SlideShare a Scribd company logo
1 of 23
Download to read offline
SERVICE MANUAL
2TFT, 2THS, 2TST,
3.5TST, 3TFT, 3TST
EN - 9813/5250 - ISSUE 1 - 08/2015
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2015 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
06 - Body and Framework
09 - Operator Station
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brakes
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales
15 - Engine
00 - General
00 - General
15 - 4 9813/5250-1 15 - 4
(For: Kubota V2203-M)
This section contains information about the complete
engine assembly. For specific engine technical
information refer to the technical data section.
Make sure that the correct engine service tools,
consumables and torque figures are used when you
perform service procedures.
Replacement of oil seals, gaskets, etc., and any
component that show signs of wear or damage, is
expected as a matter of course.
It is expected that components will be cleaned and
lubricated where required, and that any opened
hose or pipe connections will be blanked to prevent
excessive loss of hydraulic fluid, engine oil and
ingress of dirt.
Basic Description
The Kubota engine is a 4 cylinder diesel engine
in which the fuel is ignited by compression ignition
(C.I.). The engine operates on a four stroke cycle.
The engine is started by an electric starter motor. The
starter motor turns the engine via a pinion and teeth
on the engine flywheel.
When the engine runs the crankshaft drives the
camshaft though the gears. The camshaft opens and
closes the inlet and exhaust valves and through push
rods in time with the four stroke cycle. The engine
has 16 valves, 2 inlet and 2 exhaust valves for each
cylinder.
The crankshaft also drives a mechanical high
pressure fuel pump via gears. The pump is part of the
electronically controlled common rail fuel injection
system.
Air is drawn into the engine through the inlet
manifold and exhaust gases exit through the exhaust
manifold.
A mechanical lubrication oil pump is driven by the
crankshaft through gears. The pump pressurises
and circulates oil for engine lubrication and cooling
purposes.
A drive belt again driven by the crankshaft, drives a
coolant circulation pump and alternator.
Health and Safety
Hot Components
Touching hot surfaces can burn skin. The engine and
machine components will be hot after the unit has
been running. Allow the engine and components to
cool before servicing the unit.
Turning the Engine
Do not try to turn the engine by pulling the fan or fan
belt. This could cause injury or premature component
failure.
Notice: The engine and other components could
be damaged by high pressure washing systems.
Special precautions must be taken if the machine is
to be washed using a high pressure system.Make
sure that the alternator, starter motor and any other
electrical components are shielded and not directly
cleaned by the high pressure cleaning system. Do
not aim the water jet directly at bearings, oil seals or
the engine air induction system.
WARNING! To bleed the injectors you must turn the
engine. When the engine is turning, there are parts
rotating in the engine compartment.Before starting
this job make sure that you have no loose clothing
(cuffs, ties etc) which could get caught in rotating
parts.When the engine is turning, keep clear of
rotating parts.
Notice: Clean the engine before you start
engine maintenance. Obey the correct procedures.
Contamination of the fuel system will cause damage
and possible failure of the engine.
Notice: Do not exceed the correct level of engine
oil in the sump. If there is too much engine oil,
the excess must be drained to the correct level. An
excess of engine oil could cause the engine speed
to increase rapidly without control.
WARNING! The engine has exposed rotating parts.
Switch off the engine before working in the engine
compartment. Do not use the machine with the
engine cover open.
WARNING! Hot oil and engine components can burn
you. Make sure the engine is cool before doing
this job.Used engine crankcase lubricants contain
harmful contaminants. In laboratory tests it was
shown that used engine oils can cause skin cancer.
Notice: A drive belt that is loose can cause damage
to itself and/or other engine parts.
WARNING! Do not open the high pressure fuel
system with the engine running. Engine operation
causes high fuel pressure. High pressure fuel spray
can cause serious injury or death.
CAUTION! It is illegal to pollute drains, sewers
or the ground. Clean up all spilt fluids and/or
lubricants.Used fluids and/or lubricants, filters and
contaminated materials must be disposed of in
15 - Engine
00 - General
00 - General
15 - 5 9813/5250-1 15 - 5
accordance with local regulations. Use authorised
waste disposal sites.
Technical Data
For: Kubota D1703 ...................... Page 15-5
For: Kubota V2203-M .................. Page 15-5
(For: Kubota D1703)
Table 6.
Data Description
Engine
Make Kubota
Model D1703-M-E
Bore and stroke 87 X 92.4mm
Capacity 1647 cc
Compression ratio 22.6:1
Firing order 1-2-3
Rated speed 2600 RPM (Revolutions
Per Minute)
Maximum power at 2800
RPM
25.7kW / 34.5HP
Torque at 2000 RPM 395N·m
Direction of rotation Counterclockwise
(viewed from the fly-
wheel side)
Radiator
Radiator cap pressure 0.9bar (13.0psi)
Thermostat
Type Wax element by-pass
blanking
Nominal temperature 82°C (179.5°F)
Start to open tempera-
ture
79–84°C (174.1–
183.1°F)
Fully open temperature 93°C (199.3°F)
Minimum valve lift fully
open
10mm
(For: Kubota V2203-M)
Table 7.
Data Description
Engine
Make Kubota
Model V2203-M
Bore and stroke 87 X 92.4mm
Capacity 2197 cc
Compression ratio 22.6:1
Firing order 1-3-4-2
Rated speed 2600 RPM
Maximum power at 2800
RPM
32.4kW / 43.5HP
Direction of rotation Counterclockwise
(viewed from the fly-
wheel side)
15 - Engine
00 - General
00 - General
15 - 6 9813/5250-1 15 - 6
Data Description
Radiator
Radiator cap pressure 0.9bar (13.0psi)
Thermostat
Type Wax element by-pass
blanking
Nominal temperature 82°C (179.5°F)
Start to open tempera-
ture
79–84°C (174.1–
183.1°F)
Fully open temperature 93°C (199.3°F)
Minimum valve lift fully
open
10mm
15 - Engine
00 - General
00 - General
15 - 7 9813/5250-1 15 - 7
Component Identification
For: Kubota D1703 ...................... Page 15-7
For: Kubota V2203-M .................. Page 15-8
(For: Kubota D1703)
Figure 96.
A
F
D
B
E
J
H
G
C
K
M
N
L
PS
Q
A Engine
B Oil pressure sensor
C Oil filter
D Starter motor
E Rocker cover
F Glow plug
G Alternator
H Dipstick
J Oil filler cap
K Thermostat
L Fan
M Drive belt
N Fuel pump
P ESOS (Engine Shut-Off Solenoid)
Q Drive Plate
S Drive coupling
15 - Engine
00 - General
00 - General
15 - 8 9813/5250-1 15 - 8
(For: Kubota V2203-M)
Figure 97.
A K F
D
M
N
L
S
T
B
E
P
J
H
G
R
Q
U
C
A Intake manifold
B Speed control lever
C Engine stop lever
D Injection pump
E Fuel feed pump
F Cooling fan
G Fan drive pulley
H Oil filter
J Water drain cock
K Oil filler cap
L Exhaust manifold
M Alternator
N Starter motor
P Oil level gauge
Q Oil pressure switch
R Flywheel
S Oil drain plug
T Oil sump
U Engine hook
15 - Engine
00 - General
00 - General
15 - 9 9813/5250-1 15 - 9
Operation
For: Kubota 4 Cylinder ................ Page 15-9
For: Kubota D1703 .................... Page 15-12
(For: Kubota 4 Cylinder)
The Four Stroke Cycle - 4 Cylinder
Engine
This section describes the cycle sequence, for the 4
cylinder engine.
With the crankshaft positioned as shown, the pistons
in numbers 1 and 4 cylinders are at top dead centre
and pistons in numbers 2 and 3 cylinders are at
bottom dead centre.
It is important to note that number 1 cylinder is firing
and about to start its power stroke. Rotating the
crankshaft a further full rotation would position the
pistons as described but the engine would be at a
different stage in its four stroke cycle, with number 1
cylinder about to start its Induction stroke.
The stages in the four stroke cycle for each cylinder
are as follows:
Table 8. The Four Stroke Cycle
Cylinder num-
ber
Piston opera-
tion
Valve opera-
tion
1 The piston is
at the top of its
Compression
stroke and is
about to start its
Power stroke.
Inlet and ex-
haust valves
closed
2 The piston is at
the bottom of its
Power stroke
and is about to
