SlideShare a Scribd company logo
1 of 37
Download to read offline
Printed in U.S.A.
Copyright © 2010 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC.
Racine Wisconsin 53404 U.S.A.
MAGNUM 180
MAGNUM 190
MAGNUM 210
MAGNUM 225
Tractor with CVT Transmission
from PIN ZARH06086
Part number 84386820
English
November 2010
SERVICE MANUAL
SERVICE MANUAL
Magnum 180 [ZARH06086 - ]
Magnum 190 [ZARH06086 - ]
Magnum 210 [ZARH06086 - ]
Magnum 225 [ZARH06086 - ]
84386820 15/11/2010
Contents
INTRODUCTION
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMSA
PRIMARY HYDRAULIC POWER SYSTEM............................................... A.10.A
PRIMARY HYDRAULIC POWER SYSTEM Electro-hydraulic remote valve.............. A.10.C
ELECTRICAL POWER SYSTEM ......................................................... A.30.A
ELECTRONIC SYSTEM .................................................................. A.50.A
FAULT CODES ............................................................................ A.50.A
ENGINE AND PTO IN ....................................................................B
ENGINE ................................................................................... B.10.A
FUEL AND INJECTION SYSTEM......................................................... B.20.A
AIR INTAKE SYSTEM..................................................................... B.30.A
EXHAUST SYSTEM Emissions control ................................................... B.40.B
ENGINE COOLANT SYSTEM ............................................................ B.50.A
LUBRICATION SYSTEM .................................................................. B.60.A
TRANSMISSION, DRIVE AND PTO OUT.........................................C
POWER COUPLING Fixed coupling ...................................................... C.10.B
POWER COUPLING Drop box............................................................ C.10.E
ADDITIONAL REDUCERS Creeper...................................................... C.30.C
REAR PTO Hydraulic..................................................................... C.40.C
BAR AXLE................................................................................. C.60.A
AXLES, BRAKES AND STEERING..................................................D
FRONT AXLE ............................................................................. D.10.A
2WD-4WD SYSTEM Hydraulic........................................................... D.14.C
STEERING Hydraulic..................................................................... D.20.C
SERVICE BRAKE Hydraulic.............................................................. D.30.C
PARKING BRAKE Electronic ............................................................. D.32.D
BRAKE CONNECTION Hydraulic ........................................................ D.34.C
FRAME AND CAB .........................................................................E
84386820 15/11/2010
SHIELD.................................................................................... E.20.A
USER CONTROLS AND SEAT ........................................................... E.32.A
USER CONTROLS AND SEAT Operator seat ............................................ E.32.C
USER PLATFORM ........................................................................ E.34.A
ENVIRONMENT CONTROL Heating, ventilation and air-conditioning.................... E.40.D
FRAME POSITIONING .................................................................. F
STABILISING Ballasting................................................................... F.20.B
HITCH AND WORKING TOOL ........................................................H
HITCH Rear hitch......................................................................... H.10.C
84386820 15/11/2010
INTRODUCTION
84386820 15/11/2010
1
INTRODUCTION
Torque
Magnum 180, Magnum 190, Magnum 210
Decimal hardware
Grade 5 bolts, nuts and studs
Size Nm lb in/lb ft
1/4 in 12 - 15 Nm 108 - 132 lb in
5/16 in 23 - 28 Nm 204 - 252 lb in
3/8 in 48 - 57 Nm 420 - 504 lb in
7/16 in 73 - 87 Nm 54 - 64 lb ft
1/2 in 109 - 130 Nm 80 - 96 lb ft
9/16 in 149 - 179 Nm 110 - 132 lb ft
5/8 in 203 - 244 Nm 150 - 180 lb ft
3/4 in 366 - 439 Nm 270 - 324 lb ft
7/8 in 542 - 651 Nm 400 - 480 lb ft
1 in 787 - 944 Nm 580 - 696 lb ft
1-1/8 in 1085 - 1193 Nm 800 - 880 lb ft
1-1/4 in 1519 - 1681 Nm 1120 - 1240 lb ft
1-3/8 in 1980 - 2278 Nm 1460 - 1680 lb ft
1-1/2 in 2631 - 2983 Nm 1940 - 2200 lb ft
Grade 8 bolts, nuts and studs
Size Nm lb in/lb ft
1/4 in 16 - 20 Nm 144 - 180 lb in
5/16 in 33 - 39 Nm 288 - 348 lb in
3/8 in 61 - 73 Nm 540 - 648 lb in
7/16 in 95 - 114 Nm 70 - 84 lb ft
1/2 in 149 - 179 Nm 110 - 132 lb ft
9/16 in 217 - 260 Nm 160 - 192 lb ft
5/8 in 298 - 358 Nm 220 - 264 lb ft
3/4 in 515 - 618 Nm 380 - 456 lb ft
7/8 in 814 - 976 Nm 600 - 720 lb ft
1 in 1220 - 1465 Nm 900 - 1080 lb ft
1-1/8 in 1736 - 1953 Nm 1280 - 1440 lb ft
1-1/4 in 2468 - 2712 Nm 1820 - 2000 lb ft
1-3/8 in 3227 - 3688 Nm 2380 - 2720 lb ft
1-1/2 in 4285 - 4827 Nm 3160 - 3560 lb ft
NOTE: Use thick nuts with Grade 8 bolts.
Metric hardware
Grade 8.8 bolts, nuts and studs
Size Nm lb in/lb ft
4 mm 3 - 4 Nm 24 - 36 lb in
5 mm 7 - 8 Nm 60 - 72 lb in
6 mm 11 - 12 Nm 96 - 108 lb in
8 mm 26 - 31 Nm 228 - 276 lb in
10 mm 52 - 61 Nm 456 - 540 lb in
12 mm 90 - 107 Nm 66 - 79 lb ft
14 mm 144 - 172 Nm 106 - 127 lb ft
16 mm 217 - 271 Nm 160 - 200 lb ft
20 mm 434 - 515 Nm 320 - 380 lb ft
24 mm 675 - 815 Nm 500 - 600 lb ft
30 mm 1250 - 1500 Nm 920 - 1100 lb ft
36 mm 2175 - 2600 Nm 1600 - 1950 lb ft
84386820 15/11/2010
3
INTRODUCTION
Grade 10.9 bolts, nuts and studs
Size Nm lb in/lb ft
4 mm 4 - 5 Nm 36 - 48 lb in
5 mm 9 - 11 Nm 84 - 96 lb in
6 mm 15 - 18 Nm 132 - 156 lb in
8 mm 37 - 43 Nm 324 - 384 lb in
10 mm 73 - 87 Nm 54 - 64 lb ft
12 mm 125 - 150 Nm 93 - 112 lb ft
14 mm 200 - 245 Nm 149 - 179 lb ft
16 mm 310 - 380 Nm 230 - 280 lb ft
20 mm 610 - 730 Nm 450 - 540 lb ft
24 mm 1050 - 1275 Nm 780 - 940 lb ft
30 mm 2000 - 2400 Nm 1470 - 1770 lb ft
36 mm 3500 - 4200 Nm 2580 - 3090 lb ft
Grade 12.9 bolts, nuts and studs
Size Nm lb in/lb ft
Typically the torque values specified for grade 10.9 hardware can be used satisfactorily on grade 12.9 hardware.
Steel hydraulic fittings
37° flare fitting
Tube outside diameter/Hose inside
diameter
inch mm
Thread size Nm lb in/lb ft
6.4 mm 1/4 in 7/16-20 in 8 - 16 Nm 72 - 144 lb in
7.9 mm 5/16 in 1/2-20 in 11 - 22 Nm 96 - 192 lb in
9.5 mm 3/8 in 9/16-18 in 14 - 34 Nm 120 - 300 lb in
12.7 mm 1/2 in 3/4-16 in 20 - 57 Nm 180 - 504 lb in
15.9 mm 5/6 in 7/8-14 in 34 - 79 Nm 300 - 696 lb in
19.0 mm 3/4 in 1-1/16-12 in 54 - 108 Nm 40 - 80 lb ft
22.2 mm 7/8 in 1-3/16-12 in 81 - 135 Nm 60 - 100 lb ft
25.4 mm 1 in 1-5/16-12 in 102 - 158 Nm 75 - 117 lb ft
31.8 mm 1-1/4 in 1-5/8-12 in 169 - 223 Nm 125 - 165 lb ft
38.1 mm 1-1/2 in 1-7/8-12 in 285 - 338 Nm 210 - 250 lb ft
Straight threads with O-ring
Tube outside diameter/Hose inside
diameter
inch mm
Thread size Nm lb in/lb ft
6.4 mm 1/4 in 7/16-20 in 16 - 26 Nm 144 - 228 lb in
7.9 mm 5/16 in 1/2-20 in 22 - 34 Nm 192 - 300 lb in
9.5 mm 3/8 in 9/16-18 in 34 - 54 Nm 300 - 480 lb in
12.7 mm 1/2 in 3/4-16 in 57 - 91 Nm 540 - 804 lb in
15.9 mm 5/6 in 7/8-14 in 79 - 124 Nm 58 - 92 lb ft
19.0 mm 3/4 in 1-1/16-12 in 108 - 174 Nm 80 - 128 lb ft
22.2 mm 7/8 in 1-3/16-12 in 136 - 216 Nm 100 - 160 lb ft
25.4 mm 1 in 1-5/16-12 in 159 - 253 Nm 117 - 187 lb ft
31.8 mm 1-1/4 in 1-5/8-12 in 224 - 357 Nm 165 - 264 lb ft
38.1 mm 1-1/2 in 1-7/8-12 in 339 - 542 Nm 250 - 400 lb ft
Split flange mounting bolts
Size Nm lb in/lb ft
5/16-18 in 20 - 27 Nm 180 - 240 lb in
3/8-16 in 27 - 34 Nm 240 - 300 lb in
7/16-14 in 47 - 61 Nm 420 - 540 lb in
1/2-13 in 74 - 88 Nm 55 - 65 lb ft
5/8-11 in 190 - 203 Nm 140 - 150 lb ft
84386820 15/11/2010
4
INTRODUCTION
O-ring face seal end O-ring boss end fitting or lock nut
Tube outside diameterNominal
SAE dash
size
mm in
Thread size Nm lb in/lb ft Thread size Nm lb in/lb ft
-4 6.4 mm 1/4 in 9/16-18 in 14 - 16 Nm 120 - 144
lb in
7/16-20 in 23 - 27 Nm 204 - 240
lb in
-6 9.5 mm 3/8 in 11/16-16 in 24 - 27 Nm 216 - 240
lb in
9/16-18 in 34 - 41 Nm 300 - 360
lb in
-8 12.7 mm 1/2 in 13/16-16 in 43 - 54 Nm 384 - 480
lb in
3/4-16 in 61 - 68 Nm 540 - 600
lb in
-10 15.9 mm 5/8 in 1-14 in 62 - 76 Nm 552 - 672
lb in
7/8-14 in 81 - 88 Nm 60 - 65 lb ft
-12 19.0 mm 3/4 in 1-3/16-12
in
90 - 110
Nm
65 - 80 lb ft 1-1/16-12
in
115 - 122
Nm
85 - 90 lb ft
-14 22.2 mm 7/8 in 1-3/16-12
in
90 - 110
Nm
65 - 80 lb ft 1-13/16-12
in
129 - 136
Nm
95 - 100 lb
ft
-16 25.41 mm 1.0 in 1-7/16-12
in
125 - 140
Nm
92 - 105 lb
ft
1-5/16-12
in
156 - 169
Nm
115 - 125 lb
ft
-20 31.8 mm 1-1/4 in 1-11/16-12
in
170 - 190
Nm
125 - 140
lb ft
1‘-5/6-12 in 201 - 217
Nm
150 - 160
lb ft
-24 38.1 mm 1-1/2 in 2-12 in 200 - 254
Nm
150 - 180
lb ft
1-7/8-12 in 258 - 271
Nm
190 - 200
lb ft
84386820 15/11/2010
5
INTRODUCTION
Capacities
Magnum 180, 190, 210 and 225
System Metric U.S. Imperial
Engine Oil
No filter change 16 l 4.23 US gal 3.52 UK gal
With filter change 16.5 l 4.36 US gal 3.63 UK gal
Cooling system 23.65 l 6.25 US gal 5.2 UK gal
Transmission/hydraulic system
Full Powershift 85 l 22.5 US gal 18.7 UK gal
CVT 100 l 26.4 US gal 22.0 UK gal
Mechanical front drive (MFD)
4 pin – 10 bolt axle*
Differential 12.3 l 13 US qt 21.6 UK pt
Planetary (each) 1.4 l 3 US pt 2.4 UK pt
4 pin – 12 bolt axle*
Differential 11 l 11.6 US qt 21.6 UK pt
Planetary (each) 2.3 l 2.4 US qt 2.0 UK qt
Fuel tank 446 l 118 US gal 98.25 UK gal
DEF/AdBlue® tank 56.8 l 15 US gal 56.8 l (12.5 UK gal)
MFD gearbox 275 ml 9.3 US fl oz 9.7 UK fl oz
* Pin and bolt quantity are determined by observing the wheel ends.
84386820 15/11/2010
6
SERVICE MANUAL
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS
Magnum 180
Magnum 190
Magnum 210
Magnum 225
84386820 15/11/2010
A
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Charge pump - Pressure test
Magnum 225 [ZARH06086 - ] CVT Transmission, Magnum 180, Magnum 190, Magnum 210
Special Tools: Use pressure adapter kit 380000464 and hydraulic pressure test kit 380000240 for this test. Use an
appropriate low pressure gauge for the charge pressure reading. A flowmeter 380001806 and 19 mm (0.75 in) hoses
with a minimum working pressure of 21000 kPa (3000 psi) are required for this test.
NOTE: Make sure the proper maintenance schedule for the hydraulic system filters has been maintained, prior to
running test.
1. To perform this test:
• Remove the charge pressure switch and
adapter.
• Install the quick release coupler and the quick
release fitting from kit.
• Install the low pressure gauge from kit.
RCPH09CCH013FAE 1
84386820 15/11/2010
A.10.A / 62
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
2. Set up the remote loop:
• Set variable flow controls to the maximum flow
position for the remote valves.
• Set the valve timer control to the maximum
time position.
• Install the flowmeter into the first remote sec-
tion. Place the remote valve control lever in the
detent retract position.
• Set the flowmeter load valve at minimum pres-
sure – turned out counterclockwise.
• Start and run the engine at 1500 RPM.
• Use a piece of cardboard to block air flow
across the oil cooler to help heat the oil to 49
°C (120 °F).
3. Maintain the engine speed at 1500 RPM. Move the
remote lever between the “retract” and “neutral” po-
sition. The charge pressure reading should maintain
a minimum pressure of 160 kPa (23 psi). If the pres-
sure reading falls below 160 kPa (23 psi), replace
the hydraulic oil filters and check the main filter as-
sembly 300 kPa (43 psi) and 80 kPa (12 psi) check
valve assemblies on the main filter assembly. . The
check valve assemblies are built into the main filter
assembly. Make sure a check is not stuck open or
damaged. After replacing filter and inspecting check
valves retest the charge pressure.
84386820 15/11/2010
A.10.A / 63
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
4. If after retest the charge pressure is still below spec-
ification, inspect the maximum pressure lube relief
valve (4). The maximum pressure lube relief valve is
located on the underside of the transmission control
valve (1) manifold plate (3).
RCIL09CCH001BAE 2
5. If the maximum pressure lube relief valve is stuck
open or damaged, repair or replace as necessary.
6. If the maximum pressure lube relief valve is good
and charge pressure remains low, disassemble and
inspect charge pump.
84386820 15/11/2010
A.10.A / 64
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Charge pump - Remove
Magnum 225 [ZARH06086 - ] CVT Transmission, Magnum 180, Magnum 190, Magnum 210
Prior operation:
Control valve Priority/Regulator valve - Remove (A.10.A)
1. Remove the external components from the charge
pump:
• Remove the charge pump filter (1).
• Unplug the harness connectors (2) and move
harness aside.
• Cut the tie strap and remove the locking clip
(3).
• Disconnect the tube (4).
• Remove the two bolts (5).
• Remove the tube assembly.
RCPH09CCH040AAC 1
2. Remove the two bolts (1) for the oil suction pipe as
shown. Remove the two top bolts (2) for the rear
cover of the charge pump, and install two guide pins.
RCPH09CCH091AAC 2
3. Remove the two bottom bolts, and remove the
charge pump from the high pressure pump.
RCPH09CCH092AAC 3
Next operation:
Charge pump - Install (A.10.A)
84386820 15/11/2010
A.10.A / 65
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Charge pump - Install
Magnum 225 [ZARH06086 - ] CVT Transmission, Magnum 180, Magnum 190, Magnum 210
Prior operation:
Charge pump - Remove (A.10.A)
1. Lubricate a new O-ring with petroleum jelly, and in-
