The document provides instructions for removing and installing camshafts on Caterpillar C9.3 engines. Key steps include:
1. Removing the rocker arm, shaft, and front cover.
2. Using a hook tool to reposition valve lifters and set the #1 piston to top center.
3. Ensuring timing marks are aligned and removing bolts and thrust plate to take out the camshaft.
4. Lubricating the camshaft and installing it, checking for binding by rotating it in both directions.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 c fm excavator (prefix b3m) service repair manual (b3m000...hhjsekmdmm
This document contains instructions for removing and installing various components on a 330C FM Excavator including:
1) The air compressor drive gear which involves removing a nut, washer and gear from the air compressor.
2) Releasing hydraulic pressure from single or multiple circuits by moving components and levers to release pressure before disconnecting lines.
3) Removing the batteries which requires disconnecting cables and removing covers.
4) Removing the alternator which involves disconnecting wiring, removing a belt with a tool, and removing a bolt from a guard.
Caterpillar cat 336 d l excavator (prefix lmg) service repair manual (lmg0000...fjskemdme
The document provides instructions for assembling an excavator swivel joint. It describes cleaning the parts thoroughly before assembly. It details installing new seals and O-rings on the outside housing and rotor. The rotor and outside housing are joined using bolts and washers, and the assembly is then attached to the excavator with hoses and fittings. Proper cleaning and installation of seals are important to prevent contamination issues.
Caterpillar cat 330 d excavator (prefix gbc) service repair manual (gbc00001 ...hhjsekmdmm
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
Caterpillar cat 428 f backhoe loader (prefix lbh) service repair manual (lbh0...fujsekwsxksmem
The document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a 428F backhoe loader with a C4.4 engine. It describes removing the old crankshaft rear seal using a Torx socket and installing the new seal assembly dry. It also details removing the flywheel housing bolts and dowels, checking the crankshaft rear seal for leaks, and reinstalling the housing using guide studs to align it. Proper torque values are specified for the fasteners. Additionally, the document gives directions for removing and installing the crankshaft pulley on engines both with and without an automatic belt tensioner.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
The document provides instructions for assembling and installing a swivel on an excavator. It outlines 11 steps including cleaning parts, positioning the swivel using lifting tools, installing seals and O-rings, attaching the outer housing and rotor, and tightening bolts. Safety precautions are mentioned such as releasing hydraulic pressure before disassembly and containing fluids properly. Required tools include lifting brackets, bolts, washers, and vacuum caps.
Caterpillar cat 336 d l excavator (prefix wet) service repair manual (wet0000...fjjskekdm
The document provides instructions for removing and installing the final drive and travel motor on a 336D L excavator. It lists the required tools and gives step-by-step instructions to remove the component by draining fluids, disconnecting hoses, and removing bolts. Instructions are also provided to install the component by replacing seals, positioning the motor, and tightening bolts to the specified torque.
Caterpillar cat 330 c fm excavator (prefix b2l) service repair manual (b2l000...fjsjekdmmeme
This document provides instructions for removing and installing the cylinder head and camshaft on a Caterpillar 330C FM excavator equipped with a C-9 engine. The removal procedure involves draining coolant, removing various components attached to the cylinder head like the alternator and valve cover, then using lifting tools to remove the cylinder head and gasket. The installation procedure outlines reinstalling the gasket and cylinder head, reattaching all components and refilling the cooling system. Similarly, the camshaft removal involves setting piston timing, removing gears and thrust plate, while installation requires lubricating and inserting the camshaft ensuring proper timing of gears.
Caterpillar cat 330 c fm excavator (prefix b3m) service repair manual (b3m000...hhjsekmdmm
This document contains instructions for removing and installing various components on a 330C FM Excavator including:
1) The air compressor drive gear which involves removing a nut, washer and gear from the air compressor.
2) Releasing hydraulic pressure from single or multiple circuits by moving components and levers to release pressure before disconnecting lines.
3) Removing the batteries which requires disconnecting cables and removing covers.
4) Removing the alternator which involves disconnecting wiring, removing a belt with a tool, and removing a bolt from a guard.
