This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Safety cautions are provided regarding the weight of the crankshaft and ensuring the engine is cool before working on it.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 70 tractor service repair m...fdusjejkskem
This document contains a list of engine components for a McCormick tractor. It includes over 140 individual parts with descriptions, part numbers, quantities needed, and other technical specifications. The parts are for the engine, fuel system, valves, pistons, bearings, gears, and other internal components. The document provides replacement and overhaul instructions for the different tractor models and engine types.
Mc cormick bmax tier 3 (2011 ) - rt64 - 100 tractor service repair manualfdusjejkskem
This document contains parts information for engines and components. It lists part numbers, descriptions, and indicates whether parts are for replacement or reference purposes. Serial or engine numbers are referenced for some parts to indicate applicability. Kit designations and tolerance specifications are also provided for some items.
Mc cormick bmax tier 3 (2011 ) - rt64 - 90 tractor service repair manualfdusjejkskem
This document provides parts information for an engine, including:
- Part numbers, serial numbers, replacement kits, and other identifying information for various engine components
- Quantity and other specification information for replacements
- Notes on components that are part of assemblies and not individually serviced
The parts cover multiple engine models and ranges of serial numbers.
Mc cormick bmax tier 3 (2011 ) - rt64 - 80 tractor service repair manualfdusjejkskem
This document contains parts listings and component information for an engine. It includes over 125 individual part listings with information like part numbers, serial numbers, replacement parts, and component types. The parts are for items like the cylinder block, pistons, valves, pumps, sensors and other engine components.
Mc cormick bmax (2007 ) - rt62 - 100 tractor service repair manualfdusjejkskem
This document provides part numbers and component information for engine repairs. It includes listings of parts, part numbers, kits, and specifications needed to repair items like cylinders, pistons, pumps, housings, and other engine components. Quantities of parts and application ranges based on tractor serial numbers are also provided. The document appears to be from an engine repair manual or parts catalog.
Mc cormick 9 7 series (2014- ) - rs37 - 7070 - 7080 arm tractor service repai...fdusjejkskem
This document contains parts listings and diagrams for components of McCormick RS37 model 7070 and 7080 engines. It lists part numbers, names, and other identifying information for items like blocks, heads, crankcases, manifolds, and other internal engine parts. Notes provide information on applications, specifications like lengths and diameters, and whether parts are replacement options. The parts are depicted visually in diagrams to show their place in the engine assembly.
Mc cormick (2011 ) - rs43 - 6450 ism-vrm tractor service repair manualfdusjejkskem
This document provides part numbers and descriptions for components that make up various tractor assemblies. It includes information like part names and numbers, quantities needed, and application details. Replacement part designations and quantities per tractor are also provided for some items. Images are referenced for additional information.
Komatsu wa250 6 wheel loader service repair manual sn75001 and upfdusjejkskem
This document provides information about Komatsu wheel loaders, including:
- The shop manual covers models WA250-6 and WA250PZ-6.
- Specifications for the engines, cooling systems, power trains, steering systems, brake systems, hydraulics systems, and other components are included.
- Standard values, testing and adjustment procedures, and troubleshooting information is provided.
- Failure codes, fuse locations, and other diagnostic information is listed to assist with repairs.
Mc cormick c l europa tier 2 (2007-2008) - rs50 - 70 tractor service repair m...fdusjejkskem
This document contains a list of engine components for a McCormick tractor. It includes over 140 individual parts with descriptions, part numbers, quantities needed, and other technical specifications. The parts are for the engine, fuel system, valves, pistons, bearings, gears, and other internal components. The document provides replacement and overhaul instructions for the different tractor models and engine types.
Mc cormick bmax tier 3 (2011 ) - rt64 - 100 tractor service repair manualfdusjejkskem
This document contains parts information for engines and components. It lists part numbers, descriptions, and indicates whether parts are for replacement or reference purposes. Serial or engine numbers are referenced for some parts to indicate applicability. Kit designations and tolerance specifications are also provided for some items.
