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SERVICE MANUAL
TL60E /TL75E /TL85E /TL95E
Tractor
Part number 47835583
English
October 2015
© 2015 CNH Industrial Latin America LTDA. All Rights Reserved.
SERVICE
MANUAL
1/2
Part number 47835583
TL60E
TL75E
TL85E
TL95E
Tractor
Link Product / Engine
Product Market Product Engine
TL60E 12x4, 4WD, cabine nova
[HCCZTL60CFC438464 - ]
Australia New Zealand 8035.05.716
TL60E 12x4, 4WD, cabine nova
[HCCZTL60CFC438464 - ]
Latin America 8035.05.716
TL60E 12x4, 4WD, cabine nova
[HCCZTL60CFC438464 - ]
Asia Pacific 8035.05.716
TL60E 12x4, 4WD, cabine nova
[HCCZTL60CFC438464 - ]
Middle East Africa 8035.05.716
TL60E 12x4, 4WD, cabine nova
[HCCZTL60CFC438464 - ]
North America 8035.05.716
TL60E 12x4, 4WD, cabine nova
[HCCZTL60CFC438464 - ]
Europe 8035.05.716
TL60E Sem cabine, 12x4, 4WD
[ZDCL05524 - ]
Asia Pacific 8035.05.716
TL60E Sem cabine, 12x4, 4WD
[ZDCL05524 - ]
Middle East Africa 8035.05.716
TL60E Sem cabine, 12x4, 4WD
[ZDCL05524 - ]
Australia New Zealand 8035.05.716
TL60E Sem cabine, 12x4, 4WD
[ZDCL05524 - ]
Latin America 8035.05.716
TL60E Sem cabine, 12x4, 4WD
[ZDCL05524 - ]
North America 8035.05.716
TL60E Sem cabine, 12x4, 4WD
[ZDCL05524 - ]
Europe 8035.05.716
TL75E 12x4, 2WD, cabine nova
[HCCZTL75CFC438464 - ]
Asia Pacific 8045.05.260
TL75E 12x4, 2WD, cabine nova
[HCCZTL75CFC438464 - ]
Latin America 8045.05.260
TL75E 12x4, 2WD, cabine nova
[HCCZTL75CFC438464 - ]
Australia New Zealand 8045.05.260
TL75E 12x4, 2WD, cabine nova
[HCCZTL75CFC438464 - ]
Middle East Africa 8045.05.260
TL75E 12x4, 2WD, cabine nova
[HCCZTL75CFC438464 - ]
Europe 8045.05.260
TL75E 12x4, 2WD, cabine nova
[HCCZTL75CFC438464 - ]
North America 8045.05.260
TL75E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC437744 - ]
Middle East Africa 8045.05.260
TL75E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC437744 - ]
Latin America 8045.05.260
TL75E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC437744 - ]
Europe 8045.05.260
TL75E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC437744 - ]
Asia Pacific 8045.05.260
TL75E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC437744 - ]
Australia New Zealand 8045.05.260
TL75E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC437744 - ]
North America 8045.05.260
47835583 21/10/2015
Product Market Product Engine
TL85E Sem cabine, 4WD
[ZDCL04468 - ]
Latin America 8045.25.260
TL85E Sem cabine, 4WD
[ZDCL04468 - ]
Europe 8045.25.260
TL85E Sem cabine, 4WD
[ZDCL04468 - ]
Australia New Zealand 8045.25.260
TL85E Sem cabine, 4WD
[ZDCL04468 - ]
Asia Pacific 8045.25.260
TL85E Sem cabine, 4WD
[ZDCL04468 - ]
North America 8045.25.260
TL85E Sem cabine, 4WD
[ZDCL04468 - ]
Middle East Africa 8045.25.260
TL85E Sem cabine, 2WD
[ZEC134399 - ]
North America 8045.25.260
TL85E Sem cabine, 2WD
[ZEC134399 - ]
Asia Pacific 8045.25.260
TL85E Sem cabine, 2WD
[ZEC134399 - ]
Australia New Zealand 8045.25.260
TL85E Sem cabine, 2WD
[ZEC134399 - ]
Latin America 8045.25.260
TL85E Sem cabine, 2WD
[ZEC134399 - ]
Middle East Africa 8045.25.260
TL85E Sem cabine, 2WD
[ZEC134399 - ]
Europe 8045.25.260
TL85E 12x4, 12x12, 2WD, cabine
nova [HCCZTL85CFC437744 - ]
Europe 8045.25.260
TL85E 12x4, 12x12, 2WD, cabine
nova [HCCZTL85CFC437744 - ]
Middle East Africa 8045.25.260
TL85E 12x4, 12x12, 2WD, cabine
nova [HCCZTL85CFC437744 - ]
Australia New Zealand 8045.25.260
TL85E 12x4, 12x12, 2WD, cabine
nova [HCCZTL85CFC437744 - ]
North America 8045.25.260
TL85E 12x4, 12x12, 2WD, cabine
nova [HCCZTL85CFC437744 - ]
Latin America 8045.25.260
TL85E 12x4, 12x12, 2WD, cabine
nova [HCCZTL85CFC437744 - ]
Asia Pacific 8045.25.260
TL85E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC438464 - ]
Latin America 8045.25.260
TL85E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC438464 - ]
Asia Pacific 8045.25.260
TL85E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC438464 - ]
Australia New Zealand 8045.25.260
TL85E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC438464 - ]
Europe 8045.25.260
TL85E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC438464 - ]
North America 8045.25.260
TL85E 12x12, 20x12, 4WD, cabine
nova [HCCZTL75CFC438464 - ]
Middle East Africa 8045.25.260
TL95E Sem cabine, 4WD
[ZDC112512 - ]
Asia Pacific 8045.25.262
TL95E Sem cabine, 4WD
[ZDC112512 - ]
Europe 8045.25.262
47835583 21/10/2015
Product Market Product Engine
TL95E Sem cabine, 4WD
[ZDC112512 - ]
North America 8045.25.262
TL95E Sem cabine, 4WD
[ZDC112512 - ]
Latin America 8045.25.262
TL95E Sem cabine, 4WD
[ZDC112512 - ]
Middle East Africa 8045.25.262
TL95E Sem cabine, 4WD
[ZDC112512 - ]
Australia New Zealand 8045.25.262
TL95E 12x12, 20x12, 4WD, cabine
nova [HCCZTL95EFC438464 - ]
Europe 8045.25.262
TL95E 12x12, 20x12, 4WD, cabine
nova [HCCZTL95EFC438464 - ]
Australia New Zealand 8045.25.262
TL95E 12x12, 20x12, 4WD, cabine
nova [HCCZTL95EFC438464 - ]
Middle East Africa 8045.25.262
TL95E 12x12, 20x12, 4WD, cabine
nova [HCCZTL95EFC438464 - ]
Asia Pacific 8045.25.262
TL95E 12x12, 20x12, 4WD, cabine
nova [HCCZTL95EFC438464 - ]
North America 8045.25.262
TL95E 12x12, 20x12, 4WD, cabine
nova [HCCZTL95EFC438464 - ]
Latin America 8045.25.262
47835583 21/10/2015
Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.106] Valve drive and gears .............................................................. 10.2
[10.101] Cylinder heads ..................................................................... 10.3
[10.105] Connecting rods and pistons....................................................... 10.4
[10.103] Crankshaft and flywheel............................................................ 10.5
[10.216] Fuel tanks .......................................................................... 10.6
[10.218] Fuel injection system............................................................... 10.7
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.8
[10.400] Engine cooling system ............................................................. 10.9
Clutch ....................................................................................... 18
[18.110] Clutch and components ............................................................ 18.1
Transmission.............................................................................. 21
[21.114] Mechanical transmission ........................................................... 21.1
[21.160] Creeper ............................................................................ 21.2
[21.162] Reverser ........................................................................... 21.3
Four-Wheel Drive (4WD) system .................................................. 23
[23.202] Electro-hydraulic control ........................................................... 23.1
[23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.2
[23.314] Drive shaft.......................................................................... 23.3
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
[25.400] Non-powered front axle ............................................................ 25.4
47835583 21/10/2015
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
Power Take-Off (PTO)................................................................. 31
[31.104] Rear electro-hydraulic control...................................................... 31.1
[31.110] One-speed rear Power Take-Off (PTO) ............................................ 31.2
[31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.3
[31.116] Three-speed rear Power Take-Off (PTO) .......................................... 31.4
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.2
[33.110] Parking brake or parking lock ...................................................... 33.3
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.104] Fixed displacement pump.......................................................... 35.2
[35.322] Regulated/Low pressure system ................................................... 35.3
[35.204] Remote control valves ............................................................. 35.4
[35.114] Three-point hitch control valve ..................................................... 35.5