stall the O-ring on the pump.
NOTE: Be sure all surfaces are clean, free of any debris.
RCPH09CCH084AAC 1
2. Install two guide pins (1) and the coupling (2) on the
high pressure pump. Remove the cap from the oil
tube and check that the seal (3) is in place.
RCPH09CCH083AAC 2
3. Install the charge pump on the guide pins and high
pressure pump.
RCPH09CCH085AAC 3
84386820 15/11/2010
A.10.A / 66
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
4. Install the rotor housing in the charge pump housing.
NOTE: When reassembling the pump, the punched dot
markings on the rotor and rotor housing must face to the
outside of the pump housing.
RCPH09CCH086AAC 4
5. Install the shaft (1) and key (2).
NOTE: Be sure the spline end of the shaft is inserted into
the coupling.
RCPH09CCH087AAC 5
6. Install the pump rotor on the shaft.
NOTE: When reassembling the pump, the punched dot
markings on the rotor and rotor housing must face to the
outside of the pump housing.
RCPH09CCH088AAC 6
84386820 15/11/2010
A.10.A / 67
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
7. Lubricate a new O-ring with petroleum jelly, and in-
stall the O-ring on the end plate. .
RCPH09CCH089AAC 7
8. Instal the two lower bolts (1) to hold the charge pump
in place. Remove the two guide pins (2) and install
the two upper bolts. Torque the four bolts to 50 - 62
N·m (36.9 - 45.7 lb ft).
NOTE: The spline end of the shaft must be installed in the
coupling before the bolts are tightened.
RCPH09CCH092AAC 8
9. Install the two bolts for the suction tube and tighten.
RCPH09CCH090AAC 9
84386820 15/11/2010
A.10.A / 68
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
10. Attach tube to connector at the top (2) and secure
with two bolts (1). Install the clip lock and secure with
tie strap (2). Connect tube nut to the fitting (3), install
the electrical harness and connect as marked during
disassembly (4). Install the charge pump filter (5).
RCPH09CCH040AAC 10
Next operation:
Control valve Priority/Regulator valve - Install (A.10.A)
84386820 15/11/2010
A.10.A / 69
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Compensator - Overhaul
Magnum 225 [ZARH06086 - ] CVT Transmission, Magnum 180, Magnum 190, Magnum 210
1. Disconnect load sense line connection and remove
pressure and flow compensating valve assembly.
Remove the tamper proof caps, carefully unscrew
each adjuster and remove the component parts.
Refer to the exploded view for the compensator.
To ensure correct reassembly keep the component
parts for each valve separate.
NOTICE: Due to extreme spring pressure within valves DO
NOT remove rear plugs until the adjusters have been re-
moved.
BSD2023A 1
2. Reassembly of the valves follows the removal proce-
dure in reverse. On reassembly observe the follow-
ing :-
Wash all components in a suitable solvent.
Examine all components for wear or damage. If the
spools are damaged it is necessary to replace the
complete valve assembly.
Lubricate all parts with clean hydraulic oil.
To aid reassembly of pressure and flow compensat-
ing valves, the spools should be inserted into the rear
of the housing.
Tighten all plugs and locknuts to the correct torque
as detailed in Specifications.
TIA35166 2
3. When installing valve on pump ensure all ’O’ ring
seals are correctly installed.
Pressure test the pump and adjust the pressure and
flow compensating valves to the correct specifica-
tion.
TIA35007 3
84386820 15/11/2010
A.10.A / 70
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
NOTE: If the damper screw (1) is removed for any reason
it should be reinstalled in alignment with the three ports
and should be fixed into position using a suitable thread
lock and seal product. Failure to adjust this screw correctly
could reduce the efficiency of the system.
BSF4760A 4
84386820 15/11/2010
A.10.A / 71
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Filter - Remove - Transmission main filter
Magnum 225, Magnum 180, Magnum 190, Magnum 210
1. Open the air bleed valve (1) three-quartere turn to
allow air into the filter: most of the oil should drain
back into the hydraulic system.
RCPH08CCH669AAB 1
2. Be prepared to collect some hydraulic fluid in a suit-
able container. Wait a few minutes and then remove
the 19 mm plug (1) from the filter casing. Drain the
fluid into a suitable container.
RCPH08CCH671AAB 2
3. Using a 41 mm (1 5/8 in) socket or ring spanner, re-
move the filter support plate by turning approximately
45 ° to the left.
RCPH08CCH672AAB 3
4. Remove the filter support plate.
RCPH08CCH673AAB 4
84386820 15/11/2010
A.10.A / 72
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
5. Remove the filter cartridge and discard properly.
RCPH08CCH674AAB 5
6. Inspect the support cover seal. Replace as neces-
sary.
RCPH08CCH676AAB 6
Next operation:
Filter - Install Transmission main filter (A.10.A)
84386820 15/11/2010
A.10.A / 73
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Filter - Install Transmission main filter
Magnum 225, Magnum 180, Magnum 190, Magnum 210
Prior operation:
Filter - Remove - Transmission main filter (A.10.A)
1. Install the new filter cartridge in the canister.
RCPH08CCH674AAB 1
2. With the alignment arrows (1) about 45 ° apart, install
the cover and turn clockwise by hand to tighten.
RCPH08CCH673AAB 2
3. Use a 41 mm (1 5/8 in) socket or ring spanner to
tighten the support plate until the arrows (1) are
aligned.
RCPH08CCH672AAB 3
84386820 15/11/2010
A.10.A / 74
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
4. Reinstall the drain plug and tighten.
NOTE: Do not over tighten.
RCPH08CCH671AAB 4
5. Start the engine and check the filter for any leaks.
Shut off the engine and check transmission oil level.
Add transmission oil AKCELA NEXPLORE (MAT
3525) as required.
84386820 15/11/2010
A.10.A / 75
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Filter - Remove - Charge or vane pump filter
Magnum 225, Magnum 180, Magnum 190, Magnum 210
On tractors with a Powershift transmission, there are two
filters, the main filter (1) which has a replaceable cartridge,
and the charge pump filter (2) which is a disposable type.
The filters are located on the right side of the transmission.
Before changing the charge filter (2) at 600 hours, clean
the area around the mounting plate and filter. Turn the filter
counterclockwise to remove it; dispose the filter properly.
RCPH08CCH668AAB 1
On tractors with a CVT transmission, there are four filters:
the main filter (1) (1200 hours) which has a replaceable
cartridge, the charge pump filter (2) (600 hours) which is a
disposable type, the vane pump filter (3) (600 hours) which
is a disposable type, and the lubrication filter (not shown)
which is serviced by the dealer at 1200 hours or two years.
RCPH09CCH500BAA 2
1. The filters are located on the right side of the trans-
mission. Before changing the charge filter (2) and
vane filter (3) at 600 hours, clean the area around
the mounting plate and filter. Turn the filter counter-
clockwise to remove it; dispose the filter properly.
RCPH09CCH500BAA 3
Next operation:
Filter - Install - Charge or vane pump filter (A.10.A)
84386820 15/11/2010
A.10.A / 76
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Filter - Install - Charge or vane pump filter
Magnum 225, Magnum 180, Magnum 190, Magnum 210
Prior operation:
Filter - Remove - Charge or vane pump filter (A.10.A)
1. To install a new filter:
A. Clean the filter mounting surface.
B. Apply a thin coat of oil on the new filter seal,
and install the filter.
C. Tighten until the seal contacts the mounting
surface, then tighten an additional three-quar-
ter to one full turn. Do not overtighten.
D. Start the engine and check the filter for any
leaks. Shut off the engine and check transmis-
sion oil level. Add transmission oil AKCELA
NEXPLORE (MAT 3525) as required
84386820 15/11/2010
A.10.A / 77
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Filter - Remove - Main filter assembly
Magnum 225, Magnum 180, Magnum 190, Magnum 210
Prior operation:
Filter - Remove - Transmission main filter (A.10.A)
1. On the left hand side of the filter assembly, discon-
nect the hydraulic charge line (1).
2. Disconnect the harness connector (2) to the sensor.
RCPH09CCH430AAA 1
3. Disconnect the hydraulic pipe.
BAIL08CVT260AVA 2
4. Cut the tie straps from the three connectors on the
right hand side of the filter assembly.
5. Remove the locking strap from each connector.
6. Separate the hydraulics lines at the connectors from
the assembly.
RCPH09CCH434AAA 3
84386820 15/11/2010
A.10.A / 78
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
7. Cut the tie straps securing the two connectors on the
left hand side of the filter assembly.
8. Remove the locking strap from each connector.
9. Separate the hydraulics lines at the connectors from
the assembly.
RCPH09CCH435AAA 4
10. Loosen the retaining bolts and remove the filter as-
sembly.
RCPH09CCH437AAA 5
Next operation:
Filter - Install - Main filter assembly (A.10.A)
84386820 15/11/2010
A.10.A / 79
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Filter - Install - Main filter assembly
Magnum 225, Magnum 180, Magnum 190, Magnum 210
Prior operation:
Filter - Remove - Main filter assembly (A.10.A)
1. Install the filter assembly on the axle housing with the
bolts removed earlier.
2. Torque the bolts to 40 N·m (30 lb ft).
RCPH09CCH437AAA 1
3. Connect the hydraulic lines to the connectors on the
left hand side of the filter assembly.
4. Install the locking strap for each connector.
5. Install a new tie strap on each connector.
RCPH09CCH435AAA 2
6. Connect the hydraulic lines to the three connectors
on the right hand side of the filter assembly.
7. Install the locking strap for each connector.
8. Install a new tie strap on each connector.
RCPH09CCH434AAA 3
84386820 15/11/2010
A.10.A / 80
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
9. On the left hand side of the filter assembly, connect
the hydraulic pipe.
BAIL08CVT260AVA 4
10. Connect the hydraulic charge line (1).
11. Connect the harness connector (2) to the sensor.
RCPH09CCH430AAA 5
84386820 15/11/2010
A.10.A / 81
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Filter - Remove - Main hydraulic
Magnum 225, Magnum 180, Magnum 190, Magnum 210
NOTE: Clean the hose connections thoroughly before disassembly.
1. Disconnect the harness connectors at locations (1),
(2) and (3). Disconnect the ground wire (4). Move
the harness out of the way.
RCPH10CCH211AAB 1
2. At the right hand side of the filter assembly, remove
the tie straps (1).
RCPH10CCH212AAB 2
3. Remove the locking ring (1) from the upper hose as-
sembly.
RCPH10CCH213AAB 3
4. Disconnect e the hose assembly (1) by pulling
straight out.
NOTE: A small screw driver or pry bar may be used to
gently pry the hose assembly away from the filter housing.
RCPH10CCH214AAB 4
84386820 15/11/2010
A.10.A / 82
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
5. Removethe bolts (1) securing the charge pump inlet
hose adaptor. Loosen (but do not remove) the bolt
(2).
RCPH10CCH215AAB 5
6. Remove the locking ring (not shown). Disconnect the
hose assembly (1) from the filter housing.
RCPH10CCH216AAB 6
7. Remove the tie strap (1) from the top left hand hose
assembly.
RCPH10CCH217AAB 7
8. With the aid of a small screw driver, dislodge the
locking ring (1) from the center hose. Repeat for the
bottom hose.
RCPH10CCH218AAB 8
84386820 15/11/2010
A.10.A / 83
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
9. Remove the locking ring. Repeat for the bottom
hose.
RCPH10CCH219AAB 9
10. Remove the left hand bolt (1) from the filter housing.
Loosen (but do not remove) the right hand bolt (2).
RCPH10CCH216AAB 10
11. Pivot the filter housing and at the same time loosen
the center and lower hose connections (1). Remove
the upper hose locking ring (2) and dislodge the
hose. Support the filter housing and remove the bolt
(3). Remove the filter housing assembly.
RCPH10CCH220AAB 11
Next operation:
Filter - Install - Main hydraulic (A.10.A)
84386820 15/11/2010
A.10.A / 84
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
Filter - Install - Main hydraulic
Magnum 180, Magnum 190, Magnum 210
Prior operation:
Filter - Remove - Main hydraulic (A.10.A)
1. Align the filter housing with the hose fittings on the
left side. Engage the hoses (1). Install the right hand
bolt (2) removed earlier.
RCPH10CCH220AAB 1
2. Install the bolt (1) removed earlier. Tighten both
bolts.
RCPH10CCH216AAB 2
3. Install the top hose locking ring (1).
RCPH10CCH216AAB 3
84386820 15/11/2010
A.10.A / 85
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
4. Secure the locking ring with a plastic tie strap (1).
RCPH10CCH217AAB 4
5. Install the locking ring (1) for the center hose fitting
and the lower hose locking ring.
RCPH10CCH219AAB 5
6. Connect the lower hose (1) (not shown) to the right
side of the filter housing. Install the locking ring. Con-
nect the center hose (2). Install the locking ring.
RCPH10CCH216AAB 6
7. Connect the upper hose .
RCPH10CCH214AAB 7
84386820 15/11/2010
A.10.A / 86
HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER
SYSTEM
8. Install the locking ring (1).
RCPH10CCH213AAB 8
9. Using the bolts removed earlier (1), secure the inlet
housing adaptor to the charge pump. Tighten the
bolts.
RCPH10CCH215AAB 9
10. Install tie straps (1) to the locking rings on the right
hand side (lower fitting not shown).
NOTE: Tie straps prevent the locking rings from disengag-
ing.
RCPH10CCH212AAB 10
11. Connect the harness connectors (1) and the ground
wire connectors (2).
RCPH10CCH211AAB 11
84386820 15/11/2010
A.10.A / 87

