max. No Load Speed 2450 RPM
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Engine - Engine and crankcase
Engine and crankcase - Overview
NHIL14WR01174HA 1
The NEF Tier III engine is a 4–cylinder turbocharged and after cooled unit, having a bore of 104 mm (4.1 in)
and a stroke of 132 mm (5.2 in) which generates a displacement of 4.5 L (275 in³) .
The engine uses a electronically controlled hi-pressure injection pump and has been designed to meet
current emission regulations and must only be serviced by an authorized service agent.
All engines fearure cross flow cylinder heads, with the inlet and exhaust manifolds on opposite sides of
the cylinder head. The fuel and air combustion process, takes place in the specially designed bowl in the
crown of the pistons.
NOTE: The FRONT of the engine is the water pump end. The REAR of the engine is the flywheel end. In this section,
right and left correspond to the above when standing at the rear of the engine looking at the flywheel end with the
water pump end away from you.
Cylinder block assembly
The cylinder block is an alloy cast iron with deep cylinder skirts, and water jackets for cooling the cylinders. The
cylinder bores are machined integral with the cylinder block, during the manufacturing process.
Cylinders are in line and vertical and numbered 1 to 4 from the front (fan end) to the rear of the engine. They can be
bored oversize for the fitment of sleeves, which are available in service.
In the following procedures and illustrations the engine is shown removed from the vehicle however there are certain
operations that can be performed with the engine installed. Where it is necessary to remove the engine use a suitable
hoist or overhead gantry and standard engineering procedures. Removal of the engine is described in Chapter 1 of
Section 10 of this manual. Dismantle the engine following conventional techniques and by referring to the appropriate
overhaul sections of this chapter. Always refer to the specification section as necessary.
NOTE: Where it is necessary to remove additional items to gain access to the components on the engine refer to
Engine Removal.
NOTICE: All gaskets, seals, and O-rings must be replaced during reassembly. Where new sealant is to be applied
refer to Engine Specifications.
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Engine - Engine and crankcase
Engine and crankcase - Drain fluid
1. Warm the engine to operating temperature. Park the
windrower on a level surface centering the steering
wheel, set the park brake and stop the engine.
NOTICE: Clean the area around each check plug, fill cap, dipstick, etc. before removal. Failure to clean these areas
may allow contamination to enter the system.
2. Remove engine oil drain plug (1) and catch the oil in a
suitable container.
3. Replace the drain plug after the oil has been drained.
NHIL13WR00114AA 1
4. Clean the oil filter area. Unscrew and discard the oil
filter (1).
NOTE: Always discard used oil and filters properly.
NHIL14WR00356AA 2
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Engine - Engine and crankcase
Engine and crankcase - Filling
Refer to the Operators Manual for information on the oil to use and the oil change interval.
1. Make sure that the drain plug (1) is installed on the
bottom of the oil pan.
2. Apply a thin film of clean oil around the rubber seal of
the new oil filter. Screw the new filter onto the filter
head until the rubber seal contacts the mounting sur-
face, then tighten an additional 3/4 to 1 full turn. Do not
overtighten.
NHIL13WR00114AA 1
3. Clean any debris from around the crankcase fill cap.
4. Remove the filler cap (1) and fill the engine with ap-
proximately 16 l (16.9 US qt) of fresh oil, adhering to
the correct grade and viscosity oil.
5. Start and run the engine at idle speed for approximately
one minute to circulate the oil, then stop the engine.
NOTICE: Verify the engine oil pressure is in the operating
range at start up. If it is not, stop the engine and investigate
the cause, or serious engine damage will result.
6. Check the drain plug and oil filter areas for leaks.
7. Wait five minutes, to allow the oil to drain into the oil
pan, and recheck the oil level on the dipstick. The oil
level should be between the two notches.
8. If required, add more oil to obtain the correct level.
NOTICE: Do not operate engine with the oil level below the
lower notch on the dipstick. Damage to the engine may
occur.
NOTICE: The use of B20 fuel requires checking the engine
oil daily. If the oil level increases, contact your dealer.
NHIL14WR00357AA 2
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Engine - Engine and crankcase
Engine and crankcase - Check - Oil level
NOTE: Before checking the engine oil level, park the windrower on a level surface, stop the engine, set the park
brake, and wait for a short period (minimum 5 minutes) to allow the oil to drain back into the oil pan.