start its Exhaust
stroke.
Inlet valves
closed, exhaust
valves about to
open
Cylinder num-
ber
Piston opera-
tion
Valve opera-
tion
3 The piston is at
the bottom of its
Induction stroke
and is about to
start its Com-
pression stroke.
Exhaust valves
closed, inlet
valves about to
close
4 The piston is
at the top of its
Exhaust stroke
and is about to
start its Induc-
tion stroke.
Valve Opera-
tion Exhaust
valves about
to close, inlet
valves about to
open
Firing Order
A cylinder is said to be firing, when the fuel / air
mixture ignites and the piston is about to start its
power stroke.
From the stages described, it can be seen that
number 1 cylinder will be next to fire. Number 3
cylinder is starting its compression stroke and is next
in the cycle, followed by cylinders 4 and 2.
The firing order is therefore; 1, 3, 4, 2.
15 - Engine
00 - General
00 - General
15 - 10 9813/5250-1 15 - 10
Figure 98.
745620
CYL1 CYL2 CYL3 CYL4
A A A A
B
F
C
B
C
B
B
C
C
C B
G
G
H
H
J
J
K
K
C B C B C B
4
5
2
3
A
1
745620
CYL1 Cylinder number 1
CYL2 Cylinder number 2
CYL3 Cylinder number 3
CYL4 Cylinder number 4
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
F Front of engine
1 Exhaust valves
2 Inlet valves
3 Crankshaft
4 Crankshaft gear
5 Camshaft drive gear
15 - Engine
00 - General
00 - General
15 - 11 9813/5250-1 15 - 11
Four Stroke Cycle
Induction
As the piston travels down the cylinder, it draws
filtered air through inlet valves into the cylinder.
Compression
When the piston reaches the bottom of its stroke the
inlet valves close. The piston then starts to rise up the
cylinder compressing the air trapped in the cylinder.
This causes the temperature and pressure of the air
to rise. Fuel is injected into the cylinder when the
piston is near to top dead centre.
Power
The piston continues to rise after the start of fuel
injection causing a further increase in pressure and
temperature.
The temperature rises to a point at which the fuel/air
mixture ignites. A cylinder is said to be firing, when
the fuel/air mixture ignites.
This combustion causes a very rapid rise in
both temperature and pressure. The high pressure
generated propels the piston downward turning the
crankshaft and producing energy.
Exhaust
Once the piston has reached the bottom of its travel,
the exhaust valves open and momentum stored
in the flywheel forces the piston up the cylinder
expelling the exhaust gases.
In a running engine these four phases are
continuously repeated. Each stroke is half a
revolution of the crankshaft, thus, in one cycle of a
four stroke engine, the crankshaft revolves twice.
Figure 99.
3
2
41
B
C
746030
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
BDC Bottom dead centre
TDC TDC (Top Dead Centre)
15 - Engine
00 - General
00 - General
15 - 12 9813/5250-1 15 - 12
Figure 100.
717620
1 2 3 4
A A A A
B C
BC B BC
C
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
(For: Kubota D1703)
This section describes the cycle sequence for the 3
cylinder engine.
The engine will have a power stroke once every 240°
of crankshaft angle (720°/3 = 240°).
With the crankshaft positioned as shown, the piston
in number 2 cylinder is at TDC and pistons in number
1 and 3 cylinders are 32° past bottom dead centre
(BDC).
It is important to note that number 2 cylinder is
firing and about to start it's power stroke. Rotating
the crankshaft a further 360° would position the
pistons as described. However the engine would be
at a different stage in it's four stroke cycle, with the
number 2 cylinder about to start its induction stroke.
15 - Engine
00 - General
00 - General
15 - 13 9813/5250-1 15 - 13
Firing Order
Figure 101. Typical Three Cylinder Engine
A
D
G
E E E
F
F G
G
F
B C
A Cylinder number 1
B Cylinder number 2
C Cylinder number 3
D Tappet
E Camshaft
F Camshaft lobe - Exhaust valve operation
G Camshaft lobe - Inlet valve operation
A cylinder is said to be firing when the fuel/air mixture
ignites and the piston is about to start its power
stroke.
From the stages described, it can be seen that the
number 2 cylinder will be next to fire. The number 1
cylinder is in the middle of its compression stroke and
number 3 cylinder is in the middle of exhaust stroke.
The firing order is therefore; 1, 3, 2.
The stages in the four stroke cycle for each cylinder
are as follows:
Table 9. The Four Stroke Cycle
Cylinder number Piston operation Valve operation
1 The piston is at the middle of its compression and
is next in firing order.
Inlet and exhaust valves closed
2 The piston is at the top of its compression stroke
and is about to start its power stroke.
Inlet and exhaust valves closed
3 The piston is at the middle of its exhaust stroke
and will start its induction stroke at the top of the
exhaust stroke.
Exhaust valves open fully, inlet
valves will open soon.
15 - Engine
00 - General
00 - General
15 - 14 9813/5250-1 15 - 14
Four Stroke Cycle
Induction
As the piston travels down the cylinder, it draws
filtered air at atmospheric pressure and ambient
temperature through an air filter and inlet valves into
the cylinder.
Compression
When the piston reaches the bottom of its stroke, the
inlet valves close. The piston then starts to rise up the
cylinder compressing the air trapped in the cylinder.
This causes the temperature and pressure of the air
to rise. Fuel is injected into the cylinder when the
piston is near to TDC.
Power
The piston continues to rise after the start of fuel
injection, causing a further increase in pressure and
temperature.
The temperature rises to a point at which the fuel/air
mixture ignites. A cylinder is said to be firing when
the fuel/air mixture ignites.
This combustion causes a very rapid rise in
both temperature and pressure. The high pressure
generated propels the piston downwards turning the
crankshaft and producing energy.
Exhaust
Once the piston has reached the bottom of its travel,
the exhaust valves open and momentum stored
in the flywheel forces the piston up the cylinder
expelling the exhaust gases.
In a running engine, these four phases are
continuously repeated. Each stroke is half a
revolution of the crankshaft, thus, in one cycle of a
four stroke engine, the crankshaft revolves twice.
Figure 102.
3
2
41
B
C
746030
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
BDC Bottom dead centre
TDC TDC
15 - Engine
00 - General
00 - General
15 - 15 9813/5250-1 15 - 15
Figure 103.
717620
1 2 3 4
A A A A
B C
BC B BC
C
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
15 - Engine
00 - General
00 - General
15 - 25 9813/5250-1 15 - 25
Clean
Notice: Clean the engine before you start engine
maintenance. Obey the correct procedures.
Contamination of the fuel system will cause
damage and possible failure of the engine.
Notice: The engine and other components could
be damaged by high pressure washing systems.
Special precautions must be taken if the machine
is to be washed using a high pressure system.
Make sure that the alternator, starter motor and
any other electrical components are shielded
and not directly cleaned by the high pressure
cleaning system. Do not aim the water jet directly
at bearings, oil seals or the engine air induction
system.
Before carrying out any service procedures that
require components to be removed, the engine must
be properly cleaned.
Cleaning must be carried out either in the area of
components to be removed or, in the case of major
work, or work on the fuel system, the whole engine
and surrounding machine must be cleaned.
Stop the engine and allow it to cool for at least one
hour. DO NOT attempt to clean any part of the engine
while it is running.
1. Make sure that the electrical system is isolated.
2. Make sure that all electrical connectors are
correctly coupled. If connectors are open fit the
correct caps or seal with water proof tape.
3. Cover the alternator with a plastic bag to prevent
water ingress.
4. Seal the engine air intake, exhaust and breather
system.
5. Make sure that the oil filler caps and dipstick are
correctly installed.
6. Use a low pressure water jet and soft bristle
brush to soak off caked mud or dirt.
7. Apply an approved cleaning and degreasing
agent with a brush. Obey the manufacturers
instructions.
8. Use a pressure washer to remove the soft dirt