More Related Content

What's hot

Manual de serviço cb400 rodadian
Manual de serviço cb400 rodadianManual de serviço cb400 rodadian
Manual de serviço cb400 rodadianThiago Huari
 
Gabriel Zabaleta. bombas de cavidad progresiva
Gabriel Zabaleta. bombas de cavidad progresivaGabriel Zabaleta. bombas de cavidad progresiva
Gabriel Zabaleta. bombas de cavidad progresivaGabriel Zabaleta
 
Tuberias estructurada hdpe
Tuberias estructurada hdpeTuberias estructurada hdpe
Tuberias estructurada hdpeLUISPAREDES173
 
Manual de serviço xl250 r (1983) mskb7831p indice
Manual de serviço xl250 r (1983)   mskb7831p indiceManual de serviço xl250 r (1983)   mskb7831p indice
Manual de serviço xl250 r (1983) mskb7831p indiceThiago Huari
 
Manual de serviço vt600 c cilindro
Manual de serviço vt600 c cilindroManual de serviço vt600 c cilindro
Manual de serviço vt600 c cilindroThiago Huari
 
Manual de serviço cb450 e cb450 custom (1983) ms443831 p alimenta
Manual de serviço cb450 e cb450 custom (1983)   ms443831 p alimentaManual de serviço cb450 e cb450 custom (1983)   ms443831 p alimenta
Manual de serviço cb450 e cb450 custom (1983) ms443831 p alimentaThiago Huari
 
explotacion-del-gas jose luiz rivero sandoval
explotacion-del-gas jose luiz rivero sandoval explotacion-del-gas jose luiz rivero sandoval
explotacion-del-gas jose luiz rivero sandoval Wilmer Delgado
 
Manual de serviço cb450 e cb450 custom (1983) ms443831 p rodatras
Manual de serviço cb450 e cb450 custom (1983)   ms443831 p rodatrasManual de serviço cb450 e cb450 custom (1983)   ms443831 p rodatras
Manual de serviço cb450 e cb450 custom (1983) ms443831 p rodatrasThiago Huari
 