Hitches, drawbars, and implement couplings.................................. 37
[37.110] Rear three-point hitch .............................................................. 37.1
Frames and ballasting ................................................................. 39
[39.140] Ballasts and supports .............................................................. 39.1
Steering..................................................................................... 41
[41.200] Hydraulic control components...................................................... 41.1
[41.206] Pump ............................................................................... 41.2
[41.216] Cylinders ........................................................................... 41.3
47835583 21/10/2015
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
[44.520] Rear wheels........................................................................ 44.2
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.104] Ventilation .......................................................................... 50.2
[50.200] Air conditioning..................................................................... 50.3
Electrical systems....................................................................... 55
[55.100] Harnesses and connectors......................................................... 55.1
[55.201] Engine starting system ............................................................. 55.2
[55.301] Alternator........................................................................... 55.3
[55.302] Battery.............................................................................. 55.4
[55.011] Fuel tank system ................................................................... 55.5
[55.014] Engine intake and exhaust system................................................. 55.6
[55.012] Engine cooling system ............................................................. 55.7
[55.013] Engine oil system .................................................................. 55.8
[55.030] Service brake electrical system .................................................... 55.9
[55.031] Parking brake electrical system .................................................. 55.10
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
[90.110] Operator platform less cab ......................................................... 90.2
[90.114] Operator protections ............................................................... 90.3
[90.124] Pneumatically-adjusted operator seat.............................................. 90.4
[90.100] Engine hood and panels ........................................................... 90.5
[90.102] Engine shields, hood latches, and trims ........................................... 90.6
47835583 21/10/2015
INTRODUCTION
47835583 21/10/2015
1
INTRODUCTION
Safety rules
General safety regulations
General Aspects
• Strictly follow repair and maintenance procedures.
• Do not wear rings, wrist watches, jewelry, accessories, unbuttoned items of clothing, unsecured clothing like ties,
torn clothing, scarves, or open jackets or shirts with open zippers that could get caught in moving parts. Use ap-
proved safety clothing, such as anti-slip footwear, sleeves, protective goggles, helmets, etc.
• Wear safety goggles with side shields when cleaning parts using compressed air.
• Worn or damaged cables and chains are not reliable. Do not use these elements in lifting or towing operations.
• Use regulation safety equipment, such as approved eye protection, helmets, clothes, sleeves, and special footwear
whenever you are welding. All individuals near the welding process must use regulation eye protection. Never look
at the welding arc without using suitable eye protection.
• Never perform any repairs on the machine if there is someone in the operator seat, except when the person is a
qualified operator who is helping with the service to be performed.
• Never operate the machine or use accessories from a place other than the operator seat or next to the machine
when operating the fender switches.
• Never perform any operations on the machine with the engine running, except when specifically instructed to do
so. Shut down the engine and release all the pressure from the hydraulic circuits before removing covers, cases,
valves, etc.
• You must conduct all repair and maintenance operations with the utmost care and attention.
• Disconnect the batteries and put warning labels on all of the controls to warn that the machine is being repaired.
Lock the machine and all the equipment that you remove.
• Never check or fill the fuel tank or batteries or use starting fluid when you are smoking or near a naked flame,
because these fluids are flammable.
• The fuel filling gun must remain in contact with the filler neck. Maintain the contact until the fuel stops flowing into
the tank in order to avoid sparks caused by static electricity build-up.
• To transport a faulty machine, use a trailer or a low loader platform trolley, if available.
• To load and unload the machine from the mode of transportation, choose a flat area that offers firm support for the
wheels of the truck or trailer. Securely fasten the machine to the platform of the trailer or truck, in accordance with
the transporter’s requirements.
• Always use hoist mechanisms with an appropriate capacity for lifting or moving heavy components.
• Chains must always be securely fastened. The fastening device must have sufficient capacity to support the in-
tended load. It is prohibited for bystanders to be near the fastening position.
• The work area must always be clean and dry. Clean it immediately if any water or oil is spilled.
• Never use gasoline, diesel, or other flammable liquids for cleaning. Use only non-toxic solvents.
• Do not allow cloths soaked with oil or grease to accumulate because they can cause a fire risk. Always keep these
cloths in a metal container.
Starting
• Never start the engine in enclosed spaces that are not equipped with a suitable exhaust system or gas-extraction
system.
• Never bring your head, body, arms, legs, feet, hands, or fingers close to fans or rotating belts.
Engine
• Always loosen the radiator cap slowly before removing it, in order to dissipate the system pressure. You must top
up the coolant with the engine stopped.
• Do not fill up the fuel tank when the engine is running.
• Never adjust the fuel injection pump when the machine is in motion.
47835583 21/10/2015
10
INTRODUCTION
• Never lubricate the machine when the engine is running.
Electrical systems
• If it is necessary to use auxiliary batteries, you must connect the cables on both sides as follows: (+) to (+) and (-)
to (-). Avoid causing the terminals to short circuit. The gas that the batteries release is highly flammable. During
charging, leave the battery compartment open to improve ventilation. Avoid sparks and naked flames near the
battery. Do not smoke.
• Do not charge the batteries in enclosed spaces.
• Always disconnect the batteries before carrying out any type of servicing on the electrical system.
Hydraulic system
• A little fluid coming out of a small bore could be almost invisible, but strong enough to penetrate the skin. For
this reason, never use your hands to check for leaks. Instead, use a piece of cardboard or wood. If any fluid
penetrates your skin, seek medical assistance immediately. Failure to seek immediate medical assistance could
result in serious infections or dermatitis.
• Always read the system pressure using suitable gauges.
Wheels and tires
• Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Inspect the rims and
tires regularly for any damage.
• Remain next to the tire when filling it with air.
• Only check the pressure when the platform is unloaded and the tires are cold, in order to prevent inaccurate readings
caused by overpressure.
• Never cut or weld a rim with a full tire fitted.
• To remove the wheels, lock both the front and rear wheels of the machine. Lift the machine. Install stable and
secure supports under the machine, as per the legislation in force.