and oil. Important: DO NOT aim the water jet
directly at oil seals or electrical and electronic
components such as ECU (Electronic Control
Unit)'s, alternator or fuel injectors. DO NOT place
the jet nozzle closer than 600mm (24 in) to
any part of the engine or after treatment system
including exhaust sensor ECU (if installed).
9. When the pressure washing is complete move
the machine away from the wash area, or
alternatively, clean away the material washed
from the machine.
10. Before working on specific areas of the engine
use a compressed air jet to dry off any moisture.
When the area is dry use a soft clean brush to
remove any sand or grit particles that remain.
11. When removing components be aware of any
dirt or debris that may be exposed. Cover any
open ports and clean away the deposits before
proceeding
Additional cleaning must be carried out prior to
working on the high pressure fuel system, refer to:
Fuel System - Clean (PIL 18-00).
15 - Engine
00 - General
00 - General
15 - 26 9813/5250-1 15 - 26
Remove and Install
For: Kubota D1703 .................... Page 15-26
For: Kubota V2203-M ................ Page 15-32
(For: Kubota D1703)
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Isolate the battery. Refer to (PIL 33-03).
3. Drain the cooling system. Refer to (PIL 21-00).
4. Remove the floorplate. Refer to (PIL 09-78).
5. Remove the rear propshaft. Refer to (PIL 27-47).
6. Remove the air filter assembly. Refer to (PIL
15-24).
7. Remove the terminal cover 1 from the alternator
positive terminal.
Figure 104.
A
B
A Alternator
B Terminal cover 1
8. Make a note of the electrical connector locations
to help installation.
9. Disconnect the positive terminal 1, electrical
connector from the alternator.
10. Release the harness from the clip 1.
Figure 105.
A
C
D
E
A Alternator
C Positive terminal 1
D Electrical connector
E Clip 1
11. Remove the terminal cover 2 from the starter
motor positive terminal.
Figure 106.
F
G
F Starter motor
G Terminal cover 2
12. Disconnect the positive terminal 2 from the
starter motor.
13. Remove the starter solenoid connector.
Figure 107.
F
J
H
F Starter motor
H Positive terminal 2
J Starter solenoid connector
15 - Engine
00 - General
00 - General
15 - 27 9813/5250-1 15 - 27
14. Remove the right hand side engine wiring
harness.
Figure 108.
K
K Engine wiring harness
15. Remove the parking brake cable split pin.
16. Disconnect the parking brake cable.
Figure 109.
L
M
L Parking brake cable split pin
M Parking brake cable
17. Remove the ROPS (Roll-Over Protective
Structure) split pin.
Figure 110.
F
G
N ROPS split pin
18. Remove the ROPS pin.
Figure 111.
P
P ROPS pin
19. Fold the ROPS back.
Figure 112.
Q
Q ROPS
20. Disconnect the coolant temperature sensor.
Figure 113.
R
R Coolant temperature sensor
21. Remove the wiring harness and the hydraulic
hose retaining P-clips.
15 - Engine
00 - General
00 - General
15 - 28 9813/5250-1 15 - 28
Figure 114.
S
S
S P-clips
22. Disconnect the beacon electrical connectors.
Figure 115.
T
T Beacon electrical connector
23. Disconnect the hydraulic oil supply hose and
reposition across the engine.
Figure 116.
U
U Hoses 1
24. Disconnect the reverse switch electrical
connector and the clutch actuator linkage.
Figure 117.
V
W
V Reverse switch connector
W Clutch actuator linkage
25. Disconnect the accelerator cable from the pedal.
Figure 118.
X
Y
X Accelerator cable
Y Pedal
26. Disconnect the glow plug and oil pressure sensor
electrical connectors.
Figure 119.
Z
AA
Z Glow plug connector
AA Oil pressure sensor connector
27. Disconnect the hydraulic hoses 2.
15 - Engine
00 - General
00 - General
15 - 29 9813/5250-1 15 - 29
Figure 120.
AB
AB Hoses 2
28. Remove the bolts 1 and move the steering
assembly forward.
Figure 121.
AD
AC
AC Bolts 1
AD Steering assembly
29. Secure the steering assembly to the dumper
body for access.
Figure 122.
AD
AE
AD Steering assembly
AE Dumper body
30. Remove the bolts 2 from the control bracket.
Figure 123.
AF
AG
AF Bolts 2
AG Control bracket
31. Move the control bracket to the left hand side of
the machine.
Figure 124.
AG
AG Control bracket
32. Install a bolt 2 to secure the control bracket to the
chassis for clearance.
Figure 125.
AF
AF Bolt 2
33. Disconnect the left hand side engine wiring
harness.
15 - Engine
00 - General
00 - General
15 - 30 9813/5250-1 15 - 30
Figure 126.
K
K Engine wiring harness
34. Disconnect the fuel supply hose and the fuel spill
hose.
Figure 127.
AH
AJ
AH Fuel supply hose
AJ Fuel spill hose
35. Disconnect the stop solenoid electrical
connector.
Figure 128.
AK
AK Stop solenoid electrical connector
36. Loosen the clamp 1 from the radiator top hose.
37. Remove the radiator top hose.
Figure 129.
AL
AM
AL Clamp 1
AM Radiator top hose
38. Remove the bolts 3 from the hydraulic pump.
39. Remove the hydraulic pump.
Figure 130.
ANAP
AN Hydraulic pump
AP Bolts 3
40. Remove the clamp 2.
41. Remove the fuel supply hose.
Figure 131.
AQ
AR
AQ Clamp 2
AR Fuel supply hose
42. Support the engine and transmission assembly.
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
15 - Engine
00 - General
00 - General
15 - 31 9813/5250-1 15 - 31
Figure 132.
AT
AS
AS Engine and transmission assembly
AT Lifting equipment
43. Remove the hydrostatic drive pump from the
engine as follows:
Figure 133.
AU
AV
AU Bolts 4
AV Hydrostatic drive pump
43.1.Support the hydrostatic drive pump.
43.2.Remove the bolts 4 from the hydrostatic
drive pump.
43.3.Remove the hydrostatic drive pump.
44. Loosen the nuts and remove the exhaust clamp.
45. Collect the gasket.
Figure 134.
AW
AX
AW Nuts
AX Exhaust clamp
46. Remove the bolts 5 from the exhaust down pipe.
47. Remove the exhaust down pipe.
Figure 135.
AY
AZ
AY Bolts 5
AZ Exhaust down pipe
48. Remove the bolts 6 from the left hand side of the
exhaust.
49. Remove the bolts 7 from the left hand side engine
mounting bracket 1.
50. Collect the lower and upper washers.
15 - Engine
00 - General
00 - General
15 - 32 9813/5250-1 15 - 32
Figure 136.
BA
BD
BC
BB
BA Bolts 6
BB Bolts 7
BC Engine mounting bracket 1
BD Exhaust
51. Remove the bolts 6 from the right hand side of
the exhaust pipe.
52. Remove the bolts 7 from the right hand side
engine mounting bracket 1.
53. Collect the lower and upper washers.
Figure 137.
BA
BD
BC
BB
BA Bolts 6
BB Bolts 7
BC Engine mounting bracket 1
BD Exhaust
54. Remove the bolts 8 from the engine mounting
bracket 2.
55. Remove the engine mounting bracket 2.
Figure 138.
BE
BF
BE Bolts 8
BF Engine mounting bracket 2
56. Remove the engine and transmission assembly.
Figure 139.
AT
AS
AS Engine and transmission assembly
AT Lifting equipment
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the bolts to the correct torque value.
Table 29. Torque Values
Item Description Nm
BA Bolts 6 106
BB Bolts 7 106
BE Bolts 8 106
(For: Kubota V2203-M)
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Isolate the battery. Refer to (PIL 33-03).
15 - Engine
00 - General
00 - General
15 - 33 9813/5250-1 15 - 33
3. Drain the cooling system. Refer to (PIL 21-00).
4. Open the engine compartment cover. Refer to
(PIL 06-06).
5. Remove the rear access panel. Refer to (PIL
06-06).
6. Remove the floorplate. Refer to (PIL 09-78).
7. Remove the radiator. Refer to (PIL 21-03).
8. Remove the rear propshaft. Refer to (PIL 27-47).
9. Remove the air filter assembly. Refer to (PIL
15-24).
10. Remove the terminal cover 1 from the alternator
positive terminal.
11. Make a note of the electrical connector locations
to help installation.
12. Disconnect the positive terminal 1 and the
electrical connector from the alternator.
13. Release the harness from the clip 1.
Figure 140.
A
C
B
E
D
A Alternator
B Terminal cover 1
C Alternator positive terminal
D Electrical connector
E Clip 1
14. Remove the terminal cover 2 from the starter
motor positive terminal.
15. Disconnect the positive terminal 2 from the
starter motor.
16. Remove the starter solenoid connector.
Figure 141.
F
G
H
J
F Starter motor
G Starter motor terminal
H Terminal cover
J Starter solenoid connector
17. Remove the right hand side engine wiring
harness.
Figure 142.
K
K Engine wiring harness
18. Remove the ROPS split pin.
18.1.Right-hand side shown, left-hand side
similar.
Figure 143.
N
N ROPS split pin
19. Remove the ROPS pin.

