This Service Manual contains a comprehensive list of service and repair procedures for the John Deere 9230, 9330, 9430, 9530, and 9630 articulated tractors. It provides diagnostic instructions and detailed descriptions of all internal components and systems, as well as detailed test and adjustment information. It also includes a troubleshooting guide and complete wiring diagrams.
Top Rated Call Girls Vashi : 9920725232 We offer Beautiful and sexy Call Girl...
John Deere 9230, 9330, 9430, 9530, 9630 Tractor Service Manual TM2254 - PDF File
1. 9230, 9330, 9430,
9530 and 9630
Tractors Diagnostic
Technical Manual
TECHNICAL MANUAL
9230, 9330, 9430, 9530 and 9630
Tractors Diagnostic
TM2254 13OCT08(ENGLISH)
For complete service information also see:
9230, 9330, 9430, 9530 and 9630 Tractors
Repair...............................TM2267
PowerTech Plus 9.0L Diesel Engines Level
14 Electronic Fuel System with Denso
HPCR............................... CTM385
PowerTech Plus 9.0L Diesel Engines Base
Engine..............................CTM400
PowerTech Plus 13.5L Tier 3/Stage IIIA
Diesel Engines - Level 15 Electronic Fuel
System with Delphi EUIs. . . . . . . . . . . . . . . . CTM370
PowerTech Plus 13.5L Tier 3/Stage IIIA
Diesel Engines -Base Engine . . . . . . . . . . . . CTM415
Alternators and Starting Motors. . . . . . . . . . CTM77
9030 Series 18-Speed PST Repair
Manual..............................CTM501
18-Speed PST Operations, Test and
Diagnostics with PTP Controller . . . . . . . . . CTM341
GreenStar 2 Diagnosis and Tests
Manual..............................TM1061
Original GreenStar (AMS) Diagnosis and
TestsManual.........................TM2240
Real Time Kinematics (RTK) Base Station
DiagnosisandTests...................TM2820
John Deere Waterloo Works
Litho in U.S.A.
2. Introduction
DX,TMIFC –19–29SEP98–1/1
Foreword
TM2254 (13OCT08)
This manual is written for an experienced technician.
Essential tools required in performing certain service
work are identified in this manual and are
recommended for use.
Live with safety: Read the safety messages in the
introduction of this manual and the cautions presented
throughout the text of the manual.
This is the safety-alert symbol. When you see this
symbol on the machine or in this manual, be alert to
the potential for personal injury.
Technical manuals are divided in two parts: repair and
operation and tests. Repair sections tell how to repair
the components. Operation and tests sections help you
identify the majority of routine failures quickly.
Information is organized in groups for the various
components requiring service instruction. At the
beginning of each group are summary listings of all
applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific
machines. They are on-the-job guides containing only
the vital information needed for diagnosis, analysis,
testing, and repair.
Fundamental service information is available from
other sources covering basic theory of operation,
fundamentals of troubleshooting, general maintenance,
and basic type of failures and their causes.