Caterpillar cat 336 d l excavator (prefix lmg) service repair manual (lmg0000...fjskemdme
The document provides instructions for assembling an excavator swivel joint. It describes cleaning the parts thoroughly before assembly. It details installing new seals and O-rings on the outside housing and rotor. The rotor and outside housing are joined using bolts and washers, and the assembly is then attached to the excavator with hoses and fittings. Proper cleaning and installation of seals are important to prevent contamination issues.
Caterpillar cat 330 d excavator (prefix gbc) service repair manual (gbc00001 ...hhjsekmdmm
This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
Caterpillar cat 428 f backhoe loader (prefix lbh) service repair manual (lbh0...fujsekwsxksmem
The document provides instructions for removing and installing the crankshaft rear seal and flywheel housing on a 428F backhoe loader with a C4.4 engine. It describes removing the old crankshaft rear seal using a Torx socket and installing the new seal assembly dry. It also details removing the flywheel housing bolts and dowels, checking the crankshaft rear seal for leaks, and reinstalling the housing using guide studs to align it. Proper torque values are specified for the fasteners. Additionally, the document gives directions for removing and installing the crankshaft pulley on engines both with and without an automatic belt tensioner.
Caterpillar cat 315 d l excavator (prefix kbd) service repair manual (kbd0000...fjskefkemms
This document provides instructions for disassembling and assembling the final drive of a 315D L excavator. The disassembly process involves removing over 30 individual parts including the carrier assembly, ring gears, sun gear, planetary gears, and seals. The assembly process reverses the disassembly steps and provides details on installing new seals, bearings, and determining the correct shim thickness. Proper cleaning and use of installation tools are emphasized throughout.
The document provides instructions for assembling and installing a swivel on an excavator. It outlines 11 steps including cleaning parts, positioning the swivel using lifting tools, installing seals and O-rings, attaching the outer housing and rotor, and tightening bolts. Safety precautions are mentioned such as releasing hydraulic pressure before disassembly and containing fluids properly. Required tools include lifting brackets, bolts, washers, and vacuum caps.
Caterpillar cat 336 d l excavator (prefix wet) service repair manual (wet0000...fjjskekdm
The document provides instructions for removing and installing the final drive and travel motor on a 336D L excavator. It lists the required tools and gives step-by-step instructions to remove the component by draining fluids, disconnecting hoses, and removing bolts. Instructions are also provided to install the component by replacing seals, positioning the motor, and tightening bolts to the specified torque.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...fjjseksxckmdme
This document provides instructions for disassembling and assembling the front axle of an M315C Wheeled Excavator. It begins with required tools and safety information. The 27 step disassembly process removes components like the carrier housing, planetary gears, brake assembly and bearings. The 22 step assembly process then rebuilds these components in reverse order, noting specifics like torque values and seal/bushing installation procedures. Precise assembly is required to properly rebuild the front axle.
This document provides instructions for disassembling and assembling the travel motor on a M315 Excavator. It involves removing and installing various components like hoses, valves, seals, bearings, and housings. Safety precautions are outlined to release hydraulic pressure before disassembly and ensure fluids are properly contained. Detailed steps describe each part removal and installation to correctly reassemble the travel motor.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat d6 r track type tractor (prefix 6jn) service repair manual (6...fjjseksxckmdme
This document provides assembly instructions for a Flexxaire fan on a D6R track-type tractor. It describes assembling the shifter block, hub, actuator bearings, carrier/spool, main bearing, and installing components like the O-ring and frost plug. The multi-step process involves placing various parts like bearings, washers, spacers and seals in the correct orientation and securing them with locknuts, applying thread lock compounds and grease. Tolerances and torque specifications are provided.
Caterpillar cat d6 r track type tractor (prefix 6hr) service repair manual (6...fjjseksxckmdme
1) The document provides instructions for removing and installing front track roller frames and recoil springs on a D6R track-type tractor.
2) It describes using various tooling to gradually compress the recoil springs and remove the retainer in increments to avoid injury.
3) Fifteen steps are outlined for installing the front track roller frame back onto the rear frame.
Caterpillar cat d6 r track type tractor (prefix 6gr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing components of a D6R track-type tractor, including:
1) Removing the hydraulic control valve by draining hydraulic fluid, disconnecting hoses, and removing mounting bolts.
