service repair manual

1. TB138FR Book No. BG5Z002 S/N 13810003-
Index
Reference 0 ﾍﾟｰｼﾞ 0
TAKEUCHI
TAKEUCHI
TB138FR
Book No. BG5Z002
Serial No.13810003-
10
8
1 2
5
3
4
6

2. TB138FR Book No. BG5Z002 S/N 13810003-
LOWER FRAME
Reference G5A010 ﾍﾟｰｼﾞ 1-1
G5A010 S=1/12
6
8
10
3
4
1
9
7
5
2
10
8
6
11
8
10
2

3. LOWER FRAME
Reference:G5A010 Page:1-1
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
FRAME ASSY, lower X03710-17500-0
1 X *****-***** FRAME 1
2 03510-06010 COVER 2
3 04310-03600 COVER 1
4 03310-18600 COVER 2
5 11000-40816 BOLT 4
6 11000-41020 BOLT 10
7 11400-20008 WASHER, spring 4
8 11400-20010 WASHER, spring 10
9 11411-10008 WASHER 4
10 11411-10010 WASHER 10
11 16525-33019 CAP 2
G5a010

4. TB138FR Book No. BG5Z002 S/N 13810003-
CRAWLER BELT
Reference G5A020 ﾍﾟｰｼﾞ 1-2
RUBBER
STEEL
G5A020 S=1/12,1/14
4
3
6
1
5
2
7

5. CRAWLER BELT
Reference:G5A020 Page:1-2
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
0-1 19140-54300 BELT, steel crawler 2
1 19140-54313 PLATE ASSY 42
2 19140-54314 PLATE ASSY, master 1
3 19140-53505 BUSHING 43
4 19140-53506 PIN, track 42
5 19140-53507 PIN, master 1
6 19140-53508 PIN, cotter 1
7 19140-68400 BELT, rubber crawler 2
G5a020

6. TB138FR Book No. BG5Z002 S/N 13810003-
CRAWLER BELT (with rubber pads)
Reference G4A112 ﾍﾟｰｼﾞ 1-3
G4A112 S=1/6
1
9
8
7

7. CRAWLER BELT (with rubber pads)
Reference:G4A112 Page:1-3
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
0 19140-54400 BELT ASSY, steel crawler (with rubber pads) 2
1 19140-54300 BELT, steel crawler 1
7 19144-00400 PAD, rubber 43
8 11300-20012 NUT 2
9 11400-20012 WASHER, spring 2
G4a113

8. TB138FR Book No. BG5Z002 S/N 13810003-
CARRIER ROLLER
Reference G4A100 ﾍﾟｰｼﾞ 1-4
G4A100 S=1/3
7
2
1
5
6
4
38
9
5

9. CARRIER ROLLER
Reference:G4A100 Page:1-4
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
ROLLER ASSY, carrier X03712-00000-1
0-1 03712-00100 ROLLER SUB ASSY 2
1 03712-00110 ROLLER 1
2 04312-00200 SHAFT 1
3 04312-00300 COVER 1
4 14312-02552 SEAL 1
5 13000-06205 BEARING 2
6 12210-00052 RING, snap 1
7 15018-20001 PLUG 1
8 11000-41060 BOLT 2
9 11300-40010 NUT 2
G4a100

10. TB138FR Book No. BG5Z002 S/N 13810003-
TRACK ROLLER
Reference G4A030 ﾍﾟｰｼﾞ 1-5
STEEL
G4A030
S=1/5
13
8
93
6
5
1
2
11
5
10
4
6
7
3
9
8
14
13
14
13
14
15