9230, 9330, 9430, 9530 and 9630 Tractors
101408
PN=2
3. Contents
PN=1
210
211
212
213
220
230
240
245
250
255
TM2254 (13OCT08)
SECTION210—GENERAL SECTION220—ENGINES
Group05—Safety Group05—EnginePerformance
Group15—GeneralReferences Group10—EngineCoolingSystem
Group 15—Engine Lubrication System
SECTION 211—DIAGNOSTIC TROUBLE CODES
GroupACU—ACUCodeDiagnostics SECTION230—FUELANDAIRINTAKESYSTEMS
GroupASU—ASUCodeDiagnostics Group05—EngineFuelSystem
GroupATC—ATCCodeDiagnostics Group10—EngineAirIntakeandExhaustSystem
Group BRC—BRC Code Diagnostics
GroupCAB—CABCodeDiagnostics SECTION240—ELECTRICAL
GroupCCU—CCUCodeDiagnostics Group05—LoadCenterFuses,RelaysandGround
GroupCLC—CLCCodeDiagnostics Points
GroupECU—ECUCodeDiagnostics Group10—OperationalChecks
GroupHCU—HCUCodeDiagnostics Group15—TestsandAdjustments
GroupICU—ICUCodeDiagnostics Group25—FunctionalSchematicsandComponents
GroupPTP—PTPCodeDiagnostics ReferenceLists
GroupSCO—SCOCodeDiagnostics Group30—ConnectorInformation
GroupSCU—SCUCodeDiagnostics Group35—HarnessInformation
GroupSSU—SSUCodeDiagnostics GroupSE01—SE01—PowerSupply,Startingand
GroupSUP—SUPCodeDiagnostics Charging
GroupTEC—TECCodeDiagnostics GroupSE02—SE02—ManualSeat
GroupVLC—VLCCodeDiagnostics GroupSE03—SE03—ManualA/CandAutomatic
Temperature Control (ATC)
SECTION212—OBSERVABLESYMPTOMS GroupSE04—SE04—RemoteMirrorOption
Group20—Engines GroupSE05—SE05—Radio,DomeLampand
Group30—FuelandAir SteeringColumnModule
Group40—Electrical GroupSE06—SE06—CLC/TEC-Implement
Group45—ControlUnits GatewayControlUnitFunctions
Group50—PowerShiftTransmission GroupSE06A—SE06A—CLC/TEC-CabLoad
Group55—ManualShiftTransmission CenterControlUnitandTractor
Equipment Control Unit Functions
Group 56—Drive Systems
Group SE06B—SE06B — CLC - North American
Group 60—Steering and Brakes
Lighting Functions
Group 70—Hydraulics
Group SE06C—SE06C — CLC - European Lighting
Group 90—Operator Station
Functions
Group SE07—SE07 — Accessory Connectors
SECTION213—SYSTEMDIAGNOSIS GroupSE08—SE08—ControllerAreaNetwork
Group40—Electrical (CAN)Termination
Group45—CAN GroupSE09—SE09—CPD-CornerPostDisplay,
Group50—PowershiftTransmission ICU-InformationDisplay,andSUP-
Group55—ManualShiftTransmission SCVSetupPanelDisplay
Group56—DriveSystems GroupSE10—SE10—CAB/ASU-CabControlUnit
Group60—SteeringandBrakes Functions
Group 70—Hydraulics
Group90—OperatorStation Continuedonnextpage
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
9230, 9330, 9430, 9530 and 9630 Tractors
101408
COPYRIGHT 2008
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
Previous Editions
Copyright 2007
i
4. Group SE10A—SE10A — CAB - CAB Control Unit
Functions
Group SE10B—SE10B — ASU - Active Seat
Control Unit Functions
Group SE11—SE11 — VLC/CCU - Vehicle Control
Unit Functions
Group SE11A—SE11A — CCU - Chassis Control
Unit Functions
Group SE11B—SE11B — VLC - Vehicle Load
Center Control Unit Functions
Group SE12—SE12 — PTP - Powershift
Transmission Control Unit Functions
Group SE13—SE13 — ACU - Armrest Control Unit
Functions
Group SE14—SE14 — SCU/HCU/BRC - Deluxe
Hydraulic Controller Function
Group SE14A—SE14A — HCU - Hitch Control Unit
Functions
Group SE14B—SE14B — SCU - SCV Selective
Control Unit Functions
Group SE14D—SE14D — BRC - Brake System
Control Unit Functions
Group SE15—SE15 — SCO - Secondary Hydraulic
Control Unit Functions
Group SE16A—SE16A — Engine Control Unit
(ECU) Level 14 (9.0L) Functions
Group SE16B—SE16B — Engine Control Unit
(ECU) Level 15 (13.5L) Functions
Group SE17—SE17 — JDL - JDLinkControl Unit
Functions
Group SE18—SE18 — GreenStar Display,
Receiver, & Processor
Group SE20—SE20 — SSU - Steering System