2) Disassembling the implement pump by removing mounting components, pistons, seals, and bearings.
3) Removing the hydraulic control linkage by disconnecting rods and removing mounting bolts, panels, and handles.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before installation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat d6 r track type tractor (prefix 5rr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing various engine components on a Caterpillar D6R track-type tractor, including:
1. Removing and installing the spacer plate, which involves removing seals and gaskets.
2. Removing and installing water directors by removing them from the cylinder head and pressing new ones in at a specified depth.
3. Removing and installing the lifter group using a magnetic tool and checking lifter diameters.
4. Removing and installing the camshaft by aligning timing marks, removing bolts and gears, cleaning parts, and reinstalling with lubricant while rotating to prevent binding.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing a spacer plate on a D6R track-type tractor with a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate. It then details cleaning surfaces, installing new gaskets and seals, and reinstalling the spacer plate and cylinder head. The process also includes checking cylinder liner projection after installation.
Caterpillar cat d6 r track type tractor (prefix 5ln) service repair manual (5...fjjseksxckmdme
This document provides instructions for disassembling and assembling components of the fuel injection system for Caterpillar 3304B and 3306B engines. It describes how to disassemble the governor by removing the fuel ratio control and mounting bolts. Proper cleaning of parts to prevent contamination is emphasized. The assembly procedure explains how to install bearings and other components in the fuel injection pump housing using various tools, and how to set the timing when installing the pump and governor.
Caterpillar cat d6 r track type tractor (prefix 4wr) service repair manual (4...fjjseksxckmdme
The document provides instructions for removing and installing final drives, steering clutches, and brakes on a D6R track-type tractor. Key steps include draining oil, removing covers and shafts, using lifting tools to remove heavy components, and reinstalling parts in reverse order while applying new seals and grease. Detailed diagrams show tooling and component locations to aid the process.
The document provides removal and installation instructions for a precooler, water temperature regulator housing, water pump, and other engine components. It includes illustrations and lists required tools. The procedures describe disconnecting hoses and harness assemblies, removing bolts and parts like housings and manifolds, and installing components in the reverse order of removal while applying sealant compounds and ensuring cleanliness. Cautions are provided about containing fluids and preventing contamination.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting parts before installation and applying thread locking compound to bolts.
2. Installing the front plate, gears, and shafts in the correct order and orientation while adjusting backlash.
3. Torquing bolts and nuts to specified values after applying thread locking compound.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page service manual excerpt that describes:
1) Required tools and safety notices
2) Removal procedure which includes supporting the engine, removing bolts and lifting the housing off
3) Installation procedure which includes cleaning, applying sealant, positioning the housing and tightening bolts in a specific sequence and torque.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
This document provides disassembly and assembly instructions for a C18 industrial engine pump drive. It describes in detail how to disassemble and assemble the integral pump drive of a CX38-P892 petroleum transmission. The 19 step disassembly procedure includes removing bolts, gears, bearings, seals and other components. The 23 step assembly procedure describes cleaning parts and installing components in reverse order, paying attention to torque specifications and end play measurements. Tools required include lifting devices, pullers, indicators and other specialized tools.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations showing the parts.
3) Safety and cleaning notes are provided throughout to keep parts clean and avoid damage during disassembly and assembly.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure with 5 steps requiring identification marks for installation.
Caterpillar cat 349 d l excavator (prefix gkf) service repair manual (gkf0000...fjjseksxckmdme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions to contain fluids. The procedure describes attaching a lifting device to the travel motor and removing bolts and hose assemblies to detach the travel motor from the excavator.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Caterpillar cat m315 c wheeled excavator (prefix bdm) service repair manual (...fjjseksxckmdme
This document provides instructions for disassembling and assembling the front axle of an M315C Wheeled Excavator. It begins with required tools and safety information. The 27 step disassembly process removes components like the carrier housing, planetary gears, brake assembly and bearings. The 22 step assembly process then rebuilds these components in reverse order, noting specifics like torque values and seal/bushing installation procedures. Precise assembly is required to properly rebuild the front axle.