1. Clean the dipstick area of debris and remove dipstick
(1) wipe it clean, and reinsert it fully.
2. Pull the dipstick out again and check the oil level. The
oil level should be at the top of the flattened area.
NOTICE: Do not operate the engine with the oil level below
the "lower" mark on the dipstick. Damage to the engine
may occur.
NHIL14WR00356AA 1
Adding engine oil
1. Clean any debris from around the crankcase fill cap
(1) on the left side of the windrower.
2. Remove the fill cap (1) and add oil as required so
the level is within the two marks on the dipstick.
The quantity of oil represented by the upper and
lower marks is approximately 2 l (2.1 US qt).
3. Install the fill cap and check the dipstick.
NOTICE: Do not operate the engine with the oil level above
the "upper" mark. The excess oil will be burned off or
pushed out the crankcase breather and give a false im-
pression of oil consumption.
NHIL14WR00357AA 2
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Engine - Engine and crankcase
Engine and crankcase - Remove - NEF 4 Cylinder
1. Drain coolant from radiator and engine by opening
valve (1). Catch fluid from drain hose in a clean con-
tainer and save for recycling. Remove the radiator cap
to speed up the draining, using caution if the system
is hot.
NHIL14WR00316AA 1
2. Remove battery ground cables by removing starter
mounting bolt (1).
3. Remove all positive power cables from starter terminal
(2).
4. Remove wire (3) from starter terminal.
5. Open valve (4) if closed, and allow any trapped coolant
to drain. Loosen clamp (5) and remove heater hose.
86070630 2
6. Loosen clamp (1) and remove lower radiator hose.
Also, in like manner, disconnect the upper hose.
NHIL14WR01244AA 3
7. Using a helper, detach four gas springs (1) from engine
area side doors by removing four flange nuts and lock
washers.
NHIL14WR01126AA 4
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Engine - Engine and crankcase
8. Remove side doors by removing one bolt (1) and lifting
doors upward off the support brackets
NHIL14WR01127AA 5
9. Loosen the spring clamps (1) and remove tubing from
turbo to intercooler, and from intercooler to intake man-
ifold.
10. Push off clip and remove fuel return hose with elbow
attached. Likewise push off clip on fuel supply hose.
Plug and bag the end of these hoses to keep out con-
tamination.
11. Disconnect harness from fuel injection pump.
12. Remove spring clamp (2) from turbocharger and dis-
connect the exhaust (3) from the turbocharger.
NHIL14WR01245FA 6
13. Disconnect restriction indicator wire from restriction
indicator switch (1).
14. Loosen clamps (2) and remove 102 mm (4 in) diam-
eter tubing (3) from air cleaner.
NHIL14WR01246AA 7
15. Tag, label, and disconnect all harnesses (1) that
connect the electrical system of the frame of the
windrower to the center roof section of the windrower.
16. Remove all cable ties (2) holding the large harness to
the center roof section.
NHIL14WR01120AA 8
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Engine - Engine and crankcase
17. Remove flange bolts, lock washers and flange nuts
(1), to detach hood support frame from radiator side
supports and from front upright.
18. Use suitable slings to lift the hood support frame, roof
panel, and exhaust after-treatment from the machine.
NHIL14WR01122AA 9
NHIL14WR01121AA 10
NOTICE: Use jackstands to support the hood support
frame so that the exhaust and intake components do not
get damaged when setting the hood down.
NHIL14WR01124AA 11
19. Disconnect wire harness at both sides of intake air
heater (1) if so equipped, and at oil pressure switch
(2).
NHIL14WR01123AA 12
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Engine - Engine and crankcase
20. Disconnect wire connector (1) from the compressor.
NHIL14WR10359AA 13
21. Disconnect temperature sensor (1).
86075189 14
22. Remove three 5/16 x 3–3/4 cap screws with lock
washers and flange nuts (1) from holes in compressor
and through lower mount casting.
23. Remove drive belt and lay compressor over to right
side of machine with hoses connected.
NHIL14WR10359AA 15
24. If equipped with auxiliary pump, remove two hex head
flange bolts and lock washers (1) to remove pump
with PTO drive and hoses attached. Lay over to right
side of windrower frame. Save gasket for re-use when
reinstalling.
40044943N 16
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Engine - Engine and crankcase
25. Disconnect cable (1) and two wires of harness (2) from
alternator by removing three nuts. Screw these nuts
on the terminals loosely to save for later use.