Control Unit Functions
SECTION 245—CONTROL UNITS
Group 05—General References
Group ACU—ACU
Group ASU—ASU
Group ATC—ATC
Group BRC—BRC
Group CAB—CAB
Group CCU—CCU
Group CLC—CLC
Group ECU—ECU
Group HCU—HCU
Group ICU—ICU
Group PTP—PTP
Group SCO—SCO
Group SCU—SCU
Group SSU—SSU
TM2254 (13OCT08)
Contents
Group SUP—SUP
Group TEC—TEC
Group VLC—VLC
SECTION 250—POWERSHIFT TRANSMISSION
Group 05—Powershift Transmission
SECTION 255—MANUAL SHIFT TRANSMISSION
Group 05—Manual Shift Transmission
SECTION 256—DRIVE SYSTEMS
Group 05—Axles and Differential Lock
Group 10—PTO
SECTION 260—STEERING AND BRAKES
Group 05—Brakes
Group 10—Steering
SECTION 270—HYDRAULICS
Group 05—Main Hydraulics
SECTION 290—OPERATOR STATION
Group 05—Air Conditioning
Group 10—Seat
SECTION 299—SERVICE TOOLS AND INSTALLING
TEST EQUIPMENT
Group 05—Dealer Fabricated Tools
Group 10—Service Tools and Kits
Group 40—Electrical Install Test Equipment
Group 50—Powershift Transmission Install Test
Equipment
Group 55—Manual Shift Transmission Install Test
Equipment
Group 56—Drive Systems Install Test Equipment
Group 60—Steering and Brakes Install Test
Equipment
Group 70—Hydraulics Install Test Equipment
Group 90—Operator Station Install Test Equipment
9230, 9330, 9430, 9530 and 9630 Tractors
101408
210
211
212
213
220
230
240
245
250
255
PN=2
ii
9. 210-05-1
Group 05
Safety
PN=7
21
0
05
1
DX,SPARKS
DX,FLAME
DX,ALERT
–19–29SEP98–1/1
–19–29SEP98–1/1
–19–03MAR93–1/1
Prevent Battery Explosions
Recognize Safety Information
Handle Fluids Safely—Avoid Fires
T81389
–UN–07DEC88
TS227
–UN–23AUG88
TS204
–UN–23AUG88
TM2254 (13OCT08)
Keep sparks, lighted matches, and open flame away from
the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the
potential for personal injury.
Follow recommended precautions and safe operating
practices.
When you work around fuel, do not smoke or work near
heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn
spontaneously.
9230, 9330, 9430, 9530 and 9630 Tractors
101408
10. TM2254 (13OCT08)
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Sulfuric acid in battery electrolyte is poisonous. It is strong
enough to burn skin, eat holes in clothing, and cause
blindness if splashed into eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 15—30 minutes. Get
medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not
exceed 2 L (2 quarts).
3. Get medical attention immediately.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
210
05
2
PN=8
DX,FIRE2
DX,POISON –19–21APR93–1/1
–19–03MAR93–1/1
Prevent Acid Burns
Prepare for Emergencies
TS291
–UN–23AUG88
TS203
–UN–23AUG88
210-05-2
11. TM2254 (13OCT08)
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within a
few hours or gangrene may result. Doctors unfamiliar with
this type of injury should reference a knowledgeable
medical source. Such information is available from Deere &
Company Medical Department in Moline, Illinois, U.S.A.
Direct exposure to hazardous chemicals can cause
serious injury. Potentially hazardous chemicals used with
John Deere equipment include such items as lubricants,
coolants, paints, and adhesives.
A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Then follow
procedures and recommended equipment.
(See your John Deere dealer for MSDS’s on chemical
products used with John Deere equipment.)
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
PN=9
21
0
05
3
DX,MSDS,NA
DX,FLUID –19–03MAR93–1/1
–19–03MAR93–1/1
Avoid High-Pressure Fluids
Handle Chemical Products Safely
X9811
–UN–23AUG88
TS1132
–UN–26NOV90
210-05-3
12. TM2254 (13OCT08)
Before working on the machine:
Lower all equipment to the ground.