39528701 mecanica-diesel-22-120515220334-phpapp02
39528701 mecanica-diesel-22-120515220334-phpapp0239528701 mecanica-diesel-22-120515220334-phpapp02
39528701 mecanica-diesel-22-120515220334-phpapp02Rodriguez Villa Percy
 
Manual de serviço cb400 (1980) ms.001 05-80 rodatras
Manual de serviço cb400 (1980)   ms.001 05-80 rodatrasManual de serviço cb400 (1980)   ms.001 05-80 rodatras
Manual de serviço cb400 (1980) ms.001 05-80 rodatrasThiago Huari
 
Manejo agua congénita Yacimientos
Manejo agua congénita YacimientosManejo agua congénita Yacimientos
Manejo agua congénita YacimientosObet Gr
 
Manual de serviço cb450 e cb450 custom (1983) ms443831 p bateria
Manual de serviço cb450 e cb450 custom (1983)   ms443831 p bateriaManual de serviço cb450 e cb450 custom (1983)   ms443831 p bateria
Manual de serviço cb450 e cb450 custom (1983) ms443831 p bateriaThiago Huari
 
Manual de serviço nxr125 bros ks es 00 x6b-ksm-001 manutecao
Manual de serviço nxr125 bros ks es   00 x6b-ksm-001 manutecaoManual de serviço nxr125 bros ks es   00 x6b-ksm-001 manutecao
Manual de serviço nxr125 bros ks es 00 x6b-ksm-001 manutecaoThiago Huari
 

What's hot (17)

Manual de serviço cb400 rodadian
Manual de serviço cb400 rodadianManual de serviço cb400 rodadian
Manual de serviço cb400 rodadian
 
Gabriel Zabaleta. bombas de cavidad progresiva
Gabriel Zabaleta. bombas de cavidad progresivaGabriel Zabaleta. bombas de cavidad progresiva
Gabriel Zabaleta. bombas de cavidad progresiva
 
Tuberias estructurada hdpe
Tuberias estructurada hdpeTuberias estructurada hdpe
Tuberias estructurada hdpe
 
Manual de serviço xl250 r (1983) mskb7831p indice
Manual de serviço xl250 r (1983)   mskb7831p indiceManual de serviço xl250 r (1983)   mskb7831p indice
Manual de serviço xl250 r (1983) mskb7831p indice
 
Manual de serviço vt600 c cilindro
Manual de serviço vt600 c cilindroManual de serviço vt600 c cilindro
Manual de serviço vt600 c cilindro
 
Manual de serviço cb450 e cb450 custom (1983) ms443831 p alimenta
Manual de serviço cb450 e cb450 custom (1983)   ms443831 p alimentaManual de serviço cb450 e cb450 custom (1983)   ms443831 p alimenta
Manual de serviço cb450 e cb450 custom (1983) ms443831 p alimenta
 
Sistema start stop
Sistema start stopSistema start stop
Sistema start stop
 
Tablas de torque.pdf jcn
Tablas de torque.pdf  jcnTablas de torque.pdf  jcn
Tablas de torque.pdf jcn
 
Bujias Delco
Bujias DelcoBujias Delco
Bujias Delco
 
explotacion-del-gas jose luiz rivero sandoval
explotacion-del-gas jose luiz rivero sandoval explotacion-del-gas jose luiz rivero sandoval
explotacion-del-gas jose luiz rivero sandoval
 
Manual de serviço cb450 e cb450 custom (1983) ms443831 p rodatras
Manual de serviço cb450 e cb450 custom (1983)   ms443831 p rodatrasManual de serviço cb450 e cb450 custom (1983)   ms443831 p rodatras
Manual de serviço cb450 e cb450 custom (1983) ms443831 p rodatras
 
39528701 mecanica-diesel-22-120515220334-phpapp02
39528701 mecanica-diesel-22-120515220334-phpapp0239528701 mecanica-diesel-22-120515220334-phpapp02
39528701 mecanica-diesel-22-120515220334-phpapp02
 
Manual de serviço cb400 (1980) ms.001 05-80 rodatras
Manual de serviço cb400 (1980)   ms.001 05-80 rodatrasManual de serviço cb400 (1980)   ms.001 05-80 rodatras
Manual de serviço cb400 (1980) ms.001 05-80 rodatras
 
Manejo agua congénita Yacimientos
Manejo agua congénita YacimientosManejo agua congénita Yacimientos
Manejo agua congénita Yacimientos
 
Diagnóstico de compresión de motores
Diagnóstico de compresión de motoresDiagnóstico de compresión de motores
Diagnóstico de compresión de motores
 
Manual de serviço cb450 e cb450 custom (1983) ms443831 p bateria
Manual de serviço cb450 e cb450 custom (1983)   ms443831 p bateriaManual de serviço cb450 e cb450 custom (1983)   ms443831 p bateria
Manual de serviço cb450 e cb450 custom (1983) ms443831 p bateria
 
Manual de serviço nxr125 bros ks es 00 x6b-ksm-001 manutecao
Manual de serviço nxr125 bros ks es   00 x6b-ksm-001 manutecaoManual de serviço nxr125 bros ks es   00 x6b-ksm-001 manutecao
Manual de serviço nxr125 bros ks es 00 x6b-ksm-001 manutecao
 

More from fjjjskekksmem

Steyr f4 hfe613x tier 4b (final) engine service repair manual
Steyr f4 hfe613x tier 4b (final) engine service repair manualSteyr f4 hfe613x tier 4b (final) engine service repair manual
Steyr f4 hfe613x tier 4b (final) engine service repair manualfjjjskekksmem
 
Steyr f4 hfe613w tier 4b (final) engine service repair manual
Steyr f4 hfe613w tier 4b (final) engine service repair manualSteyr f4 hfe613w tier 4b (final) engine service repair manual
Steyr f4 hfe613w tier 4b (final) engine service repair manualfjjjskekksmem
 
Steyr f4 hfe413n tier 4b (final) engine service repair manual
Steyr f4 hfe413n tier 4b (final) engine service repair manualSteyr f4 hfe413n tier 4b (final) engine service repair manual
Steyr f4 hfe413n tier 4b (final) engine service repair manualfjjjskekksmem
 
Steyr f4 dfe613k tier 4b (final) engine service repair manual
Steyr f4 dfe613k tier 4b (final) engine service repair manualSteyr f4 dfe613k tier 4b (final) engine service repair manual
Steyr f4 dfe613k tier 4b (final) engine service repair manualfjjjskekksmem
 
Steyr f4 dfe613j tier 4b (final) engine service repair manual
Steyr f4 dfe613j tier 4b (final) engine service repair manualSteyr f4 dfe613j tier 4b (final) engine service repair manual
Steyr f4 dfe613j tier 4b (final) engine service repair manualfjjjskekksmem
 
Steyr f4 de9484 engine service repair manual
Steyr f4 de9484 engine service repair manualSteyr f4 de9484 engine service repair manual
Steyr f4 de9484 engine service repair manualfjjjskekksmem
 
Steyr f4 ce9684 engine service repair manual
Steyr f4 ce9684 engine service repair manualSteyr f4 ce9684 engine service repair manual
Steyr f4 ce9684 engine service repair manualfjjjskekksmem
 
Steyr 6140 profi classic tractor service repair manual
Steyr 6140 profi classic tractor service repair manualSteyr 6140 profi classic tractor service repair manual
Steyr 6140 profi classic tractor service repair manualfjjjskekksmem
 
Steyr 6125 profi tractor service repair manual
Steyr 6125 profi tractor service repair manualSteyr 6125 profi tractor service repair manual
Steyr 6125 profi tractor service repair manualfjjjskekksmem
 
New holland vl620 grape harvester service repair manual
New holland vl620 grape harvester service repair manualNew holland vl620 grape harvester service repair manual
New holland vl620 grape harvester service repair manualfjjjskekksmem
 
New holland vl610 grape harvester service repair manual
New holland vl610 grape harvester service repair manualNew holland vl610 grape harvester service repair manual
New holland vl610 grape harvester service repair manualfjjjskekksmem
 
New holland fr850 forage harvester service repair manual [715912001 7159231...
New holland fr850 forage harvester service repair manual [715912001   7159231...New holland fr850 forage harvester service repair manual [715912001   7159231...
New holland fr850 forage harvester service repair manual [715912001 7159231...fjjjskekksmem
 
Case wx218 wheeled excavator service repair manual
Case wx218 wheeled excavator service repair manualCase wx218 wheeled excavator service repair manual
Case wx218 wheeled excavator service repair manualfjjjskekksmem
 
Case wx148 wheeled excavator service repair manual
Case wx148 wheeled excavator service repair manualCase wx148 wheeled excavator service repair manual
Case wx148 wheeled excavator service repair manualfjjjskekksmem
 
Case ih jx1070 c tractor service repair manual
Case ih jx1070 c tractor service repair manualCase ih jx1070 c tractor service repair manual
Case ih jx1070 c tractor service repair manualfjjjskekksmem
 
Case ih jx1060 c tractor service repair manual
Case ih jx1060 c tractor service repair manualCase ih jx1060 c tractor service repair manual
Case ih jx1060 c tractor service repair manualfjjjskekksmem
 
Steyr kompakt 4055 s tractor service repair manual
Steyr kompakt 4055 s tractor service repair manualSteyr kompakt 4055 s tractor service repair manual
Steyr kompakt 4055 s tractor service repair manualfjjjskekksmem
 
Steyr kompakt 4055 s ecotech tractor service repair manual (pin zeam00327 and...
Steyr kompakt 4055 s ecotech tractor service repair manual (pin zeam00327 and...Steyr kompakt 4055 s ecotech tractor service repair manual (pin zeam00327 and...
Steyr kompakt 4055 s ecotech tractor service repair manual (pin zeam00327 and...fjjjskekksmem
 
Case ih jx100 u tractor service repair manual
Case ih jx100 u tractor service repair manualCase ih jx100 u tractor service repair manual
Case ih jx100 u tractor service repair manualfjjjskekksmem
 
Steyr f4 hfe613z tier 4b (final) engine service repair manual
Steyr f4 hfe613z tier 4b (final) engine service repair manualSteyr f4 hfe613z tier 4b (final) engine service repair manual
Steyr f4 hfe613z tier 4b (final) engine service repair manualfjjjskekksmem
 

More from fjjjskekksmem (20)

Steyr f4 hfe613x tier 4b (final) engine service repair manual
Steyr f4 hfe613x tier 4b (final) engine service repair manualSteyr f4 hfe613x tier 4b (final) engine service repair manual
Steyr f4 hfe613x tier 4b (final) engine service repair manual
 
Steyr f4 hfe613w tier 4b (final) engine service repair manual
Steyr f4 hfe613w tier 4b (final) engine service repair manualSteyr f4 hfe613w tier 4b (final) engine service repair manual
Steyr f4 hfe613w tier 4b (final) engine service repair manual
 
Steyr f4 hfe413n tier 4b (final) engine service repair manual
Steyr f4 hfe413n tier 4b (final) engine service repair manualSteyr f4 hfe413n tier 4b (final) engine service repair manual
Steyr f4 hfe413n tier 4b (final) engine service repair manual
 