• Deflate the tire before removing any objects that may be caught in the tire tread.
• Never inflate tires using flammable gases, as they could cause explosions and injure bystanders.
Remove and install
• Lift and handle all heavy components using hoist devices of appropriate capacity. You must suspend the parts using
suitable hooks and slings. Use the hoist eyes provided for this purpose. Be careful if there are any bystanders near
the hoisted load.
47835583 21/10/2015
11
INTRODUCTION
Safety rules
Health and safety precautions
Many of the procedures involved in machine maintenance and repair services involve physical hazards and other
health risks. This section lists some of these hazardous procedures and the materials and equipment associated with
them.
Acids and alkalis
Avoid splashing into your eyes and nose, or onto your skin and clothing. Wear suitable sleeves and protective goggles.
Irritate and corrode the skin, eyes, nose, and throat. Causes burns. Do not inhale the fumes.
Adhesives and sealants
These are highly flammable. You must store them in no smoking areas. Use applicators when possible or secondary
containers. The containers must be labeled.
Resin-based adhesives/sealants
Skin contact could result in irritation, dermatitis, and the absorption of toxic or harmful chemicals through the skin.
Splashes could cause eye injuries. Ensure that there is adequate ventilation and avoid contact with the skin and the
eyes. Follow the manufacturer’s instructions.
Ensure that there is adequate ventilation as volatile harmful or toxic chemicals may be released.
Anti-freeze
These are highly flammable. You must store them in no smoking areas.
Anti-freeze can be absorbed through the skin in toxic or harmful quantities. Ingesting anti-freeze can cause death
and you must seek medical assistance immediately.
Chemicals – General
You must always take care when using and handling chemicals such as solvents, sealants, adhesives, paints, foam
resins, battery acids, anti-freeze, brake fluid, oils and greases. They may be harmful, toxic, corrosive, irritant, or highly
flammable. They may also emit hazardous fumes or dust.
Do
Remove chemicals from skin and clothing as soon as possible after contact. Change very dirty clothes and make
provision for cleaning them.
Read and strictly adhere to the safety recommendations on the chemical containers.
When working with chemicals, wash before breaks, and before eating, smoking, drinking, or using the bathroom.
Keep work areas clean, organized, and free of spillages. Store according to local and national legislation. Keep
chemicals out of the reach of children.
Do not
Do not mix chemicals, except in accordance with the manufacturer's instructions. Some substances could form other
chemical substances that are toxic or harmful, emit toxic or harmful fumes, or become explosive after mixing. Do not
spray chemicals, especially solvent-based chemicals, in enclosed spaces.
Do not apply heat or flames to chemicals, except in accordance with the manufacturer's instructions. Some are highly
flammable or could release toxic or harmful fumes.
Do not leave containers open. The fumes emitted could accumulate in toxic, harmful, or explosive concentrations.
Some fumes are heavier than air and will accumulate in confined areas, trenches, etc. Do not put chemicals in un-
marked containers.
47835583 21/10/2015
12
INTRODUCTION
Do not clean your hands or clothes with chemicals. Chemicals, particularly solvents and fuels, dry out the skin and
can cause irritation and dermatitis. Some can be absorbed through the skin in toxic or harmful quantities.
Do not use empty containers to store other chemicals, except when they have been cleaned under supervision. Do
not attempt to sniff or inhale chemicals. Rapid exposure to high concentrations of fumes can be toxic or harmful.
Anti-corrosive protective material
These materials are varied and you must follow the manufacturers' instructions. They may contain solvents, resins,
petroleum derivatives, etc. You must avoid contact with the skin and the eyes. You must carry out spraying with
adequate ventilation and never in enclosed spaces.
Post
Dust, powders, or clouds may be irritant, harmful, or toxic. Avoid inhaling the chemical powders or dusts that result
from dry abrasion services. Use respiratory protection if ventilation is not adequate.
Electric shock
Electric shocks result from the use of faulty electrical equipment or from incorrect use.
You must keep electrical equipment in good condition and test it frequently.
Electrical equipment must be protected by a fuse with an appropriate nominal capacity.
Use low-voltage equipment ( 110 volt) for work lights and inspection lights, wherever possible. Use pneumatic equip-
ment instead of electrical equipment wherever possible.
In the event of electrocution:
• Turn off the electricity before approaching the victim.
• If that is not possible, push or pull the victim away from the source of the electricity using a dry, non-conductive
material.
• If you have been trained, start giving first aid.
• Seek medical assistance.
Exhaust fumes
These fumes contain asphyxiating, toxic or harmful chemical substances. You must only run engines in adequate
extraction or general ventilation conditions, and never in enclosed spaces.
Fiber insulation
The fibrous nature of cut surfaces and edges can cause skin irritation. In general, the effect is physical and not
chemical. You must take precautions to avoid excessive skin contact. Take care when organizing your work methods.
Wear sleeves.
Fire
Many materials relating to vehicle repair are highly flammable. Some release toxic or harmful fumes when burned.
Scrupulously observe the fire prevention safety recommendations when storing and handling flammable materials or
solvents, particularly in the vicinity of electrical equipment or welding processes.
Before using any electrical or welding equipment, ensure that there is no risk of fire. Always have an appropriate fire
extinguisher nearby when using welding or heating equipment.
47835583 21/10/2015
13
SERVICE MANUAL
Engine
TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ], TL60E Without cab,
12x4, 4WD [ZDCL05524 - ], TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464
- ], TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ], TL75E 12x12, 20x12, 4WD,
new cab [HCCZTL75CFC437744 - ], TL85E Without cab, 4WD [ZDCL04468
- ], TL85E Without cab, 2WD [ZEC134399 - ], TL85E 12x4, 12x12, 2WD,
new cab [HCCZTL85CFC437744 - ], TL85E 12x12, 20x12, 4WD, new cab
[HCCZTL75CFC438464 - ], TL95E Without cab, 4WD [ZDC112512 - ], TL95E
12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ]
47835583 21/10/2015
10
Engine - Engine and crankcase
Engine - General specification
TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ]
TL60E Without cab, 12x4, 4WD [ZDCL05524 - ]
TL60E LA
TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ]
TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ]
TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ]
TL75E LA
TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ]
TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ]
TL85E Without cab, 2WD [ZEC134399 - ]
TL85E Without cab, 4WD [ZDCL04468 - ]
TL85E LA
TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ]
TL95E Without cab, 4WD [ZDC112512 - ]
TL95E LA
TL60E TL75E TL85E TL95E
Number of cylinders 3 4
Loop Diesel, 4 stroke
Injection Direct
Piston diameter 104 mm
Piston stroke 115 mm
Injection Sequence 1–2–3 1–3–4–2
Engine speeds
Idle speed 730 -
820 RPM
650 -
750 RPM
730 -
830 RPM
725 -
775 RPM
Maximum rotation
-
2600 -
2700 RPM
2700 -
2800 RPM
2605 -
2655 RPM
Rated speed 2500 RPM 2400 RPM
Total cylinder capacity 2931 cm³ 3908 cm³
Compression ratio 17,5:1
Maximum engine power (SAE J1995)
41.0 kW
(55.7 Hp)@
2400 RPM
56.0 kW (
76.1 Hp)@
2400 RPM
63.0 kW (
85.7 Hp)@
2500 RPM
75.0 kW
(102.0 Hp)@
2400 RPM
Maximum engine torque at 1400 RPM (SAE J1995) 205 N·m 280 N·m 325 N·m 380 N·m
Number of main bearing housings 4 5
Sump Cast iron
Maximum working inclination - Transversal 35 °
Maximum working inclination - Longitudinal 30 °
Rev counter Incorporated in control panel
Acionamento Originated from the distribution shaft gear
Gauge calibrated for engine at 1800 RPM
Pad
Cast iron monoblock, incorporates housings for
distribution shaft / tappet fittings
Cylinder hole diameter 106.850 - 106.900 mm
Grinding 0.400 - 0.800 mm
External diameter oversize 0.200 mm
Diameter of housing for the main bushings covers 84.200 - 84.230 mm
Diameter of housings for control shaft bushings:
Front 54.780 - 54.802 mm
Middle 54.280 - 54.305 mm
Rear 53.780 - 53.805 mm
Diameter of tappet housings 15.000 - 15.018 mm
Tappet oversize 0.100 mm - 0.200 mm - 0.300 mm
Main bearing seat bore diameter 84.200 - 84.230 mm
Engine fan type Fixed
Engine fan diameter 450.0 mm
(17.7 in)
448.0 mm (17.6 in)
Number of paddles 4 10
47835583 21/10/2015
10.1 [10.001] / 4
Engine - Engine and crankcase
Engine - Remove
TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ]
TL60E Without cab, 12x4, 4WD [ZDCL05524 - ]
TL60E LA
TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ]
TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ]
TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ]
TL75E LA
TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ]
TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ]
TL85E Without cab, 2WD [ZEC134399 - ]
TL85E Without cab, 4WD [ZDCL04468 - ]
TL85E LA
TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ]
TL95E Without cab, 4WD [ZDC112512 - ]
TL95E LA
DANGER
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply will result in death or serious injury.