This document provides instructions for disassembling and assembling the travel motor on a M315 Excavator. It involves removing and installing various components like hoses, valves, seals, bearings, and housings. Safety precautions are outlined to release hydraulic pressure before disassembly and ensure fluids are properly contained. Detailed steps describe each part removal and installation to correctly reassemble the travel motor.
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
Caterpillar cat d6 r track type tractor (prefix 6jn) service repair manual (6...fjjseksxckmdme
This document provides assembly instructions for a Flexxaire fan on a D6R track-type tractor. It describes assembling the shifter block, hub, actuator bearings, carrier/spool, main bearing, and installing components like the O-ring and frost plug. The multi-step process involves placing various parts like bearings, washers, spacers and seals in the correct orientation and securing them with locknuts, applying thread lock compounds and grease. Tolerances and torque specifications are provided.
Caterpillar cat d6 r track type tractor (prefix 6hr) service repair manual (6...fjjseksxckmdme
1) The document provides instructions for removing and installing front track roller frames and recoil springs on a D6R track-type tractor.
2) It describes using various tooling to gradually compress the recoil springs and remove the retainer in increments to avoid injury.
3) Fifteen steps are outlined for installing the front track roller frame back onto the rear frame.
Caterpillar cat d6 r track type tractor (prefix 6gr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing components of a D6R track-type tractor, including:
1) Removing the hydraulic control valve by draining hydraulic fluid, disconnecting hoses, and removing mounting bolts.
2) Disassembling the implement pump by removing mounting components, pistons, seals, and bearings.
3) Removing the hydraulic control linkage by disconnecting rods and removing mounting bolts, panels, and handles.
Caterpillar cat d6 r track type tractor (prefix 6fr) service repair manual (6...fjjseksxckmdme
The document provides instructions for removing and installing idler rollers and equalizer bars on a Caterpillar D6R track-type tractor. Key steps include using hoists and tools to remove idlers and bolts/retainers, cleaning and inspecting parts, lubricating seals with isopropyl alcohol, and testing assemblies for leaks before installation. Special tools are required to correctly set seal depths and check end play clearance during assembly.
Caterpillar cat d6 r track type tractor (prefix 5rr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing various engine components on a Caterpillar D6R track-type tractor, including:
1. Removing and installing the spacer plate, which involves removing seals and gaskets.
2. Removing and installing water directors by removing them from the cylinder head and pressing new ones in at a specified depth.
3. Removing and installing the lifter group using a magnetic tool and checking lifter diameters.
4. Removing and installing the camshaft by aligning timing marks, removing bolts and gears, cleaning parts, and reinstalling with lubricant while rotating to prevent binding.
Caterpillar cat d6 r track type tractor (prefix 5pr) service repair manual (5...fjjseksxckmdme
The document provides instructions for removing and installing a spacer plate on a D6R track-type tractor with a 3306 engine. It describes removing the cylinder head, O-rings, seals, and spacer plate. It then details cleaning surfaces, installing new gaskets and seals, and reinstalling the spacer plate and cylinder head. The process also includes checking cylinder liner projection after installation.
Caterpillar cat d6 r track type tractor (prefix 5ln) service repair manual (5...fjjseksxckmdme
This document provides instructions for disassembling and assembling components of the fuel injection system for Caterpillar 3304B and 3306B engines. It describes how to disassemble the governor by removing the fuel ratio control and mounting bolts. Proper cleaning of parts to prevent contamination is emphasized. The assembly procedure explains how to install bearings and other components in the fuel injection pump housing using various tools, and how to set the timing when installing the pump and governor.
Caterpillar cat d6 r track type tractor (prefix 4wr) service repair manual (4...fjjseksxckmdme
The document provides instructions for removing and installing final drives, steering clutches, and brakes on a D6R track-type tractor. Key steps include draining oil, removing covers and shafts, using lifting tools to remove heavy components, and reinstalling parts in reverse order while applying new seals and grease. Detailed diagrams show tooling and component locations to aid the process.
The document provides removal and installation instructions for a precooler, water temperature regulator housing, water pump, and other engine components. It includes illustrations and lists required tools. The procedures describe disconnecting hoses and harness assemblies, removing bolts and parts like housings and manifolds, and installing components in the reverse order of removal while applying sealant compounds and ensuring cleanliness. Cautions are provided about containing fluids and preventing contamination.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting parts before installation and applying thread locking compound to bolts.