More Related Content

More from fjjskekfsmemmmqwe

Liebherr r944 c 1164 hydraulic excavator service repair manual
Liebherr r944 c  1164 hydraulic excavator service repair manualLiebherr r944 c  1164 hydraulic excavator service repair manual
Liebherr r944 c 1164 hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Liebherr r944 c 1151 hydraulic excavator service repair manual
Liebherr r944 c  1151 hydraulic excavator service repair manualLiebherr r944 c  1151 hydraulic excavator service repair manual
Liebherr r944 c 1151 hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Liebherr r944 c 1119 hydraulic excavator service repair manual
Liebherr r944 c  1119 hydraulic excavator service repair manualLiebherr r944 c  1119 hydraulic excavator service repair manual
Liebherr r944 c 1119 hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Liebherr r944 c 1079 hydraulic excavator service repair manual
Liebherr r944 c  1079 hydraulic excavator service repair manualLiebherr r944 c  1079 hydraulic excavator service repair manual
Liebherr r944 c 1079 hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Jcb 6 tst dumper service repair manual
Jcb 6 tst dumper service repair manualJcb 6 tst dumper service repair manual
Jcb 6 tst dumper service repair manualfjjskekfsmemmmqwe
 
Liebherr r924 c compact tier iii hydraulic excavator service repair manual
Liebherr r924 c compact tier iii hydraulic excavator service repair manualLiebherr r924 c compact tier iii hydraulic excavator service repair manual
Liebherr r924 c compact tier iii hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Jcb 6 tft dumper service repair manual
Jcb 6 tft dumper service repair manualJcb 6 tft dumper service repair manual
Jcb 6 tft dumper service repair manualfjjskekfsmemmmqwe
 
Liebherr r924 c 1068 hydraulic excavator service repair manual
Liebherr r924 c  1068 hydraulic excavator service repair manualLiebherr r924 c  1068 hydraulic excavator service repair manual
Liebherr r924 c 1068 hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Jcb 3 tft hydrostatic dumper service repair manual
Jcb 3 tft hydrostatic dumper service repair manualJcb 3 tft hydrostatic dumper service repair manual
Jcb 3 tft hydrostatic dumper service repair manualfjjskekfsmemmmqwe
 
Liebherr r924 c 1067 hydraulic excavator service repair manual
Liebherr r924 c  1067 hydraulic excavator service repair manualLiebherr r924 c  1067 hydraulic excavator service repair manual
Liebherr r924 c 1067 hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Jcb 2 t st hydrostatic dumper service repair manual
Jcb 2 t st hydrostatic dumper service repair manualJcb 2 t st hydrostatic dumper service repair manual
Jcb 2 t st hydrostatic dumper service repair manualfjjskekfsmemmmqwe
 
Liebherr r924 1445 hydraulic excavator service repair manual
Liebherr r924  1445 hydraulic excavator service repair manualLiebherr r924  1445 hydraulic excavator service repair manual
Liebherr r924 1445 hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Liebherr r924 1444 hydraulic excavator service repair manual
Liebherr r924  1444 hydraulic excavator service repair manualLiebherr r924  1444 hydraulic excavator service repair manual
Liebherr r924 1444 hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Liebherr r922 1443 hydraulic excavator service repair manual
Liebherr r922  1443 hydraulic excavator service repair manualLiebherr r922  1443 hydraulic excavator service repair manual
Liebherr r922 1443 hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...fjjskekfsmemmmqwe
 
Liebherr r916 1367 advanced hydraulic excavator service repair manual
Liebherr r916  1367 advanced hydraulic excavator service repair manualLiebherr r916  1367 advanced hydraulic excavator service repair manual
Liebherr r916 1367 advanced hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fjjskekfsmemmmqwe
 
Liebherr r916 1307 advanced hydraulic excavator service repair manual
Liebherr r916  1307 advanced hydraulic excavator service repair manualLiebherr r916  1307 advanced hydraulic excavator service repair manual
Liebherr r916 1307 advanced hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Liebherr r916 1274 advanced hydraulic excavator service repair manual
Liebherr r916  1274 advanced hydraulic excavator service repair manualLiebherr r916  1274 advanced hydraulic excavator service repair manual
Liebherr r916 1274 advanced hydraulic excavator service repair manualfjjskekfsmemmmqwe
 
Liebherr r916 423 advanced hydraulic excavator service repair manual
Liebherr r916  423 advanced hydraulic excavator service repair manualLiebherr r916  423 advanced hydraulic excavator service repair manual
Liebherr r916 423 advanced hydraulic excavator service repair manualfjjskekfsmemmmqwe
 

More from fjjskekfsmemmmqwe (20)

Liebherr r944 c 1164 hydraulic excavator service repair manual
Liebherr r944 c  1164 hydraulic excavator service repair manualLiebherr r944 c  1164 hydraulic excavator service repair manual
Liebherr r944 c 1164 hydraulic excavator service repair manual
 
Liebherr r944 c 1151 hydraulic excavator service repair manual
Liebherr r944 c  1151 hydraulic excavator service repair manualLiebherr r944 c  1151 hydraulic excavator service repair manual
Liebherr r944 c 1151 hydraulic excavator service repair manual
 
Liebherr r944 c 1119 hydraulic excavator service repair manual
Liebherr r944 c  1119 hydraulic excavator service repair manualLiebherr r944 c  1119 hydraulic excavator service repair manual
Liebherr r944 c 1119 hydraulic excavator service repair manual
 
Liebherr r944 c 1079 hydraulic excavator service repair manual
Liebherr r944 c  1079 hydraulic excavator service repair manualLiebherr r944 c  1079 hydraulic excavator service repair manual
Liebherr r944 c 1079 hydraulic excavator service repair manual
 
Jcb 6 tst dumper service repair manual
Jcb 6 tst dumper service repair manualJcb 6 tst dumper service repair manual
Jcb 6 tst dumper service repair manual
 
Liebherr r924 c compact tier iii hydraulic excavator service repair manual
Liebherr r924 c compact tier iii hydraulic excavator service repair manualLiebherr r924 c compact tier iii hydraulic excavator service repair manual
Liebherr r924 c compact tier iii hydraulic excavator service repair manual
 
Jcb 6 tft dumper service repair manual
Jcb 6 tft dumper service repair manualJcb 6 tft dumper service repair manual
Jcb 6 tft dumper service repair manual
 
Liebherr r924 c 1068 hydraulic excavator service repair manual
Liebherr r924 c  1068 hydraulic excavator service repair manualLiebherr r924 c  1068 hydraulic excavator service repair manual
Liebherr r924 c 1068 hydraulic excavator service repair manual
 
Jcb 3 tft hydrostatic dumper service repair manual
Jcb 3 tft hydrostatic dumper service repair manualJcb 3 tft hydrostatic dumper service repair manual
Jcb 3 tft hydrostatic dumper service repair manual
 
Liebherr r924 c 1067 hydraulic excavator service repair manual
Liebherr r924 c  1067 hydraulic excavator service repair manualLiebherr r924 c  1067 hydraulic excavator service repair manual
Liebherr r924 c 1067 hydraulic excavator service repair manual
 
Jcb 2 t st hydrostatic dumper service repair manual
Jcb 2 t st hydrostatic dumper service repair manualJcb 2 t st hydrostatic dumper service repair manual
Jcb 2 t st hydrostatic dumper service repair manual
 
Liebherr r924 1445 hydraulic excavator service repair manual
Liebherr r924  1445 hydraulic excavator service repair manualLiebherr r924  1445 hydraulic excavator service repair manual
Liebherr r924 1445 hydraulic excavator service repair manual
 
Liebherr r924 1444 hydraulic excavator service repair manual
Liebherr r924  1444 hydraulic excavator service repair manualLiebherr r924  1444 hydraulic excavator service repair manual
Liebherr r924 1444 hydraulic excavator service repair manual
 
Liebherr r922 1443 hydraulic excavator service repair manual
Liebherr r922  1443 hydraulic excavator service repair manualLiebherr r922  1443 hydraulic excavator service repair manual
Liebherr r922 1443 hydraulic excavator service repair manual
 
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...
Caterpillar cat m318 d wheeled excavator (prefix d8w) service repair manual (...
 
Liebherr r916 1367 advanced hydraulic excavator service repair manual
Liebherr r916  1367 advanced hydraulic excavator service repair manualLiebherr r916  1367 advanced hydraulic excavator service repair manual
Liebherr r916 1367 advanced hydraulic excavator service repair manual
 
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...
 