Stop the engine and remove the key.
Disconnect the battery ground strap.
Hang a "DO NOT OPERATE" tag in operator station.
Wear close fitting clothing and safety equipment
appropriate to the job.
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
Always lower the attachment or implement to the ground
before you work on the machine. If the work requires that
the machine or attachment be lifted, provide secure
support for them. If left in a raised position, hydraulically
supported devices can settle or leak down.
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
When implements or attachments are used with a
machine, always follow safety precautions listed in the
implement or attachment operator’s manual.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
210
05
4
PN=10
DX,PARK
DX,LOWER –19–24FEB00–1/1
–19–04JUN90–1/1
DX,WEAR –19–10SEP90–1/1
Park Machine Safely
Wear Protective Clothing
Support Machine Properly
TS230
–UN–24MAY89
TS229
–UN–23AUG88
TS206
–UN–23AUG88
•
•
•
•
210-05-4
13. TM2254 (13OCT08)
Tie long hair behind your head. Do not wear a necktie,
scarf, loose clothing, or necklace when you work near
machine tools or moving parts. If these items were to get
caught, severe injury could result.
Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.
Illuminate your work area adequately but safely. Use a
portable safety light for working inside or under the
machine. Make sure the bulb is enclosed by a wire cage.
The hot filament of an accidentally broken bulb can ignite
spilled fuel or oil.
Before starting a job:
• Clean work area and machine.
• Make sure you have all necessary tools to do your job. •
Have the right parts on hand.
• Read all instructions thoroughly; do not attempt
shortcuts.
Engine exhaust fumes can cause sickness or death. If it is
necessary to run an engine in an enclosed area, remove
the exhaust fumes from the area with an exhaust pipe
extension.
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
PN=11
21
0
05
5
DX,LOOSE
DX,LIGHT
DX,AIR –19–17FEB99–1/1
–19–04JUN90–1/1
–19–04JUN90–1/1
DX,CLEAN –19–04JUN90–1/1
Work in Clean Area
Work In Ventilated Area
Service Machines Safely
Illuminate Work Area Safely
TS228
–UN–23AUG88
TS220
–UN–23AUG88
TS223
–UN–23AUG88
T6642EJ
–UN–18OCT88
210-05-5
14. TM2254 (13OCT08)
Replace missing or damaged safety signs. See the
machine operator’s manual for correct safety sign
placement.
Lifting heavy components incorrectly can cause severe
injury or machine damage.
Follow recommended procedure for removal and
installation of components in the manual.
High-pressure fluid remaining in fuel lines can cause
serious injury. Only technicians familiar with this type of
system should perform repairs. Before disconnecting fuel
lines, sensors, or any other components between the
high-pressure fuel pump and nozzles on engines with
High Pressure Common Rail (HPCR) fuel system, wait a
minimum of 15 minutes after engine is stopped.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
210
05
6
PN=12
DX,LIFT
DX,SIGNS1
DX,WW,HPCR2
–19–04JUN90–1/1
–19–04JUN90–1/1
–19–07JAN03–1/1
Replace Safety Signs
Use Proper Lifting Equipment
Wait Before Opening High-Pressure Fuel
System
TS201
–UN–23AUG88
TS226
–UN–23AUG88
TS1343
–UN–18MAR92
210-05-6
15. TM2254 (13OCT08)
Escaping fluid or gas from systems with pressurized
accumulators that are used in air conditioning, hydraulic,
and air brake systems can cause serious injury. Extreme
heat can cause the accumulator to burst, and pressurized
lines can be accidentally cut. Do not weld or use a torch
near a pressurized accumulator or pressurized line.
Relieve pressure from the pressurized system before
removing accumulator.
Relieve pressure from the hydraulic system before
removing accumulator. Never attempt to relieve hydraulic
system or accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
PN=13
21
0
05
7
DX,WW,ACCLA2 –19–22AUG03–1/1
Service Accumulator Systems Safely
TS281
–UN–23AUG88
210-05-7
16. TM2254 (13OCT08)
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to
yourself and bystanders. Do not heat by welding,
soldering, or using a torch near pressurized fluid lines or
other flammable materials. Pressurized lines can
accidentally burst when heat goes beyond the immediate
flame area.
