service repair manual

1. SERVICE MANUAL
9090LTIER3
9090L Side ConveyorTIER 3
Grape Harvester
Part number 51697777
English
November 2019
© 2019 CNH Industrial France S.A.S. All Rights Reserved.
SERVICE
MANUAL
1/3
Part number 51697777
9090LTIER 3
9090L Side ConveyorTIER 3
Grape Harvester

2. Link Product / Engine
Product Market Product Engine
9090L TIER 3 Australia New Zealand F4HE9687
51697777 30/01/2020

3. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.216] Fuel tanks .......................................................................... 10.2
[10.206] Fuel filters .......................................................................... 10.3
[10.218] Fuel injection system............................................................... 10.4
[10.202] Air cleaners and lines .............................................................. 10.5
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.6
[10.400] Engine cooling system ............................................................. 10.7
[10.414] Fan and drive ...................................................................... 10.8
[10.310] Aftercooler.......................................................................... 10.9
[10.304] Engine lubrication system........................................................ 10.10
Hydrostatic drive......................................................................... 29
[29.204] Reservoir, cooler, and lines ........................................................ 29.1
[29.218] Pump and motor components...................................................... 29.2
[29.202] Hydrostatic transmission ........................................................... 29.3
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.104] Fixed displacement pump.......................................................... 35.3
[35.106] Variable displacement pump ....................................................... 35.4
[35.204] Remote control valves ............................................................. 35.5
[35.610] Machine leveling control system ................................................... 35.6
[35.946] Frame positioning lifting............................................................ 35.7
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4. [35.948] Frame positioning extending ....................................................... 35.8
[35.903] Shaking hydraulic system .......................................................... 35.9
[35.904] Cleaning hydraulic system ....................................................... 35.10
[35.902] Harvesting hopper hydraulic system ............................................. 35.11
[35.706] Fruit repartition system........................................................... 35.12
[35.310] Distributor and lines .............................................................. 35.13
Frames and ballasting ................................................................. 39
[39.100] Frame .............................................................................. 39.1
[39.110] Drawbar and hitch assembly ....................................................... 39.2
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
[44.520] Rear wheels........................................................................ 44.2
[44.000] Wheels ............................................................................. 44.3
Cab climate control ..................................................................... 50
[50.200] Air conditioning..................................................................... 50.1
[50.300] Cab pressurizing system ........................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.101] Chassis harness ................................................................... 55.3
[55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.4
[55.640] Electronic modules ................................................................. 55.5
[55.019] Hydrostatic drive control system ................................................... 55.6
[55.512] Cab controls........................................................................ 55.7
[55.924] Cab fruit harvesting controls ....................................................... 55.8
[55.408] Warning indicators, alarms, and instruments ...................................... 55.9
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5. [55.DTC] FAULT CODES.................................................................. 55.10
Fruit harvester shaking................................................................ 56
[56.300] Shaking frame...................................................................... 56.1
[56.301] Shaking control..................................................................... 56.2
[56.304] Connecting rods, front plates, and shakers ........................................ 56.3
[56.305] Adjustable width system ........................................................... 56.4
Product feeding .......................................................................... 60
[60.304] Noria ............................................................................... 60.1
[60.308] Noria frame and guides ............................................................ 60.2
[60.320] Fruit harvester conveyor belts...................................................... 60.3
[60.324] Fruit harvester conveyor frame .................................................... 60.4
Residue handling........................................................................ 73
[73.500] Stalk chopper ...................................................................... 73.1
Cleaning.................................................................................... 74
[74.200] Upper extractors ................................................................... 74.1
[74.204] Lower extractors ................................................................... 74.2
Secondary cleaning/Destemmer................................................... 76
[76.660] Destemmer......................................................................... 76.1
[76.200] Sorting table (Opti-grape™)........................................................ 76.2
Crop storage / Unloading............................................................. 80
[80.300] Fruit conveying system............................................................. 80.1
Accessories ............................................................................... 88
[88.100] Accessories ........................................................................ 88.1
Tools ......................................................................................... 89
[89.165] Water kit............................................................................ 89.1
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6. INTRODUCTION
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7. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND Sales and Service Networks.