Liebherr r916 1307 advanced hydraulic excavator service repair manual
Liebherr r916  1307 advanced hydraulic excavator service repair manualLiebherr r916  1307 advanced hydraulic excavator service repair manual
Liebherr r916 1307 advanced hydraulic excavator service repair manual
 
Liebherr r916 1274 advanced hydraulic excavator service repair manual
Liebherr r916  1274 advanced hydraulic excavator service repair manualLiebherr r916  1274 advanced hydraulic excavator service repair manual
Liebherr r916 1274 advanced hydraulic excavator service repair manual
 
Liebherr r916 423 advanced hydraulic excavator service repair manual
Liebherr r916  423 advanced hydraulic excavator service repair manualLiebherr r916  423 advanced hydraulic excavator service repair manual
Liebherr r916 423 advanced hydraulic excavator service repair manual
 

Recently uploaded

audience feedback draft 3.pptxxxxxxxxxxx
audience feedback draft 3.pptxxxxxxxxxxxaudience feedback draft 3.pptxxxxxxxxxxx
audience feedback draft 3.pptxxxxxxxxxxxMollyBrown86
 
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile GirlsVip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girlsshivangimorya083
 
定制多伦多大学毕业证(UofT毕业证)成绩单(学位证)原版一比一
定制多伦多大学毕业证(UofT毕业证)成绩单(学位证)原版一比一定制多伦多大学毕业证(UofT毕业证)成绩单(学位证)原版一比一
定制多伦多大学毕业证(UofT毕业证)成绩单(学位证)原版一比一meq5nzfnk
 
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!AutoScandia
 
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagardollysharma2066
 
如何办理美国西雅图大学毕业证(Seattle毕业证书)成绩单(学位证)原版一比一
如何办理美国西雅图大学毕业证(Seattle毕业证书)成绩单(学位证)原版一比一如何办理美国西雅图大学毕业证(Seattle毕业证书)成绩单(学位证)原版一比一
如何办理美国西雅图大学毕业证(Seattle毕业证书)成绩单(学位证)原版一比一meq5nzfnk
 
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...shivangimorya083
 
Call me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home DeliveryCall me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home DeliveryPooja Nehwal
 
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...shivangimorya083
 
Delhi Call Girls Safdarjung 9711199171 ☎✔👌✔Body to body massage with sex
Delhi Call Girls Safdarjung 9711199171 ☎✔👌✔Body to body massage with sexDelhi Call Girls Safdarjung 9711199171 ☎✔👌✔Body to body massage with sex
Delhi Call Girls Safdarjung 9711199171 ☎✔👌✔Body to body massage with sexshivangimorya083
 
꧁ ୨ Call Girls In Radisson Blu Plaza Delhi Airport, New Delhi ❀7042364481❀ Es...
꧁ ୨ Call Girls In Radisson Blu Plaza Delhi Airport, New Delhi ❀7042364481❀ Es...꧁ ୨ Call Girls In Radisson Blu Plaza Delhi Airport, New Delhi ❀7042364481❀ Es...
꧁ ୨ Call Girls In Radisson Blu Plaza Delhi Airport, New Delhi ❀7042364481❀ Es...Hot Call Girls In Sector 58 (Noida)
 
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip CallDelhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Callshivangimorya083
 
Chapter-1.3-Four-Basic-Computer-periods.pptx
Chapter-1.3-Four-Basic-Computer-periods.pptxChapter-1.3-Four-Basic-Computer-periods.pptx
Chapter-1.3-Four-Basic-Computer-periods.pptxAnjieVillarba1
 
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...Hot Call Girls In Sector 58 (Noida)
 
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...amitlee9823
 
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...Delhi Call girls
 
FULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | NoidaFULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | NoidaMalviyaNagarCallGirl
 

Recently uploaded (20)

audience feedback draft 3.pptxxxxxxxxxxx
audience feedback draft 3.pptxxxxxxxxxxxaudience feedback draft 3.pptxxxxxxxxxxx
audience feedback draft 3.pptxxxxxxxxxxx
 
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile GirlsVip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
 
定制多伦多大学毕业证(UofT毕业证)成绩单(学位证)原版一比一
定制多伦多大学毕业证(UofT毕业证)成绩单(学位证)原版一比一定制多伦多大学毕业证(UofT毕业证)成绩单(学位证)原版一比一
定制多伦多大学毕业证(UofT毕业证)成绩单(学位证)原版一比一
 
Stay Cool and Compliant: Know Your Window Tint Laws Before You Tint
Stay Cool and Compliant: Know Your Window Tint Laws Before You TintStay Cool and Compliant: Know Your Window Tint Laws Before You Tint
Stay Cool and Compliant: Know Your Window Tint Laws Before You Tint
 
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
Why Won't Your Subaru Key Come Out Of The Ignition Find Out Here!
 
Call Girls In Greater Noida 📱 9999965857 🤩 Delhi 🫦 HOT AND SEXY VVIP 🍎 SERVICE
Call Girls In Greater Noida 📱  9999965857  🤩 Delhi 🫦 HOT AND SEXY VVIP 🍎 SERVICECall Girls In Greater Noida 📱  9999965857  🤩 Delhi 🫦 HOT AND SEXY VVIP 🍎 SERVICE
Call Girls In Greater Noida 📱 9999965857 🤩 Delhi 🫦 HOT AND SEXY VVIP 🍎 SERVICE
 
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
83778-77756 ( HER.SELF ) Brings Call Girls In Laxmi Nagar
 
如何办理美国西雅图大学毕业证(Seattle毕业证书)成绩单(学位证)原版一比一
如何办理美国西雅图大学毕业证(Seattle毕业证书)成绩单(学位证)原版一比一如何办理美国西雅图大学毕业证(Seattle毕业证书)成绩单(学位证)原版一比一
如何办理美国西雅图大学毕业证(Seattle毕业证书)成绩单(学位证)原版一比一
 
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...Russian  Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
Russian Call Girls Delhi Indirapuram {9711199171} Aarvi Gupta ✌️Independent ...
 
Call me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home DeliveryCall me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
 
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
Hot And Sexy 🥵 Call Girls Delhi Daryaganj {9711199171} Ira Malik High class G...
 
Delhi Call Girls Safdarjung 9711199171 ☎✔👌✔Body to body massage with sex
Delhi Call Girls Safdarjung 9711199171 ☎✔👌✔Body to body massage with sexDelhi Call Girls Safdarjung 9711199171 ☎✔👌✔Body to body massage with sex
Delhi Call Girls Safdarjung 9711199171 ☎✔👌✔Body to body massage with sex
 
꧁ ୨ Call Girls In Radisson Blu Plaza Delhi Airport, New Delhi ❀7042364481❀ Es...
꧁ ୨ Call Girls In Radisson Blu Plaza Delhi Airport, New Delhi ❀7042364481❀ Es...꧁ ୨ Call Girls In Radisson Blu Plaza Delhi Airport, New Delhi ❀7042364481❀ Es...
꧁ ୨ Call Girls In Radisson Blu Plaza Delhi Airport, New Delhi ❀7042364481❀ Es...
 
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip CallDelhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
Delhi Call Girls Saket 9711199171 ☎✔👌✔ Whatsapp Hard And Sexy Vip Call
 
Chapter-1.3-Four-Basic-Computer-periods.pptx
Chapter-1.3-Four-Basic-Computer-periods.pptxChapter-1.3-Four-Basic-Computer-periods.pptx
Chapter-1.3-Four-Basic-Computer-periods.pptx
 
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
꧁ ୨⎯Call Girls In Ashok Vihar, New Delhi **✿❀7042364481❀✿**Escorts ServiCes C...
 
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
Vip Mumbai Call Girls Mumbai Call On 9920725232 With Body to body massage wit...
 
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
Call Girls in Malviya Nagar Delhi 💯 Call Us 🔝9205541914 🔝( Delhi) Escorts Ser...
 
FULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | NoidaFULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
 
Call Girls In Kirti Nagar 7042364481 Escort Service 24x7 Delhi
Call Girls In Kirti Nagar 7042364481 Escort Service 24x7 DelhiCall Girls In Kirti Nagar 7042364481 Escort Service 24x7 Delhi
Call Girls In Kirti Nagar 7042364481 Escort Service 24x7 Delhi
 

Jcb 3.5 tst hydrostatic dumper service repair manual

  • 1. SERVICE MANUAL 2TFT, 2THS, 2TST, 3.5TST, 3TFT, 3TST EN - 9813/5250 - ISSUE 1 - 08/2015 This manual contains original instructions, verified by the manufacturer (or their authorized representative). Copyright 2015 © JCB SERVICE All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. www.jcb.com Foreword The Operator's Manual You and others can be killed or seriously injured if you operate or maintain the machine without first studying the Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. Do not operate the machine without an Operator's Manual, or if there is anything on the machine you do not understand. Treat the Operator's Manual as part of the machine. Keep it clean and in good condition. Replace the Operator's Manual immediately if it is lost, damaged or becomes unreadable. Contents 01 - Machine 06 - Body and Framework 09 - Operator Station 15 - Engine 18 - Fuel and Exhaust System 21 - Cooling System 24 - Brakes 25 - Steering System 27 - Driveline 30 - Hydraulic System 33 - Electrical System 72 - Fasteners and Fixings 75 - Consumable Products 78 - After Sales
  • 2. 15 - Engine 00 - General 00 - General 15 - 4 9813/5250-1 15 - 4 (For: Kubota V2203-M) This section contains information about the complete engine assembly. For specific engine technical information refer to the technical data section. Make sure that the correct engine service tools, consumables and torque figures are used when you perform service procedures. Replacement of oil seals, gaskets, etc., and any component that show signs of wear or damage, is expected as a matter of course. It is expected that components will be cleaned and lubricated where required, and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid, engine oil and ingress of dirt. Basic Description The Kubota engine is a 4 cylinder diesel engine in which the fuel is ignited by compression ignition (C.I.). The engine operates on a four stroke cycle. The engine is started by an electric starter motor. The starter motor turns the engine via a pinion and teeth on the engine flywheel. When the engine runs the crankshaft drives the camshaft though the gears. The camshaft opens and closes the inlet and exhaust valves and through push rods in time with the four stroke cycle. The engine has 16 valves, 2 inlet and 2 exhaust valves for each cylinder. The crankshaft also drives a mechanical high pressure fuel pump via gears. The pump is part of the electronically controlled common rail fuel injection system. Air is drawn into the engine through the inlet manifold and exhaust gases exit through the exhaust manifold. A mechanical lubrication oil pump is driven by the crankshaft through gears. The pump pressurises and circulates oil for engine lubrication and cooling purposes. A drive belt again driven by the crankshaft, drives a coolant circulation pump and alternator. Health and Safety Hot Components Touching hot surfaces can burn skin. The engine and machine components will be hot after the unit has been running. Allow the engine and components to cool before servicing the unit. Turning the Engine Do not try to turn the engine by pulling the fan or fan belt. This could cause injury or premature component failure. Notice: The engine and other components could be damaged by high pressure washing systems. Special precautions must be taken if the machine is to be washed using a high pressure system.Make sure that the alternator, starter motor and any other electrical components are shielded and not directly cleaned by the high pressure cleaning system. Do not aim the water jet directly at bearings, oil seals or the engine air induction system. WARNING! To bleed the injectors you must turn the engine. When the engine is turning, there are parts rotating in the engine compartment.Before starting this job make sure that you have no loose clothing (cuffs, ties etc) which could get caught in rotating parts.When the engine is turning, keep clear of rotating parts. Notice: Clean the engine before you start engine maintenance. Obey the correct procedures. Contamination of the fuel system will cause damage and possible failure of the engine. Notice: Do not exceed the correct level of engine oil in the sump. If there is too much engine oil, the excess must be drained to the correct level. An excess of engine oil could cause the engine speed to increase rapidly without control. WARNING! The engine has exposed rotating parts. Switch off the engine before working in the engine compartment. Do not use the machine with the engine cover open. WARNING! Hot oil and engine components can burn you. Make sure the engine is cool before doing this job.Used engine crankcase lubricants contain harmful contaminants. In laboratory tests it was shown that used engine oils can cause skin cancer. Notice: A drive belt that is loose can cause damage to itself and/or other engine parts. WARNING! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death. CAUTION! It is illegal to pollute drains, sewers or the ground. Clean up all spilt fluids and/or lubricants.Used fluids and/or lubricants, filters and contaminated materials must be disposed of in
  • 3. 15 - Engine 00 - General 00 - General 15 - 5 9813/5250-1 15 - 5 accordance with local regulations. Use authorised waste disposal sites. Technical Data For: Kubota D1703 ...................... Page 15-5 For: Kubota V2203-M .................. Page 15-5 (For: Kubota D1703) Table 6. Data Description Engine Make Kubota Model D1703-M-E Bore and stroke 87 X 92.4mm Capacity 1647 cc Compression ratio 22.6:1 Firing order 1-2-3 Rated speed 2600 RPM (Revolutions Per Minute) Maximum power at 2800 RPM 25.7kW / 34.5HP Torque at 2000 RPM 395N·m Direction of rotation Counterclockwise (viewed from the fly- wheel side) Radiator Radiator cap pressure 0.9bar (13.0psi) Thermostat Type Wax element by-pass blanking Nominal temperature 82°C (179.5°F) Start to open tempera- ture 79–84°C (174.1– 183.1°F) Fully open temperature 93°C (199.3°F) Minimum valve lift fully open 10mm (For: Kubota V2203-M) Table 7. Data Description Engine Make Kubota Model V2203-M Bore and stroke 87 X 92.4mm Capacity 2197 cc Compression ratio 22.6:1 Firing order 1-3-4-2 Rated speed 2600 RPM Maximum power at 2800 RPM 32.4kW / 43.5HP Direction of rotation Counterclockwise (viewed from the fly- wheel side)
  • 4. 15 - Engine 00 - General 00 - General 15 - 6 9813/5250-1 15 - 6 Data Description Radiator Radiator cap pressure 0.9bar (13.0psi) Thermostat Type Wax element by-pass blanking Nominal temperature 82°C (179.5°F) Start to open tempera- ture 79–84°C (174.1– 183.1°F) Fully open temperature 93°C (199.3°F) Minimum valve lift fully open 10mm
  • 5. 15 - Engine 00 - General 00 - General 15 - 7 9813/5250-1 15 - 7 Component Identification For: Kubota D1703 ...................... Page 15-7 For: Kubota V2203-M .................. Page 15-8 (For: Kubota D1703) Figure 96. A F D B E J H G C K M N L PS Q A Engine B Oil pressure sensor C Oil filter D Starter motor E Rocker cover F Glow plug G Alternator H Dipstick J Oil filler cap K Thermostat L Fan M Drive belt N Fuel pump P ESOS (Engine Shut-Off Solenoid) Q Drive Plate S Drive coupling
  • 6. 15 - Engine 00 - General 00 - General 15 - 8 9813/5250-1 15 - 8 (For: Kubota V2203-M) Figure 97. A K F D M N L S T B E P J H G R Q U C A Intake manifold B Speed control lever C Engine stop lever D Injection pump E Fuel feed pump F Cooling fan G Fan drive pulley H Oil filter J Water drain cock K Oil filler cap L Exhaust manifold M Alternator N Starter motor P Oil level gauge Q Oil pressure switch R Flywheel S Oil drain plug T Oil sump U Engine hook