D0076A
Prior operation:
Drain the coolant from the engine. Consult the procedures in Radiator - Drain fluid (10.400).
1. Disconnect the battery negative (-) cable (1).
CUIL13TRO0194AA 1
2. Loosen the clamps and the hose (3) and lift the tube (2)
so that the oil does not drain out. The hose (1) allows
this movement.
NOTICE: Protect the end of the hose (1) against the entry
of impurities.
CUIL13TR00802AA 2
47835583 21/10/2015
10.1 [10.001] / 5
Engine - Engine and crankcase
3. Remove the tool box and the respective support (1).
4. Remove the front ballasts. Consult the procedures in
Front ballast - Remove (39.140).
5. Remove the engine side shield. Consult the proce-
dures in Side shield - Remove (90.102).
6. Remove the engine hood. Consult the procedures in
Hood - Remove (90.100).
LAIL11TL1104A0A 3
7. Disconnect the tubes (1) and (2) from the hydraulic
pump outlet.
NOTICE: Protect the end of the hose against the entry of
impurities.
8. Drain the coolant from the engine. Consult the proce-
dures in Radiator - Drain fluid (10.400).
CUIL13TR00475AA 4
9. Disconnect the fuel line (2) and the electrical cable (1)
from the pre-heating glow plug.
10. Disconnect the injector fuel return pipe and the con-
nection pipe from the tank to the decanter filter.
11. Remove the complete fuel filter support.
12. Disconnect the support bracket from the flexible brake
lines.
CUIL13TR00333AA 5
13. Disconnect the electric connection (1) from the engine
coolant sensor.
14. Disconnect the electric connections located between
the cab and the engine on the left-hand side.
CUIL13TR00810AA 6
47835583 21/10/2015
10.1 [10.001] / 6
Engine - Engine and crankcase
15. Disconnect the cable of the engine oil pressure sensor
(1). Disconnect the rev counter control and remove
the fixing support.
CUIL13TR00783AA 7
16. Remove the fastening clamp (1) from the pipes to the
steering cylinder.
LAIL11TL1118A0A 8
17. Disconnect the flexible oil pressure and return lines
(1) and (2) to the steering cylinders.
NOTE: Identify the hoses before disconnecting them for
easy installation.
18. Remove the Auxiliary Front Wheel Drive (AFWD)
drive shaft. Consult the procedures in Drive shaft -
Remove (23.314).
CUIL13TR00842AA 9
19. Disconnect the rigid oil pressure line (1) to the transfer
box control.
20. Remove the exhaust system. Consult the procedures
in Exhaust muffler - Remove (10.254).
CUIL13TR00774AA 10
47835583 21/10/2015
10.1 [10.001] / 7
Engine - Engine and crankcase
21. Lift the front of the platform or cab floor mat.
LAIL11TL1126A0A 11
22. Remove the covers (1) to access the upper screws
securing the engine.
LAIL11TL1127A0A 12
23. Disconnect the control pedal throttle cable.
LAIL11TL1128A0A 13
24. Loosen the front two bolts (1) securing the cab to the
relative supports.
NOTE: Repeat the procedure on the other side of the ma-
chine.
CUIL13TR00743AA 14
47835583 21/10/2015
10.1 [10.001] / 8
Engine - Engine and crankcase
25. Lift the front of the cab approximately 6.0 cm (2.4 in).
LAIL11TL1130A0A 15
26. Loosen the two nuts and the top two bolts securing
the engine to the transmission. Access is by opening
the cover removed earlier on the floor, under the brake
and clutch pedals.
LAIL11TL1131A0A 16
27. Remove the four lower bolts (1) securing the engine
to the transmission.
LAIL11TL1132A0A 17
28. Place the tool (trolley) under the tractor and put two
wedges on the front shaft to prevent swaying.
29. Place a wooden shim (1) on the contact points be-
tween the trestles and the tractor.
LAIL11TL1133A0A 18
47835583 21/10/2015
10.1 [10.001] / 9
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Engine - Engine and crankcase
30. Place a fixed trestle (1) under the draw bar support
and pull the handbrake.
LAIL11TL1134A0A 19
31. Remove the support clamp (1) from the cab heating
lines.
32. Identify and disconnect the hoses for flow and return
of fluid to the heating system.
LAIL11TL1135A0A 20
33. Loosen the last four fixing bolts from the engine to the
transmission.
34. Disconnect the three electric connectors (1) from the
relative support.
35. Separate the engine from the transmission.
LAIL11TL1136A0A 21
36. Remove the spacer (1) installed between the engine
and the transmission.
LAIL11TL1137A0A 22
47835583 21/10/2015
10.1 [10.001] / 10
Engine - Engine and crankcase
37. Place a fixed trestle (1) under the counterweight cra-
dle and block the front wheels with wooden wedges
(2).
LAIL11TL1138A0A 23
38. Insert tool no. 380000292 (1) into the clutch disc.
Loosen the six fixing bolts from the clutch to the engine
flywheel and completely remove the clutch assembly.
LAIL11TL1139A0A 24
39. Remove the screw (2) securing the tubing to the en-
gine and remove the tubing of the low-pressure hy-
draulic circuit.
40. Hitch the engine to the winch with the chain, fixing it
to the engine supports intended for this purpose.
LAIL11TL1140A0A 25
41. Remove the four bolts (1) and remove the pump (2).
42. Disconnect all electric connectors and remove the en-
tire cable assembly.
CUIL13TR00782AA 26
47835583 21/10/2015
10.1 [10.001] / 11
Engine - Engine and crankcase
43. Loosen the clamp and disconnect the intake manifold
hose (1).