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated
by welding, soldering, or using a torch.
Remove paint before heating:
• Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed,
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.
Do not use a chlorinated solvent in areas where welding
will take place.
Do all work in an area that is well ventilated to carry toxic
fumes and dust away.
Dispose of paint and solvent properly.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
210
05
8
PN=14
DX,PAINT
DX,TORCH –19–10DEC04–1/1
–19–24JUL02–1/1
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
TS220
–UN–23AUG88
TS953
–UN–15MAY90
210-05-8
17. TM2254 (13OCT08)
Make certain all parts are reinstalled correctly if the
roll-over protective structure (ROPS) is loosened or
removed for any reason. Tighten mounting bolts to proper
torque.
The protection offered by ROPS will be impaired if ROPS
is subjected to structural damage, is involved in an
overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
replaced, not reused.
Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the proper
equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety cage
if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims or missing lug bolts and nuts.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
PN=15
21
0
05
9
DX,ROPS3
DX,TIRECP
–19–03MAR93–1/1
–19–24AUG90–1/1
Service Tires Safely
Keep ROPS Installed Properly
TS212
–UN–23AUG88
TS952
–UN–12APR90
210-05-9
18. TM2254 (13OCT08)
Avoid breathing dust that may be generated when
handling components containing asbestos fibers. Inhaled
asbestos fibers may cause lung cancer.
Components in products that may contain asbestos fibers
are brake pads, brake band and lining assemblies, clutch
plates, and some gaskets. The asbestos used in these
components is usually found in a resin or sealed in some
way. Normal handling is not hazardous as long as
airborne dust containing asbestos is not generated.
Avoid creating dust. Never use compressed air for
cleaning. Avoid brushing or grinding material containing
asbestos. When servicing, wear an approved respirator. A
special vacuum cleaner is recommended to clean
asbestos. If not available, apply a mist of oil or water on
the material containing asbestos.
Keep bystanders away from the area.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
21
0
05
10
PN=16
DX,DUST –19–15MAR91–1/1
Avoid Harmful Asbestos Dust
TS220
–UN–23AUG88
210-05-10
19. TM2254 (13OCT08)
Use tools appropriate to the work. Makeshift tools and
procedures can create safety hazards.
Use power tools only to loosen threaded parts and
fasteners.
For loosening and tightening hardware, use the correct
size tools. DO NOT use U.S. measurement tools on
metric fasteners. Avoid bodily injury caused by slipping
wrenches.
Use only service parts meeting John Deere specifications.
Understand service procedure before doing work. Keep
area clean and dry.
Never lubricate, service, or adjust machine while it is
moving. Keep hands, feet , and clothing from
power-driven parts. Disengage all power and operate
controls to relieve pressure. Lower equipment to the
ground. Stop the engine. Remove the key. Allow machine
to cool.
Securely support any machine elements that must be
raised for service work.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground
cable (-) before making adjustments on electrical systems
or welding on machine.
On towed implements, disconnect wiring harnesses from
tractor before servicing electrical system components or
welding on machine.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
PN=17
21
0
05
11
DX,SERV –19–17FEB99–1/1
DX,REPAIR –19–17FEB99–1/1
Use Proper Tools
Practice Safe Maintenance
TS218
–UN–23AUG88
TS779
–UN–08NOV89
210-05-11
20. TM2254 (13OCT08)
Avoid possible injury or death from machinery runaway.
Do not start engine by shorting across starter terminals.
Machine will start in gear if normal circuitry is bypassed.
NEVER start engine while standing on ground. Start
engine only from operator’s seat, with transmission in
neutral or park.
Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste used
with John Deere equipment include such items as oil, fuel,
coolant, brake fluid, filters, and batteries.