  • 7. 15 - Engine 00 - General 00 - General 15 - 9 9813/5250-1 15 - 9 Operation For: Kubota 4 Cylinder ................ Page 15-9 For: Kubota D1703 .................... Page 15-12 (For: Kubota 4 Cylinder) The Four Stroke Cycle - 4 Cylinder Engine This section describes the cycle sequence, for the 4 cylinder engine. With the crankshaft positioned as shown, the pistons in numbers 1 and 4 cylinders are at top dead centre and pistons in numbers 2 and 3 cylinders are at bottom dead centre. It is important to note that number 1 cylinder is firing and about to start its power stroke. Rotating the crankshaft a further full rotation would position the pistons as described but the engine would be at a different stage in its four stroke cycle, with number 1 cylinder about to start its Induction stroke. The stages in the four stroke cycle for each cylinder are as follows: Table 8. The Four Stroke Cycle Cylinder num- ber Piston opera- tion Valve opera- tion 1 The piston is at the top of its Compression stroke and is about to start its Power stroke. Inlet and ex- haust valves closed 2 The piston is at the bottom of its Power stroke and is about to start its Exhaust stroke. Inlet valves closed, exhaust valves about to open Cylinder num- ber Piston opera- tion Valve opera- tion 3 The piston is at the bottom of its Induction stroke and is about to start its Com- pression stroke. Exhaust valves closed, inlet valves about to close 4 The piston is at the top of its Exhaust stroke and is about to start its Induc- tion stroke. Valve Opera- tion Exhaust valves about to close, inlet valves about to open Firing Order A cylinder is said to be firing, when the fuel / air mixture ignites and the piston is about to start its power stroke. From the stages described, it can be seen that number 1 cylinder will be next to fire. Number 3 cylinder is starting its compression stroke and is next in the cycle, followed by cylinders 4 and 2. The firing order is therefore; 1, 3, 4, 2.
  • 8. 15 - Engine 00 - General 00 - General 15 - 10 9813/5250-1 15 - 10 Figure 98. 745620 CYL1 CYL2 CYL3 CYL4 A A A A B F C B C B B C C C B G G H H J J K K C B C B C B 4 5 2 3 A 1 745620 CYL1 Cylinder number 1 CYL2 Cylinder number 2 CYL3 Cylinder number 3 CYL4 Cylinder number 4 A Camshaft B Camshaft lobe - Inlet valve operation C Camshaft lobe - Exhaust valve operation F Front of engine 1 Exhaust valves 2 Inlet valves 3 Crankshaft 4 Crankshaft gear 5 Camshaft drive gear
  • 9. 15 - Engine 00 - General 00 - General 15 - 11 9813/5250-1 15 - 11 Four Stroke Cycle Induction As the piston travels down the cylinder, it draws filtered air through inlet valves into the cylinder. Compression When the piston reaches the bottom of its stroke the inlet valves close. The piston then starts to rise up the cylinder compressing the air trapped in the cylinder. This causes the temperature and pressure of the air to rise. Fuel is injected into the cylinder when the piston is near to top dead centre. Power The piston continues to rise after the start of fuel injection causing a further increase in pressure and temperature. The temperature rises to a point at which the fuel/air mixture ignites. A cylinder is said to be firing, when the fuel/air mixture ignites. This combustion causes a very rapid rise in both temperature and pressure. The high pressure generated propels the piston downward turning the crankshaft and producing energy. Exhaust Once the piston has reached the bottom of its travel, the exhaust valves open and momentum stored in the flywheel forces the piston up the cylinder expelling the exhaust gases. In a running engine these four phases are continuously repeated. Each stroke is half a revolution of the crankshaft, thus, in one cycle of a four stroke engine, the crankshaft revolves twice. Figure 99. 3 2 41 B C 746030 1 Induction stroke 2 Compression stroke 3 Power stroke 4 Exhaust stroke A Camshaft B Camshaft lobe - Inlet valve operation C Camshaft lobe - Exhaust valve operation BDC Bottom dead centre TDC TDC (Top Dead Centre)
  • 10. 15 - Engine 00 - General 00 - General 15 - 12 9813/5250-1 15 - 12 Figure 100. 717620 1 2 3 4 A A A A B C BC B BC C 1 Induction stroke 2 Compression stroke 3 Power stroke 4 Exhaust stroke A Camshaft B Camshaft lobe - Inlet valve operation C Camshaft lobe - Exhaust valve operation (For: Kubota D1703) This section describes the cycle sequence for the 3 cylinder engine. The engine will have a power stroke once every 240° of crankshaft angle (720°/3 = 240°). With the crankshaft positioned as shown, the piston in number 2 cylinder is at TDC and pistons in number 1 and 3 cylinders are 32° past bottom dead centre (BDC). It is important to note that number 2 cylinder is firing and about to start it's power stroke. Rotating the crankshaft a further 360° would position the pistons as described. However the engine would be at a different stage in it's four stroke cycle, with the number 2 cylinder about to start its induction stroke.
  • 11. 15 - Engine 00 - General 00 - General 15 - 13 9813/5250-1 15 - 13 Firing Order Figure 101. Typical Three Cylinder Engine A D G E E E F F G G F B C A Cylinder number 1 B Cylinder number 2 C Cylinder number 3 D Tappet E Camshaft F Camshaft lobe - Exhaust valve operation G Camshaft lobe - Inlet valve operation A cylinder is said to be firing when the fuel/air mixture ignites and the piston is about to start its power stroke. From the stages described, it can be seen that the number 2 cylinder will be next to fire. The number 1 cylinder is in the middle of its compression stroke and number 3 cylinder is in the middle of exhaust stroke. The firing order is therefore; 1, 3, 2. The stages in the four stroke cycle for each cylinder are as follows: Table 9. The Four Stroke Cycle Cylinder number Piston operation Valve operation 1 The piston is at the middle of its compression and is next in firing order. Inlet and exhaust valves closed 2 The piston is at the top of its compression stroke and is about to start its power stroke. Inlet and exhaust valves closed 3 The piston is at the middle of its exhaust stroke and will start its induction stroke at the top of the exhaust stroke. Exhaust valves open fully, inlet valves will open soon.
  • 12. 15 - Engine 00 - General 00 - General 15 - 14 9813/5250-1 15 - 14 Four Stroke Cycle Induction As the piston travels down the cylinder, it draws filtered air at atmospheric pressure and ambient temperature through an air filter and inlet valves into the cylinder. Compression When the piston reaches the bottom of its stroke, the inlet valves close. The piston then starts to rise up the cylinder compressing the air trapped in the cylinder. This causes the temperature and pressure of the air to rise. Fuel is injected into the cylinder when the piston is near to TDC. Power The piston continues to rise after the start of fuel injection, causing a further increase in pressure and temperature. The temperature rises to a point at which the fuel/air mixture ignites. A cylinder is said to be firing when the fuel/air mixture ignites. This combustion causes a very rapid rise in both temperature and pressure. The high pressure generated propels the piston downwards turning the crankshaft and producing energy. Exhaust Once the piston has reached the bottom of its travel, the exhaust valves open and momentum stored in the flywheel forces the piston up the cylinder expelling the exhaust gases. In a running engine, these four phases are continuously repeated. Each stroke is half a revolution of the crankshaft, thus, in one cycle of a four stroke engine, the crankshaft revolves twice. Figure 102. 3 2 41 B C 746030 1 Induction stroke 2 Compression stroke 3 Power stroke 4 Exhaust stroke A Camshaft B Camshaft lobe - Inlet valve operation C Camshaft lobe - Exhaust valve operation BDC Bottom dead centre TDC TDC
  • 13. 15 - Engine 00 - General 00 - General 15 - 15 9813/5250-1 15 - 15 Figure 103. 717620 1 2 3 4 A A A A B C BC B BC C 1 Induction stroke 2 Compression stroke 3 Power stroke 4 Exhaust stroke A Camshaft B Camshaft lobe - Inlet valve operation C Camshaft lobe - Exhaust valve operation
  • 14. 15 - Engine 00 - General 00 - General 15 - 25 9813/5250-1 15 - 25 Clean Notice: Clean the engine before you start engine maintenance. Obey the correct procedures. Contamination of the fuel system will cause damage and possible failure of the engine. Notice: The engine and other components could be damaged by high pressure washing systems. Special precautions must be taken if the machine is to be washed using a high pressure system. Make sure that the alternator, starter motor and any other electrical components are shielded and not directly cleaned by the high pressure cleaning system. Do not aim the water jet directly at bearings, oil seals or the engine air induction system. Before carrying out any service procedures that require components to be removed, the engine must be properly cleaned. Cleaning must be carried out either in the area of components to be removed or, in the case of major work, or work on the fuel system, the whole engine and surrounding machine must be cleaned. Stop the engine and allow it to cool for at least one hour. DO NOT attempt to clean any part of the engine while it is running. 1. Make sure that the electrical system is isolated. 2. Make sure that all electrical connectors are correctly coupled. If connectors are open fit the correct caps or seal with water proof tape. 3. Cover the alternator with a plastic bag to prevent water ingress. 