Steyr f4 dfe613k tier 4b (final) engine service repair manual
Steyr f4 dfe613k tier 4b (final) engine service repair manualSteyr f4 dfe613k tier 4b (final) engine service repair manual
Steyr f4 dfe613k tier 4b (final) engine service repair manual
 
Steyr f4 dfe613j tier 4b (final) engine service repair manual
Steyr f4 dfe613j tier 4b (final) engine service repair manualSteyr f4 dfe613j tier 4b (final) engine service repair manual
Steyr f4 dfe613j tier 4b (final) engine service repair manual
 
Steyr f4 de9484 engine service repair manual
Steyr f4 de9484 engine service repair manualSteyr f4 de9484 engine service repair manual
Steyr f4 de9484 engine service repair manual
 
Steyr f4 ce9684 engine service repair manual
Steyr f4 ce9684 engine service repair manualSteyr f4 ce9684 engine service repair manual
Steyr f4 ce9684 engine service repair manual
 
Steyr 6140 profi classic tractor service repair manual
Steyr 6140 profi classic tractor service repair manualSteyr 6140 profi classic tractor service repair manual
Steyr 6140 profi classic tractor service repair manual
 
Steyr 6125 profi tractor service repair manual
Steyr 6125 profi tractor service repair manualSteyr 6125 profi tractor service repair manual
Steyr 6125 profi tractor service repair manual
 
New holland vl620 grape harvester service repair manual
New holland vl620 grape harvester service repair manualNew holland vl620 grape harvester service repair manual
New holland vl620 grape harvester service repair manual
 
New holland vl610 grape harvester service repair manual
New holland vl610 grape harvester service repair manualNew holland vl610 grape harvester service repair manual
New holland vl610 grape harvester service repair manual
 
New holland fr850 forage harvester service repair manual [715912001 7159231...
New holland fr850 forage harvester service repair manual [715912001   7159231...New holland fr850 forage harvester service repair manual [715912001   7159231...
New holland fr850 forage harvester service repair manual [715912001 7159231...
 
Case wx218 wheeled excavator service repair manual
Case wx218 wheeled excavator service repair manualCase wx218 wheeled excavator service repair manual
Case wx218 wheeled excavator service repair manual
 
Case wx148 wheeled excavator service repair manual
Case wx148 wheeled excavator service repair manualCase wx148 wheeled excavator service repair manual
Case wx148 wheeled excavator service repair manual
 
Case ih jx1070 c tractor service repair manual
Case ih jx1070 c tractor service repair manualCase ih jx1070 c tractor service repair manual
Case ih jx1070 c tractor service repair manual
 
Case ih jx1060 c tractor service repair manual
Case ih jx1060 c tractor service repair manualCase ih jx1060 c tractor service repair manual
Case ih jx1060 c tractor service repair manual
 
Steyr kompakt 4055 s tractor service repair manual
Steyr kompakt 4055 s tractor service repair manualSteyr kompakt 4055 s tractor service repair manual
Steyr kompakt 4055 s tractor service repair manual
 
Steyr kompakt 4055 s ecotech tractor service repair manual (pin zeam00327 and...
Steyr kompakt 4055 s ecotech tractor service repair manual (pin zeam00327 and...Steyr kompakt 4055 s ecotech tractor service repair manual (pin zeam00327 and...
Steyr kompakt 4055 s ecotech tractor service repair manual (pin zeam00327 and...
 
Case ih jx100 u tractor service repair manual
Case ih jx100 u tractor service repair manualCase ih jx100 u tractor service repair manual
Case ih jx100 u tractor service repair manual
 
Steyr f4 hfe613z tier 4b (final) engine service repair manual
Steyr f4 hfe613z tier 4b (final) engine service repair manualSteyr f4 hfe613z tier 4b (final) engine service repair manual
Steyr f4 hfe613z tier 4b (final) engine service repair manual
 

Recently uploaded

call girls in Jama Masjid (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
call girls in Jama Masjid (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️call girls in Jama Masjid (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
call girls in Jama Masjid (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️9953056974 Low Rate Call Girls In Saket, Delhi NCR
 
Digamma - CertiCon Team Skills and Qualifications
Digamma - CertiCon Team Skills and QualificationsDigamma - CertiCon Team Skills and Qualifications
Digamma - CertiCon Team Skills and QualificationsMihajloManjak
 
The 10th anniversary, Hyundai World Rally Team's amazing journey
The 10th anniversary, Hyundai World Rally Team's amazing journeyThe 10th anniversary, Hyundai World Rally Team's amazing journey
The 10th anniversary, Hyundai World Rally Team's amazing journeyHyundai Motor Group
 
FULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | NoidaFULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | NoidaMalviyaNagarCallGirl
 
꧁༒☬ 7042364481 (Call Girl) In Dwarka Delhi Escort Service In Delhi Ncr☬༒꧂
꧁༒☬ 7042364481 (Call Girl) In Dwarka Delhi Escort Service In Delhi Ncr☬༒꧂꧁༒☬ 7042364481 (Call Girl) In Dwarka Delhi Escort Service In Delhi Ncr☬༒꧂
꧁༒☬ 7042364481 (Call Girl) In Dwarka Delhi Escort Service In Delhi Ncr☬༒꧂Hot Call Girls In Sector 58 (Noida)
 
如何办理(UQ毕业证书)昆士兰大学毕业证毕业证成绩单原版一比一
如何办理(UQ毕业证书)昆士兰大学毕业证毕业证成绩单原版一比一如何办理(UQ毕业证书)昆士兰大学毕业证毕业证成绩单原版一比一
如何办理(UQ毕业证书)昆士兰大学毕业证毕业证成绩单原版一比一hnfusn
 
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service ManualJohn Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service ManualExcavator
 
BLUE VEHICLES the kids picture show 2024
BLUE VEHICLES the kids picture show 2024BLUE VEHICLES the kids picture show 2024
BLUE VEHICLES the kids picture show 2024AHOhOops1
 
(COD) ̄Young Call Girls In Dwarka , New Delhi꧁❤ 7042364481❤꧂ Escorts Service i...
(COD) ̄Young Call Girls In Dwarka , New Delhi꧁❤ 7042364481❤꧂ Escorts Service i...(COD) ̄Young Call Girls In Dwarka , New Delhi꧁❤ 7042364481❤꧂ Escorts Service i...
(COD) ̄Young Call Girls In Dwarka , New Delhi꧁❤ 7042364481❤꧂ Escorts Service i...Hot Call Girls In Sector 58 (Noida)
 
定制昆士兰大学毕业证(本硕)UQ学位证书原版一比一
定制昆士兰大学毕业证(本硕)UQ学位证书原版一比一定制昆士兰大学毕业证(本硕)UQ学位证书原版一比一
定制昆士兰大学毕业证(本硕)UQ学位证书原版一比一fjjhfuubb
 
Innovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC TechnologyInnovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC Technologyquickpartslimitlessm
 
办理埃默里大学毕业证Emory毕业证原版一比一
办理埃默里大学毕业证Emory毕业证原版一比一办理埃默里大学毕业证Emory毕业证原版一比一
办理埃默里大学毕业证Emory毕业证原版一比一mkfnjj
 
UNIT-V-ELECTRIC AND HYBRID VEHICLES.pptx
UNIT-V-ELECTRIC AND HYBRID VEHICLES.pptxUNIT-V-ELECTRIC AND HYBRID VEHICLES.pptx
UNIT-V-ELECTRIC AND HYBRID VEHICLES.pptxDineshKumar4165
 
UNIT-III-TRANSMISSION SYSTEMS REAR AXLES
UNIT-III-TRANSMISSION SYSTEMS REAR AXLESUNIT-III-TRANSMISSION SYSTEMS REAR AXLES
UNIT-III-TRANSMISSION SYSTEMS REAR AXLESDineshKumar4165
 
Digamma / CertiCon Company Presentation
Digamma / CertiCon Company  PresentationDigamma / CertiCon Company  Presentation
Digamma / CertiCon Company PresentationMihajloManjak
 
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile GirlsVip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girlsshivangimorya083
 
Call me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home DeliveryCall me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home DeliveryPooja Nehwal
 

Recently uploaded (20)

call girls in Jama Masjid (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
call girls in Jama Masjid (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️call girls in Jama Masjid (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
call girls in Jama Masjid (DELHI) 🔝 >༒9953330565🔝 genuine Escort Service 🔝✔️✔️
 
Digamma - CertiCon Team Skills and Qualifications
Digamma - CertiCon Team Skills and QualificationsDigamma - CertiCon Team Skills and Qualifications
Digamma - CertiCon Team Skills and Qualifications
 
The 10th anniversary, Hyundai World Rally Team's amazing journey
The 10th anniversary, Hyundai World Rally Team's amazing journeyThe 10th anniversary, Hyundai World Rally Team's amazing journey
The 10th anniversary, Hyundai World Rally Team's amazing journey
 
FULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | NoidaFULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
FULL ENJOY - 9953040155 Call Girls in Sector 61 | Noida
 
꧁༒☬ 7042364481 (Call Girl) In Dwarka Delhi Escort Service In Delhi Ncr☬༒꧂
꧁༒☬ 7042364481 (Call Girl) In Dwarka Delhi Escort Service In Delhi Ncr☬༒꧂꧁༒☬ 7042364481 (Call Girl) In Dwarka Delhi Escort Service In Delhi Ncr☬༒꧂
꧁༒☬ 7042364481 (Call Girl) In Dwarka Delhi Escort Service In Delhi Ncr☬༒꧂
 
如何办理(UQ毕业证书)昆士兰大学毕业证毕业证成绩单原版一比一
如何办理(UQ毕业证书)昆士兰大学毕业证毕业证成绩单原版一比一如何办理(UQ毕业证书)昆士兰大学毕业证毕业证成绩单原版一比一
如何办理(UQ毕业证书)昆士兰大学毕业证毕业证成绩单原版一比一
 
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service ManualJohn Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
John Deere 300 3029 4039 4045 6059 6068 Engine Operation and Service Manual
 
Indian Downtown Call Girls # 00971528903066 # Indian Call Girls In Downtown D...
Indian Downtown Call Girls # 00971528903066 # Indian Call Girls In Downtown D...Indian Downtown Call Girls # 00971528903066 # Indian Call Girls In Downtown D...
Indian Downtown Call Girls # 00971528903066 # Indian Call Girls In Downtown D...
 
BLUE VEHICLES the kids picture show 2024
BLUE VEHICLES the kids picture show 2024BLUE VEHICLES the kids picture show 2024
BLUE VEHICLES the kids picture show 2024
 
(COD) ̄Young Call Girls In Dwarka , New Delhi꧁❤ 7042364481❤꧂ Escorts Service i...
(COD) ̄Young Call Girls In Dwarka , New Delhi꧁❤ 7042364481❤꧂ Escorts Service i...(COD) ̄Young Call Girls In Dwarka , New Delhi꧁❤ 7042364481❤꧂ Escorts Service i...
(COD) ̄Young Call Girls In Dwarka , New Delhi꧁❤ 7042364481❤꧂ Escorts Service i...
 