Mc cormick bmax tier 3 (2011 ) - rt64 - 90 tractor service repair manualfdusjejkskem
This document provides parts information for an engine, including:
- Part numbers, serial numbers, replacement kits, and other identifying information for various engine components
- Quantity and other specification information for replacements
- Notes on components that are part of assemblies and not individually serviced
The parts cover multiple engine models and ranges of serial numbers.
Mc cormick bmax tier 3 (2011 ) - rt64 - 80 tractor service repair manualfdusjejkskem
This document contains parts listings and component information for an engine. It includes over 125 individual part listings with information like part numbers, serial numbers, replacement parts, and component types. The parts are for items like the cylinder block, pistons, valves, pumps, sensors and other engine components.
Mc cormick bmax (2007 ) - rt62 - 100 tractor service repair manualfdusjejkskem
This document provides part numbers and component information for engine repairs. It includes listings of parts, part numbers, kits, and specifications needed to repair items like cylinders, pistons, pumps, housings, and other engine components. Quantities of parts and application ranges based on tractor serial numbers are also provided. The document appears to be from an engine repair manual or parts catalog.
Mc cormick 9 7 series (2014- ) - rs37 - 7070 - 7080 arm tractor service repai...fdusjejkskem
This document contains parts listings and diagrams for components of McCormick RS37 model 7070 and 7080 engines. It lists part numbers, names, and other identifying information for items like blocks, heads, crankcases, manifolds, and other internal engine parts. Notes provide information on applications, specifications like lengths and diameters, and whether parts are replacement options. The parts are depicted visually in diagrams to show their place in the engine assembly.
Mc cormick (2011 ) - rs43 - 6450 ism-vrm tractor service repair manualfdusjejkskem
This document provides part numbers and descriptions for components that make up various tractor assemblies. It includes information like part names and numbers, quantities needed, and application details. Replacement part designations and quantities per tractor are also provided for some items. Images are referenced for additional information.
Komatsu wa250 6 wheel loader service repair manual sn75001 and upfdusjejkskem
This document provides information about Komatsu wheel loaders, including:
- The shop manual covers models WA250-6 and WA250PZ-6.
- Specifications for the engines, cooling systems, power trains, steering systems, brake systems, hydraulics systems, and other components are included.
- Standard values, testing and adjustment procedures, and troubleshooting information is provided.
- Failure codes, fuse locations, and other diagnostic information is listed to assist with repairs.
Komatsu d31 pl 20 dozer bulldozer service repair manualfdusjejkskem
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, emphasizing the importance of following proper service procedures, wearing protective equipment, and taking safety measures like blocking equipment before starting work. The manual contents include general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d31 p 20a dozer bulldozer service repair manualfdusjejkskem
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the disassembly and assembly procedures for components like the starting motor and alternator. Safety precautions are outlined, emphasizing the importance of following proper service procedures, wearing protective equipment, and taking safety measures like blocking equipment before starting work. The manual contents include general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other sections.
Komatsu d31 p 20 dozer bulldozer service repair manualfdusjejkskem
- The document is a shop manual that provides instructions for maintenance and repair of Komatsu bulldozers.
- It contains safety notices and general precautions for working on equipment. Proper personal protective equipment and safety procedures are emphasized.
- The document is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics.
- Specific instructions are provided for removal and installation of components like the starting motor and alternator. Torque specifications and other details are given.
Komatsu d31 e 20 dozer bulldozer service repair manualfdusjejkskem
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and electrical connections, loosening mounting hardware, and reinstalling components in reverse order while following tightening specifications and adjusting components as needed. Safety precautions are provided to prevent injury when working on pressurized systems and around moving parts.
Komatsu d21 a,p 8 dozer bulldozer service repair manual (sn 83001 and up)fdusjejkskem
This shop manual provides instructions for servicing a Komatsu D21A, P-8 bulldozer with a serial number of 83001 or higher. The manual contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. This section specifically describes how to remove the fuel injection pump assembly. It outlines 14 steps to disconnect hoses, remove mounting nuts, and take note of alignment marks to ensure proper reinstallation of the fuel injection pump and related components. Precautions are provided to prevent dropping parts and maintaining proper alignment of gears.