26. Remove and loosen clamps as necessary to free
wiring harness and cables from engine.
NHIL14WR01129AA 17
27. Remove plug (1) to drain oil from gear box.
28. With adequate support provided for the pumps, re-
move twelve flange bolts (2).
76113149 18
29. There are three tapped holes (1) in periphery of cover
plate that are provided for removal purposes. Use
three of the bolts removed in previous step and thread
into tapped holes to push plate away from flywheel
housing.
NOTICE: The holes are tapped with M10 x 1.5 threads. Do
not attempt to use inch series bolts, as thread damage will
occur.
30. Pull cover plate with pumps attached forward so that
drive gears clear the flywheel housing. Support from
above to avoid damage to hoses and fittings.
86070787N 19
31. It may be necessary to loosen clamp bolts (1) in steer-
ing yoke and remove from splined shaft (2).
10041124 20
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Engine - Engine and crankcase
32. Remove four large bolts (1) with lock nuts .
33. Use appropriate lifting equipment to lift engine out of
machine.
34. Mount the engine to an engine stand before removing
the chain and hoist.
NHIL14WR01114AA 21
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Engine - Engine and crankcase
Engine and crankcase - Install - NEF 4 Cylinder
1. Use appropriate lifting equipment to lift engine and
lower into position in machine.
2. Install two 1/2 in. x 3 in. cap screws with large washers
(1) down through the isolation mounts, the rear frame
engine mount brackets and locknuts before removing
the chain and hoist.
3. Install two 1 in. x 4 in. cap screws with large washers
and lock nuts in the front frame engine mount brackets.
Torque to 407 N·m (300 lb ft).
4. Torque the rear mount bolts to 61 N·m (45 lb ft).
86070774 1
5. Apply silicone sealant such as LOCTITE® 598™ BLACK
around mating surface of pump mounting plate (1).
Move the pumps and mounting plate into position
against the flywheel housing and install twelve M10
flange bolts (2) .
10041139 2
6. Install steering shaft yoke on splined shaft (1) in original
position. Install two grade 8 clamp bolts with lock nuts
(2) in steering yoke and tighten to 35 N·m (26 lb ft).
NOTICE: System may need to be readjusted for neutral.
10041124 3
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Engine - Engine and crankcase
7. Remove breather plug (1) and fill gear case with 1.65 l
(1.75 US qt) to level of hole at plug (3) in step 5. Re-
place fill plug after verifying that breather will breathe.
86070787 4
8. Arrange wiring harness around engine as original and
install clamps in position to protect harness from dam-
age in operation.
9. Connect red # 56 cable (1) to B+ terminal, yellow #
FM112 wire of harness to 5 mm terminal W (2) and or-
ange # FM053 wire to 4 mm terminal D+ (3) of alterna-
tor. Install three nuts.
NOTE: Terminal posts W and D+ have metric threads. Do
not attempt to use inch series nuts on these terminals. An
M5 nut is used at W, and an M4 nut is used at D+.
86075190 5
10. If equipped, install pump with hoses and PTO drive
attached, and gasket. Install two M12 x 50 hex head
flange bolts and lock washers (1) and tighten with M16
socket. Make sure suction hose (larger) is at bottom,
as shown.
40044943N 6
11. Install drive belt (1) choosing grooves that provide
best alignment.
12. Connect wire connector (2).
NHIL12WR00653AA 7
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Engine - Engine and crankcase
13. Install three 5/16 in. x 3–3/4 in. cap screws with lock
washers and flange nuts (1) in holes in compressor
and through lower mount casting.
NHIL12WR00653AA 8
14. Connect wire # 330 (1) at left side of intake air heater,
if so equipped, and wire # 193 (2) at right side and
secure each with one M6 nut and lock washer. Tighten
to 4 N·m (3 lb ft).
15. Connect wire # FM1041 to oil pressure switch (3).
NHIL12WR00653AA 9
16. Install four 3/8 in. x 1–1/4 in. flange bolts, lock wash-
ers and flange nuts (1) to attach hood support frame
to radiator top support and to front roof support struc-
ture.