2. Installing the front plate, gears, and shafts in the correct order and orientation while adjusting backlash.
3. Torquing bolts and nuts to specified values after applying thread locking compound.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page service manual excerpt that describes:
1) Required tools and safety notices
2) Removal procedure which includes supporting the engine, removing bolts and lifting the housing off
3) Installation procedure which includes cleaning, applying sealant, positioning the housing and tightening bolts in a specific sequence and torque.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
This document provides disassembly and assembly instructions for a C18 industrial engine pump drive. It describes in detail how to disassemble and assemble the integral pump drive of a CX38-P892 petroleum transmission. The 19 step disassembly procedure includes removing bolts, gears, bearings, seals and other components. The 23 step assembly procedure describes cleaning parts and installing components in reverse order, paying attention to torque specifications and end play measurements. Tools required include lifting devices, pullers, indicators and other specialized tools.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and step-by-step procedures describing how to remove and install each component, with illustrations showing the parts.
3) Safety and cleaning notes are provided throughout to keep parts clean and avoid damage during disassembly and assembly.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Fuel priming pump removal and installation procedures in 3 steps.
- Fuel filter base removal procedure in 5 steps and disassembly procedure in 4 steps.
- Fuel filter base assembly procedure in 4 steps and installation procedure in 6 steps.
- Fuel transfer pump removal procedure in 6 steps and installation procedure in 7 steps.
- Electronic unit injector removal procedure with 5 steps requiring identification marks for installation.
Caterpillar cat 349 d l excavator (prefix gkf) service repair manual (gkf0000...fjjseksxckmdme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions to contain fluids. The procedure describes attaching a lifting device to the travel motor and removing bolts and hose assemblies to detach the travel motor from the excavator.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F L XE EXCAVATOR DFY
Configuration: 336F L XE & 336F LN XE Excavators DFY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05296500
Rocker Arm - Assemble
SMCS - 1123-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Lubricate all components of the rocker arm shaft with clean engine oil.
Illustration 1 g01947678
2. Install exhaust rocker arm (3) and inlet rocker arm (4) on rocker shaft (1).
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3. 3. Install plug (2) into rocker shaft (1). Install plug (2) to a depth of 1.25 ± 0.25 mm
(0.049 ± 0.010 inch).
End By:
a. Install the rocker arm and shaft.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 18 22:15:41 UTC+0800 2020
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F L XE EXCAVATOR DFY
Configuration: 336F L XE & 336F LN XE Excavators DFY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i06019448
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
A. Remove the exhaust manifold.
B. Remove the fan drive mounting group.
C. Remove the fuel rail and the fuel manifold.
D. Remove the fuel filter base.
E. Remove the inlet manifold.
F. Remove the rocker arm and shaft.
G. Remove the unit injectors.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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5. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01361659
1. Remove tube assembly (1) .
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6. Illustration 2 g01361667
2. Remove bolts (4) .
3. Remove bolts (3) and remove bracket (2) .
Illustration 3 g01361697
Note: Examine bolts (5) for wear or for damage. Refer to Reuse And Salvage Guidelines,
SEBF8301, "Inspection and Reuse of Critical Fasteners Used in All Engines". Replace with
new bolts (5) , if necessary.
4. Remove bolts (5) and remove bolts (6) .
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7. Illustration 4 g01361765
5. Attach a suitable lifting device to cylinder head (7) . The weight of cylinder head (7) is
approximately 147 kg (325 lb). Remove cylinder head (7) .
Copyright 1993 - 2020 Caterpillar Inc.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F L XE EXCAVATOR DFY
Configuration: 336F L XE & 336F LN XE Excavators DFY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i06019490
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the
components, if necessary.
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9. Illustration 1 g01361765
1. Attach a suitable lifting device to cylinder head (7) . The weight of cylinder head (7) is
approximately 147 kg (325 lb). Position cylinder head (7) .
Illustration 2 g01361697
Note: Examine bolts (5) for wear or for damage. Refer to Reuse And Salvage Guidelines,
SEBF8301, "Inspection and Reuse of Critical Fasteners Used in All Engines". Replace with
new bolts (5) , if necessary.