11. TRACK ROLLER
Reference:G4A030 Page:1-5
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
ROLLER ASSY, track (steel) X03713-00000-2
ROLLER ASSY, track (rubber) X04313-11000-2
0-1 04313-11100 ROLLER SUB ASSY, track 8
1 04313-11300 ROLLER 1
2 04313-10200 SHAFT 1
3 04313-10300 COVER 2
4 04313-00400 RETAINER 1
5 13000-06306 BEARING 2
6 14325-00450 SEAL, floating 2
7 12220-15080 RING, seeger 1
8 12200-00030 RING, snap 2
9 14201-00250 O-RING 2
10 14201-00700 O-RING 1
11 15018-10001 PLUG 1
13 11010-51440 BOLT 16
11010-51450 BOLT 16 steel
14 11415-40014 WASHER 16
15 03713-00100 STOPPER 16 steel
G4a031

12. TB138FR Book No. BG5Z002 S/N 13810003-
FRONT IDLER
Reference U1A050 ﾍﾟｰｼﾞ 1-6
U1A050
S=1/5
7
2
6
5
4
3
1
4
5
6
2
7
8

13. FRONT IDLER
Reference:U1A050 Page:1-6
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
0-1 03714-00000 IDLER ASSY, front 2 X03714-00000-2
1 03714-00100 IDLER 1
2 03714-00200 BLOCK 2
3 03714-00300 SHAFT 1
4 13330-64039 BUSHING 2
5 14325-00640 SEAL, floating 2
6 14201-00350 O-RING 2
7 12130-00885 PIN, spring 2
8 15018-10001 PLUG 1
G5a030

14. TB138FR Book No. BG5Z002 S/N 13810003-
TRACK ADJUSTER
Reference G4A040 ﾍﾟｰｼﾞ 1-7
G4A040
S=1/6
8
1
3
2
5
15
6
4
14
11
13
12
7
10
9

15. TRACK ADJUSTER
Reference:G4A040 Page:1-7
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
SPRING ASSY X03715-01000-1
0-1 03715-01100 SPRING SUB ASSY 2
1 03715-01200 ROD 1
2 04315-10300 PLATE 1
3 00070-00004 SPRING 1
4 11320-30020 NUT 1
5 12100-00440 PIN, split 1
6 11415-40020 WASHER 1
0-2 03715-01500 CYLINDER ASSY, grease 2
7 03715-01600 CYLINDER, grease 1
8 03715-01700 PISTON 1
9 15413-01602 VALVE, check 1
10 15412-01616 WASHER 1
11 14004-02640 SEAL, oil 1
12 14220-10450 O-RING 1
13 14210-20450 RING, back-up 1
14 11010-51240 BOLT 8
15 11400-10012 WASHER, spring 8
G4a041

16. TB138FR Book No. BG5Z002 S/N 13810003-
TRAVEL DEVICE
Reference G5A040 ﾍﾟｰｼﾞ 1-8
G5A040 S=1/6
32
1
5
6
4

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18. TRAVEL DEVICE
Reference:G5A040 Page:1-8
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
MOTOR ASSY, travel X03716-08000-1
1 19031-25700 MOTOR, travel 2 13810003~13810158
19031-27300 MOTOR, travel 2 (H) 13810159~ M
2 04710-00600 SPROCKET 2
3 11000-51235 BOLT 18
4 11000-51230 BOLT 18
5 15156-00577 ADAPTOR 4
14200-10180 O-RING 1
6 15156-00200 ADAPTOR 4
14200-10110 O-RING 1
<<NOTE>>
When you change a motor,
Please change it at the right
and left same time.
G5a041

19. TB138FR Book No. BG5Z002 S/N 13810003-
SLEW BEARING
Reference G4A060 ﾍﾟｰｼﾞ 1-9
G4A060
S=1/6
1-1
4
1
2
6
7
5
4
5
3

20. SLEW BEARING
Reference:G4A060 Page:1-9
Item Part number Description Q'ty Chan. Serial No. Serv. Remarks
BEARING ASSY, slew X03720-00000-1
1 19130-03700 BEARING 1
1-1 19130-03709 SEAL 1
2 04323-00100 BATH, grease 1
3 03520-00100 BOLT 1
4 11010-51265 BOLT 31
5 11415-40012 WASHER 16
6 11000-40816 BOLT 8
7 11400-20008 WASHER, spring 8
G4a060