UCI_Savage_Cost_Report

University of
California, Irvine
Savage, Anteater Racing 2015
Cost Report

Table of Contents
Brake System (BR) 2-13
Engine & Drivetrain (EN) 14-60
Frame & Body (FR) 61-79
Miscellaneous Fit & Finish (MS) 80-96
Steering System (ST) 97-103
Suspension (SU) 104-135
Wheel & Tire (WT) 136-147

for:
Area Totals Materials Processes Fasteners Tooling Total
BR Brake System $ 379.63 $ 18.78 $ 9.44 $ - $ 407.85
EN Engine & Drivetrain $ 5,908.07 $ 454.94 $ 18.72 $ - $ 6,381.73
FR Frame & Body $ 708.57 $ 406.60 $ 45.52 $ - $ 1,160.69
EL Electrical $ 339.09 $ 1.00 $ - $ - $ 340.09
MS Miscellaneous, Fit & Finish $ 356.31 $ 192.05 $ 3.74 $ - $ 756.07
ST Steering System $ 497.47 $ 4.29 $ 0.42 $ - $ 502.16
SU Suspension & Shocks $ 655.52 $ 160.70 $ 3.08 $ - $ 818.16
WT Wheels & Tires $ 1,149.38 $ 75.95 $ 7.68 $ - $ 1,233.01
Total Vehicle $ 9,994.04 $ 1,314.31 $ 88.60 $ - $ 11,599.76
Composition for total vehicle:
Cost Summary Basics
University of California, Irvine
Car # 026