定制昆士兰大学毕业证(本硕)UQ学位证书原版一比一
定制昆士兰大学毕业证(本硕)UQ学位证书原版一比一定制昆士兰大学毕业证(本硕)UQ学位证书原版一比一
定制昆士兰大学毕业证(本硕)UQ学位证书原版一比一
 
Innovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC TechnologyInnovating Manufacturing with CNC Technology
Innovating Manufacturing with CNC Technology
 
Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...
Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...
Hotel Escorts Sushant Golf City - 9548273370 Call Girls Service in Lucknow, c...
 
办理埃默里大学毕业证Emory毕业证原版一比一
办理埃默里大学毕业证Emory毕业证原版一比一办理埃默里大学毕业证Emory毕业证原版一比一
办理埃默里大学毕业证Emory毕业证原版一比一
 
UNIT-V-ELECTRIC AND HYBRID VEHICLES.pptx
UNIT-V-ELECTRIC AND HYBRID VEHICLES.pptxUNIT-V-ELECTRIC AND HYBRID VEHICLES.pptx
UNIT-V-ELECTRIC AND HYBRID VEHICLES.pptx
 
sauth delhi call girls in Connaught Place🔝 9953056974 🔝 escort Service
sauth delhi call girls in  Connaught Place🔝 9953056974 🔝 escort Servicesauth delhi call girls in  Connaught Place🔝 9953056974 🔝 escort Service
sauth delhi call girls in Connaught Place🔝 9953056974 🔝 escort Service
 
UNIT-III-TRANSMISSION SYSTEMS REAR AXLES
UNIT-III-TRANSMISSION SYSTEMS REAR AXLESUNIT-III-TRANSMISSION SYSTEMS REAR AXLES
UNIT-III-TRANSMISSION SYSTEMS REAR AXLES
 
Digamma / CertiCon Company Presentation
Digamma / CertiCon Company  PresentationDigamma / CertiCon Company  Presentation
Digamma / CertiCon Company Presentation
 
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile GirlsVip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
Vip Hot🥵 Call Girls Delhi Delhi {9711199012} Avni Thakur 🧡😘 High Profile Girls
 
Call me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home DeliveryCall me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
Call me @ 9892124323 Call Girl in Andheri East With Free Home Delivery
 

Case ih magnum 225 tractor with cvt transmission service repair manual (from pin zarh06086)