LAIL11TL1142A0A 27
44. Remove the bracket and disconnect the tube (1) link-
ing the engine to the radiator.
LAIL11TL1144A0A 28
45. Remove the clamp and disconnect the upper radiator
hose (1).
LAIL11TL1145A0A 29
46. Lift the engine slightly and position the mobile trestle
(1) under the front axle support.
LAIL11TL1147A0A 30
47835583 21/10/2015
10.1 [10.001] / 12

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New Holland TL95E Tractor Service Repair Manual.pdf

  • 1. SERVICE MANUAL TL60E /TL75E /TL85E /TL95E Tractor Part number 47835583 English October 2015 © 2015 CNH Industrial Latin America LTDA. All Rights Reserved. SERVICE MANUAL 1/2 Part number 47835583 TL60E TL75E TL85E TL95E Tractor
  • 2. Link Product / Engine Product Market Product Engine TL60E 12x4, 4WD, cabine nova [HCCZTL60CFC438464 - ] Australia New Zealand 8035.05.716 TL60E 12x4, 4WD, cabine nova [HCCZTL60CFC438464 - ] Latin America 8035.05.716 TL60E 12x4, 4WD, cabine nova [HCCZTL60CFC438464 - ] Asia Pacific 8035.05.716 TL60E 12x4, 4WD, cabine nova [HCCZTL60CFC438464 - ] Middle East Africa 8035.05.716 TL60E 12x4, 4WD, cabine nova [HCCZTL60CFC438464 - ] North America 8035.05.716 TL60E 12x4, 4WD, cabine nova [HCCZTL60CFC438464 - ] Europe 8035.05.716 TL60E Sem cabine, 12x4, 4WD [ZDCL05524 - ] Asia Pacific 8035.05.716 TL60E Sem cabine, 12x4, 4WD [ZDCL05524 - ] Middle East Africa 8035.05.716 TL60E Sem cabine, 12x4, 4WD [ZDCL05524 - ] Australia New Zealand 8035.05.716 TL60E Sem cabine, 12x4, 4WD [ZDCL05524 - ] Latin America 8035.05.716 TL60E Sem cabine, 12x4, 4WD [ZDCL05524 - ] North America 8035.05.716 TL60E Sem cabine, 12x4, 4WD [ZDCL05524 - ] Europe 8035.05.716 TL75E 12x4, 2WD, cabine nova [HCCZTL75CFC438464 - ] Asia Pacific 8045.05.260 TL75E 12x4, 2WD, cabine nova [HCCZTL75CFC438464 - ] Latin America 8045.05.260 TL75E 12x4, 2WD, cabine nova [HCCZTL75CFC438464 - ] Australia New Zealand 8045.05.260 TL75E 12x4, 2WD, cabine nova [HCCZTL75CFC438464 - ] Middle East Africa 8045.05.260 TL75E 12x4, 2WD, cabine nova [HCCZTL75CFC438464 - ] Europe 8045.05.260 TL75E 12x4, 2WD, cabine nova [HCCZTL75CFC438464 - ] North America 8045.05.260 TL75E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC437744 - ] Middle East Africa 8045.05.260 TL75E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC437744 - ] Latin America 8045.05.260 TL75E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC437744 - ] Europe 8045.05.260 TL75E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC437744 - ] Asia Pacific 8045.05.260 TL75E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC437744 - ] Australia New Zealand 8045.05.260 TL75E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC437744 - ] North America 8045.05.260 47835583 21/10/2015
  • 3. Product Market Product Engine TL85E Sem cabine, 4WD [ZDCL04468 - ] Latin America 8045.25.260 TL85E Sem cabine, 4WD [ZDCL04468 - ] Europe 8045.25.260 TL85E Sem cabine, 4WD [ZDCL04468 - ] Australia New Zealand 8045.25.260 TL85E Sem cabine, 4WD [ZDCL04468 - ] Asia Pacific 8045.25.260 TL85E Sem cabine, 4WD [ZDCL04468 - ] North America 8045.25.260 TL85E Sem cabine, 4WD [ZDCL04468 - ] Middle East Africa 8045.25.260 TL85E Sem cabine, 2WD [ZEC134399 - ] North America 8045.25.260 TL85E Sem cabine, 2WD [ZEC134399 - ] Asia Pacific 8045.25.260 TL85E Sem cabine, 2WD [ZEC134399 - ] Australia New Zealand 8045.25.260 TL85E Sem cabine, 2WD [ZEC134399 - ] Latin America 8045.25.260 TL85E Sem cabine, 2WD [ZEC134399 - ] Middle East Africa 8045.25.260 TL85E Sem cabine, 2WD [ZEC134399 - ] Europe 8045.25.260 TL85E 12x4, 12x12, 2WD, cabine nova [HCCZTL85CFC437744 - ] Europe 8045.25.260 TL85E 12x4, 12x12, 2WD, cabine nova [HCCZTL85CFC437744 - ] Middle East Africa 8045.25.260 TL85E 12x4, 12x12, 2WD, cabine nova [HCCZTL85CFC437744 - ] Australia New Zealand 8045.25.260 TL85E 12x4, 12x12, 2WD, cabine nova [HCCZTL85CFC437744 - ] North America 8045.25.260 TL85E 12x4, 12x12, 2WD, cabine nova [HCCZTL85CFC437744 - ] Latin America 8045.25.260 TL85E 12x4, 12x12, 2WD, cabine nova [HCCZTL85CFC437744 - ] Asia Pacific 8045.25.260 TL85E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC438464 - ] Latin America 8045.25.260 TL85E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC438464 - ] Asia Pacific 8045.25.260 TL85E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC438464 - ] Australia New Zealand 8045.25.260 TL85E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC438464 - ] Europe 8045.25.260 TL85E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC438464 - ] North America 8045.25.260 TL85E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC438464 - ] Middle East Africa 8045.25.260 TL95E Sem cabine, 4WD [ZDC112512 - ] Asia Pacific 8045.25.262 TL95E Sem cabine, 4WD [ZDC112512 - ] Europe 8045.25.262 47835583 21/10/2015
  • 4. Product Market Product Engine TL95E Sem cabine, 4WD [ZDC112512 - ] North America 8045.25.262 TL95E Sem cabine, 4WD [ZDC112512 - ] Latin America 8045.25.262 TL95E Sem cabine, 4WD [ZDC112512 - ] Middle East Africa 8045.25.262 TL95E Sem cabine, 4WD [ZDC112512 - ] Australia New Zealand 8045.25.262 TL95E 12x12, 20x12, 4WD, cabine nova [HCCZTL95EFC438464 - ] Europe 8045.25.262 TL95E 12x12, 20x12, 4WD, cabine nova [HCCZTL95EFC438464 - ] Australia New Zealand 8045.25.262 TL95E 12x12, 20x12, 4WD, cabine nova [HCCZTL95EFC438464 - ] Middle East Africa 8045.25.262 TL95E 12x12, 20x12, 4WD, cabine nova [HCCZTL95EFC438464 - ] Asia Pacific 8045.25.262 TL95E 12x12, 20x12, 4WD, cabine nova [HCCZTL95EFC438464 - ] North America 8045.25.262 TL95E 12x12, 20x12, 4WD, cabine nova [HCCZTL95EFC438464 - ] Latin America 8045.25.262 47835583 21/10/2015
  • 5. Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.106] Valve drive and gears .............................................................. 10.2 [10.101] Cylinder heads ..................................................................... 10.3 [10.105] Connecting rods and pistons....................................................... 10.4 [10.103] Crankshaft and flywheel............................................................ 10.5 [10.216] Fuel tanks .......................................................................... 10.6 [10.218] Fuel injection system............................................................... 10.7 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.8 [10.400] Engine cooling system ............................................................. 10.9 Clutch ....................................................................................... 18 [18.110] Clutch and components ............................................................ 18.1 Transmission.............................................................................. 21 [21.114] Mechanical transmission ........................................................... 21.1 [21.160] Creeper ............................................................................ 21.2 [21.162] Reverser ........................................................................... 21.3 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control ........................................................... 23.1 [23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.2 [23.314] Drive shaft.......................................................................... 23.3 Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 [25.400] Non-powered front axle ............................................................ 25.4 47835583 21/10/2015