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
21
0
05
12
PN=18
DX,BYPAS1
DX,DRAIN –19–03MAR93–1/1
–19–29SEP98–1/1
Prevent Machine Runaway
Dispose of Waste Properly
TS1133
–UN–26NOV90
TS177
–UN–11JAN89
210-05-12
21. TM2254 (13OCT08)
Explosive release of fluids from pressurized cooling
system can cause serious burns.
Shut off engine. Only remove filler cap when cool enough
to touch with bare hands. Slowly loosen cap to first stop
to relieve pressure before removing completely.
Starting fluid is highly flammable.
Keep all sparks and flame away when using it. Keep
starting fluid away from batteries and cables.
To prevent accidental discharge when storing the
pressurized can, keep the cap on the container, and store
in a cool, protected location.
Do not incinerate or puncture a starting fluid container.
Entanglement in rotating driveline can cause serious injury
or death.
Keep tractor master shield and driveline shields in place
at all times. Make sure rotating shields turn freely.
Wear close fitting clothing. Stop the engine and be sure
PTO driveline is stopped before making adjustments,
connections, or cleaning out PTO driven equipment.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
PN=19
21
0
05
13
DX,FIRE3
DX,RCAP –19–04JUN90–1/1
–19–16APR92–1/1
DX,PTO –19–12SEP95–1/1
Handle Starting Fluid Safely
Service Cooling System Safely
Stay Clear of Rotating Drivelines
TS1356
–UN–18MAR92
TS281
–UN–23AUG88
TS1644
–UN–22AUG95
210-05-13
22. TM2254 (13OCT08)
CAUTION: During application of hazardous
pesticides, pesticide residue can build up on
the inside or outside of the vehicle. Clean
vehicle according to use instructions of
hazardous pesticides.
When exposed to hazardous pesticides, clean exterior
and interior of vehicle daily to keep free of the
accumulation of visible dirt and contamination.
Faulty or broken tools can result in serious injury. When
constructing tools, use proper, quality materials, and good
workmanship.
Do not weld tools unless you have the proper equipment
and experience to perform the job.
Spray from high pressure nozzles can penetrate the skin
and cause serious injury. Keep spray from contacting
hands or body.
If an accident occurs, see a doctor immediately. Any high
pressure spray injected into the skin must be surgically
removed within a few hours or gangrene may result.
Doctors unfamiliar with this type of injury should reference
a knowledgeable medical source. Such information is
available from Deere & Company Medical Department in
Moline, Illinois, U.S.A.
Safety
1. Sweep or vacuum the floor of cab.
2. Clean headliners and inside cowlings of cab.
3. Wash entire exterior of vehicle.
4. Dispose of any wash water with hazardous
concentrations of active or non-active ingredients
according to published regulations or directives.
9230, 9330, 9430, 9530 and 9630 Tractors
101408
21
0
05
14
PN=20
DX,SAFE,TOOLS
DX,SPRAY
DX,CABS2 –19–24JUL01–1/1
–19–10OCT97–1/1
–19–16APR92–1/1
Construct Dealer-Made Tools Safely
Protect Against High Pressure Spray
Clean Vehicle of Hazardous Pesticides
LX1016749
–UN–01JUL97
TS1343
–UN–18MAR92
210-05-14
23. TM2254 (13OCT08)
Before returning machine to customer, make sure
machine is functioning properly, especially the safety
systems. Install all guards and shields.
Safety
9230, 9330, 9430, 9530 and 9630 Tractors
101408
PN=21
21
0
05
15
DX,LIVE –19–25SEP92–1/1
Live With Safety
TS231
–19–07OCT88
210-05-15
25. 210-15-1
Group 15
General References
PN=23
21
0
15
1
RX33672,0000553 –19–16FEB06–1/1
General Reference List
TM2254 (13OCT08)
This is a list of additional references that may be of
benefit to the technician during machine diagnosis.
Safety
Safety Information (see Section 210, Group 05).
General
(See Reference ”Bolt and Cap Screw Torque
Values”).
(See Reference ” Glossary of Terms”).
(See Reference ”Trademarks”).