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8. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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9. INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. NEW
HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND
dealer, who will dispose of the used batteries or recycle the used batteries properly. In
some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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10. SERVICE MANUAL
Engine
High Capacity TIER 3
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11. Engine - Engine and crankcase
Engine and crankcase - Detailed view - The flex disc
The junction between the engine and the H1P 130 (9000MLX) or H1P 115 (7030M/7030L/8030L) pump or Rexroth
pump (9080N) is provided by a flex disc.
COIL15GR01228PA 1
NOTE: On the flex disc, the marking (2) ( mounted long side) must be directed towards the engine flywheel.
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12. Engine - Engine and crankcase
Engine - Overview - GENERAL ENGINE
COIL16GR00708TA 1
1 Engine identification Engine - Overview - Engine
identification (10.001)
2 Fuel system Fuel tanks - Detailed view - Fuel
System (10.216)
3 Oil filter Engine oil filter - Detailed view -
Lubrication (10.304)
4 Cooling circuit Engine cooling system - Overview
- General specifications - Engine
coolant (10.400)
5 Air cleaner Air cleaner - Detailed view - - Air
filter (10.202)
6 Servo belt Engine - Detailed view - Servo belt
(10.001)
7 Engine mount Engine - Detailed view - Engine
mount (10.001)
8 Pumps Engine - Detailed view - Pumps
(10.001)
9 The flex disc Engine and crankcase - Detailed
view - The flex disc (10.001)
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13. Engine - Engine and crankcase
Engine - Overview - Engine identification
A1:F78 general specifications
Engine type 6 Cylinder
Cycle Four-Stroke diesel engine
Power supply Supercharger with intercooler
Injection Direct
Number of cylinders 6
Cylinder bore 104.0 mm (4.1 in)
Stroke 132.0 mm (5.2 in)
Total displacement 6728 cm³
Timing
Start before T.D.C. 18.5°
End after B.D.C. 29.5°
Start before B.D.C. 67°
End after T.D.C. 35°
Valve clearance
inlet
0.20 – 0.30 mm (0.01 –
0.01 in)
Exhaust
0.45 – 0.55 mm (0.02 –
0.02 in)
Fuel delivery
Type of injection
Bosch high-pressure common
rail
Control EDC7 ECU
Injection nozzle CRIU 2
Nozzle type DSLA and DLLA
Injection Sequence 1-5-3-6-2-4
Injection pressure
250.0 – 1600.0 bar (3625.0 –
23200.0 psi)
Suction operation
Turbo-charging Intercooled
Turbocharger Type Holset HX35
Greasing
Oil pressure at low idle 2.0 bar (29.0 psi)
Oil pressure @ fast idle 4.0 bar (58.0 psi)
Oil Pan Capacity 15.0 L (15.9 US qt)
Oil filter capacity 1.0 L (1.1 US qt)
Cooling
Water pump Belt driven
Thermostat
79.0 – 83.0 °C (174.2 –
181.4 °F)
Clearance data
(*) Valid for engines: F4HE9684P, F4HE9684A, F4HE9687P, F4HE9687A
Cylinder block and crankshaft components
Cylinder barrels
104.000 – 104.024 mm (4.094
– 4.095 in)
Oversize 0.40 mm (0.02 in)
Pistons
103.714 – 103.732 mm (4.083
– 4.084 in)
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14. Engine - Engine and crankcase
Skirt height 55.9 mm (2.2 in)
Pin housing
38.010 – 38.016 mm (1.496 –
1.497 in)
Piston
(oversize)