Komatsu 12 v170 1 diesel engine service repair manualfdusjejkskem
This shop manual provides instructions for servicing a Komatsu 12v17 diesel engine. It contains sections on the engine's structure and function, testing and adjusting procedures, disassembly and assembly instructions, maintenance standards, and repair/replacement of parts. Technicians are advised to follow the safety precautions outlined and contact their distributor for the latest revision of the manual.
John deere 500 trail buck utility atv service repair manual (tm2160)fdusjejkskem
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnostics, tests, repairs and other topics. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, protective clothing, and more. Procedures for front drive shaft removal and installation are also described.
John deere 500 buck utility atv service repair manual (tm2153)fdusjejkskem
The document is a technical manual section about front drive repair for a John Deere utility ATV. It includes instructions for removing and installing the front drive shaft, including inspecting the drive shaft boots. It also provides procedures for removing and installing the front differential, including how to measure and adjust the differential backlash. Images and diagrams accompany the text to illustrate the procedures. Safety information is included at the beginning to warn technicians to support the vehicle properly when working underneath.
John deere 315 d side shift loader service repair technical manual (tm1497)fdusjejkskem
- The document provides repair information for the reverser, reverse brake, forward clutch, and planetary assembly of 300D, 310D, and 315D backhoe loaders.
- It describes how to remove and disassemble the front cover and reverse brake, including inspecting parts for wear.
- Procedures are provided for removing and disassembling the input shaft and forward clutch, and removing the planetary assembly and bearing retainer.
- Detailed step-by-step instructions are given for assembling the input shaft and forward clutch.
John deere 314 f walk behind tillers service repair manual (tm1687)fdusjejkskem
This technical manual provides instructions for servicing John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, components, schematics, troubleshooting, repairs, and safety information. The manual is intended for experienced technicians and organized with headings to guide readers to relevant information for completing jobs. It also provides contact information for feedback to improve future manuals.
John deere 310 d backhoe loaders service repair technical manual (tm1497)fdusjejkskem
- The document provides repair information for the reverser, reverse brake, forward clutch, and planetary assembly of 300D, 310D, and 315D backhoe loaders.
- It describes removing and disassembling the front cover and reverse brake, removing and disassembling the input shaft and forward clutch, and removing the planetary assembly and bearing retainer.
- Step-by-step instructions are given for assembling the input shaft and forward clutch.
John deere 35 g (sn. from k270001) compact excavator service repair technical...fdusjejkskem
The document provides instructions for removing and installing a sprocket, front idler, track adjuster, and recoil spring on an excavator. It describes removing components like the track and cap screws holding parts in place. Precautions are outlined and specifications provided for torque values and part weights. Detailed steps cover disassembling, inspecting, lubricating, and reassembling parts like the front idler and track adjuster using specialized tools.
John deere 4x2 and 4x6 gator utility vehicle service repair manual (tm1518)fdusjejkskem
This document provides specifications and information related to the power train and gear system for John Deere Gator utility vehicles. It includes specifications such as drive belt width, clutch engagement speeds, secondary clutch spring torque specifications, chain tension for 6x4 models, chain size and length for 6x4 models, and torque specifications for secondary clutch mounting cap screws. The document is intended as a technical reference for experienced technicians working on these vehicle systems.
Liebherr r954 c 1328 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 1276 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of hazards.
Liebherr r954 c 1175 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 1128 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 1120 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1000 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of hazards.
Liebherr r944 c 793 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Komatsu d31 pl 20 dozer bulldozer service repair manualfdusjejkskem
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the removal and installation procedures for components like the starting motor and alternator. Safety precautions are outlined, emphasizing the importance of following proper service procedures, wearing protective equipment, and taking safety measures like blocking equipment before starting work. The manual contents include general information, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards.
Komatsu d31 p 20a dozer bulldozer service repair manualfdusjejkskem
This shop manual provides instructions for maintenance and repair of Komatsu bulldozers. It details the disassembly and assembly procedures for components like the starting motor and alternator. Safety precautions are outlined, emphasizing the importance of following proper service procedures, wearing protective equipment, and taking safety measures like blocking equipment before starting work. The manual contents include general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other sections.
