Caterpillar cat 160 m 3 motor grader (prefix n9l) service repair manual (n9l00001 and up)

Service Repair Manual
Models
160M 3 MOTOR GRADER

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Product: MOTOR GRADER
Model: 160M 3 MOTOR GRADER N9L
Configuration: 160M Series 3 Motor Grader N9L00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems
Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018
i07527645
Piston Motor (Hydraulic Fan) - Assemble - Reversing
SMCS - 1386-016-QP; 5058-016-FM; 5058-016-HFN; 5058-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
437-3776 Fixture As. 1
1U-9129 Adapter Plate 1
1U-5750 Engine Stand 1
C 8H-0663 Puller 1
Illustration 1 g06340131
1. Install the O-ring seal and fitting (57).
1/13160M Series 3 Motor Grader N9L00001-UP (MACHINE) POWERED BY C9.3 Engin...
2019/12/25https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

2. Install the O-ring seal and plug (58).
3. Install the O-ring seal and fitting (55).
4. Install the O-ring seal and speed sensor (56)
5. Install bearings (54).

Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Install seal group (53), spring (52), spring (51), and seat (47) onto piston (46).

injury.
7. Install piston (46) onto swashplate (48).
8. Install pin (50) and retaining ring (49).
9. Raise seat (47) and tilt piston (46) inward to install swashplate (48).
10. Install guides (45) into housing (30).

11. Use Tooling (C) and a suitable press to install bearing (44) onto shaft assembly (42).
12. Install retaining ring (43) onto shaft assembly (42).
13. Use a soft faced hammer to install shaft assembly (42).
14. Install retaining ring (41).
15. Install lip seal (40).

16. Install washer (37) and retaining ring (36).
17. Install dust cover (39) and retaining ring (38).
18. Install pins (35) into barrel assembly (31).
19. Install retainer guide (34), retainer (33), and pistons (32) into barrel assembly (31).

20. Rotate housing (30) 90 degrees and Install barrel assembly (31).
21. Install gasket (29) onto housing (30).
22. Install bearing (28) and control plate (27) onto head assembly (12).

injury.
23. Install head assembly (12) and bolts (26).
24. Install the O-ring seals and fittings (25).

25. Install O-ring seal (24) onto fitting (22).
26. Install filter (23) and fitting (22)

injury.
27. Install O-ring seal (19), spring (20), and relief valve (21) into plug (18).
28. Install plug (18), the O-ring seal, and fitting (17).
29. Install the O-ring seal and plug (16).
10/13160M Series 3 Motor Grader N9L00001-UP (MACHINE) POWERED BY C9.3 En...

injury.
30. Install O-ring seal (13) onto plug (11).
31. Install ball (15), spring (14), and plug (11) into head assembly (12).

32. Install the O-ring seals and plugs (10).
33. Install O-ring seal (5).
34. Install back up rings (8) and (9). Install O-ring seals (6) and (7).
35. Install cartridge (4).

36. Install solenoid (2), the washer, and nut (3).
37. Install hose (1).
38. Remove the fan motor from Tooling (A) or secure workbench.
End By:
a. Install the piston motor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 25 10:40:07 UTC+0800 2019

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i05494153
Gear Motor (Hydraulic Fan) - Disassemble
SMCS - 1386-015-GT; 5061-015
Disassembly Procedure
Table 1
Required Tools
A 1P-1857 Retaining Ring Pliers 1
Start By:
a. Remove the gear motor.
1. Remove dust cap (1).

2. Remove bolts (2) and head (3).
3. Remove O-ring seal (4).

4. Remove bearing (5), gears (6), and bearing (7).
5. Remove seal (8) from bearing (6) and bearing (7).
6. Use Tooling (A) in order to remove retaining ring (9).
7. Remove lip seal (10) and lip seal (11).
Wed Dec 25 10:41:02 UTC+0800 2019

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i05494173
Gear Motor (Hydraulic Fan) - Assemble
SMCS - 1386-016-GT; 5061-016
Assembly Procedure
Table 1
Required Tools
A 1P-1857 Retaining Ring Pliers 1

1. Install lip seal (10) and lip seal (11).
2. Use Tooling (A) in order to install retaining ring (9).

3. Install seal (8) onto bearing (6) and bearing (7).
4. Install bearing (7), gears (6), and bearing (5).
5. Install O-ring seal (4).
6. Install head (3) and bolts (2).Tighten bolts (2) to a torque of 140 N·m (103 lb ft).

Caterpillar cat 160 m 3 motor grader (prefix n9l) service repair manual (n9l00001 and up)

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