  • 6. Rear axle system........................................................................ 27 [27.100] Powered rear axle.................................................................. 27.1 [27.106] Rear bevel gear set and differential................................................ 27.2 [27.120] Planetary and final drives .......................................................... 27.3 Power Take-Off (PTO)................................................................. 31 [31.104] Rear electro-hydraulic control...................................................... 31.1 [31.110] One-speed rear Power Take-Off (PTO) ............................................ 31.2 [31.114] Two-speed rear Power Take-Off (PTO) ............................................ 31.3 [31.116] Three-speed rear Power Take-Off (PTO) .......................................... 31.4 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.1 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.2 [33.110] Parking brake or parking lock ...................................................... 33.3 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.104] Fixed displacement pump.......................................................... 35.2 [35.322] Regulated/Low pressure system ................................................... 35.3 [35.204] Remote control valves ............................................................. 35.4 [35.114] Three-point hitch control valve ..................................................... 35.5 Hitches, drawbars, and implement couplings.................................. 37 [37.110] Rear three-point hitch .............................................................. 37.1 Frames and ballasting ................................................................. 39 [39.140] Ballasts and supports .............................................................. 39.1 Steering..................................................................................... 41 [41.200] Hydraulic control components...................................................... 41.1 [41.206] Pump ............................................................................... 41.2 [41.216] Cylinders ........................................................................... 41.3 47835583 21/10/2015
  • 7. Wheels...................................................................................... 44 [44.511] Front wheels........................................................................ 44.1 [44.520] Rear wheels........................................................................ 44.2 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.104] Ventilation .......................................................................... 50.2 [50.200] Air conditioning..................................................................... 50.3 Electrical systems....................................................................... 55 [55.100] Harnesses and connectors......................................................... 55.1 [55.201] Engine starting system ............................................................. 55.2 [55.301] Alternator........................................................................... 55.3 [55.302] Battery.............................................................................. 55.4 [55.011] Fuel tank system ................................................................... 55.5 [55.014] Engine intake and exhaust system................................................. 55.6 [55.012] Engine cooling system ............................................................. 55.7 [55.013] Engine oil system .................................................................. 55.8 [55.030] Service brake electrical system .................................................... 55.9 [55.031] Parking brake electrical system .................................................. 55.10 Platform, cab, bodywork, and decals............................................. 90 [90.150] Cab................................................................................. 90.1 [90.110] Operator platform less cab ......................................................... 90.2 [90.114] Operator protections ............................................................... 90.3 [90.124] Pneumatically-adjusted operator seat.............................................. 90.4 [90.100] Engine hood and panels ........................................................... 90.5 [90.102] Engine shields, hood latches, and trims ........................................... 90.6 47835583 21/10/2015
  • 9. INTRODUCTION Safety rules General safety regulations General Aspects • Strictly follow repair and maintenance procedures. • Do not wear rings, wrist watches, jewelry, accessories, unbuttoned items of clothing, unsecured clothing like ties, torn clothing, scarves, or open jackets or shirts with open zippers that could get caught in moving parts. Use ap- proved safety clothing, such as anti-slip footwear, sleeves, protective goggles, helmets, etc. • Wear safety goggles with side shields when cleaning parts using compressed air. • Worn or damaged cables and chains are not reliable. Do not use these elements in lifting or towing operations. • Use regulation safety equipment, such as approved eye protection, helmets, clothes, sleeves, and special footwear whenever you are welding. All individuals near the welding process must use regulation eye protection. Never look at the welding arc without using suitable eye protection. • Never perform any repairs on the machine if there is someone in the operator seat, except when the person is a qualified operator who is helping with the service to be performed. • Never operate the machine or use accessories from a place other than the operator seat or next to the machine when operating the fender switches. • Never perform any operations on the machine with the engine running, except when specifically instructed to do so. Shut down the engine and release all the pressure from the hydraulic circuits before removing covers, cases, valves, etc. • You must conduct all repair and maintenance operations with the utmost care and attention. • Disconnect the batteries and put warning labels on all of the controls to warn that the machine is being repaired. Lock the machine and all the equipment that you remove. • Never check or fill the fuel tank or batteries or use starting fluid when you are smoking or near a naked flame, because these fluids are flammable. • The fuel filling gun must remain in contact with the filler neck. Maintain the contact until the fuel stops flowing into the tank in order to avoid sparks caused by static electricity build-up. • To transport a faulty machine, use a trailer or a low loader platform trolley, if available. • To load and unload the machine from the mode of transportation, choose a flat area that offers firm support for the wheels of the truck or trailer. Securely fasten the machine to the platform of the trailer or truck, in accordance with the transporter’s requirements. • Always use hoist mechanisms with an appropriate capacity for lifting or moving heavy components. • Chains must always be securely fastened. The fastening device must have sufficient capacity to support the in- tended load. It is prohibited for bystanders to be near the fastening position. • The work area must always be clean and dry. Clean it immediately if any water or oil is spilled. • Never use gasoline, diesel, or other flammable liquids for cleaning. Use only non-toxic solvents. • Do not allow cloths soaked with oil or grease to accumulate because they can cause a fire risk. Always keep these cloths in a metal container. Starting • Never start the engine in enclosed spaces that are not equipped with a suitable exhaust system or gas-extraction system. • Never bring your head, body, arms, legs, feet, hands, or fingers close to fans or rotating belts. Engine • Always loosen the radiator cap slowly before removing it, in order to dissipate the system pressure. You must top up the coolant with the engine stopped. • Do not fill up the fuel tank when the engine is running. • Never adjust the fuel injection pump when the machine is in motion. 47835583 21/10/2015 10