Komatsu d31 p 20 dozer bulldozer service repair manualfdusjejkskem
- The document is a shop manual that provides instructions for maintenance and repair of Komatsu bulldozers.
- It contains safety notices and general precautions for working on equipment. Proper personal protective equipment and safety procedures are emphasized.
- The document is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics.
- Specific instructions are provided for removal and installation of components like the starting motor and alternator. Torque specifications and other details are given.
Komatsu d31 e 20 dozer bulldozer service repair manualfdusjejkskem
This document provides instructions for servicing components of Komatsu bulldozers, including removal and installation of the starting motor, alternator, and engine oil cooler core. Key steps include disconnecting battery cables and electrical connections, loosening mounting hardware, and reinstalling components in reverse order while following tightening specifications and adjusting components as needed. Safety precautions are provided to prevent injury when working on pressurized systems and around moving parts.
Komatsu d21 a,p 8 dozer bulldozer service repair manual (sn 83001 and up)fdusjejkskem
This shop manual provides instructions for servicing a Komatsu D21A, P-8 bulldozer with a serial number of 83001 or higher. The manual contains sections on general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics. This section specifically describes how to remove the fuel injection pump assembly. It outlines 14 steps to disconnect hoses, remove mounting nuts, and take note of alignment marks to ensure proper reinstallation of the fuel injection pump and related components. Precautions are provided to prevent dropping parts and maintaining proper alignment of gears.
Komatsu 12 v170 1 diesel engine service repair manualfdusjejkskem
This shop manual provides instructions for servicing a Komatsu 12v17 diesel engine. It contains sections on the engine's structure and function, testing and adjusting procedures, disassembly and assembly instructions, maintenance standards, and repair/replacement of parts. Technicians are advised to follow the safety precautions outlined and contact their distributor for the latest revision of the manual.
John deere 500 trail buck utility atv service repair manual (tm2160)fdusjejkskem
This technical manual provides repair and maintenance instructions for the Trail Buck Utility ATV. It contains sections covering specifications, identification numbers, tools, component locations, schematics, theory of operation, diagnostics, tests, repairs and other topics. The manual is intended for experienced technicians and is organized so that information on each system is kept together. Safety precautions are outlined at the beginning, including proper lifting of equipment, handling of fluids, battery safety, protective clothing, and more. Procedures for front drive shaft removal and installation are also described.
John deere 500 buck utility atv service repair manual (tm2153)fdusjejkskem
The document is a technical manual section about front drive repair for a John Deere utility ATV. It includes instructions for removing and installing the front drive shaft, including inspecting the drive shaft boots. It also provides procedures for removing and installing the front differential, including how to measure and adjust the differential backlash. Images and diagrams accompany the text to illustrate the procedures. Safety information is included at the beginning to warn technicians to support the vehicle properly when working underneath.
John deere 315 d side shift loader service repair technical manual (tm1497)fdusjejkskem
- The document provides repair information for the reverser, reverse brake, forward clutch, and planetary assembly of 300D, 310D, and 315D backhoe loaders.
- It describes how to remove and disassemble the front cover and reverse brake, including inspecting parts for wear.
- Procedures are provided for removing and disassembling the input shaft and forward clutch, and removing the planetary assembly and bearing retainer.
- Detailed step-by-step instructions are given for assembling the input shaft and forward clutch.
John deere 314 f walk behind tillers service repair manual (tm1687)fdusjejkskem
This technical manual provides instructions for servicing John Deere walk-behind tillers models 314F, 518R, and 820R. It contains sections on specifications, components, schematics, troubleshooting, repairs, and safety information. The manual is intended for experienced technicians and organized with headings to guide readers to relevant information for completing jobs. It also provides contact information for feedback to improve future manuals.
John deere 310 d backhoe loaders service repair technical manual (tm1497)fdusjejkskem
- The document provides repair information for the reverser, reverse brake, forward clutch, and planetary assembly of 300D, 310D, and 315D backhoe loaders.