0.400 mm (0.016 in)
Protrusion
0.28 – 0.52 mm (0.01 –
0.02 in)
Pin
37.994 – 38.000 mm (1.496 –
1.496 in)
Piston pin -
Pin housing
0.010 – 0.022 mm (0.000 –
0.001 in)
Piston ring landings
Combustion
2.705 – 2.735 mm (0.106 –
0.108 in)
Intermediate
2.440 – 2.460 mm (0.096 –
0.097 in)
Oil control
4.030 – 4.050 mm (0.159 –
0.159 in)
Piston rings
Combustion
2.560 – 2.605 mm (0.101 –
0.103 in)
Intermediate
2.350 – 2.380 mm (0.093 –
0.094 in)
Oil control
3.970 – 3.990 mm (0.156 –
0.157 in)
Piston ring and ring landing clearance
Combustion
0.100 – 0.175 mm (0.004 –
0.007 in)
Intermediate
0.060 – 0.110 mm (0.002 –
0.004 in)
Oil control
0.040 – 0.080 mm (0.002 –
0.003 in)
Piston ring end gap
Combustion
0.30 – 0.40 mm (0.01 –
0.02 in)
Intermediate
0.60 – 0.80 mm (0.02 –
0.03 in)
Oil control 0.30 – 0.55 mm (0.01 – 0.0 in)
Connecting rod
Small end
housing
40.987 – 41.013 mm (1.614 –
1.615 in)
Big end
housing
72.987 – 73.013 mm (2.874 –
2.875 in)
Small end
bushing
internal
diameter
38.019 – 38.033 mm (1.497 –
1.497 in)
Big end
Bearing
Shell
Thickness
1.955 – 1.968 mm (0.077 –
0.077 in)
Piston pin
and bushing
clearance
0.019 – 0.039 mm (0.001 –
0.002 in)
Oversize Big
end bearing
Shells
0.250 – 0.500 mm (0.010 –
0.020 in)
Crankshaft
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15. Engine - Engine and crankcase
Main
Journals
82.990 – 83.010 mm (3.267 –
3.268 in)
Crankpins
68.987 – 69.013 mm (2.716 –
2.717 in)
Main
bearing shell
thickness
2.456 – 2.464 mm (0.097 –
0.097 in)
Big end
Bearing
Shell
Thickness
1.955 – 1.968 mm (0.077 –
0.077 in)
Main Bearing Bore
No. 1,5 / 1,7 88.0 – 88.0 mm (3.5 – 3.5 in)
No. 2,3,4 /
2,3,4,5,6
87.977 – 88.013 mm (3.464 –
3.465 in)
Bearing shell and journal clearance
No. 1,5 / 1,7
0.041 – 0.119 mm (0.002 –
0.005 in)
No. 2,3,4 /
2,3,4,5,6
0.041 – 0.103 mm (0.002 –
0.004 in)
Bearing shell and crankpin clearance
0.033 – 0.041 mm (0.001 –
0.002 in)
Thrust journal
37.475 – 37.545 mm (1.475 –
1.478 in)
Thrust Bearing Bore
31.180 – 32.280 mm (0.0 –
1.271 in)
Thrust element
37.280 – 37.380 mm (1.468 –
1.472 in)
Crankshaft end play
0.095 – 0.265 mm (0.004 –
0.010 in)
Cylinder head and components
Valve guide bore
7.042 – 7.062 mm (0.277 –
0.278 in)
Intake valves
Stem
diameter
6.970 – 6.990 mm (0.274 –
0.275 in)
Face angle 59.75 – 60.25°
Exhaust valves
Stem
diameter
6.970 – 6.990 mm (0.274 –
0.275 in)
Face angle 44.75 – 44.25°
Valve stem and guide clearance
0.052 – 0.092 mm (0.002 –
0.004 in)
Valve seat bore
inlet
34.837 – 34.863 mm (1.372 –
1.373 in)
Exhaust
34.837 – 34.863 mm (1.372 –
1.373 in)
External diameter of the valve seat:
inlet
34.917 – 34.931 mm (1.375 –
1.375 in)
Exhaust
34.917 – 34.931 mm (1.375 –
1.375 in)
Valve Seat Angle
inlet 60°
Exhaust 45°
Valve Sink
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16. Engine - Engine and crankcase
inlet
0.59 – 1.11 mm (0.02 –
0.04 in)
Exhaust
0.96 – 1.48 mm (0.04 –
0.06 in)
Interference between valve seat and head
inlet
0.054 – 0.094 mm (0.002 –
0.004 in)
Exhaust
0.054 – 0.094 mm (0.002 –
0.004 in)
Valve spring height
Free 47.75 mm (1.88 in)
under a load
of:
330.8 –
348.8 N
(74.4 –
78.4 lb)
35.33 mm (1.39 in)
under a load
of:
702 – 780 N
(157.8 –
175.4 lb)
25.2 mm (1.0 in)
Camshaft bore
No.1
(flywheel
side)
59.222 – 59.248 mm (2.332 –
2.333 in)
No.