  • 1. Printed in U.S.A. Copyright © 2010 CNH America LLC. All Rights Reserved. Case is a registered trademark of CNH America LLC. Racine Wisconsin 53404 U.S.A. MAGNUM 180 MAGNUM 190 MAGNUM 210 MAGNUM 225 Tractor with CVT Transmission from PIN ZARH06086 Part number 84386820 English November 2010 SERVICE MANUAL
  • 2. SERVICE MANUAL Magnum 180 [ZARH06086 - ] Magnum 190 [ZARH06086 - ] Magnum 210 [ZARH06086 - ] Magnum 225 [ZARH06086 - ] 84386820 15/11/2010
  • 3. Contents INTRODUCTION HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMSA PRIMARY HYDRAULIC POWER SYSTEM............................................... A.10.A PRIMARY HYDRAULIC POWER SYSTEM Electro-hydraulic remote valve.............. A.10.C ELECTRICAL POWER SYSTEM ......................................................... A.30.A ELECTRONIC SYSTEM .................................................................. A.50.A FAULT CODES ............................................................................ A.50.A ENGINE AND PTO IN ....................................................................B ENGINE ................................................................................... B.10.A FUEL AND INJECTION SYSTEM......................................................... B.20.A AIR INTAKE SYSTEM..................................................................... B.30.A EXHAUST SYSTEM Emissions control ................................................... B.40.B ENGINE COOLANT SYSTEM ............................................................ B.50.A LUBRICATION SYSTEM .................................................................. B.60.A TRANSMISSION, DRIVE AND PTO OUT.........................................C POWER COUPLING Fixed coupling ...................................................... C.10.B POWER COUPLING Drop box............................................................ C.10.E ADDITIONAL REDUCERS Creeper...................................................... C.30.C REAR PTO Hydraulic..................................................................... C.40.C BAR AXLE................................................................................. C.60.A AXLES, BRAKES AND STEERING..................................................D FRONT AXLE ............................................................................. D.10.A 2WD-4WD SYSTEM Hydraulic........................................................... D.14.C STEERING Hydraulic..................................................................... D.20.C SERVICE BRAKE Hydraulic.............................................................. D.30.C PARKING BRAKE Electronic ............................................................. D.32.D BRAKE CONNECTION Hydraulic ........................................................ D.34.C FRAME AND CAB .........................................................................E 84386820 15/11/2010
  • 4. SHIELD.................................................................................... E.20.A USER CONTROLS AND SEAT ........................................................... E.32.A USER CONTROLS AND SEAT Operator seat ............................................ E.32.C USER PLATFORM ........................................................................ E.34.A ENVIRONMENT CONTROL Heating, ventilation and air-conditioning.................... E.40.D FRAME POSITIONING .................................................................. F STABILISING Ballasting................................................................... F.20.B HITCH AND WORKING TOOL ........................................................H HITCH Rear hitch......................................................................... H.10.C 84386820 15/11/2010
  • 6. INTRODUCTION Torque Magnum 180, Magnum 190, Magnum 210 Decimal hardware Grade 5 bolts, nuts and studs Size Nm lb in/lb ft 1/4 in 12 - 15 Nm 108 - 132 lb in 5/16 in 23 - 28 Nm 204 - 252 lb in 3/8 in 48 - 57 Nm 420 - 504 lb in 7/16 in 73 - 87 Nm 54 - 64 lb ft 1/2 in 109 - 130 Nm 80 - 96 lb ft 9/16 in 149 - 179 Nm 110 - 132 lb ft 5/8 in 203 - 244 Nm 150 - 180 lb ft 3/4 in 366 - 439 Nm 270 - 324 lb ft 7/8 in 542 - 651 Nm 400 - 480 lb ft 1 in 787 - 944 Nm 580 - 696 lb ft 1-1/8 in 1085 - 1193 Nm 800 - 880 lb ft 1-1/4 in 1519 - 1681 Nm 1120 - 1240 lb ft 1-3/8 in 1980 - 2278 Nm 1460 - 1680 lb ft 1-1/2 in 2631 - 2983 Nm 1940 - 2200 lb ft Grade 8 bolts, nuts and studs Size Nm lb in/lb ft 1/4 in 16 - 20 Nm 144 - 180 lb in 5/16 in 33 - 39 Nm 288 - 348 lb in 3/8 in 61 - 73 Nm 540 - 648 lb in 7/16 in 95 - 114 Nm 70 - 84 lb ft 1/2 in 149 - 179 Nm 110 - 132 lb ft 9/16 in 217 - 260 Nm 160 - 192 lb ft 5/8 in 298 - 358 Nm 220 - 264 lb ft 3/4 in 515 - 618 Nm 380 - 456 lb ft 7/8 in 814 - 976 Nm 600 - 720 lb ft 1 in 1220 - 1465 Nm 900 - 1080 lb ft 1-1/8 in 1736 - 1953 Nm 1280 - 1440 lb ft 1-1/4 in 2468 - 2712 Nm 1820 - 2000 lb ft 1-3/8 in 3227 - 3688 Nm 2380 - 2720 lb ft 1-1/2 in 4285 - 4827 Nm 3160 - 3560 lb ft NOTE: Use thick nuts with Grade 8 bolts. Metric hardware Grade 8.8 bolts, nuts and studs Size Nm lb in/lb ft 4 mm 3 - 4 Nm 24 - 36 lb in 5 mm 7 - 8 Nm 60 - 72 lb in 6 mm 11 - 12 Nm 96 - 108 lb in 8 mm 26 - 31 Nm 228 - 276 lb in 10 mm 52 - 61 Nm 456 - 540 lb in 12 mm 90 - 107 Nm 66 - 79 lb ft 14 mm 144 - 172 Nm 106 - 127 lb ft 16 mm 217 - 271 Nm 160 - 200 lb ft 20 mm 434 - 515 Nm 320 - 380 lb ft 24 mm 675 - 815 Nm 500 - 600 lb ft 30 mm 1250 - 1500 Nm 920 - 1100 lb ft 36 mm 2175 - 2600 Nm 1600 - 1950 lb ft 84386820 15/11/2010 3
  • 7. INTRODUCTION Grade 10.9 bolts, nuts and studs Size Nm lb in/lb ft 4 mm 4 - 5 Nm 36 - 48 lb in 5 mm 9 - 11 Nm 84 - 96 lb in 6 mm 15 - 18 Nm 132 - 156 lb in 8 mm 37 - 43 Nm 324 - 384 lb in 10 mm 73 - 87 Nm 54 - 64 lb ft 12 mm 125 - 150 Nm 93 - 112 lb ft 14 mm 200 - 245 Nm 149 - 179 lb ft 16 mm 310 - 380 Nm 230 - 280 lb ft 20 mm 610 - 730 Nm 450 - 540 lb ft 24 mm 1050 - 1275 Nm 780 - 940 lb ft 30 mm 2000 - 2400 Nm 1470 - 1770 lb ft 36 mm 3500 - 4200 Nm 2580 - 3090 lb ft Grade 12.9 bolts, nuts and studs Size Nm lb in/lb ft Typically the torque values specified for grade 10.9 hardware can be used satisfactorily on grade 12.9 hardware. Steel hydraulic fittings 37° flare fitting Tube outside diameter/Hose inside diameter inch mm Thread size Nm lb in/lb ft 6.4 mm 1/4 in 7/16-20 in 8 - 16 Nm 72 - 144 lb in 7.9 mm 5/16 in 1/2-20 in 11 - 22 Nm 96 - 192 lb in 9.5 mm 3/8 in 9/16-18 in 14 - 34 Nm 120 - 300 lb in 12.7 mm 1/2 in 3/4-16 in 20 - 57 Nm 180 - 504 lb in 15.9 mm 5/6 in 7/8-14 in 34 - 79 Nm 300 - 696 lb in 19.0 mm 3/4 in 1-1/16-12 in 54 - 108 Nm 40 - 80 lb ft 22.2 mm 7/8 in 1-3/16-12 in 81 - 135 Nm 60 - 100 lb ft 25.4 mm 1 in 1-5/16-12 in 102 - 158 Nm 75 - 117 lb ft 31.8 mm 1-1/4 in 1-5/8-12 in 169 - 223 Nm 125 - 165 lb ft 38.1 mm 1-1/2 in 1-7/8-12 in 285 - 338 Nm 210 - 250 lb ft Straight threads with O-ring Tube outside diameter/Hose inside diameter inch mm Thread size Nm lb in/lb ft 6.4 mm 1/4 in 7/16-20 in 16 - 26 Nm 144 - 228 lb in 7.9 mm 5/16 in 1/2-20 in 22 - 34 Nm 192 - 300 lb in 9.5 mm 3/8 in 9/16-18 in 34 - 54 Nm 300 - 480 lb in 12.7 mm 1/2 in 3/4-16 in 57 - 91 Nm 540 - 804 lb in 15.9 mm 5/6 in 7/8-14 in 79 - 124 Nm 58 - 92 lb ft 19.0 mm 3/4 in 1-1/16-12 in 108 - 174 Nm 80 - 128 lb ft 22.2 mm 7/8 in 1-3/16-12 in 136 - 216 Nm 100 - 160 lb ft 25.4 mm 1 in 1-5/16-12 in 159 - 253 Nm 117 - 187 lb ft 31.8 mm 1-1/4 in 1-5/8-12 in 224 - 357 Nm 165 - 264 lb ft 38.1 mm 1-1/2 in 1-7/8-12 in 339 - 542 Nm 250 - 400 lb ft Split flange mounting bolts Size Nm lb in/lb ft 5/16-18 in 20 - 27 Nm 180 - 240 lb in 3/8-16 in 27 - 34 Nm 240 - 300 lb in 7/16-14 in 47 - 61 Nm 420 - 540 lb in 1/2-13 in 74 - 88 Nm 55 - 65 lb ft 5/8-11 in 190 - 203 Nm 140 - 150 lb ft 84386820 15/11/2010 4
  • 8. INTRODUCTION O-ring face seal end O-ring boss end fitting or lock nut Tube outside diameterNominal SAE dash size mm in Thread size Nm lb in/lb ft Thread size Nm lb in/lb ft -4 6.4 mm 1/4 in 9/16-18 in 14 - 16 Nm 120 - 144 lb in 7/16-20 in 23 - 27 Nm 204 - 240 lb in -6 9.5 mm 3/8 in 11/16-16 in 24 - 27 Nm 216 - 240 lb in 9/16-18 in 34 - 41 Nm 300 - 360 lb in -8 12.7 mm 1/2 in 13/16-16 in 43 - 54 Nm 384 - 480 lb in 3/4-16 in 61 - 68 Nm 540 - 600 lb in -10 15.9 mm 5/8 in 1-14 in 62 - 76 Nm 552 - 672 lb in 7/8-14 in 81 - 88 Nm 60 - 65 lb ft -12 19.0 mm 3/4 in 1-3/16-12 in 90 - 110 Nm 65 - 80 lb ft 1-1/16-12 in 115 - 122 Nm 85 - 90 lb ft -14 22.2 mm 7/8 in 1-3/16-12 in 90 - 110 Nm 65 - 80 lb ft 1-13/16-12 in 129 - 136 Nm 95 - 100 lb ft -16 25.41 mm 1.0 in 1-7/16-12 in 125 - 140 Nm 92 - 105 lb ft 1-5/16-12 in 156 - 169 Nm 115 - 125 lb ft -20 31.8 mm 1-1/4 in 1-11/16-12 in 170 - 190 Nm 125 - 140 lb ft 1‘-5/6-12 in 201 - 217 Nm 150 - 160 lb ft -24 38.1 mm 1-1/2 in 2-12 in 200 - 254 Nm 150 - 180 lb ft 1-7/8-12 in 258 - 271 Nm 190 - 200 lb ft 84386820 15/11/2010 5
  • 9. INTRODUCTION Capacities Magnum 180, 190, 210 and 225 System Metric U.S. Imperial Engine Oil No filter change 16 l 4.23 US gal 3.52 UK gal With filter change 16.5 l 4.36 US gal 3.63 UK gal Cooling system 23.65 l 6.25 US gal 5.2 UK gal Transmission/hydraulic system Full Powershift 85 l 22.5 US gal 18.7 UK gal CVT 100 l 26.4 US gal 22.0 UK gal Mechanical front drive (MFD) 4 pin – 10 bolt axle* Differential 12.3 l 13 US qt 21.6 UK pt Planetary (each) 1.4 l 3 US pt 2.4 UK pt 4 pin – 12 bolt axle* Differential 11 l 11.6 US qt 21.6 UK pt Planetary (each) 2.3 l 2.4 US qt 2.0 UK qt Fuel tank 446 l 118 US gal 98.25 UK gal DEF/AdBlue® tank 56.8 l 15 US gal 56.8 l (12.5 UK gal) MFD gearbox 275 ml 9.3 US fl oz 9.7 UK fl oz * Pin and bolt quantity are determined by observing the wheel ends. 84386820 15/11/2010 6
  • 10. SERVICE MANUAL HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS Magnum 180 Magnum 190 Magnum 210 Magnum 225 84386820 15/11/2010 A
  • 11. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Charge pump - Pressure test Magnum 225 [ZARH06086 - ] CVT Transmission, Magnum 180, Magnum 190, Magnum 210 Special Tools: Use pressure adapter kit 380000464 and hydraulic pressure test kit 380000240 for this test. Use an appropriate low pressure gauge for the charge pressure reading. A flowmeter 380001806 and 19 mm (0.75 in) hoses with a minimum working pressure of 21000 kPa (3000 psi) are required for this test. NOTE: Make sure the proper maintenance schedule for the hydraulic system filters has been maintained, prior to running test. 1. To perform this test: • Remove the charge pressure switch and adapter. • Install the quick release coupler and the quick release fitting from kit. • Install the low pressure gauge from kit. RCPH09CCH013FAE 1 84386820 15/11/2010 A.10.A / 62
  • 12. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 2. Set up the remote loop: • Set variable flow controls to the maximum flow position for the remote valves. • Set the valve timer control to the maximum time position. • Install the flowmeter into the first remote sec- tion. Place the remote valve control lever in the detent retract position. • Set the flowmeter load valve at minimum pres- sure – turned out counterclockwise. • Start and run the engine at 1500 RPM. • Use a piece of cardboard to block air flow across the oil cooler to help heat the oil to 49 °C (120 °F). 3. Maintain the engine speed at 1500 RPM. Move the remote lever between the “retract” and “neutral” po- sition. The charge pressure reading should maintain a minimum pressure of 160 kPa (23 psi). If the pres- sure reading falls below 160 kPa (23 psi), replace the hydraulic oil filters and check the main filter as- sembly 300 kPa (43 psi) and 80 kPa (12 psi) check valve assemblies on the main filter assembly. . The check valve assemblies are built into the main filter assembly. Make sure a check is not stuck open or damaged. After replacing filter and inspecting check valves retest the charge pressure. 84386820 15/11/2010 A.10.A / 63
  • 13. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 4. If after retest the charge pressure is still below spec- ification, inspect the maximum pressure lube relief valve (4). The maximum pressure lube relief valve is located on the underside of the transmission control valve (1) manifold plate (3). RCIL09CCH001BAE 2 5. If the maximum pressure lube relief valve is stuck open or damaged, repair or replace as necessary. 6. If the maximum pressure lube relief valve is good and charge pressure remains low, disassemble and inspect charge pump. 84386820 15/11/2010 A.10.A / 64
  • 14. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Charge pump - Remove Magnum 225 [ZARH06086 - ] CVT Transmission, Magnum 180, Magnum 190, Magnum 210 Prior operation: Control valve Priority/Regulator valve - Remove (A.10.A) 1. Remove the external components from the charge pump: • Remove the charge pump filter (1). • Unplug the harness connectors (2) and move harness aside. • Cut the tie strap and remove the locking clip (3). • Disconnect the tube (4). • Remove the two bolts (5). • Remove the tube assembly. RCPH09CCH040AAC 1 2. Remove the two bolts (1) for the oil suction pipe as shown. Remove the two top bolts (2) for the rear cover of the charge pump, and install two guide pins. RCPH09CCH091AAC 2 3. Remove the two bottom bolts, and remove the charge pump from the high pressure pump. RCPH09CCH092AAC 3 Next operation: Charge pump - Install (A.10.A) 84386820 15/11/2010 A.10.A / 65
  • 15. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Charge pump - Install Magnum 225 [ZARH06086 - ] CVT Transmission, Magnum 180, Magnum 190, Magnum 210 Prior operation: Charge pump - Remove (A.10.A) 1. Lubricate a new O-ring with petroleum jelly, and in- stall the O-ring on the pump. NOTE: Be sure all surfaces are clean, free of any debris. RCPH09CCH084AAC 1 2. Install two guide pins (1) and the coupling (2) on the high pressure pump. Remove the cap from the oil tube and check that the seal (3) is in place. RCPH09CCH083AAC 2 3. Install the charge pump on the guide pins and high pressure pump. RCPH09CCH085AAC 3 84386820 15/11/2010 A.10.A / 66