Hydraulic System
(See Reference ”JIC Hydraulic Symbols”).
Electrical System
(See Reference ”Wiring Diagram and Schematic
Information”).
(See Reference ”Electrical Schematic Symbols”).
(See Reference ” Reading Wiring Schematics and
Diagrams”).
(See Reference ”Visually Inspect Electrical System”).
(See Reference ”Seven Step Electrical Test
Procedure”).
(See Reference ”Using a Probe Light”).
(See Reference ”Circuit Types”).
(See Reference ”Circuit Malfunctions”).
(See Reference ”Troubleshooting Circuit
Malfunctions”).
(See Reference ”Understanding Electrical vs.
Electronic Circuits”).
(See Reference ”Intermittent Electronic Problems”).
(See Reference ”Relay Circuit Types”).
(See Reference ”Using a Digital Multimeter”).
Troubleshooting Tips
(See Reference ”Troubleshooting Unresolved
Problems)
Control Unit Information
• (See Reference ”Recall, Record and Clear Codes”). •
(See Reference ”Access Control Unit Addresses”).
• (See Reference ”Programming Control Units”).
• (See Reference ”Control Unit Locations and
Identification).
9230, 9330, 9430, 9530 and 9630 Tractors
101408
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
26. TM2254 (13OCT08)
General References
9230, 9330, 9430, 9530 and 9630 Tractors
101408
210
15
2
PN=24
Continued on next page RX33672,0000554 –19–27OCT05–1/2
Bolt and Cap Screw Torque Values
TS1656
–19–02APR97
210-15-2
28. TM2254 (13OCT08)
General References
9230, 9330, 9430, 9530 and 9630 Tractors
101408
210
15
4
ITEM
Accessory
AutoQuad-Plus Transmission
Automatic Powershift
ActiveSeat Control Unit
Air Conditioning
Air Quality System
Alternating Current
Armrest Control Unit
Auto-Temperature Control
Battery
Brakes
Brake Control Unit
Brake Load Sense
Cab Control Unit
Controller Area Network
Central Control Unit
Circuit
Circulation Motor
Cab Load Center
Clean Oil Reservoir
ClimaTrak
Clockwise
Cold Cranking Amperes
Component Technical Manual
Counterclockwise
ActiveSeat is a trademark of Deere & Company
ClimaTrak is a trademark of Deere & Company
O
+
CLC
COR
CW
CCA
CTM
CCW
ABBREVIATION
ACC
AQ+
APS
ASU
A/C
AQS
AC
ACU
ATC
Bat
BR
BRC
BRL
CAB
CAN
CCU
CCT
DESCRIPTION
Secondary electrical system
Abbreviation
Transmission feature
Computerized system used to control the ActiveSeat
System used conditioning the air in the cab
System used to control conditioned air in the cab
Electrical current that reverses its direction at regularly recurring intervals
Armrest control used to control tractor functions
Automatically controlled air quality system
A device used to furnish electrical current
Abbreviation
Computerized system for brake control
Reference—Brake load sense
Computerized system for controlling cab electronic functions
A communication system linking on-board electronics
Computerized system for tractor monitoring
A complete path of an electrical current
Symbols for circulation motor speeds
Medium Speed
Fastest Speed
Computerized system for controlling cab electrical functions
Reservoir used to contain oil for the tractor hydraulic system
Automatically controlled air quality system
Direction in which the hands of a clock rotate
Refers to a battery’s capability to perform during cold weather operation
Technical manual developed for the servicing of major components
Direction opposite the rotation of the hands of a clock
PN=26
Continued on next page RX33672,0000555 –19–04OCT07–1/5
Glossary of Terms
210-15-4
29. TM2254 (13OCT08)
General References
9230, 9330, 9430, 9530 and 9630 Tractors
101408
ITEM
Control Flow (Steering Pressure)
Control Flow DR
Corner Post Display
Diagnostic Receptacle
Digital Multimeter
Direct Current
Displacement Control Valve
Economy Mode
Electronic Displacement Control
Electro-hydraulic