2,3,4,5,6,7
54.089 – 54.139 mm (2.129 –
2.131 in)
Camshaft journals
1-5 / 1-7
53.995 – 54.045 mm (2.126 –
2.128 in)
Bushing internal diameter
54.083 – 54.147 mm (2.129 –
2.132 in)
Bushing and journal clearance
0.038 – 0.162 mm (0.001 –
0.006 in)
Cam lift
inlet 6.045 mm (0.238 in)
Exhaust 6.830 mm (0.269 in)
Tappet bore
16.000 – 16.030 mm (0.630 –
0.631 in)
Tappet outside diameter
Up
15.924 – 15.954 mm (0.627 –
0.628 in)
Middle
15.960 – 15.975 mm (0.628 –
0.629 in)
Down
15.924 – 15.954 mm (0.627 –
0.628 in)
Tappets and bore clearance
0.025 – 0.070 mm (0.001 –
0.003 in)
Rocker shaft
21.965 – 21.977 mm (0.865 –
0.865 in)
Rockers
22.001 – 22.027 mm (0.866 –
0.867 in)
Rockers and shaft clearance
0.024 – 0.162 mm (0.001 –
0.006 in)
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17. Engine - Engine and crankcase
Engine - Detailed view - Servo belt
COIL16GR00715TA 1
COIL16GR00716TA 2
The servo belt (1) should be replaced every 1200 h
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18. Engine - Engine and crankcase
Check the tensioner bearings (2) every year.
The belt drives:
• The water pump
• The alternator
• The blower fan
Servo belt replacement Water pump pulley - Replace (10.414)
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19. Engine - Engine and crankcase
Engine - Detailed view - Engine mount
The engine is held in a frame that rests on an engine mount.
The engine mount provides a connection between the machine chassis and the engine.
On 9000 L and X ROW models, the 6-cylinder engine does not vibrate. The frame has no silent blocks, the engine is
directly screwed onto its supports.
COIL16GR00717TA 1
The frame surrounds the engine. The frame supports various components such as the radiators, the engine fan...
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20. Engine - Engine and crankcase
Engine - Detailed view - Pumps
There are four pumps on the engine:
• The forward-travel pumps (1), the cleaning pump (2) and the shaker pump (3) are flanged to the engine flywheel.
• The tandem pump (4) which supplies the lift, the steering, the noria in washing mode and the engine fan (with or
without reverse control), spacing of the shaker frame and the grand export arm. The tandem pump is on the inner
surface of the engine.
COIL16GR00714TA 1
The hydraulic oil temperature sensor (5) is on the tandem pump.
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21. Engine - Fuel tanks
Fuel tanks - Detailed view - Fuel System
The fuel tank is on the left-hand side of the machine.
The tank capacity is 270.0 L (71.3 US gal). The fuel tank has a fuel gauge.
An anti-theft cap is available in a kit.