University University of California, Irvine 11599.76
Competition Code FSAEL
Year 15
Car # 026
Line Num. Area of Commodity Asm#/Part# Rev. Lvl. Asm Component Description Unit Cost Quantity Material Cost
Process
Cost
Fastener
Cost
Tooling
Cost Total Cost
Details
Page
Number
1 Brake System A1001 AA Front Rotor Assembly $4.50 1 - $4.50 - - $4.50 2
2 10001 AA Brake Rotor Cast Iron Brake Rotor $12.84 2 $11.00 $0.00 $1.84 - $25.68 3
3 10002 AA Brake Calipers Wilwood PS-1 $47.74 2 $45.00 $2.50 $0.24 - $95.48 4
4 10003 AA Brake Pads Wilwood #4108 Pads $2.43 4 $2.30 $0.13 - - $9.72 5
5 A1002 AA Rear Rotor Assembly $0.00 1 - - - $0.00 7
6 10004 AA Brake Rotor Cast Iron Brake Rotor $12.84 1 $11.00 - $1.84 - $12.84 8
7 10005 AA Brake Calipers Wilwood PS-1 $47.74 1 $45.00 $2.50 $0.24 - $47.74 9
8 10006 AA Brake Pads Wilwood #4108 Pads $2.43 2 $2.30 $0.13 - - $4.86 10
9 A1003 AA Brake Line Assembly $0.00 1 - - - - $0.00 11
10 10007 AA Brake Line Steel Braided Lines $53.97 1 $53.97 - - - $53.97 12
11 10008 AA Master cylinder $76.53 2 $71.93 $3.00 $1.60 - $153.06 13
Brake System Area Total $379.63 $18.78 $9.44 $0.00 $407.85
12 Engine & Drivetrain A2001 AA Engine Assembly $9.03 1 $0.94 $5.85 $2.24 - $9.03 14
13 20001 AA Engine Yamaha R6, 600cc $1,500.00 1 $1,500.00 - - - $1,500.00 15
14 A2002 AA Exhaust Assembly $0.00 1 - - - - $0.00 17
15 20002 AA Muffler Yoshimura TRC Slip-On Exhaust $328.00 1 $328.00 - - - $328.00 18
16 20003 AA Exhaust Manifold Modified OEM Exhaust manifold $89.42 1 $81.07 $8.35 - - $89.42 19
17 A2003 AA Intake Assembly $1.88 1 - $1.88 - - $1.88 21
18 20004 AA Restrictor Aluminum restrictor $19.93 1 $5.85 $14.08 - - $19.93 22
19 20005 AA Trumpet/Runner Aluminum trumpet/runner $10.17 4 $0.37 $9.80 - - $40.68 23
20 20006 AA Plenum Aluminum plenum $19.08 1 $1.63 $17.45 - - $19.08 24
21 20007 AA Air Filter $40.00 1 $40.00 - - - $40.00 25
22 20008 AA Throttle Body Modified stock throttle body $305.38 1 $300.00 $5.38 - - $305.38 26
23 A2004 AA Fuel Assembly $0.63 1 $0.63 $0.63 29
24 20009 AA Fuel Tank Aluminum fuel tank $62.95 1 $5.44 $57.51 - - $62.95 30
25 20010 AA Fuel Pump $102.99 1 $102.99 - - - $102.99 31
26 20011 AA Fuel Line $86.00 1 $86.00 - - - $86.00 32
27 20012 AA Fuel Filter $16.00 1 $16.00 - - - $16.00 33
28 A2005 AA Cooling Assembly $9.04 1 - $9.04 - - $9.04 36
29 20013 AA Radiator $100.00 2 $100.00 - - $200.00 37
30 20014 AA Shroud $29.31 1 $4.95 $23.40 $0.96 - $29.31 38
31 20015 AA Heat Exchanger Fan $30.00 2 $30 - - - $60.00 39
32 20016 Expansion Tank $49.06 1 $26.32 $22.74 - - $49.06 40