NHIL14WR01121AA 10
NHIL14WR01122AA 11
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New holland speedrower 130 tier 3 self propelled windrower service repair manual (pin yeg675001 and above)

  • 1. Part number 47904535 1st edition English July 2015 SERVICE MANUAL Speedrower® 130 Tier 3 Self-Propelled Windrower PIN YEG675001 and above Printed in U.S.A. © 2015 CNH Industrial America LLC. All Rights Reserved. New Holland is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.
  • 2. Link Product / Engine Product Market Product Engine Speedrower® 130 [YEG675001 - ] North America F4GE9484 47904535 31/07/2015
  • 3. Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.202] Air cleaners and lines .............................................................. 10.2 [10.206] Fuel filters .......................................................................... 10.3 [10.216] Fuel tanks .......................................................................... 10.4 [10.218] Fuel injection system............................................................... 10.5 [10.250] Turbocharger and lines............................................................. 10.6 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.7 [10.400] Engine cooling system ............................................................. 10.8 [10.414] Fan and drive ...................................................................... 10.9 Front axle system ....................................................................... 25 [25.310] Final drives ......................................................................... 25.1 Rear axle system........................................................................ 27 [27.550] Non-powered rear axle............................................................. 27.1 Hydrostatic drive......................................................................... 29 [29.100] Transmission and steering hydrostatic control ..................................... 29.1 [29.202] Hydrostatic transmission ........................................................... 29.2 [29.218] Pump and motor components...................................................... 29.3 Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock ...................................................... 33.1 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.100] Main lift system..................................................................... 35.2 [35.105] Charge pump....................................................................... 35.3 [35.220] Auxiliary hydraulic pump and lines ................................................. 35.4 47904535 31/07/2015
  • 4. [35.300] Reservoir, cooler, and filters........................................................ 35.5 [35.304] Combination pump units ........................................................... 35.6 [35.410] Header or attachment height system .............................................. 35.7 [35.415] Header or attachment tilting system ............................................... 35.8 [35.760] Header reverser drive .............................................................. 35.9 [35.910] Head and header hydraulic drive ................................................ 35.10 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 Cab climate control ..................................................................... 50 [50.200] Air conditioning..................................................................... 50.1 Electrical systems....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.019] Hydrostatic drive control system ................................................... 55.2 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.3 [55.100] Harnesses and connectors......................................................... 55.4 [55.640] Electronic modules ................................................................. 55.5 [55.DTC] FAULT CODES.................................................................... 55.6 Platform, cab, bodywork, and decals............................................. 90 [90.124] Pneumatically-adjusted operator seat.............................................. 90.1 [90.150] Cab................................................................................. 90.2 [90.151] Cab interior......................................................................... 90.3 [90.154] Cab doors and hatches ............................................................ 90.4 47904535 31/07/2015
  • 6. INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47904535 31/07/2015 5