COIL18GR00734UA 1
1 Fuel return
2 Manual priming pump
3 Pre-filter + water separator
4 Fuel Gauge
5 Tank
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22. Engine - Fuel tanks
COIL18GR01096TA 2
1 Tank
2 Filler cap
The fuel gauge
The gauge comprises three tubes: a suction tube, a return tube, and a third tube with a float that contains a magnet,
which indicates the fuel level.
The gauge also contains a resistor with values that vary based on the amount of fuel.
To check the operation of the sensor (stuck float), add fuel and observe whether the value of the resistor changes.
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23. Engine - Fuel tanks
COIL15GR01348QA 3
COIL16GR00710TA 4
1 Suction operation
2 Floater, gauge
3 Return
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24. Engine - Fuel tanks
4 Spring
Voltage Effective volume Alarm Level indicated on the
IntelliView™ IV
1,57 V 0.0 L (0.0 US gal) Alarm 1102 0%
1,52 V 20.0 L (5.3 US gal) Alarm 1102 0%
1,47 V 28.3 L (7.5 US gal) Alarm 1102 0%
1,44 V 34.0 L (9.0 US gal) 2%
1,41 V 39.0 L (10.3 US gal) 4%
1,38 V 43.6 L (11.5 US gal) 6%
1,35 V 48.3 L (12.8 US gal) 8%
1,32 V 52.9 L (14.0 US gal) 10%
1,29 V 58.0 L (15.3 US gal) 12%
1,26 V 62.8 L (16.6 US gal) 14%
1,23 V 68.3 L (18.0 US gal) 17%
1,15 V 82.8 L (21.9 US gal) 23%
1,07 V 98.6 L (26.0 US gal) 29%
0,99 V 113.0 L (29.9 US gal) 35%
0,91 V 131.5 L (34.7 US gal) 43%
0,82 V 146.2 L (38.6 US gal) 49%
0,74 V 150.7 L (39.8 US gal) 51%
0,66 V 170.2 L (45.0 US gal) 59%
0,57 V 189.6 L (50.1 US gal) 67%
0,50 V 213.0 L (56.3 US gal) 76%
0,43 V 237.0 L (62.6 US gal) 86%
0,35 V 251.7 L (66.5 US gal) 92%
0,27 V 264.9 L (70.0 US gal) 98%
0,22 V 270.0 L (71.3 US gal) 100%
The circuit and the fuel filter
The fuel is drawn in at the base of the tank. It is initially filtered by the diesel pre-filter on the left-hand side of the
machine under the cab. The prefilter is also the water separator. It has a water-in-fuel sensor (if water is present =
0 V and if no water is present = 12 V) and a hand pump to prime the fuel supply.
The fuel then travels to the right-hand side of the machine. It is filtered again by the main diesel filter. The fuel then
passes into the ECU to be cooled. Finally, the fuel flows under pressure to the injectors for the engine.
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25. Engine - Fuel tanks
COIL16GR00708TA 5
COIL15GR01765TA 6
1 Fuel return
2 Injector common rail
3 Manual priming pump
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27. Engine - Fuel tanks
4 Pre-filter + water separator
5 High-pressure pump
6 Fuel filter
7 Fuel gauge
8 Tank
COIL16GR00709TA 7
1 Power supply
2 Main fuel filter
3 Return
Fill the fuel tank Filling the fuel tank (10.216)
Replace the fuel filters Fuel filters - Replace - 9090X models (10.206)
Draining water from the water separator Fuel filters - Drain fluid - 9090X models (10.206)
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28. Engine - Fuel tanks
Fuel tank - Remove
WARNING
Fuel vapors are explosive and flammable.
Do not smoke while handling fuel. Keep fuel away from flames or sparks. Shut off engine and remove
key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0904A
1. Drain the fuel tank:
A. Remove the fuel tank drain plug.
B. Drain the fuel into a suitable container.
C. Install the drain plug.
COIL16GR01524AA 1
2. Remove the cab lower right-hand side panel.
COIL15GR00867AA 2
3. Disconnect the cab access platform switch electrical
connector.
COIL16GR01459AA 3
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