33 20017 AA Aluminum Cooling Lines $12.33 1 $5.88 $6.45 - - $12.33 41
34 20018 AA Silicone Hoses $0.61 7 $0.61 - - $4.27 42
35 20019 AA Radiator Mount $18.03 1 $0.23 $17.80 - - $18.03 43
36 A2006 AA Differential Assembly $2.50 1 - $2.50 - - $2.50 45
37 20020 AA Differential Bearings $40.00 2 $40.00 - - - $80.00 46
38 20021 AA Differential Internals $415.00 1 $415.00 - - - $415.00 47
39 20022 AA Differential End Cap -LH $118.06 1 $42.93 $69.83 $5.30 - $118.06 48
40 20023 AA Differential End Cap - RH $131.03 1 $51.39 $74.34 $5.30 - $131.03 49
41 20024 AA Differential Mount $67.91 1 $19.01 $48.90 - - $67.91 50
42 20025 AA Differential Seals $8.00 2 $8.00 - - $16.00 51
43 20026 AA Differential Housing $53.87 1 $27.26 $26.61 - - $53.87 52
44 A2007 AA Drivetrain Assembly $2.50 1 - $2.50 - - $2.50 54
45 20027 AA Sprocket $56.12 1 $56.00 - $0.12 - $56.12 55
46 20028 AA CV joint $996.22 2 $993.82 - $2.40 - $1,992.44 56
47 20029 AA Axle $185.50 2 $185.50 - - - $371.00 57
48 20030 AA Chain $64.25 1 $64.25 - - - $64.25 58
49 20031 AA Chain Guard $7.04 1 $6.54 $0.50 - - $7.04 59
Engine & Drivetrain Area Total $5,908.07 $454.94 $18.72 $0.00 $6,381.73
50 Frame & Body A3001 AA Pedals Assembly $12.42 1 $1.05 $10.09 $1.28 - $12.42 61
51 30001 AA Pedals Assembly OBP Pro-Race Cockpit Floor Mount 3-Pedal Assembl $385.00 1 $385.00 - - - $385.00 62
52 A3002 AA Clutch Assembly $0.00 1 $0.00 64
53 30002 AA Clutch $9.26 1 $9.26 $9.26 65
54 30003 AA Clutch Lever $0.99 1 $0.56 $0.35 $0.08 $0.99 66
55 A3003 AA Space Frame Assembly $0.00 1 $0.00 67
56 30004 AA Space Frame Mild steel space frame $319.09 1 $93.59 $225.50 $319.09 68
57 30005 AA Suspension Tabs Tabs for mounting suspension $23.52 1 $4.45 $19.07 $23.52 69
58 A3004 AA Body Assembly $1.88 1 $1.88 $1.88 71
59 30006 AA Front Nose, Bulk Head Cover, Base Plate $144.31 1 $51.40 $71.67 $21.24 $144.31 72
60 30007 AA Back Cockpit covers $38.36 1 $24.42 $4.34 $9.60 $38.36 73
61 30008 AA Sidepod Pods to house the radiators for cooling $51.42 2 $12.85 $33.11 $5.46 $102.84 74
62 30009 AA Floor Panel Panel to rest driver's feet $8.46 1 $4.44 $1.62 $2.40 $8.46 75
63 A3005 AA Linkage Assembly $0.00 1 - - - - $0.00 77
64 30010 AA Clutch Cable 10 ft Throttle or Choke inner wire $11.51 1 $5.65 $5.86 - - $11.51 78
65 30011 AA Throttle Cable 36" Lokar Hi-Tech Throttele Cables $103.05 1 $103.05 - - $103.05 79
Frame & Body Area Total $708.57 $406.60 $45.52 $0.00 $1,160.69
66 Electrical A4001 AA Electrical Components 80
67 40001 AA Tachometer $85.00 1 $85.00 $85.00 81
68 40002 AA ECM / Engine Electronics $65.00 1 $65.00 $65.00 82
Total Vehicle Cost

