service repair manual

1. RPC100005987.PNG
716219A1 1
1 8:0
T-A
30:0
T-B
Engine
Replacement
T-A
Overhaul
T-B
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
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2. RPC1000022252.png
1
1 A-05 01 1
4 Engine
2314H034 4
2 Screw
1
3 1
!
Ref.n.1
6
Bearing cup
1
4 1
!
Ref.n.1
6
Bearing cup
1
5 1
!
Ref.n.1
6
Bearing cup
1
6 1
!
Ref.n.1
6
Bearing cup
33142111 10
7 Manicott
32166329 10
8 Screw
3112D071 1
9 3112D075(1)
3 Bush
3241A011 2
10 Plug
3241A012 1
11 Plug
0650588 1
12 Plug
0650710 1
13 Plug
32141316 1
14 Plug
3212P008 1
15 Plug
3244A009 2
16 Dowel
2314C049 1
17 Screw
2415D053 1
18 Washer
0650594 1
19 Plug
2113A003 4
20 Atomiser
2314F001 4
21 Screw
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
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3. RPC1000022252.png
3753A071 1
22 Coperch.
3688A041 1
23 Gasket
This is a component of an assembly
!
See page - reference number
4
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

4. RPC1000015074.png
2418F704 1
1 Housing
3211C002 10
2 Screw
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

5. RPC1000022253.png
ZZ90222 1
1 U491476 t
2
ZZ90239(1)
3
Kit
ZZ90237 1
1 U491477 t
2 Shaft
1
2 1
!
Ref.n.1
6
Crankshaft
U5MB0018 1
3 1
!
U5MB0033(1)
3
Kit
U5MB0018A 1
3 1
!
0.010 mm
B
U5MB0033A(1)
3
Kit
U5MB0018B 1
3 1
!
0.020 mm
B
U5MB0033B(1)
3
Kit
U5MB0018C 1
3 1
!
0.030 mm
B
N.L.A.(1)
3
Kit
T400002 1
4 1
!
U491477 t
1
T410927(1)
3
Kit
U5ME0026 1
4 1
!
U491476 t
2
U5ME0034(1)
3
Kit
U5ME0026A 1
4 1
!
0.25 mm
B
U491476 t
2
U5ME0034A(1)
3
Kit
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
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6. RPC1000022253.png
U5ME0026B 1
4 1
!
0.50 mm
B
U491476 t
2
U5ME0034B(1)
3
Kit
U5ME0026C 1
4 1
!
0.75 mm
B
U491476 t
2
U5ME0034C(1)
3
Kit
31137312 2
5 1
!
0.007 mm
B
Ring
31137551 2
5 1
! Washer
31137322 2
6 1
!
0.007 mm
B
Ring
31137561 2
6 1
! Washer
0500012 1
7 1
! Key
3117C221 1
8 Gear
This is a component of an assembly
!
From serial or engine number
1
Up to serial or engine number
2
Not serviced, order
6
Shim
B
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
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7. RPC1000020562.png
U5PR0062 4
1 Std Kit
U5PR0062B 4
1 +0,5 mm Kit
1
2 1
!
Ref.n.1
6
Piston
1
3 1
!
Ref.n.1
6
Piston
2721332 2
4 1
! Ring
UPRK0005 1
5 1
! Kit
4115C311 4
6 U491477 t
2
A
Kit
4115C312 4
6 U491477 t
2
B
Kit
4115C313 4
6 U491477 t
2
C
Kit
4115C314 4
6 U491477 t
2
D
Kit
4115C315 4
6 U491477 t
2
E
Kit
4115C316 4
6 U491477 t
2
F
Kit
4115C361 4
6 U491478 t
1
A
Conrod
4115C362 4
6 U491478 t
1
B
Conrod
4115C363 4
6 U491478 t
1
C
Conrod
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
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8. RPC1000020562.png
4115C364 4
6 U491478 t
1
D
Conrod
4115C365 4
6 U491478 t
1
E
Conrod
4115C366 4
6 U491478 t
1
F
Conrod
1
7 6
!
Ref.n.6
6
Conrod
3112A005 1
8 6
! Bush
3212V003 2
9 6
! Screw
This is a component of an assembly
!
From serial or engine number
1
Up to serial or engine number
2
Not serviced, order
6
Red
A
Orange
B
White
C
Green
D
Purple
E
Blue
F
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
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9. RPC1000022254.png
ZZ80280 1
1 Cylinder head
1
2 1
!
Ref.n.1
6
Cylinder head
3313A012 4
3 1
! Insert
3313A012 4
4 1
! Insert
3314A221 4
5 1
! Insert
3314A231 4
6 1
! Insert
32416117 2
7 1
! Plug
0650588 4
8 1
! Plug
3142H101 4
9 1
! Valve
2418M519 4
10 1
!
A
Ring
3174A031 4
11 1
!
T417479(4)
3
Spring
3342A021 4
12 1
! Coperch.
2714A002 8
13 1
! Collar
3142A171 4
14 1
! Valve
2418M517 4
15 1
!
B
Ring
3174A031 4
16 1
!
T417479(4)
3
Spring
3342A021 4
17 1
! Coperch.
2714A002 8
18 1
! Collar
3278A006 1
19 1
! Plug
2415H003 1
20 1
! Ring
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
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10. RPC1000022254.png
2431154 2
21 1
! Plug
3681E051 1
22 Gasket
3218A011 7
23 Screw
3218A012 3
24 Screw
This is a component of an assembly
!
Not serviced, order
6
Replacement
3
Green
A
Brown
B
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
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11. RPC1000022255.png
2644C314/22 1
1 2644C314/23(1)
3 Pump
1
2 1
!
Ref.n.1
6
Pump
26420318 1
3 1
! Ring
26420469 1
4 1
! Solenoid
2318A108 1
5 1
! Nut
K134AF01 1
6 1
! Washer
3117L261 1
7 Gear
2314H004 3
8 Screw
2411D008 3
9 Washer
3641A007 1
10 Stirrup
2314H003 1
11 Screw
2318A603 1
12 Nut
2314J002 1
13 Screw
This is a component of an assembly
!
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