2. Install bolts (5) and install bolts (6) .
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10. Illustration 3 g02083414
Bolt tightening sequence
Note: Lubricate the bolts with clean engine oil prior to assembly.
3. Tighten bolt (1) through bolt (26) in a numerical sequence.
Tighten the bolts to the following torque. ... 160 ± 15 N·m (118 ± 11 lb ft)
4. Tighten bolt (1) through bolt (26) again in a numerical sequence.
Tighten the bolts again to the following torque. ... 160 ± 15 N·m (118 ± 11 lb ft)
5. Place a mark on bolt (1) through bolt (26) . Rotate bolt (1) through bolt (26) in a numerical
sequence.
Rotate the bolts in the clockwise direction. ... 90 degrees (1/4 turn)
6. Loosen bolt (1) through bolt (26) until the washers are loose under the bolt heads.
7. Tighten bolt (1) through bolt (26) in a numerical sequence.
Tighten the bolts to the following torque. ... 160 ± 15 N·m (118 ± 11 lb ft)
8. Tighten bolt (1) through bolt (26) again in a numerical sequence.
Tighten the bolts again to the following torque. ... 160 ± 15 N·m (118 ± 11 lb ft)
9. Place a mark on bolt (1) through bolt (26) . Rotate bolt (1) through bolt (26) in a numerical
sequence.
Rotate the bolts in the clockwise direction. ... 90 degrees (1/4 turn)
10. Tighten bolt (27) through bolt (32) in a numerical sequence.
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11. Tighten the bolts to the following torque. ... 28 ± 7 N·m ( 21 ± 5 lb ft)
Illustration 4 g01361667
11. Position bracket (2) and install bolts (3) .
12. Install bolts (4) .
Illustration 5 g01361659
13. Install tube assembly (1) .
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12. End By:
a. Install the unit injectors.
b. Install the rocker arm and shaft.
c. Install the inlet manifold.
d. Install the fuel filter base.
e. Install the fuel rail and the fuel manifold.
f. Install the fan drive mounting group.
g. Install the exhaust manifold.
Copyright 1993 - 2020 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F L XE EXCAVATOR DFY
Configuration: 336F L XE & 336F LN XE Excavators DFY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05296509
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2730 Hook 1
Start By:
a. Remove the cylinder head.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g00953158
1. Use Tooling (A) to remove valve lifters (1). Place identification marks on the valve lifters
for installation purposes.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A FT-2730 Hook 1
B 8T-2998 Lubricant 1
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15. Illustration 2 g00953158
1. Apply Tooling (B) to valve lifters (1) prior to installation. Use Tooling (A) to install valve
lifters (1) in the original location in the cylinder block.
End By:
a. Install the cylinder head.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F L XE EXCAVATOR DFY
Configuration: 336F L XE & 336F LN XE Excavators DFY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05283832
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2730 Hook 12
B 8T-2998 Lubricant -
Start By:
a. Remove the rocker arm and the shaft.
b. Remove the front cover.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (A) to reposition the valve lifters out of the way of the camshaft.
2. Set the No. 1 piston to top center on the compression stroke. Refer to Testing and Adjusting,
"Finding Top Center Position for No. 1 Piston".
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17. Illustration 1 g01032348
3. Ensure that the timing marks on camshaft gear (1) and idler gear (2) are aligned.
4. Remove bolts (3) and thrust plate (4) from the cylinder block.
Illustration 2 g01032349
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
5. Remove camshaft (5) from the cylinder block.
Installation Procedure
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18. Illustration 3 g01032349
Note: During the installation of the camshaft, rotate the camshaft in both directions in order to
prevent binding in the camshaft bearing bores.
1. Lubricate the camshaft lobes and the valve lifter bore with a 50/50 mixture of Tooling (B). Apply
clean engine oil on the camshaft bearing journals. Carefully install camshaft (5) in the cylinder
block.