69 40003 AA Wire Harness / Connectors $149.00 1 $149.00 $149.00 83
70 40004 AA Oil Temperature Gauge $5.00 1 $5.00 $5.00 84
71 40005 AA Dash Panel $2.00 1 $1.00 $1.00 $2.00 85
72 40006 AA Kill Switch $3.00 3 $3.00 $9.00 86
73 40007 AA Switches $5.00 1 $5.00 $5.00 87
74 40008 AA Brake Light Motorcycle LED Brake Light $9.89 1 $9.89 $9.89 88
75 40009 AA Battery $10.20 1 $10.20 $10.20 89
Electrical Area Total $339.09 $1.00 $0.00 $0.00 $340.09
76 Miscellaneous, Fit & Finish A5001 AA Seat $2.48 1 - - $2.48 - $2.48 90
77 50001 AA Seat Aluminum welded seat $112.00 1 $21.00 $91.00 $0.00 - $112.00 91
78 50002 AA Cushion Fabric and foam cushions $74.50 1 $32.50 $42.00 $0.00 - $74.50 92
79 A5002 AA Headrest $0.42 1 - - $0.42 - $0.42 94
80 50003 AA Headrest Aluminum backplate $17.41 1 $1.23 $17.05 - - $18.28 95
81 50004 AA Cushion Fabric and foam cushion $21.70 1 $10.50 $11.20 - - $21.70 96
82 50005 AA Tubing Mild steel support $11.45 1 $3.15 $8.30 - - $11.45 97
83 A5003 AA Safety Harness $0.00 1 - - - - $203.97 99
84 50006 AA Safety harness $203.97 1 $198.63 $4.50 $0.84 - $203.97 100
85 A5004 AA Paint-Frame $0.00 - $0.00 101
86 50007 AA Rust Preventive Coating POR-15 Coating $59.50 1 $50.50 $9.00 - - $59.50 102
87 50008 AA Top Coat POR-15 Topcoat $47.80 1 $38.80 $9.00 - - $47.80 103
88 A5005 AA Firewall - $0.00 104
89 50009 AA Firewall Aluminum firewall $18.10 1 $5.31 $11.50 $1.29 - $18.10 105
Miscellaneous, Fit & Finish Area Total $356.31 $192.05 $3.74 $0.00 $756.07
90 Steering System A6001 AA Steering Assembly - 1 - - - - - 107
91 60001 AA Rack & Pinion $139.42 1 $137.00 $2.00 $0.42 - $139.42 108
92 60002 AA Tie Rods $10.97 2 $10.12 $0.86 - - $21.94 109
93 60003 AA Column & Shaft $170.80 1 $170.23 $0.57 - - $170.80 110
94 60004 AA Steering Wheel $170.00 1 $170.00 - - - $170.00 111
Steering System Area Total $497.47 $4.29 $0.42 $0.00 $502.16
95 Suspension A7001 AA Front A - Arm Assembly - $8.96 1 - $8.96 - - $8.96 114
96 70001 AA Upper A - Arm DOM control arm $21.44 2 $16.18 $5.26 - - $42.88 115
97 70002 AA Lower A - Arm DOM control arm $21.52 2 $16.26 $5.26 - - $43.04 116
98 70003 AA Bushings Delrin bushings $0.10 16 $0.02 $0.08 - - $1.60 117
99 A7002 AA Front Upright Assembly - $3.13 1 - $2.25 $0.88 - $3.13 119
100 70004 AA Spindle In house fabrication $3.57 2 $2.26 $1.31 - - $7.14 120
101 70005 AA Knuckle In house fabrication $6.23 2 $0.86 $5.37 - - $12.46 121
102 70006 AA Spacers In house fabrication $0.43 8 $0.03 $0.40 - - $3.44 122
103 A7003 AA Rear A-arm Assembly - $8.96 1 - $8.96 - - $8.96 124
104 70007 AA Upper A - Arm DOM control arm $22.04 2 $16.68 $5.36 - - $44.08 125
105 70008 AA Lower A - Arm DOM control arm $22.19 2 $16.83 $5.36 - - $44.38 126
106 70009 AA Bushings Delrin bushings $0.10 16 $0.02 $0.08 - - $1.60 127
107 A7004 AA Rear Upright Assembly - $3.13 1 - $2.25 $0.88 - $3.13 128
108 70010 AA Rear Upright Aluminum upright $23.12 2 $8.57 $14.55 - - $46.24 129
109 70011 AA Spacers In house fabrication $0.43 8 $0.03 $0.40 - - $3.44 130
110 A7005 AA Front Shock Assembly - $10.91 1 - $10.25 $0.66 - $10.91 132
111 70012 AA Front Damper Tanner G2 Quarter Midget $85.00 2 $85.00 - - - $170.00 133
112 70013 AA Front Spring 5" Orange Hot Springs $25.00 2 $25.00 - - - $50.00 134
113 70014 AA Front Rocker Aluminum rocker $4.32 4 $1.39 $2.93 - - $17.28 135
114 70015 AA Front Push Rod Mild steel push rod $10.77 2 $10.77 $0.57 - - $21.54 136
115 70016 Rod Ends $2.46 4 $2.46 - - - $9.84 137
116 A7006 AA Rear Shock Assembly - $10.91 1 - $10.25 $0.66 - $10.91 139
117 70017 AA Rear Damper Tanner G2 Quarter Midget $85.00 2 $85.00 - - - $170.00 140
118 70018 AA Rear Spring 5" Orange Hot Springs $25.00 2 $25.00 - - - $50.00 141
119 70019 AA Rear Rocker Aluminum rocker $2.92 4 $0.45 $2.47 - - $11.68 142
120 70020 AA Rear Push Rod Mild steel push rod $10.76 2 $10.19 $0.57 - - $21.52 143
121 70021 Rod Ends $2.46 4 $2.46 $9.84 144
Suspension & Shocks Area Total $655.52 $160.70 $3.08 $0.00 $818.16
122 Wheels & Tires A8001 AA Wheel Assembly $3.57 1 - $3.57 - - $3.57 146
123 80001 AA Aluminum Wheel ITP 10" Aluminum wheel $60.00 4 $60.00 - - $240.00 147
124 80002 AA Valve Stem Slime 2080-A Rubber Tire Valve Stem 1 1/4" TR 413 $2.44 4 $2.44 - - - $9.76 148
125 80003 AA Tire Hoosier 25B tire 18 x 7.5 $85.00 4 $85.00 - - - $340.00 149
126 A8002 AA Front and Rear Hub Assembly $1.88 1 - $1.88 - - $1.88 151
127 80004 AA Front Hub Aluminum front hub $58.40 2 $21.43 $35.25 $1.72 - $116.80 152
128 80005 AA Rear Hub FSAE Drive Wheel Flange $229.16 2 $227.04 - $2.12 - $458.32 153
129 80006 AA Front Bearings Timken Taper Roller Bearings $15.67 4 $15.67 - - $62.68 154
130 80007 AA Rear Bearings 64mm OD 34mm ID 37mm Width Angular Ball $157.40 2 $155.72 $1.68 - - $314.80 155
131 80008 AA Rear Hub Adapter Aluminum adapter plate $5.44 2 $1.79 $2.45 $1.20 - $10.88 156
Wheels & Tires Area Total $1,149.38 $75.95 $7.68 $0.00 $1,233.01
Vehicle Total Total $9,994.04 $1,314.31 $88.60 $0.00 $11,599.76