12. RPC1000015075.png
4115R613 1
1 Axle
4115R703 1
2 1
! Shaft
1
3 2
!
Ref.n.2
6
Axe
2485A104 2
4 2
! Plug
4115R319 4
5 1
! Lever
1
6 5
!
Ref.n.5
6
Rocker
1
7 5
!
Ref.n.5
!
Pad
3331A006 1
8 5
! Nut
3211C004 1
9 5
! Screw
3174A015 3
10 1
! Spring
4115R318 4
11 1
! Lever
1
12 11
!
Ref.n.11
6
Rocker
1
13 11
!
Ref.n.11
6
Pad
3331A006 1
14 11
! Nut
3211C004 1
15 11
! Screw
2722A022 2
16 1
! Ring
2134A502 2
17 1
! Washer
2316A902 1
18 1
! Screw
2316A902 3
19 1
! Screw
4112K032 1
20 4112K077(1)
3 Shaft
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
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13. RPC1000015075.png
1
21 20
!
Ref.n.20
6
Shaft
0500012 1
22 20
! Key
3142U061 8
23 Tappet
3142V011 8
24 Rod
This is a component of an assembly
!
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

14. RPC1000022256.png
3525A101 1
1 Pipe
3525A102 1
2 Pipe
3525A103 1
3 Pipe
3525A104 1
4 Pipe
2481Y011 2
5 Clip
2481Y012 1
6 Clip
2646E019 1
7 Clip
2645K025 4
8 Nozzle
1
9 8
!
Ref.n.8
6
Nozzle
26460064 1
10 8
! Ring
1
11 8
!
Ref.n.8
6
Nozzle
L311FF02 1
12 8
! Washer
2314W009 4
13 8
! Screw
3751A241 4
14 Clamp
1
15 A-05 07 1
4 Injection pump
This is a component of an assembly
!
See page - reference number
4
Not serviced, order
6
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

15. RPC1000020530.png
2848A127 1
1 Sensor
3161C017 1
2 Cable
2485A109 1
3 Plug
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

16. RPC1000020539.png
4134E057 1
1 3773A071(1)
3 Head
1
2 1
!
Ref.n.1
6
Head
33554128 1
3 1
! Union
3688A041 1
4 Gasket
3773A081 1
5 Adaptor
3688A039 1
6 Gasket
2314H038 4
7 Screw
3278A004 1
8 Plug
2415H002 1
9 Ring
3278A007 1
10 Plug
2415H009 1
11 O ring
701899A1 1
12 A-05 19 4
4 Filter
This is a component of an assembly
!
See page - reference number
4
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

17. RPC1000014129.png
3717E271 1
1 Crankcase
3681K036 1
2 Gasket
3627P041 1
3 Crosspiece
2311D039 2
4 Screw
3211P013 2
5 Stud
2318A603 2
6 Nut
32186405 2
7 Plug
2415715 2
8 Ring
2314H023 5
9 Screw
2314H022 1
10 2314H052(1)
3 Screw
2314H015 12
11 Screw
3577A125 1
12 Pipe
1
13 12
!
Ref.n.12
6
Pipe
3353D005 1
14 12
! Nut
3178C081 1
15 Rod
33812116 1
16 Olive
3765A091 1
17 Pipe
36832137 1
18 Gasket
2314H006 2
19 Screw
2431A016 1
20 Plug
This is a component of an assembly
!
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

