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Service Repair Manual
Models
320 GC Excavator
Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 GC EXCAVATOR DKJ
Configuration: 320 GC Excavator DKJ00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
320GC, 320 and 323 Excavators Machine Systems
Media Number -M0080364-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i07505832
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-2420 Transmission Repair Stand 1
FT-0957 Positioning Gp 3
B
- M16x2 Threaded Rod 3
8T-1757 Nut 9
9X-8268 Washer 9
C 421-5662 Lifting Eye Assembly 1
D 421-5663 Lifting Eye Assembly 2
E
1U-9895 Crossblock 1
3H-0465 Push-Puller Plate 1
8T-0298 Bolt 2
Start By:
a. Remove the travel motor.
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Illustration 1 g06345315
Remove plugs and the O-ring seals.
Illustration 2 g06344354
Remove plug and the O-ring seal. Repeat for the opposite side.
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Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 3 g06344402
Remove plug and the O-ring seal. Repeat for the opposite side.
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Illustration 4 g06344420
Illustration 5 g06344422
Personal injury can result from being struck by parts propelled by a
released spring force.
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Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 6 g06344430
Repeat for the opposite side.
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Illustration 7 g06344444
Repeat for the opposite side.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Illustration 8 g06344453
Repeat for the opposite side.
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Illustration 9 g06344464
Illustration 10 g06344670
Repeat for the opposite side.
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Illustration 11 g06344677
Repeat for the opposite side.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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Illustration 12 g06344721
Remove the nuts of Tooling (B).
Illustration 13 g06344754
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Illustration 14 g06344762
Illustration 15 g06344776
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Illustration 16 g06344788
Remove the housing from the Tooling and place on a suitable bench.
To avoid personal injury, always wear eye and face protection when
using pressurized air.
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Illustration 17 g06344880
Use air pressure to unseat the brake piston.
Illustration 18 g06344925
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Illustration 19 g06344940
Illustration 20 g06344938
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Illustration 21 g06344946
Illustration 22 g06345220
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Illustration 23 g06345227
Illustration 24 g06345238
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Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Illustration 25 g06345243
Illustration 26 g06345252
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Illustration 27 g06345266
Illustration 28 g06345270
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Illustration 29 g06345278
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 12 22:43:20 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 GC EXCAVATOR DKJ
Configuration: 320 GC Excavator DKJ00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
320GC, 320 and 323 Excavators Machine Systems
Media Number -M0080364-08 Publication Date -01/09/2018 Date Updated -12/09/2018
i06969908
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
1/16(W)w
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Illustration 1 g06182785
Illustration 2 g06182786
Illustration 3 g06182787
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Caterpillar cat 320 gc excavator (prefix dkj) service repair manual (dkj00001 and up)

  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320 GC EXCAVATOR DKJ Configuration: 320 GC Excavator DKJ00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 320GC, 320 and 323 Excavators Machine Systems Media Number -M0080364-08 Publication Date -01/09/2018 Date Updated -12/09/2018 i07505832 Travel Motor - Disassemble SMCS - 4351-015 Disassembly Procedure Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576 Table 1 Required Tools Tool Part Number Part Description Qty A 1P-2420 Transmission Repair Stand 1 FT-0957 Positioning Gp 3 B - M16x2 Threaded Rod 3 8T-1757 Nut 9 9X-8268 Washer 9 C 421-5662 Lifting Eye Assembly 1 D 421-5663 Lifting Eye Assembly 2 E 1U-9895 Crossblock 1 3H-0465 Push-Puller Plate 1 8T-0298 Bolt 2 Start By: a. Remove the travel motor. 1/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 3. Illustration 1 g06345315 Remove plugs and the O-ring seals. Illustration 2 g06344354 Remove plug and the O-ring seal. Repeat for the opposite side. 2/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 4. Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 3 g06344402 Remove plug and the O-ring seal. Repeat for the opposite side. 3/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 5. Illustration 4 g06344420 Illustration 5 g06344422 Personal injury can result from being struck by parts propelled by a released spring force. 4/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 6. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 6 g06344430 Repeat for the opposite side. 5/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 7. Illustration 7 g06344444 Repeat for the opposite side. Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. Illustration 8 g06344453 Repeat for the opposite side. 6/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 8. Illustration 9 g06344464 Illustration 10 g06344670 Repeat for the opposite side. 7/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 9. Illustration 11 g06344677 Repeat for the opposite side. Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 8/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 10. Illustration 12 g06344721 Remove the nuts of Tooling (B). Illustration 13 g06344754 9/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 11. Illustration 14 g06344762 Illustration 15 g06344776 10/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 12. Illustration 16 g06344788 Remove the housing from the Tooling and place on a suitable bench. To avoid personal injury, always wear eye and face protection when using pressurized air. 11/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 13. Illustration 17 g06344880 Use air pressure to unseat the brake piston. Illustration 18 g06344925 12/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 14. Illustration 19 g06344940 Illustration 20 g06344938 13/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 15. Illustration 21 g06344946 Illustration 22 g06345220 14/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 16. Illustration 23 g06345227 Illustration 24 g06345238 15/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 17. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 18. Illustration 25 g06345243 Illustration 26 g06345252 16/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 19. Illustration 27 g06345266 Illustration 28 g06345270 17/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 20. Illustration 29 g06345278 Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Dec 12 22:43:20 UTC+0800 2019 18/18(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 21. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 320 GC EXCAVATOR DKJ Configuration: 320 GC Excavator DKJ00001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 320GC, 320 and 323 Excavators Machine Systems Media Number -M0080364-08 Publication Date -01/09/2018 Date Updated -12/09/2018 i06969908 Travel Motor - Assemble SMCS - 4351-016 Assembly Procedure Reference: Special Instruction, "Visual Service Procedures - Colors and Symbols" , M0066576 Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 1/16(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
  • 22. Illustration 1 g06182785 Illustration 2 g06182786 Illustration 3 g06182787 2/16(W)w 2019/12/12https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...