- It describes removing and disassembling the front cover and reverse brake, removing and disassembling the input shaft and forward clutch, and removing the planetary assembly and bearing retainer.
- Step-by-step instructions are given for assembling the input shaft and forward clutch.
John deere 35 g (sn. from k270001) compact excavator service repair technical...fdusjejkskem
The document provides instructions for removing and installing a sprocket, front idler, track adjuster, and recoil spring on an excavator. It describes removing components like the track and cap screws holding parts in place. Precautions are outlined and specifications provided for torque values and part weights. Detailed steps cover disassembling, inspecting, lubricating, and reassembling parts like the front idler and track adjuster using specialized tools.
John deere 4x2 and 4x6 gator utility vehicle service repair manual (tm1518)fdusjejkskem
This document provides specifications and information related to the power train and gear system for John Deere Gator utility vehicles. It includes specifications such as drive belt width, clutch engagement speeds, secondary clutch spring torque specifications, chain tension for 6x4 models, chain size and length for 6x4 models, and torque specifications for secondary clutch mounting cap screws. The document is intended as a technical reference for experienced technicians working on these vehicle systems.
Liebherr r954 c 1328 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 1276 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of hazards.
Liebherr r954 c 1175 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 1128 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r954 c 1120 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1000 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of hazards.
Liebherr r944 c 793 hydraulic excavator service repair manualfdusjejkskem
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. 15 - Engine
09 - Bedplate
00 - General
15 - 67 9813/7450-2 15 - 67
00 - General
Introduction .................................................... 15-67
Remove and Install ....................................... 15-68
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 145.
1
2
1 Bedplate
2 Crankcase
3. 15 - Engine
09 - Bedplate
00 - General
15 - 68 9813/7450-2 15 - 68
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Bedplate to Crankcase
(4 Cyl)
892/12356 1
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO (Power Take-Off)
device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
5. 15 - Engine
09 - Bedplate
00 - General
15 - 70 9813/7450-2 15 - 70
Remove
1. Remove the bedplate peripheral bolts.
2. Progressively remove the main bearing bolts in
reverse order starting at bolt 10. The bolts MUST
NOT be re-used. Discard the bolts.
3. Install the four temporary lifting bolts. Carefully
separate the bedplate from the crankcase. Use
suitable lifting equipment (if the bedplate is lifted
manually, two people will be required). DO NOT
use a lever to separate the bedplate.
4. Remove and discard the O-ring.
5. Carefully remove the upper bearing shells from
the bedplate, remove the bedplate.
Figure 147.
18
18
18
18
18
T6
T6
T6
18
12
T6
P3
13
11
A (T5)
V
YY P2
51
9
4
8
3
7
62
10
T4
T4
W
P2
B (T5)
Y Y P2
X
1-10 Main bearing bolts 11 Bedplate peripheral bolts (x16)
12 Bedplate 13 Crankcase
18 Lower bearing shells (x5) A Left side template
B Right side template T3 Angle Gauge (obtain locally)
6. 15 - Engine
09 - Bedplate
00 - General
15 - 71 9813/7450-2 15 - 71
T4 Guide pins (x2 obtain locally) T5 Sealant template
T6 Lifting bolts (x4 obtain locally) V Sealant template portion for removal
W Bearing tab X Rear main bearing
Y Bearing location tab P2 Anaerobic sealant
P3 O-ring
7. 15 - Engine
09 - Bedplate
00 - General
15 - 72 9813/7450-2 15 - 72
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5 minutes (with a maximum
permissible time of 15 minutes).
Important: BEFORE installing the bedplate: DO NOT
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the two guide pins T4 to the crankcase
bedplate fixing holes as shown.
4. Install the four lifting bolts T6 to the bedplate as
shown.
5. Install a new O-ring at the bedplate.
6. Use a suitable degreasing agent to clean both
sides of the lower bearing shells. Assemble the
lower bearing shells into the bedplate. Lubricate
the lower bearing shells with clean engine oil.