  • 10. INTRODUCTION • Never lubricate the machine when the engine is running. Electrical systems • If it is necessary to use auxiliary batteries, you must connect the cables on both sides as follows: (+) to (+) and (-) to (-). Avoid causing the terminals to short circuit. The gas that the batteries release is highly flammable. During charging, leave the battery compartment open to improve ventilation. Avoid sparks and naked flames near the battery. Do not smoke. • Do not charge the batteries in enclosed spaces. • Always disconnect the batteries before carrying out any type of servicing on the electrical system. Hydraulic system • A little fluid coming out of a small bore could be almost invisible, but strong enough to penetrate the skin. For this reason, never use your hands to check for leaks. Instead, use a piece of cardboard or wood. If any fluid penetrates your skin, seek medical assistance immediately. Failure to seek immediate medical assistance could result in serious infections or dermatitis. • Always read the system pressure using suitable gauges. Wheels and tires • Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Inspect the rims and tires regularly for any damage. • Remain next to the tire when filling it with air. • Only check the pressure when the platform is unloaded and the tires are cold, in order to prevent inaccurate readings caused by overpressure. • Never cut or weld a rim with a full tire fitted. • To remove the wheels, lock both the front and rear wheels of the machine. Lift the machine. Install stable and secure supports under the machine, as per the legislation in force. • Deflate the tire before removing any objects that may be caught in the tire tread. • Never inflate tires using flammable gases, as they could cause explosions and injure bystanders. Remove and install • Lift and handle all heavy components using hoist devices of appropriate capacity. You must suspend the parts using suitable hooks and slings. Use the hoist eyes provided for this purpose. Be careful if there are any bystanders near the hoisted load. 47835583 21/10/2015 11
  • 11. INTRODUCTION Safety rules Health and safety precautions Many of the procedures involved in machine maintenance and repair services involve physical hazards and other health risks. This section lists some of these hazardous procedures and the materials and equipment associated with them. Acids and alkalis Avoid splashing into your eyes and nose, or onto your skin and clothing. Wear suitable sleeves and protective goggles. Irritate and corrode the skin, eyes, nose, and throat. Causes burns. Do not inhale the fumes. Adhesives and sealants These are highly flammable. You must store them in no smoking areas. Use applicators when possible or secondary containers. The containers must be labeled. Resin-based adhesives/sealants Skin contact could result in irritation, dermatitis, and the absorption of toxic or harmful chemicals through the skin. Splashes could cause eye injuries. Ensure that there is adequate ventilation and avoid contact with the skin and the eyes. Follow the manufacturer’s instructions. Ensure that there is adequate ventilation as volatile harmful or toxic chemicals may be released. Anti-freeze These are highly flammable. You must store them in no smoking areas. Anti-freeze can be absorbed through the skin in toxic or harmful quantities. Ingesting anti-freeze can cause death and you must seek medical assistance immediately. Chemicals – General You must always take care when using and handling chemicals such as solvents, sealants, adhesives, paints, foam resins, battery acids, anti-freeze, brake fluid, oils and greases. They may be harmful, toxic, corrosive, irritant, or highly flammable. They may also emit hazardous fumes or dust. Do Remove chemicals from skin and clothing as soon as possible after contact. Change very dirty clothes and make provision for cleaning them. Read and strictly adhere to the safety recommendations on the chemical containers. When working with chemicals, wash before breaks, and before eating, smoking, drinking, or using the bathroom. Keep work areas clean, organized, and free of spillages. Store according to local and national legislation. Keep chemicals out of the reach of children. Do not Do not mix chemicals, except in accordance with the manufacturer's instructions. Some substances could form other chemical substances that are toxic or harmful, emit toxic or harmful fumes, or become explosive after mixing. Do not spray chemicals, especially solvent-based chemicals, in enclosed spaces. Do not apply heat or flames to chemicals, except in accordance with the manufacturer's instructions. Some are highly flammable or could release toxic or harmful fumes. Do not leave containers open. The fumes emitted could accumulate in toxic, harmful, or explosive concentrations. Some fumes are heavier than air and will accumulate in confined areas, trenches, etc. Do not put chemicals in un- marked containers. 47835583 21/10/2015 12
  • 12. INTRODUCTION Do not clean your hands or clothes with chemicals. Chemicals, particularly solvents and fuels, dry out the skin and can cause irritation and dermatitis. Some can be absorbed through the skin in toxic or harmful quantities. Do not use empty containers to store other chemicals, except when they have been cleaned under supervision. Do not attempt to sniff or inhale chemicals. Rapid exposure to high concentrations of fumes can be toxic or harmful. Anti-corrosive protective material These materials are varied and you must follow the manufacturers' instructions. They may contain solvents, resins, petroleum derivatives, etc. You must avoid contact with the skin and the eyes. You must carry out spraying with adequate ventilation and never in enclosed spaces. Post Dust, powders, or clouds may be irritant, harmful, or toxic. Avoid inhaling the chemical powders or dusts that result from dry abrasion services. Use respiratory protection if ventilation is not adequate. Electric shock Electric shocks result from the use of faulty electrical equipment or from incorrect use. You must keep electrical equipment in good condition and test it frequently. Electrical equipment must be protected by a fuse with an appropriate nominal capacity. Use low-voltage equipment ( 110 volt) for work lights and inspection lights, wherever possible. Use pneumatic equip- ment instead of electrical equipment wherever possible. In the event of electrocution: • Turn off the electricity before approaching the victim. • If that is not possible, push or pull the victim away from the source of the electricity using a dry, non-conductive material. • If you have been trained, start giving first aid. • Seek medical assistance. Exhaust fumes These fumes contain asphyxiating, toxic or harmful chemical substances. You must only run engines in adequate extraction or general ventilation conditions, and never in enclosed spaces. Fiber insulation The fibrous nature of cut surfaces and edges can cause skin irritation. In general, the effect is physical and not chemical. You must take precautions to avoid excessive skin contact. Take care when organizing your work methods. Wear sleeves. Fire Many materials relating to vehicle repair are highly flammable. Some release toxic or harmful fumes when burned. Scrupulously observe the fire prevention safety recommendations when storing and handling flammable materials or solvents, particularly in the vicinity of electrical equipment or welding processes. Before using any electrical or welding equipment, ensure that there is no risk of fire. Always have an appropriate fire extinguisher nearby when using welding or heating equipment. 47835583 21/10/2015 13
  • 13. SERVICE MANUAL Engine TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ], TL60E Without cab, 12x4, 4WD [ZDCL05524 - ], TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ], TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ], TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ], TL85E Without cab, 4WD [ZDCL04468 - ], TL85E Without cab, 2WD [ZEC134399 - ], TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ], TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ], TL95E Without cab, 4WD [ZDC112512 - ], TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ] 47835583 21/10/2015 10