Illustration 4 g03358045
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19. (6) Gear for the high-pressure fuel pump
(7) Camshaft gear
(8) Idler gear
(9) Crankshaft gear
(10) Timing marks
NOTICE
When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
2. Correct fuel injection timing and correct valve mechanism operation is determined by properly
timing crankshaft gear (9) and camshaft gear (7) to idler gear (8). Also, high-pressure fuel pump gear
(6) must be timed to camshaft gear (7). When installing the front gears, timing marks (10) on idler
gear (8) must be in alignment with the timing marks on crankshaft gear (9) and the timing marks on
camshaft gear (7). The "0" mark on camshaft gear (7) must align with the timing mark on idler gear
(8). The "V" mark on camshaft gear (7) must align with the "V" mark on fuel pump gear (6).
Illustration 5 g01032348
3. Install thrust plate (4) and bolts (3).
4. The maximum permissible end play for a worn camshaft is 0.46 mm (0.018 inch). The maximum
permissible end play for a new camshaft is 0.13 ± 0.08 mm (0.005 ± 0.003 inch).
5. Use Tooling (A) to position the valve lifters in the cylinder block.
6. Calibrate the speed/timing sensor. Refer to Troubleshooting, "Engine Speed/Timing Sensor -
Calibrate".
End By:
a. Install the front cover.
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20. b. Install the rocker arm and the shaft.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F L XE EXCAVATOR DFY
Configuration: 336F L XE & 336F LN XE Excavators DFY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05296513
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
a. Remove the camshaft.
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g01142107
NOTICE
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22. Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
2. Use a suitable press to remove the camshaft from camshaft gear (1).
Installation Procedure
Note: The temperature of the camshaft gear must not exceed 177 °C (350 °F) during
installation.
1. Raise the temperature of the camshaft gear up to a temperature of 177 °C (350 °F).
2. Align the key in the camshaft with the groove (keyway) in the camshaft gear.
3. Install the camshaft gear on the end of the camshaft.
End By:
a. Install the camshaft.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F L XE EXCAVATOR DFY
Configuration: 336F L XE & 336F LN XE Excavators DFY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05296537
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
Start By:
a. Remove the camshaft.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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24. Illustration 1 g01138826
Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly
purposes.
1. Use Tooling (A) to remove camshaft bearings (1).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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25. Illustration 2 g02715711
1. Refer to Illustration 2 for the locations of the bearings.
(1a) Installation Dimension (A) for bearing (1a) ... 816.5 ± 0.8 mm (32.15 ± 0.03 inch)
(1b) Installation Dimension (B) for bearing (1b) ... 536.5 ± 0.8 mm (21.12 ± 0.03 inch)
(1c) Installation Dimension (C) for bearing (1c) ... 294.5 ± 0.8 mm (11.59 ± 0.03 inch)
(1d) Installation Dimension (D) for bearing (1d) ... 0.50 ± 0.25 mm (0.020 ± 0.010 inch)
Illustration 3 g01138826
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26. Illustration 4 g01138827
Illustration 5 g01138828
2. Use Tooling (A) to install all of camshaft bearings (1) except for the front bearing. Locate
oil hole (2) in each bearing so that oil hole (2) is located at the top of the bore. Locate joint
(3) in the proper position.
3. Use Tooling (A) to install the front camshaft bearing. Align oil hole (2) in the front
camshaft bearing with the oil hole in the cylinder block. Locate joint (3) in the front
camshaft bearing in the proper position (facing the cylinder block). Refer to Specifications,
"Cylinder Block" for more information.
End By:
a. Install the camshaft.
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27. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336F L XE EXCAVATOR DFY
Configuration: 336F L XE & 336F LN XE Excavators DFY00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
C9.3 Engines for Caterpillar Built Machines
Media Number -UENR0130-06 Publication Date -01/08/2015 Date Updated -22/05/2017
i05296545
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
1. Drain the engine oil into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual for the correct procedure.
Illustration 1 g02141944
2. Remove bolts (1) and (3).
3. Loosen fitting (4) and remove oil gauge (2).
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29. Illustration 2 g02141932
4. Remove nuts (5). Remove switch assembly (6). Remove sound suppression cover (7).
Illustration 3 g02141942
Note: Do not pry or gouge the sealing surface of the engine oil pan. Use a rubber mallet to
tap lightly on the engine oil pan, if necessary.
5. Remove bolts (8). Remove studs (9). Remove engine oil pan (10) and the gasket.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A − Loctite 587 −
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