Note: Make sure that the location tab W engages
in the slot as shown.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
7. Note: The sealant template T5 is used on
the crankcase, NOT the bedplate. The sealant
template T5 comprises of two pieces, A and B.
Modify the template A by removing portion V.
Special Tool: Template for Sealant Bedplate to
Crankcase (4 Cyl) (Qty.: 1)
8. Locate the holes in the templates A and B using
four fixing bolts at positions Y. Use the templates
as a guide apply beads of sealant P2 around the
crankcase/bedplate mating face as shown to the
dimension specified.
Length/Dimension/Distance: 1.5mm
9. Remove the four fixing bolts at positions Y.
Remove the templates A and B, make sure
you do not smudge the sealant. Discard the
templates.
10. Add beads of sealant P2 around the four bolt
holes at positions Y, so as to join the sealant
beads as shown at X.
11. Make sure that the location guide pins T4 are in
position in the crankcase. Assemble the bedplate
to the crankcase use the alignment guide pins.
12. Note: The bedplate is heavy. Two people will
be required to lift and rotate the bedplate safely
on to the crankcase. Install new main bearing
bolts 1-10. Tighten the bolts to the correct torque
value in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 1st stage pre-
torque.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
13. Install the bedplate peripheral bolts. Tighten the
bolts to the correct torque value.
14. After installation and tightening the bedplate
peripheral bolts, further tighten the main bearing
bolts in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 2nd stage
pre-torque.
15. Finally, angle tighten the main bearing bolts in
pairs, starting in the centre and working outwards
(in sequence 1-10) for the final stage torque. Use
the torque and angle method, refer to Fasteners
and Fixings, General, Introduction (PIL 72-00).
Important: If the parts have not been tightened to the
correct torque value within the maximum 15 minute
time period, then the parts must be separated,
thoroughly cleaned and fresh sealant applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand. Remove the bedplate lifting bolts T6.
2. Carry out the procedures listed, Before removal
in reverse order.
Table 54. Torque Table
Item Torque Value
1-10 (1st Stage) 50N·m
1-10 (2nd Stage) 115N·m
8. 15 - Engine
12 - Crankshaft
00 - General
15 - 76 9813/7450-2 15 - 76
Technical Data
Table 55.
Main bearing journal diameter (x4)
- min 87.98mm
- max 88mm
Main rear bearing journal diameter (x1)
- min 99.98mm
- max 100mm
Connecting rod bearing journal diameter
- min 72.98mm
- max 73mm
Maximum wear and ovality on journals
(1)
Crankshaft induction hardness 55 HRc min on surface
Thrust washer width
- min 2.44mm
- max 2.5mm
Crankshaft end float
- min 0.05mm
- max 0.28mm
(1) No visible damage/wear or marks
9. 15 - Engine
12 - Crankshaft
00 - General
15 - 77 9813/7450-2 15 - 77
Component Identification
Figure 148.
B
A
A Crankcase
B Crankshaft
10. 15 - Engine
12 - Crankshaft
00 - General
15 - 78 9813/7450-2 15 - 78
Operation
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 149.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
11. 15 - Engine
12 - Crankshaft
00 - General
15 - 79 9813/7450-2 15 - 79
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
Figure 150.
A
A Main bearing shells
2. Measure the crankshaft diameters to confirm
they are within service limits, refer to Technical
Data (PIL 15-12).
Figure 151.
B
B Crankshaft
3. Check that the oil-way cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oil-ways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling J-jets are clear. If
the J-jets cannot be cleared remove the fixing
screws. Remove theJ-jets and discard them.
5. Install new J-jets.
Figure 152.
D
C
C J-jets
D Fixing screws
12. 15 - Engine
12 - Crankshaft
00 - General
15 - 80 9813/7450-2 15 - 80
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
25. Remove the bedplate, refer to (PIL 15-09).
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
13. 15 - Engine
12 - Crankshaft
00 - General
15 - 81 9813/7450-2 15 - 81
Figure 153.
C
B
A
A
A Thrust Washers B Crankshaft
C Rear main bearing
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions
during assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells.