Electro-hydraulic Depth Control
Electro-hydraulic Option Control
Unit
Electro-hydraulic Selective Control
Valve
Electronic Components Relay
Engine Control Unit
Electronically Programmable
Read-Only Memory
Evacuation Diagnostic Receptacle
Excess Flow (SCV/Hitch Flow)
Excess Flow Load Sense
(SCV/Hitch Flow)
Forward-Neutral-Reverse
Forward
Gallons Per Minute
GreenStar System
Ground-Driven Pump
Global Positioning System
Heating-Ventilating and Air
Conditioning
EHO
EFL
FNR
FWD
gpm
GSS
GDP
GPS
HVAC
EDC
EH
EHDC
EPROM
EVAC
EF
EH SCV
ELX
ECU
ABBREVIATION
CF
CFD
CPD
DR
DMM
DC
DCV
ECO
Abbreviation
Selective control valve operated with electrical solenoids
Refers to the relay powering most of the electronic components
Computerized system used to govern engine speed
Reference—SCV/Hitch load sense
Abbreviation
Refers to direction of movement
Amount of fluid over a period of one minute
Part of John Deere Precision Farming Systems
Pump used to operate steering and brakes during emergency conditions
Abbreviation
DESCRIPTION
Reference—Steering pressure control flow
Reference—Control flow diagnostic receptacle
Display for system control units
A connection where hydraulic pressure can be measured
An electrical multifunctional measuring device
Electrical current flowing in one direction only
Controls hydraulic pump stroke
Abbreviation
Senses and communicates to the displacement control valve demand for
hydraulic pump stroke
Refers to a hydraulic valve function that is controlled electrically
Abbreviation
Computerized system used to control the independent link suspension
axle
Abbrreviation
Diagnostic receptacle port used for pre-lubrication of the pump drive gears
Reference—SCV/Hitch flow
PN=27
21
0
15
5
Continued on next page RX33672,0000555 –19–04OCT07–2/5
210-15-5
30. TM2254 (13OCT08)
General References
9230, 9330, 9430, 9530 and 9630 Tractors
101408
210
15
6
O-Ring Face Seal
Outside Diameter
Independent Link Suspension
Inside Diameter
Instrument Control Unit
Performance Monitor
Positive
Potentiometer
PowerQuad-Plus Transmission
International Standards
Organization
Infinitely Variable Transmission
Joint Industry Council
Organization
Lateral Hitch Position
Left-Hand
Liquid Crystal Display
Manifold Air Pressure
Mechanical Front Wheel Drive
Negative
Number
ITEM
High-Intensity Discharge Light
High Pressure - Common Rail
Hitch Control Unit
Hitch Slip Command
Housing
Ignition
Implement Management System
ILS
ID
ICU
ISO
IVT
HPCR
HCU
HSC
Hsg
IGN
IMS
JIC
LHP
LH or L-H
LCD
MAP
MFWD
Neg (—)
No.
ORFS
ORS
OD
Perf Mon
(PrF)
Pos (+)
POT
PQ+
ABBREVIATION
HID
Abbreviation
Refers to a part of an electrical circuit
A device used to vary electrical voltage
Abbreviation
A type of seal used in making hydraulic connections
Abbreviation
Standards organization
Refers to hitch positioning for a row guidance hitch application
Abbreviation
A technology used for displaying information
Abbreviation
A mechanically powered front axle
Refers to a part of an electrical circuit
Abbreviation
Standards organization
A hydro-mechanical transmission with infinitely variable speeds
DESCRIPTION
Abbreviation
Fuel injected engine that utilizes high pressure fuel injection and a
common pressure rail
Computerized system used to control hitch functions
System to compensate for traction changes
Abbreviation
Control for starting and stopping the tractor
Control for operating equipment
Front axle with an active suspension system that is electro-hydraulically
controlled
Abbreviation
Computerized system controlling tractor warning functions
PN=28
Continued on next page RX33672,0000555 –19–04OCT07–3/5
210-15-6
31. For the full PDF version of this
manual, Please click on the above
download PDF button.