18. RPC1000020533.png
4142X325 1
1 T417478(1)
3 Coperch.
1
2 1
!
Ref.n.1
6
Cover
3681A055 1
3 1
! Gasket
10
4 1
!
Ref.n.1
6
Screw
3174A017 1
5 1
! Spring
3788A002 1
6 1
! Cap
3789A001 1
7 1
! Diaphragm
3615A009 1
8 1
! Plate
2151A001 4
9 1
! Screw
3788A003 1
10 1
! Cap
This is a component of an assembly
!
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

19. RPC1000020589.png
4134C019 1
1 N.L.S.(1)
3 Filler
1
2 1
!
Ref.n.1
6
Body
2415B121 1
3 1
! O ring
4142X098 1
4 1
! Plug
1
5 4
!
Ref.n.4
6
Plug
2415633 1
6 4
! O ring
2314K161 1
7 Screw
2314H008 1
8 Screw
This is a component of an assembly
!
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

20. RPC1000022257.png
4113K007 1
1 Stirrup
1
2 1
!
Ref.n.1
6
Stirrup
1
3 1
!
Ref.n.1
6
Hub
1
4 1
!
Ref.n.1
6
Spacer
2722A022 1
5 1
! Ring
2
6 1
!
Ref.n.1
6
Bearing
2314J005 4
7 Screw
This is a component of an assembly
!
Not serviced, order
6
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

21. RPC1000015081.png
3716C581 1
1 Housing
3681P053 1
2 Gasket
2418F437 1
3 Gasket
2314H003 6
4 Screw
2314H006 2
5 Screw
2314H034 4
6 Screw
4148K012 1
7 Plate
1
8 7
!
Ref.n.7
6
Plate
2415H515 1
9 7
! Ring
3617A021 1
10 Disc
2415H516 1
11 O ring
2314J014 2
12 Screw
2318A604 2
13 Nut
2485A124 1
14 Plug
2485A124 1
15 Plug
2314C049 1
16 Screw
2415D053 1
17 Washer
This is a component of an assembly
!
Not serviced, order
6
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

22. RPC1000020537.png
3812A026 1
1 Heatshield
2314F001 2
2 Screw
2314F006 1
3 Screw
3788N003 1
4 Cover
2314F003 3
5 Screw
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

23. RPC1000015031.png
4134W021 1
1 4134W025(1)
3 Radiator
2486A217 1
2 1
! Exchanger
3685A025 2
3 1
! Ring
1
4 1
!
Ref.n.1
6
Cooler
3685A033 1
5 1
! Gasket
2314K161 3
6 1
! Screw
2314H004 8
7 1
! Screw
2314H006 4
8 1
! Screw
2311D060 2
9 1
! Screw
This is a component of an assembly
!
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

24. RPC1000022264.png
4132A018 1
1 N.L.S.(1)
3 Pump
1
2 1
!
Ref.n.1
6
Pump
26560201 1
3 1
! Filter
1
4 2
!
Ref.n.2
6
Filter
1
5 2
!
Ref.n.2
6
2656F837 1
6 1
! Bowl
2656F836 1
7 1
! Valve
U5MK1239 1
8 Support
6
9 8
!
Ref.n.8
6
Support
3
10 8
!
Ref.n.8
6
Spacer
2316T135 3
11 8
! Screw
2131A507 3
12 8
! Washer
3763A046 1
13 Connection
This is a component of an assembly
!
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

25. RPC1000022265.png
1
1 A-05 19 1
4 Pump
3763A045 1
2 Connection
2481D456 1
3 Clip
3661A091 1
4 Stirrup
2481D559 1
5 Clip
2487A401 1
6 Plug
2646F001 1
7 Pipe
2646F009 1
8 Pipe
See page - reference number
4
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.

27. RPC1000014134.png
3115T051 1
1 Pulley
3241N001 1
2 Block
32186137 3
3 Screw
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

28. RPC1000015083.png
U5MW0201 1
1 U5MW0208(1)
3 Kit
1
2 1
!
Ref.n.1
6
Pump
1
3 1
!
Ref.n.1
6
Guard
24880234 1
4 1
! Guard
3682A011 1
5 1
! Gasket
2314H005 2
6 Screw
2314K164 2
7 Screw
2314H012 5
8 Screw
This is a component of an assembly
!
Not serviced, order
6
Replacement
3
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w

29. RPC1000015084.png
-
4133L048 1
1 Connection
1
2 1
!
Ref.n.1
6
Connector
2418F002 1
3 1
! Ring
2418F001 1
4 1
! Ring
2314H003 2
5 Screw
4133L509 1
6 Connection
1
7 6
!
Ref.n.6
6
Connector
1
8 6
!
Ref.n.6
6
Thermostat
2415H219 1
9 6
! Ring
29990015 1
10 6
! Plug
29990016 1
11 6
! O ring
2314H012 1
12 Screw
2314H004 1
13 Screw
This is a component of an assembly
!
Not serviced, order
6
CX synchro tier 3 (2008-2009) - RPC1 - 100 - 4216796M1
McCormick_Ne
w