  • 7. INTRODUCTION Safety rules Speedrower® 130 NA General safety rules Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces. • Only skilled operators who are familiar with all the controls and harvesting techniques should use the equipment. It is recommended to operate on cultivated land with slopes no greater than 26 % ( 15 °) uphill and downhill. • If necessary, when driving downhill change into a lower gear before starting the descent. Machine must be stopped to downshift into a lower gear. Never permit anyone other than the operator to ride on the machine. Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired. Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection. • DO NOT use your hand to check for leaks. Use a piece of cardboard or paper. • Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines. • Make sure all components are in good condition and tighten all connections before starting the engine or pressur- izing the system. • If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately. • Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water. Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts. Wear protective equipment when appropriate. DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion. Make sure all guards and shields are in good condition and properly installed before operating the machine. Never operate the machine with shields removed. Always close access doors or panels before operating the machine. Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear of debris. A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area. Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation. Never operate engine in enclosed spaces as harmful exhaust gases may build up. Before starting the machine, be sure that all controls are in neutral or park lock position. Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as described in the manual. Starting in gear may cause death or serious injury. Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible visibility while operating the machine. 47904535 31/07/2015 6
  • 8. INTRODUCTION Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations. Before leaving the machine: 1. Park machine on a firm level surface. 2. Put all controls in neutral or park lock position. 3. Engage park brake, use wheel chocks if required. 4. Lower all hydraulic equipment — Implements, header, etc. 5. Turn off engine and remove key. When, due to exceptional circumstances, you would decide to keep the engine running after leaving the operator’s station, then the following precautions must be followed: 1. Bring the engine to low idle speed. 2. Disengage all drive systems. 3. WARNING Some components may continue to run down after disengaging drive systems. Make sure all drive systems are fully disengaged. Failure to comply could result in death or serious injury. W0113A Shift the transmission into neutral. 4. Apply the parking brake. General maintenance safety Keep area used for servicing the machine clean and dry. Clean up spilled fluids. Service machine on a firm level surface. Install guards and shields after servicing the machine. Close all access doors and install all panels after servicing the machine. Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while the engine is running. Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine. Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless securely supported. Jack or lift the machine only at jack or lift points indicated in this manual. Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man- ual. Use only rigid tow bars. Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines. Stop the engine and remove key before disconnecting or connecting electrical connections. Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing a cap turn it slowly to allow pressure to escape before completely removing the cap. Replace damaged or worn tubes, hoses, electrical wiring, etc. Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective equipment when appropriate. 47904535 31/07/2015 7
  • 9. INTRODUCTION When welding, follow this instructions in the manual. Always disconnect the battery before welding on the machine. Always wash your hands after handling battery components. Wheels and tires Make sure tires are correctly inflated. Do not exceed recommended load or pressure. Follow instructions in the manual for proper tire inflation. Tires are heavy. Handling tires without proper equipment could cause death or serious injury. Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the tire and wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious injury. DO NOT weld to a wheel or rim until the tire is completely removed. Inflated tires can generate a gas mixture with the air than can be ignited by high temperatures from welding procedures performed on the wheel or rim. Removing the air or loosening the tire on the rim (breaking the bead) will NOT eliminate the hazard. This condition can exist whether tires are inflated or deflated. The tire MUST be completely removed from the wheel or rim prior to welding the wheel or rim. Driving on public roads and general transportation safety Comply with local laws and regulations. Use appropriate lighting to meet local regulations. Make sure SMV emblem is visible. Lift implements and attachments high enough above ground to prevent accidental contact with road. When transporting equipment or machine on a transport trailer, make sure it is properly secured. Be sure the SMV emblem on the equipment or machine is covered while being transported on a trailer. Be aware of overhead structures or power lines and make sure the machine and/or attachments can pass safely under. Travel speed should be such that complete control and machine stability is maintained at all times. Slow down and signal before turning. Pull over to allow faster traffic to pass. Follow correct towing procedure for equipment with or without brakes. Fire and explosion prevention Fuel or oil leaked or spills on hot surfaces or electrical components can cause a fire. Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces. Always have a fire extinguisher on or near the machine. At least once each day and at the end of the day remove all trash and debris from the machine especially around hot components such as engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions. At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts, gears, cleaning fan, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions. Inspect the electrical system for loose connections or frayed insulation. Repair or replace loose or damaged parts. Do not store oily rags or other flammable material on the machine. 47904535 31/07/2015 8
  • 10. SERVICE MANUAL Engine Speedrower® 130 [YEG675001 - ] 47904535 31/07/2015 10
  • 11. Engine - Engine and crankcase Engine and crankcase - General specification Description of operation The power supply is a four stroke turbo charged diesel engine. The engine has overhead valves with direct injection from a rotary fuel pump. A water cooling system, alternator and air conditioner compressor are part of the engine. The windrower propulsion, header drive, and header lift hydraulic pumps are driven through a splitter gearbox mounted on the flywheel end of the engine. Specifications Fuel System Injection pump type (rotary) Bosch VE Injection Configuration Direct Model SR130 Cylinders 4 Aspiration NEF 4-cyl diesel turbocharged w/ charge air cooler Bore 104 mm (4.1 in) Stroke 132 mm (5.2 in) Displacement 4.5 L (274 cuin) Compression 17.5 to 1 Firing order 1-3-4-2 Power 94 kW (126HP) Rated RPM 2300 RPM Torque at Rated RPM 390 N·m (288 ft-lb) Torque Rise % 28% Peak Torque 521N·m (384 ft-lb) @ 1400 RPM Idle Speed 1000 RPM Max. No Load Speed 2450 RPM 47904535 31/07/2015 10.1 [10.001] / 3
  • 12. Engine - Engine and crankcase Engine and crankcase - Overview NHIL14WR01174HA 1 The NEF Tier III engine is a 4–cylinder turbocharged and after cooled unit, having a bore of 104 mm (4.1 in) and a stroke of 132 mm (5.2 in) which generates a displacement of 4.5 L (275 in³) . The engine uses a electronically controlled hi-pressure injection pump and has been designed to meet current emission regulations and must only be serviced by an authorized service agent. All engines fearure cross flow cylinder heads, with the inlet and exhaust manifolds on opposite sides of the cylinder head. The fuel and air combustion process, takes place in the specially designed bowl in the crown of the pistons. NOTE: The FRONT of the engine is the water pump end. The REAR of the engine is the flywheel end. In this section, right and left correspond to the above when standing at the rear of the engine looking at the flywheel end with the water pump end away from you. Cylinder block assembly The cylinder block is an alloy cast iron with deep cylinder skirts, and water jackets for cooling the cylinders. The cylinder bores are machined integral with the cylinder block, during the manufacturing process. Cylinders are in line and vertical and numbered 1 to 4 from the front (fan end) to the rear of the engine. They can be bored oversize for the fitment of sleeves, which are available in service. In the following procedures and illustrations the engine is shown removed from the vehicle however there are certain operations that can be performed with the engine installed. Where it is necessary to remove the engine use a suitable hoist or overhead gantry and standard engineering procedures. Removal of the engine is described in Chapter 1 of Section 10 of this manual. Dismantle the engine following conventional techniques and by referring to the appropriate overhaul sections of this chapter. Always refer to the specification section as necessary. NOTE: Where it is necessary to remove additional items to gain access to the components on the engine refer to Engine Removal. NOTICE: All gaskets, seals, and O-rings must be replaced during reassembly. Where new sealant is to be applied refer to Engine Specifications. 47904535 31/07/2015 10.1 [10.001] / 4
  • 13. Engine - Engine and crankcase Engine and crankcase - Drain fluid 1. Warm the engine to operating temperature. Park the windrower on a level surface centering the steering wheel, set the park brake and stop the engine. NOTICE: Clean the area around each check plug, fill cap, dipstick, etc. before removal. Failure to clean these areas may allow contamination to enter the system. 2. Remove engine oil drain plug (1) and catch the oil in a suitable container. 3. Replace the drain plug after the oil has been drained. NHIL13WR00114AA 1 4. Clean the oil filter area. Unscrew and discard the oil filter (1). NOTE: Always discard used oil and filters properly. NHIL14WR00356AA 2 47904535 31/07/2015 10.1 [10.001] / 5