Figure 154.
D
D Main bearing shells
5. It is recommended that the bearing shells are
replaced. If however they are to be used again,
put label on the shells to make sure that they
are installed in their original positions during
assembly.
6. Inspect the crankshaft and main bearings etc.
for damage and excessive wear. Refer to Check
Condition (PIL 15-12).
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that ALL
oil-ways and jets are clear and free from debris.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If removed or a new crankcase is being installed
then install cooling J jets as follows:
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 82 9813/7450-2 15 - 82
Figure 155.
F
E
E J jets (x4)
F Fixing screws
3.1. Insert the cooling jets into the crankcase.
3.2. Note: There are different types of cooling
jets installed depending on the engine
application. The jets are colour coded.
3.3. Be sure to install the correct jets. Refer to
the relevant parts catalogue for the correct
cooling jet identification.
3.4. Tighten the retaining screws to the correct
torque value.
4. Install the upper bearing shells as follows:
Figure 156.
D
G
D Main bearing shells
G Bearing location tab
4.1. Use a suitable degreasing agent to make
sure that the surface of the upper bearing
shells are clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4.2. Assemble the bearing shells into the
crankcase bearing saddles. Make sure that
the location tab engages into the slot as
shown.
4.3. Important: Make sure that the oil-way holes
in the bearing saddles align with the holes
in the bearing shell. If the holes are even
partially misaligned the piston cooling oil jet
will be restricted, causing the engine to fail.
4.4. Lubricate the upper bearing shells with
clean engine oil.
5. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
DO NOT rotate the crankshaft, the bearing shells
can become dislodged, refer to step 4.
6. Install the thrust washers as follows:
15. 15 - Engine
12 - Crankshaft
00 - General
15 - 83 9813/7450-2 15 - 83
Figure 157.
C
B
A
A
A
H
A Thrust washers B Crankshaft
C Rear main bearing H Oil slot - thrust washers
6.1. Slide the thrust washers between the
crankshaft and the crankcase rear main
bearing.
6.2. Make sure that they are installed in the
correct positions, with the two slots facing
outwards from the bearing saddle.
6.3. If necessary, push the crankshaft forward
and then backwards to obtain clearance to
install the thrust washers.
6.4. DO NOT rotate the crankshaft, the bearing
shells can become dislodged, refer to step
4.
7. Check that the crankshaft end float is within
service limits, refer to Technical Data (PIL 15-12).
Table 56. Torque Values
Item Nm
F 24
16. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 84 9813/7450-2 15 - 84
03 - Main Bearing
Introduction .................................................... 15-84
Check (Condition) .......................................... 15-85
Remove and Install ....................................... 15-85
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 158.
A
B
A Main bearing
B Crankshaft
17. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 85 9813/7450-2 15 - 85
Check (Condition)
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits.
Refer to: PIL 15-12-00.
3. Renew any parts that are worn or not within the
specified tolerances.
Remove and Install
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
Before Removal
This procedure requires service parts. Make sure
you have obtained the correct service parts before
you start. Refer to Parts Catalogue.
1. Make the machine safe.
Refer to: PIL 01-03.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine from the machine.
Refer to: PIL 15-00-00.
4. Disconnect and remove the fuel pipes from the
injectors.
Refer to: PIL 18-96-00.
5. Remove the rocker cover.
Refer to: PIL 15-42-06.
6. Remove the fuel injectors.
Refer to: PIL 18-18-03.
7. Drain the oil from the engine.
Refer to: PIL 15-21-00.
8. Remove the oil sump.
Refer to: PIL 15-45-00.
9. Position the engine upside down in a suitable jig
or fixture, supported at the front of the crankcase.
The connecting rod and the big-end bearing cap
have been fracture split and must be kept together
as a set. Care must be taken to avoid contamination
and or damage to the fracture split surfaces.
Remove
1. It is recommended that the big-end bearing caps
are removed in pairs, cylinders 1 and 4 and
cylinders 2 and 3. Rotate the crankshaft so that
the big-end bearing caps on cylinders 2 and 3 are
positioned as shown.
18. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 86 9813/7450-2 15 - 86
2. Remove the bolts and lift off the big-end bearing
caps from the connecting rods. The bolts must
not be re-used, discard the bolts.
Figure 159.
X
1 2
1 Big-end bearing caps
2 Big-end bearing cap bolts
X Cast notch
2.1. Make sure that the tool is kept in inline
with the bolt to avoid damaging the screw
thread.
3. Lift out the bearing shells from the bearing caps.
Carefully rotate the crank to disengage from the
connecting rods and get access to the upper
bearing shells. Lift out the upper bearing shells.
It is recommended that the bearing shells are
renewed. If they are to be reused, label the
bearing shells to make sure that they are installed
in their original positions on assembly.
Figure 160.
4
3
Z
1
2
6
5
1 Big-end bearing cap
2 Bolts
3 Connecting rod
4 Piston
5 Piston rings
6 Big end bearing shells
Z Fracture split surfaces
4. Carefully rotate the crankshaft to position the big-
end bearing caps of cylinders 1 and 4. Make
sure that the crank does not foul the connecting
rods of cylinders 2 and 3. Remove the bearing
caps and bearing shells as described in previous
steps.
5. Inspect the big-end bearings for signs of damage
and excessive wear.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the upper bearing shell to the connecting
rod. Lubricate the bearing shell with clean engine
oil.
4. Install the lower bearing shell to the big-end
bearing cap. Lubricate the bearing shell with
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20. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 87 9813/7450-2 15 - 87
clean engine oil. Install the big-end bearing cap
to the connecting rod. Make sure that the cast
notch on the bearing cap faces to the front of the
engine. Use compressed air to clean the fracture
surfaces before assembly.
5. Install new big end bearing cap bolts. Tighten the
new bolts in three stages to the correct torque
value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
5.1. Make sure that the tool is kept in inline
with the bolt to avoid damaging the screw
thread.
5.2. The bolts are tightened using a torque and
angle method.
Refer to: PIL 72-00-00.
Figure 161.
0° +90°
Y
Figure 162.
T3
T3 Angle gauge (obtain locally)
After Installation
1. The after installation procedure is the opposite of
the before removal procedure.
Table 57. Torque Table
Item Torque Value
(Nm)
Angle (de-
grees)
2 (1st Stage) 35
2 (2nd Stage) 65
2 (Final Stage) 90
21. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 88 9813/7450-2 15 - 88
06 - Front Oil Seal
Remove and Install
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
Special Tools
Description Part No. Qty.
Crankshaft Front Oil
Seal Installation Tool
892/01157 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12-12).
Remove
1. Use a suitable lever behind the lip of the
seal, carefully prise out the oil seal from the
counterbore in the crankcase. Take care not
to scratch or damage the counterbore or the
crankshaft hub. Damaged or dirty sealing faces
will cause the oil seal to fail.
Figure 163.
C
A
B
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
Install
1. Make sure that the counterbore and the
crankshaft hub are clean and free from damage
and corrosion. Use a suitable degreasing agent
to clean all traces of oil and grease from the
counterbore. Important: The oil seal has a special
coating and MUST be installed dry without
lubricant.
2. Dismantle the seal installation tool. Bolt the
centre body to the crankshaft hub, using the
bolts. Refer to Figure 164.
Special Tool: Crankshaft Front Oil Seal
Installation Tool (Qty.: 1)
3. Install the oil seal on to the centre body. Make
sure that the seal is installed the correct way
around. Assemble the outer sleeve on to the
centre body and install the screw. Refer to Figure
164.
22. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 89 9813/7450-2 15 - 89
Figure 164.
F D
G
H
B
G
F
C
A
E
A Crankshaft oil seal B Crankcase
C Crankshaft hub D Seal installation tool
E Fixing bolts (x3) F Centre body
G Outer sleeve H Screw
4. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the specified tolerance. Refer to Figure
165.
Dimension: -0.5 -0/+0.5mm
Figure 165.
B
G
F
C
A
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
F Centre body
G Outer sleeve
5. Remove the seal installation tool.