  • 16. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 4. Install the rotor housing in the charge pump housing. NOTE: When reassembling the pump, the punched dot markings on the rotor and rotor housing must face to the outside of the pump housing. RCPH09CCH086AAC 4 5. Install the shaft (1) and key (2). NOTE: Be sure the spline end of the shaft is inserted into the coupling. RCPH09CCH087AAC 5 6. Install the pump rotor on the shaft. NOTE: When reassembling the pump, the punched dot markings on the rotor and rotor housing must face to the outside of the pump housing. RCPH09CCH088AAC 6 84386820 15/11/2010 A.10.A / 67
  • 17. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 7. Lubricate a new O-ring with petroleum jelly, and in- stall the O-ring on the end plate. . RCPH09CCH089AAC 7 8. Instal the two lower bolts (1) to hold the charge pump in place. Remove the two guide pins (2) and install the two upper bolts. Torque the four bolts to 50 - 62 N·m (36.9 - 45.7 lb ft). NOTE: The spline end of the shaft must be installed in the coupling before the bolts are tightened. RCPH09CCH092AAC 8 9. Install the two bolts for the suction tube and tighten. RCPH09CCH090AAC 9 84386820 15/11/2010 A.10.A / 68
  • 18. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 10. Attach tube to connector at the top (2) and secure with two bolts (1). Install the clip lock and secure with tie strap (2). Connect tube nut to the fitting (3), install the electrical harness and connect as marked during disassembly (4). Install the charge pump filter (5). RCPH09CCH040AAC 10 Next operation: Control valve Priority/Regulator valve - Install (A.10.A) 84386820 15/11/2010 A.10.A / 69
  • 19. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Compensator - Overhaul Magnum 225 [ZARH06086 - ] CVT Transmission, Magnum 180, Magnum 190, Magnum 210 1. Disconnect load sense line connection and remove pressure and flow compensating valve assembly. Remove the tamper proof caps, carefully unscrew each adjuster and remove the component parts. Refer to the exploded view for the compensator. To ensure correct reassembly keep the component parts for each valve separate. NOTICE: Due to extreme spring pressure within valves DO NOT remove rear plugs until the adjusters have been re- moved. BSD2023A 1 2. Reassembly of the valves follows the removal proce- dure in reverse. On reassembly observe the follow- ing :- Wash all components in a suitable solvent. Examine all components for wear or damage. If the spools are damaged it is necessary to replace the complete valve assembly. Lubricate all parts with clean hydraulic oil. To aid reassembly of pressure and flow compensat- ing valves, the spools should be inserted into the rear of the housing. Tighten all plugs and locknuts to the correct torque as detailed in Specifications. TIA35166 2 3. When installing valve on pump ensure all ’O’ ring seals are correctly installed. Pressure test the pump and adjust the pressure and flow compensating valves to the correct specifica- tion. TIA35007 3 84386820 15/11/2010 A.10.A / 70
  • 20. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM NOTE: If the damper screw (1) is removed for any reason it should be reinstalled in alignment with the three ports and should be fixed into position using a suitable thread lock and seal product. Failure to adjust this screw correctly could reduce the efficiency of the system. BSF4760A 4 84386820 15/11/2010 A.10.A / 71
  • 21. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter - Remove - Transmission main filter Magnum 225, Magnum 180, Magnum 190, Magnum 210 1. Open the air bleed valve (1) three-quartere turn to allow air into the filter: most of the oil should drain back into the hydraulic system. RCPH08CCH669AAB 1 2. Be prepared to collect some hydraulic fluid in a suit- able container. Wait a few minutes and then remove the 19 mm plug (1) from the filter casing. Drain the fluid into a suitable container. RCPH08CCH671AAB 2 3. Using a 41 mm (1 5/8 in) socket or ring spanner, re- move the filter support plate by turning approximately 45 ° to the left. RCPH08CCH672AAB 3 4. Remove the filter support plate. RCPH08CCH673AAB 4 84386820 15/11/2010 A.10.A / 72
  • 22. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 5. Remove the filter cartridge and discard properly. RCPH08CCH674AAB 5 6. Inspect the support cover seal. Replace as neces- sary. RCPH08CCH676AAB 6 Next operation: Filter - Install Transmission main filter (A.10.A) 84386820 15/11/2010 A.10.A / 73
  • 23. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter - Install Transmission main filter Magnum 225, Magnum 180, Magnum 190, Magnum 210 Prior operation: Filter - Remove - Transmission main filter (A.10.A) 1. Install the new filter cartridge in the canister. RCPH08CCH674AAB 1 2. With the alignment arrows (1) about 45 ° apart, install the cover and turn clockwise by hand to tighten. RCPH08CCH673AAB 2 3. Use a 41 mm (1 5/8 in) socket or ring spanner to tighten the support plate until the arrows (1) are aligned. RCPH08CCH672AAB 3 84386820 15/11/2010 A.10.A / 74
  • 24. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 4. Reinstall the drain plug and tighten. NOTE: Do not over tighten. RCPH08CCH671AAB 4 5. Start the engine and check the filter for any leaks. Shut off the engine and check transmission oil level. Add transmission oil AKCELA NEXPLORE (MAT 3525) as required. 84386820 15/11/2010 A.10.A / 75
  • 25. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter - Remove - Charge or vane pump filter Magnum 225, Magnum 180, Magnum 190, Magnum 210 On tractors with a Powershift transmission, there are two filters, the main filter (1) which has a replaceable cartridge, and the charge pump filter (2) which is a disposable type. The filters are located on the right side of the transmission. Before changing the charge filter (2) at 600 hours, clean the area around the mounting plate and filter. Turn the filter counterclockwise to remove it; dispose the filter properly. RCPH08CCH668AAB 1 On tractors with a CVT transmission, there are four filters: the main filter (1) (1200 hours) which has a replaceable cartridge, the charge pump filter (2) (600 hours) which is a disposable type, the vane pump filter (3) (600 hours) which is a disposable type, and the lubrication filter (not shown) which is serviced by the dealer at 1200 hours or two years. RCPH09CCH500BAA 2 1. The filters are located on the right side of the trans- mission. Before changing the charge filter (2) and vane filter (3) at 600 hours, clean the area around the mounting plate and filter. Turn the filter counter- clockwise to remove it; dispose the filter properly. RCPH09CCH500BAA 3 Next operation: Filter - Install - Charge or vane pump filter (A.10.A) 84386820 15/11/2010 A.10.A / 76
  • 26. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter - Install - Charge or vane pump filter Magnum 225, Magnum 180, Magnum 190, Magnum 210 Prior operation: Filter - Remove - Charge or vane pump filter (A.10.A) 1. To install a new filter: A. Clean the filter mounting surface. B. Apply a thin coat of oil on the new filter seal, and install the filter. C. Tighten until the seal contacts the mounting surface, then tighten an additional three-quar- ter to one full turn. Do not overtighten. D. Start the engine and check the filter for any leaks. Shut off the engine and check transmis- sion oil level. Add transmission oil AKCELA NEXPLORE (MAT 3525) as required 84386820 15/11/2010 A.10.A / 77
  • 27. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter - Remove - Main filter assembly Magnum 225, Magnum 180, Magnum 190, Magnum 210 Prior operation: Filter - Remove - Transmission main filter (A.10.A) 1. On the left hand side of the filter assembly, discon- nect the hydraulic charge line (1). 2. Disconnect the harness connector (2) to the sensor. RCPH09CCH430AAA 1 3. Disconnect the hydraulic pipe. BAIL08CVT260AVA 2 4. Cut the tie straps from the three connectors on the right hand side of the filter assembly. 5. Remove the locking strap from each connector. 6. Separate the hydraulics lines at the connectors from the assembly. RCPH09CCH434AAA 3 84386820 15/11/2010 A.10.A / 78
  • 28. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 7. Cut the tie straps securing the two connectors on the left hand side of the filter assembly. 8. Remove the locking strap from each connector. 9. Separate the hydraulics lines at the connectors from the assembly. RCPH09CCH435AAA 4 10. Loosen the retaining bolts and remove the filter as- sembly. RCPH09CCH437AAA 5 Next operation: Filter - Install - Main filter assembly (A.10.A) 84386820 15/11/2010 A.10.A / 79
  • 29. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter - Install - Main filter assembly Magnum 225, Magnum 180, Magnum 190, Magnum 210 Prior operation: Filter - Remove - Main filter assembly (A.10.A) 1. Install the filter assembly on the axle housing with the bolts removed earlier. 2. Torque the bolts to 40 N·m (30 lb ft). RCPH09CCH437AAA 1 3. Connect the hydraulic lines to the connectors on the left hand side of the filter assembly. 4. Install the locking strap for each connector. 5. Install a new tie strap on each connector. RCPH09CCH435AAA 2 6. Connect the hydraulic lines to the three connectors on the right hand side of the filter assembly. 7. Install the locking strap for each connector. 8. Install a new tie strap on each connector. RCPH09CCH434AAA 3 84386820 15/11/2010 A.10.A / 80
  • 30. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 9. On the left hand side of the filter assembly, connect the hydraulic pipe. BAIL08CVT260AVA 4 10. Connect the hydraulic charge line (1). 11. Connect the harness connector (2) to the sensor. RCPH09CCH430AAA 5 84386820 15/11/2010 A.10.A / 81
  • 31. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 32. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter - Remove - Main hydraulic Magnum 225, Magnum 180, Magnum 190, Magnum 210 NOTE: Clean the hose connections thoroughly before disassembly. 1. Disconnect the harness connectors at locations (1), (2) and (3). Disconnect the ground wire (4). Move the harness out of the way. RCPH10CCH211AAB 1 2. At the right hand side of the filter assembly, remove the tie straps (1). RCPH10CCH212AAB 2 3. Remove the locking ring (1) from the upper hose as- sembly. RCPH10CCH213AAB 3 4. Disconnect e the hose assembly (1) by pulling straight out. NOTE: A small screw driver or pry bar may be used to gently pry the hose assembly away from the filter housing. RCPH10CCH214AAB 4 84386820 15/11/2010 A.10.A / 82
  • 33. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 5. Removethe bolts (1) securing the charge pump inlet hose adaptor. Loosen (but do not remove) the bolt (2). RCPH10CCH215AAB 5 6. Remove the locking ring (not shown). Disconnect the hose assembly (1) from the filter housing. RCPH10CCH216AAB 6 7. Remove the tie strap (1) from the top left hand hose assembly. RCPH10CCH217AAB 7 8. With the aid of a small screw driver, dislodge the locking ring (1) from the center hose. Repeat for the bottom hose. RCPH10CCH218AAB 8 84386820 15/11/2010 A.10.A / 83
  • 34. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 9. Remove the locking ring. Repeat for the bottom hose. RCPH10CCH219AAB 9 10. Remove the left hand bolt (1) from the filter housing. Loosen (but do not remove) the right hand bolt (2). RCPH10CCH216AAB 10 11. Pivot the filter housing and at the same time loosen the center and lower hose connections (1). Remove the upper hose locking ring (2) and dislodge the hose. Support the filter housing and remove the bolt (3). Remove the filter housing assembly. RCPH10CCH220AAB 11 Next operation: Filter - Install - Main hydraulic (A.10.A) 84386820 15/11/2010 A.10.A / 84
  • 35. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM Filter - Install - Main hydraulic Magnum 180, Magnum 190, Magnum 210 Prior operation: Filter - Remove - Main hydraulic (A.10.A) 1. Align the filter housing with the hose fittings on the left side. Engage the hoses (1). Install the right hand bolt (2) removed earlier. RCPH10CCH220AAB 1 2. Install the bolt (1) removed earlier. Tighten both bolts. RCPH10CCH216AAB 2 3. Install the top hose locking ring (1). RCPH10CCH216AAB 3 84386820 15/11/2010 A.10.A / 85
  • 36. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 4. Secure the locking ring with a plastic tie strap (1). RCPH10CCH217AAB 4 5. Install the locking ring (1) for the center hose fitting and the lower hose locking ring. RCPH10CCH219AAB 5 6. Connect the lower hose (1) (not shown) to the right side of the filter housing. Install the locking ring. Con- nect the center hose (2). Install the locking ring. RCPH10CCH216AAB 6 7. Connect the upper hose . RCPH10CCH214AAB 7 84386820 15/11/2010 A.10.A / 86
  • 37. HYDRAULIC - PNEUMATIC - ELECTRICAL - ELECTRONIC SYSTEMS - PRIMARY HYDRAULIC POWER SYSTEM 8. Install the locking ring (1). RCPH10CCH213AAB 8 9. Using the bolts removed earlier (1), secure the inlet housing adaptor to the charge pump. Tighten the bolts. RCPH10CCH215AAB 9 10. Install tie straps (1) to the locking rings on the right hand side (lower fitting not shown). NOTE: Tie straps prevent the locking rings from disengag- ing. RCPH10CCH212AAB 10 11. Connect the harness connectors (1) and the ground wire connectors (2). RCPH10CCH211AAB 11 84386820 15/11/2010 A.10.A / 87