  • 14. Engine - Engine and crankcase Engine and crankcase - Filling Refer to the Operators Manual for information on the oil to use and the oil change interval. 1. Make sure that the drain plug (1) is installed on the bottom of the oil pan. 2. Apply a thin film of clean oil around the rubber seal of the new oil filter. Screw the new filter onto the filter head until the rubber seal contacts the mounting sur- face, then tighten an additional 3/4 to 1 full turn. Do not overtighten. NHIL13WR00114AA 1 3. Clean any debris from around the crankcase fill cap. 4. Remove the filler cap (1) and fill the engine with ap- proximately 16 l (16.9 US qt) of fresh oil, adhering to the correct grade and viscosity oil. 5. Start and run the engine at idle speed for approximately one minute to circulate the oil, then stop the engine. NOTICE: Verify the engine oil pressure is in the operating range at start up. If it is not, stop the engine and investigate the cause, or serious engine damage will result. 6. Check the drain plug and oil filter areas for leaks. 7. Wait five minutes, to allow the oil to drain into the oil pan, and recheck the oil level on the dipstick. The oil level should be between the two notches. 8. If required, add more oil to obtain the correct level. NOTICE: Do not operate engine with the oil level below the lower notch on the dipstick. Damage to the engine may occur. NOTICE: The use of B20 fuel requires checking the engine oil daily. If the oil level increases, contact your dealer. NHIL14WR00357AA 2 47904535 31/07/2015 10.1 [10.001] / 6
  • 15. Engine - Engine and crankcase Engine and crankcase - Check - Oil level NOTE: Before checking the engine oil level, park the windrower on a level surface, stop the engine, set the park brake, and wait for a short period (minimum 5 minutes) to allow the oil to drain back into the oil pan. 1. Clean the dipstick area of debris and remove dipstick (1) wipe it clean, and reinsert it fully. 2. Pull the dipstick out again and check the oil level. The oil level should be at the top of the flattened area. NOTICE: Do not operate the engine with the oil level below the "lower" mark on the dipstick. Damage to the engine may occur. NHIL14WR00356AA 1 Adding engine oil 1. Clean any debris from around the crankcase fill cap (1) on the left side of the windrower. 2. Remove the fill cap (1) and add oil as required so the level is within the two marks on the dipstick. The quantity of oil represented by the upper and lower marks is approximately 2 l (2.1 US qt). 3. Install the fill cap and check the dipstick. NOTICE: Do not operate the engine with the oil level above the "upper" mark. The excess oil will be burned off or pushed out the crankcase breather and give a false im- pression of oil consumption. NHIL14WR00357AA 2 47904535 31/07/2015 10.1 [10.001] / 7
  • 16. Engine - Engine and crankcase Engine and crankcase - Remove - NEF 4 Cylinder 1. Drain coolant from radiator and engine by opening valve (1). Catch fluid from drain hose in a clean con- tainer and save for recycling. Remove the radiator cap to speed up the draining, using caution if the system is hot. NHIL14WR00316AA 1 2. Remove battery ground cables by removing starter mounting bolt (1). 3. Remove all positive power cables from starter terminal (2). 4. Remove wire (3) from starter terminal. 5. Open valve (4) if closed, and allow any trapped coolant to drain. Loosen clamp (5) and remove heater hose. 86070630 2 6. Loosen clamp (1) and remove lower radiator hose. Also, in like manner, disconnect the upper hose. NHIL14WR01244AA 3 7. Using a helper, detach four gas springs (1) from engine area side doors by removing four flange nuts and lock washers. NHIL14WR01126AA 4 47904535 31/07/2015 10.1 [10.001] / 8
  • 17. Engine - Engine and crankcase 8. Remove side doors by removing one bolt (1) and lifting doors upward off the support brackets NHIL14WR01127AA 5 9. Loosen the spring clamps (1) and remove tubing from turbo to intercooler, and from intercooler to intake man- ifold. 10. Push off clip and remove fuel return hose with elbow attached. Likewise push off clip on fuel supply hose. Plug and bag the end of these hoses to keep out con- tamination. 11. Disconnect harness from fuel injection pump. 12. Remove spring clamp (2) from turbocharger and dis- connect the exhaust (3) from the turbocharger. NHIL14WR01245FA 6 13. Disconnect restriction indicator wire from restriction indicator switch (1). 14. Loosen clamps (2) and remove 102 mm (4 in) diam- eter tubing (3) from air cleaner. NHIL14WR01246AA 7 15. Tag, label, and disconnect all harnesses (1) that connect the electrical system of the frame of the windrower to the center roof section of the windrower. 16. Remove all cable ties (2) holding the large harness to the center roof section. NHIL14WR01120AA 8 47904535 31/07/2015 10.1 [10.001] / 9
  • 18. Engine - Engine and crankcase 17. Remove flange bolts, lock washers and flange nuts (1), to detach hood support frame from radiator side supports and from front upright. 18. Use suitable slings to lift the hood support frame, roof panel, and exhaust after-treatment from the machine. NHIL14WR01122AA 9 NHIL14WR01121AA 10 NOTICE: Use jackstands to support the hood support frame so that the exhaust and intake components do not get damaged when setting the hood down. NHIL14WR01124AA 11 19. Disconnect wire harness at both sides of intake air heater (1) if so equipped, and at oil pressure switch (2). NHIL14WR01123AA 12 47904535 31/07/2015 10.1 [10.001] / 10