4. Seal the engine air intake, exhaust and breather system. 5. Make sure that the oil filler caps and dipstick are correctly installed. 6. Use a low pressure water jet and soft bristle brush to soak off caked mud or dirt. 7. Apply an approved cleaning and degreasing agent with a brush. Obey the manufacturers instructions. 8. Use a pressure washer to remove the soft dirt and oil. Important: DO NOT aim the water jet directly at oil seals or electrical and electronic components such as ECU (Electronic Control Unit)'s, alternator or fuel injectors. DO NOT place the jet nozzle closer than 600mm (24 in) to any part of the engine or after treatment system including exhaust sensor ECU (if installed). 9. When the pressure washing is complete move the machine away from the wash area, or alternatively, clean away the material washed from the machine. 10. Before working on specific areas of the engine use a compressed air jet to dry off any moisture. When the area is dry use a soft clean brush to remove any sand or grit particles that remain. 11. When removing components be aware of any dirt or debris that may be exposed. Cover any open ports and clean away the deposits before proceeding Additional cleaning must be carried out prior to working on the high pressure fuel system, refer to: Fuel System - Clean (PIL 18-00).
  • 15. 15 - Engine 00 - General 00 - General 15 - 26 9813/5250-1 15 - 26 Remove and Install For: Kubota D1703 .................... Page 15-26 For: Kubota V2203-M ................ Page 15-32 (For: Kubota D1703) Remove 1. Make the machine safe. Refer to (PIL 01-03). 2. Isolate the battery. Refer to (PIL 33-03). 3. Drain the cooling system. Refer to (PIL 21-00). 4. Remove the floorplate. Refer to (PIL 09-78). 5. Remove the rear propshaft. Refer to (PIL 27-47). 6. Remove the air filter assembly. Refer to (PIL 15-24). 7. Remove the terminal cover 1 from the alternator positive terminal. Figure 104. A B A Alternator B Terminal cover 1 8. Make a note of the electrical connector locations to help installation. 9. Disconnect the positive terminal 1, electrical connector from the alternator. 10. Release the harness from the clip 1. Figure 105. A C D E A Alternator C Positive terminal 1 D Electrical connector E Clip 1 11. Remove the terminal cover 2 from the starter motor positive terminal. Figure 106. F G F Starter motor G Terminal cover 2 12. Disconnect the positive terminal 2 from the starter motor. 13. Remove the starter solenoid connector. Figure 107. F J H F Starter motor H Positive terminal 2 J Starter solenoid connector
  • 16. 15 - Engine 00 - General 00 - General 15 - 27 9813/5250-1 15 - 27 14. Remove the right hand side engine wiring harness. Figure 108. K K Engine wiring harness 15. Remove the parking brake cable split pin. 16. Disconnect the parking brake cable. Figure 109. L M L Parking brake cable split pin M Parking brake cable 17. Remove the ROPS (Roll-Over Protective Structure) split pin. Figure 110. F G N ROPS split pin 18. Remove the ROPS pin. Figure 111. P P ROPS pin 19. Fold the ROPS back. Figure 112. Q Q ROPS 20. Disconnect the coolant temperature sensor. Figure 113. R R Coolant temperature sensor 21. Remove the wiring harness and the hydraulic hose retaining P-clips.
  • 17. 15 - Engine 00 - General 00 - General 15 - 28 9813/5250-1 15 - 28 Figure 114. S S S P-clips 22. Disconnect the beacon electrical connectors. Figure 115. T T Beacon electrical connector 23. Disconnect the hydraulic oil supply hose and reposition across the engine. Figure 116. U U Hoses 1 24. Disconnect the reverse switch electrical connector and the clutch actuator linkage. Figure 117. V W V Reverse switch connector W Clutch actuator linkage 25. Disconnect the accelerator cable from the pedal. Figure 118. X Y X Accelerator cable Y Pedal 26. Disconnect the glow plug and oil pressure sensor electrical connectors. Figure 119. Z AA Z Glow plug connector AA Oil pressure sensor connector 27. Disconnect the hydraulic hoses 2.
  • 18. 15 - Engine 00 - General 00 - General 15 - 29 9813/5250-1 15 - 29 Figure 120. AB AB Hoses 2 28. Remove the bolts 1 and move the steering assembly forward. Figure 121. AD AC AC Bolts 1 AD Steering assembly 29. Secure the steering assembly to the dumper body for access. Figure 122. AD AE AD Steering assembly AE Dumper body 30. Remove the bolts 2 from the control bracket. Figure 123. AF AG AF Bolts 2 AG Control bracket 31. Move the control bracket to the left hand side of the machine. Figure 124. AG AG Control bracket 32. Install a bolt 2 to secure the control bracket to the chassis for clearance. Figure 125. AF AF Bolt 2 33. Disconnect the left hand side engine wiring harness.
  • 19. 15 - Engine 00 - General 00 - General 15 - 30 9813/5250-1 15 - 30 Figure 126. K K Engine wiring harness 34. Disconnect the fuel supply hose and the fuel spill hose. Figure 127. AH AJ AH Fuel supply hose AJ Fuel spill hose 35. Disconnect the stop solenoid electrical connector. Figure 128. AK AK Stop solenoid electrical connector 36. Loosen the clamp 1 from the radiator top hose. 37. Remove the radiator top hose. Figure 129. AL AM AL Clamp 1 AM Radiator top hose 38. Remove the bolts 3 from the hydraulic pump. 39. Remove the hydraulic pump. Figure 130. ANAP AN Hydraulic pump AP Bolts 3 40. Remove the clamp 2. 41. Remove the fuel supply hose. Figure 131. AQ AR AQ Clamp 2 AR Fuel supply hose 42. Support the engine and transmission assembly.
  • 20. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 21. 15 - Engine 00 - General 00 - General 15 - 31 9813/5250-1 15 - 31 Figure 132. AT AS AS Engine and transmission assembly AT Lifting equipment 43. Remove the hydrostatic drive pump from the engine as follows: Figure 133. AU AV AU Bolts 4 AV Hydrostatic drive pump 43.1.Support the hydrostatic drive pump. 43.2.Remove the bolts 4 from the hydrostatic drive pump. 43.3.Remove the hydrostatic drive pump. 44. Loosen the nuts and remove the exhaust clamp. 45. Collect the gasket. Figure 134. AW AX AW Nuts AX Exhaust clamp 46. Remove the bolts 5 from the exhaust down pipe. 47. Remove the exhaust down pipe. Figure 135. AY AZ AY Bolts 5 AZ Exhaust down pipe 48. Remove the bolts 6 from the left hand side of the exhaust. 49. Remove the bolts 7 from the left hand side engine mounting bracket 1. 50. Collect the lower and upper washers.
  • 22. 15 - Engine 00 - General 00 - General 15 - 32 9813/5250-1 15 - 32 Figure 136. BA BD BC BB BA Bolts 6 BB Bolts 7 BC Engine mounting bracket 1 BD Exhaust 51. Remove the bolts 6 from the right hand side of the exhaust pipe. 52. Remove the bolts 7 from the right hand side engine mounting bracket 1. 53. Collect the lower and upper washers. Figure 137. BA BD BC BB BA Bolts 6 BB Bolts 7 BC Engine mounting bracket 1 BD Exhaust 54. Remove the bolts 8 from the engine mounting bracket 2. 55. Remove the engine mounting bracket 2. Figure 138. BE BF BE Bolts 8 BF Engine mounting bracket 2 56. Remove the engine and transmission assembly. Figure 139. AT AS AS Engine and transmission assembly AT Lifting equipment Install 1. The installation procedure is the opposite of the removal procedure. Additionally do the following step. 2. Tighten the bolts to the correct torque value. Table 29. Torque Values Item Description Nm BA Bolts 6 106 BB Bolts 7 106 BE Bolts 8 106 (For: Kubota V2203-M) Remove 1. Make the machine safe. Refer to (PIL 01-03). 2. Isolate the battery. Refer to (PIL 33-03).
  • 23. 15 - Engine 00 - General 00 - General 15 - 33 9813/5250-1 15 - 33 3. Drain the cooling system. Refer to (PIL 21-00). 4. Open the engine compartment cover. Refer to (PIL 06-06). 5. Remove the rear access panel. Refer to (PIL 06-06). 6. Remove the floorplate. Refer to (PIL 09-78). 7. Remove the radiator. Refer to (PIL 21-03). 8. Remove the rear propshaft. Refer to (PIL 27-47). 9. Remove the air filter assembly. Refer to (PIL 15-24). 10. Remove the terminal cover 1 from the alternator positive terminal. 11. Make a note of the electrical connector locations to help installation. 12. Disconnect the positive terminal 1 and the electrical connector from the alternator. 13. Release the harness from the clip 1. Figure 140. A C B E D A Alternator B Terminal cover 1 C Alternator positive terminal D Electrical connector E Clip 1 14. Remove the terminal cover 2 from the starter motor positive terminal. 15. Disconnect the positive terminal 2 from the starter motor. 16. Remove the starter solenoid connector. Figure 141. F G H J F Starter motor G Starter motor terminal H Terminal cover J Starter solenoid connector 17. Remove the right hand side engine wiring harness. Figure 142. K K Engine wiring harness 18. Remove the ROPS split pin. 18.1.Right-hand side shown, left-hand side similar. Figure 143. N N ROPS split pin 19. Remove the ROPS pin.