  • 14. Engine - Engine and crankcase Engine - General specification TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ] TL60E Without cab, 12x4, 4WD [ZDCL05524 - ] TL60E LA TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ] TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ] TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ] TL75E LA TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ] TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ] TL85E Without cab, 2WD [ZEC134399 - ] TL85E Without cab, 4WD [ZDCL04468 - ] TL85E LA TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ] TL95E Without cab, 4WD [ZDC112512 - ] TL95E LA TL60E TL75E TL85E TL95E Number of cylinders 3 4 Loop Diesel, 4 stroke Injection Direct Piston diameter 104 mm Piston stroke 115 mm Injection Sequence 1–2–3 1–3–4–2 Engine speeds Idle speed 730 - 820 RPM 650 - 750 RPM 730 - 830 RPM 725 - 775 RPM Maximum rotation - 2600 - 2700 RPM 2700 - 2800 RPM 2605 - 2655 RPM Rated speed 2500 RPM 2400 RPM Total cylinder capacity 2931 cm³ 3908 cm³ Compression ratio 17,5:1 Maximum engine power (SAE J1995) 41.0 kW (55.7 Hp)@ 2400 RPM 56.0 kW ( 76.1 Hp)@ 2400 RPM 63.0 kW ( 85.7 Hp)@ 2500 RPM 75.0 kW (102.0 Hp)@ 2400 RPM Maximum engine torque at 1400 RPM (SAE J1995) 205 N·m 280 N·m 325 N·m 380 N·m Number of main bearing housings 4 5 Sump Cast iron Maximum working inclination - Transversal 35 ° Maximum working inclination - Longitudinal 30 ° Rev counter Incorporated in control panel Acionamento Originated from the distribution shaft gear Gauge calibrated for engine at 1800 RPM Pad Cast iron monoblock, incorporates housings for distribution shaft / tappet fittings Cylinder hole diameter 106.850 - 106.900 mm Grinding 0.400 - 0.800 mm External diameter oversize 0.200 mm Diameter of housing for the main bushings covers 84.200 - 84.230 mm Diameter of housings for control shaft bushings: Front 54.780 - 54.802 mm Middle 54.280 - 54.305 mm Rear 53.780 - 53.805 mm Diameter of tappet housings 15.000 - 15.018 mm Tappet oversize 0.100 mm - 0.200 mm - 0.300 mm Main bearing seat bore diameter 84.200 - 84.230 mm Engine fan type Fixed Engine fan diameter 450.0 mm (17.7 in) 448.0 mm (17.6 in) Number of paddles 4 10 47835583 21/10/2015 10.1 [10.001] / 4
  • 15. Engine - Engine and crankcase Engine - Remove TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ] TL60E Without cab, 12x4, 4WD [ZDCL05524 - ] TL60E LA TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ] TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ] TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ] TL75E LA TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ] TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ] TL85E Without cab, 2WD [ZEC134399 - ] TL85E Without cab, 4WD [ZDCL04468 - ] TL85E LA TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ] TL95E Without cab, 4WD [ZDC112512 - ] TL95E LA DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury. D0076A Prior operation: Drain the coolant from the engine. Consult the procedures in Radiator - Drain fluid (10.400). 1. Disconnect the battery negative (-) cable (1). CUIL13TRO0194AA 1 2. Loosen the clamps and the hose (3) and lift the tube (2) so that the oil does not drain out. The hose (1) allows this movement. NOTICE: Protect the end of the hose (1) against the entry of impurities. CUIL13TR00802AA 2 47835583 21/10/2015 10.1 [10.001] / 5
  • 16. Engine - Engine and crankcase 3. Remove the tool box and the respective support (1). 4. Remove the front ballasts. Consult the procedures in Front ballast - Remove (39.140). 5. Remove the engine side shield. Consult the proce- dures in Side shield - Remove (90.102). 6. Remove the engine hood. Consult the procedures in Hood - Remove (90.100). LAIL11TL1104A0A 3 7. Disconnect the tubes (1) and (2) from the hydraulic pump outlet. NOTICE: Protect the end of the hose against the entry of impurities. 8. Drain the coolant from the engine. Consult the proce- dures in Radiator - Drain fluid (10.400). CUIL13TR00475AA 4 9. Disconnect the fuel line (2) and the electrical cable (1) from the pre-heating glow plug. 10. Disconnect the injector fuel return pipe and the con- nection pipe from the tank to the decanter filter. 11. Remove the complete fuel filter support. 12. Disconnect the support bracket from the flexible brake lines. CUIL13TR00333AA 5 13. Disconnect the electric connection (1) from the engine coolant sensor. 14. Disconnect the electric connections located between the cab and the engine on the left-hand side. CUIL13TR00810AA 6 47835583 21/10/2015 10.1 [10.001] / 6
  • 17. Engine - Engine and crankcase 15. Disconnect the cable of the engine oil pressure sensor (1). Disconnect the rev counter control and remove the fixing support. CUIL13TR00783AA 7 16. Remove the fastening clamp (1) from the pipes to the steering cylinder. LAIL11TL1118A0A 8 17. Disconnect the flexible oil pressure and return lines (1) and (2) to the steering cylinders. NOTE: Identify the hoses before disconnecting them for easy installation. 18. Remove the Auxiliary Front Wheel Drive (AFWD) drive shaft. Consult the procedures in Drive shaft - Remove (23.314). CUIL13TR00842AA 9 19. Disconnect the rigid oil pressure line (1) to the transfer box control. 20. Remove the exhaust system. Consult the procedures in Exhaust muffler - Remove (10.254). CUIL13TR00774AA 10 47835583 21/10/2015 10.1 [10.001] / 7
  • 18. Engine - Engine and crankcase 21. Lift the front of the platform or cab floor mat. LAIL11TL1126A0A 11 22. Remove the covers (1) to access the upper screws securing the engine. LAIL11TL1127A0A 12 23. Disconnect the control pedal throttle cable. LAIL11TL1128A0A 13 24. Loosen the front two bolts (1) securing the cab to the relative supports. NOTE: Repeat the procedure on the other side of the ma- chine. CUIL13TR00743AA 14 47835583 21/10/2015 10.1 [10.001] / 8
  • 19. Engine - Engine and crankcase 25. Lift the front of the cab approximately 6.0 cm (2.4 in). LAIL11TL1130A0A 15 26. Loosen the two nuts and the top two bolts securing the engine to the transmission. Access is by opening the cover removed earlier on the floor, under the brake and clutch pedals. LAIL11TL1131A0A 16 27. Remove the four lower bolts (1) securing the engine to the transmission. LAIL11TL1132A0A 17 28. Place the tool (trolley) under the tractor and put two wedges on the front shaft to prevent swaying. 29. Place a wooden shim (1) on the contact points be- tween the trestles and the tractor. LAIL11TL1133A0A 18 47835583 21/10/2015 10.1 [10.001] / 9
  • 20. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 21. Engine - Engine and crankcase 30. Place a fixed trestle (1) under the draw bar support and pull the handbrake. LAIL11TL1134A0A 19 31. Remove the support clamp (1) from the cab heating lines. 32. Identify and disconnect the hoses for flow and return of fluid to the heating system. LAIL11TL1135A0A 20 33. Loosen the last four fixing bolts from the engine to the transmission. 34. Disconnect the three electric connectors (1) from the relative support. 35. Separate the engine from the transmission. LAIL11TL1136A0A 21 36. Remove the spacer (1) installed between the engine and the transmission. LAIL11TL1137A0A 22 47835583 21/10/2015 10.1 [10.001] / 10
  • 22. Engine - Engine and crankcase 37. Place a fixed trestle (1) under the counterweight cra- dle and block the front wheels with wooden wedges (2). LAIL11TL1138A0A 23 38. Insert tool no. 380000292 (1) into the clutch disc. Loosen the six fixing bolts from the clutch to the engine flywheel and completely remove the clutch assembly. LAIL11TL1139A0A 24 39. Remove the screw (2) securing the tubing to the en- gine and remove the tubing of the low-pressure hy- draulic circuit. 40. Hitch the engine to the winch with the chain, fixing it to the engine supports intended for this purpose. LAIL11TL1140A0A 25 41. Remove the four bolts (1) and remove the pump (2). 42. Disconnect all electric connectors and remove the en- tire cable assembly. CUIL13TR00782AA 26 47835583 21/10/2015 10.1 [10.001] / 11
  • 23. Engine - Engine and crankcase 43. Loosen the clamp and disconnect the intake manifold hose (1). LAIL11TL1142A0A 27 44. Remove the bracket and disconnect the tube (1) link- ing the engine to the radiator. LAIL11TL1144A0A 28 45. Remove the clamp and disconnect the upper radiator hose (1). LAIL11TL1145A0A 29 46. Lift the engine slightly and position the mobile trestle (1) under the front axle support. LAIL11TL1147A0A 30 47835583 21/10/2015 10.1 [10.001] / 12