  • 19. Engine - Engine and crankcase 20. Disconnect wire connector (1) from the compressor. NHIL14WR10359AA 13 21. Disconnect temperature sensor (1). 86075189 14 22. Remove three 5/16 x 3–3/4 cap screws with lock washers and flange nuts (1) from holes in compressor and through lower mount casting. 23. Remove drive belt and lay compressor over to right side of machine with hoses connected. NHIL14WR10359AA 15 24. If equipped with auxiliary pump, remove two hex head flange bolts and lock washers (1) to remove pump with PTO drive and hoses attached. Lay over to right side of windrower frame. Save gasket for re-use when reinstalling. 40044943N 16 47904535 31/07/2015 10.1 [10.001] / 11
  • 20. Engine - Engine and crankcase 25. Disconnect cable (1) and two wires of harness (2) from alternator by removing three nuts. Screw these nuts on the terminals loosely to save for later use. 26. Remove and loosen clamps as necessary to free wiring harness and cables from engine. NHIL14WR01129AA 17 27. Remove plug (1) to drain oil from gear box. 28. With adequate support provided for the pumps, re- move twelve flange bolts (2). 76113149 18 29. There are three tapped holes (1) in periphery of cover plate that are provided for removal purposes. Use three of the bolts removed in previous step and thread into tapped holes to push plate away from flywheel housing. NOTICE: The holes are tapped with M10 x 1.5 threads. Do not attempt to use inch series bolts, as thread damage will occur. 30. Pull cover plate with pumps attached forward so that drive gears clear the flywheel housing. Support from above to avoid damage to hoses and fittings. 86070787N 19 31. It may be necessary to loosen clamp bolts (1) in steer- ing yoke and remove from splined shaft (2). 10041124 20 47904535 31/07/2015 10.1 [10.001] / 12
  • 21. Engine - Engine and crankcase 32. Remove four large bolts (1) with lock nuts . 33. Use appropriate lifting equipment to lift engine out of machine. 34. Mount the engine to an engine stand before removing the chain and hoist. NHIL14WR01114AA 21 47904535 31/07/2015 10.1 [10.001] / 13
  • 22. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 23. Engine - Engine and crankcase Engine and crankcase - Install - NEF 4 Cylinder 1. Use appropriate lifting equipment to lift engine and lower into position in machine. 2. Install two 1/2 in. x 3 in. cap screws with large washers (1) down through the isolation mounts, the rear frame engine mount brackets and locknuts before removing the chain and hoist. 3. Install two 1 in. x 4 in. cap screws with large washers and lock nuts in the front frame engine mount brackets. Torque to 407 N·m (300 lb ft). 4. Torque the rear mount bolts to 61 N·m (45 lb ft). 86070774 1 5. Apply silicone sealant such as LOCTITE® 598™ BLACK around mating surface of pump mounting plate (1). Move the pumps and mounting plate into position against the flywheel housing and install twelve M10 flange bolts (2) . 10041139 2 6. Install steering shaft yoke on splined shaft (1) in original position. Install two grade 8 clamp bolts with lock nuts (2) in steering yoke and tighten to 35 N·m (26 lb ft). NOTICE: System may need to be readjusted for neutral. 10041124 3 47904535 31/07/2015 10.1 [10.001] / 14
  • 24. Engine - Engine and crankcase 7. Remove breather plug (1) and fill gear case with 1.65 l (1.75 US qt) to level of hole at plug (3) in step 5. Re- place fill plug after verifying that breather will breathe. 86070787 4 8. Arrange wiring harness around engine as original and install clamps in position to protect harness from dam- age in operation. 9. Connect red # 56 cable (1) to B+ terminal, yellow # FM112 wire of harness to 5 mm terminal W (2) and or- ange # FM053 wire to 4 mm terminal D+ (3) of alterna- tor. Install three nuts. NOTE: Terminal posts W and D+ have metric threads. Do not attempt to use inch series nuts on these terminals. An M5 nut is used at W, and an M4 nut is used at D+. 86075190 5 10. If equipped, install pump with hoses and PTO drive attached, and gasket. Install two M12 x 50 hex head flange bolts and lock washers (1) and tighten with M16 socket. Make sure suction hose (larger) is at bottom, as shown. 40044943N 6 11. Install drive belt (1) choosing grooves that provide best alignment. 12. Connect wire connector (2). NHIL12WR00653AA 7 47904535 31/07/2015 10.1 [10.001] / 15
  • 25. Engine - Engine and crankcase 13. Install three 5/16 in. x 3–3/4 in. cap screws with lock washers and flange nuts (1) in holes in compressor and through lower mount casting. NHIL12WR00653AA 8 14. Connect wire # 330 (1) at left side of intake air heater, if so equipped, and wire # 193 (2) at right side and secure each with one M6 nut and lock washer. Tighten to 4 N·m (3 lb ft). 15. Connect wire # FM1041 to oil pressure switch (3). NHIL12WR00653AA 9 16. Install four 3/8 in. x 1–1/4 in. flange bolts, lock wash- ers and flange nuts (1) to attach hood support frame to radiator top support and to front roof support struc- ture. NHIL14WR01121AA 10 NHIL14WR01122AA 11 47904535 31/07/2015 10.1 [10.001] / 16