1
Page 1
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University University of California, Irvine Car # 026 Asm Cost 131.02$
System Brake System Qty 1
Assembly Front Rotor Assembly FileLink1
P/N Base A1001 FileLink2 Extended Cost 131.02$
Suffix AA FileLink3
Details Front Rotor Assembly
ItemOrder Part Part Cost Quantity Sub Total
1 Brake Rotor $12.84 2 25.68$
2 Brake Calipers $47.74 2 95.48$
3 Brake Pads $2.43 4 9.72$
Sub Total 130.88$
ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total
1 Steel, Mild Manufacture Caliper mount 2.25$ - kg - - - 7.70E-02 0.05 7.80 2.00$ 0.14$
Sub Total 0.14$
ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total
-$
Sub Total $0.00
ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total
-$
Sub Total -$
ItemOrder Tooling Use UnitCost Unit Quantity PVF FractionIncludedSub Total
Sub Total
2
Page 2

University University of California, Irvine Car # 026 Part Cost 12.84$
Part Brake Rotor FileLink2 Extended Cost 25.68$
P/N Base 10001 FileLink3
Suffix AA
Details Brake Rotor Part
1 Brake Rotor Brake Rotor 11.00$ 55000 mm^3 1 11.00$
Sub Total 11.00$
-$
-$
Sub Total -$
1 Bolt, Grade 8.8 (SAE 5) Mounting Brake Rotor 0.36 12 mm 35 mm 4 1.44$
2 Nut, Grade 8.8 (SAE 5) Mounting Brake Rotor 0.1 12 mm 4 0.40$
Sub Total 1.84$
ItemOrder Tooling Use UnitCost Unit Quantity PVF FracIncld Sub Total
Sub Total 0
3
Page 3

Part Caliper FileLink2 Extended Cost 95.48$
Suffix AA
Details Caliper
1 Wilwood PS-1 Brake Caliper 45.00$ 1 45.00$
Sub Total 45.000$
1 Brake Bleed Brakes 2.50$ 1 1 1 1 2.50$
-$
Sub Total 2.50$
1 Bolt, Grade 8.8 (SAE 5) Mounting Caliper 0.08 8 mm 20 mm 2 0.16$
2 Nut, Grade 8.8 (SAE 5) Mounting Caliper 0.04 8 mm 2 0.08$
Sub Total 0.24$
Sub Total 0
4
Page 4

Part Brake Pad FileLink2 Extended Cost 9.72$
Suffix AA
Details Brake Pad
1 Brake Pad Braking 2.30$ 11523.74 mm^3 1 2.30$
Sub Total 2.30$
Assemble, 1 kg Line on Line Line up pads 0.13$ unit 1 1 1 0.13$
Sub Total 0.13$
-$
Sub Total -$
Sub Total 0
5
Page 5

6
Page 6

System Suspension Qty 1
Assembly GadgetAsm FileLink1
Suffix AA FileLink3
Details Rear Rotor Assembly
1 Brake Rotor 12.84$ 1 12.84$
2 Brake Caliper 47.74$ 1 47.74$
3 Brake Pads 4.86$ 2 9.72$
Sub Total 70.30$
-$
Sub Total -$
-$
Sub Total 0
Sub Total -$
Sub Total
7
Page 7

Assembly Rear Rotor Assembly FileLink1
Part Brake Rotor FileLink2 Extended Cost 12.84$
Suffix AA
Details Brake Rotor Part
1 Brake Rotor Brake Rotor 11.00$ 55000 mm^3 1 11.00$
Sub Total 11.000$
-$
Sub Total -$
1 Bolt, Grade 8.8 (SAE 5) Mount Rotor 0.36$ 12 mm 35 mm 4 1.44$
2 Nut, Grade 8.8 (SAE 5) Mount Rotor 0.10$ 12 mm 4 0.40$
Sub Total 1.84$
Sub Total 0
8
Page 8

Part Brake Caliper FileLink2 Extended Cost 47.74$
Suffix AA
Details Brake Caliper Part
ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2 Area NameArea Length Density Quantity Sub Total
1 Wilwood PS-1 Brake Caliper 45.00$ 1 45.00$
Sub Total 45.000$
1 Brake Bleed Brakes 2.50$ unit 1 1 1 2.50$
Sub Total 2.50$
1 Bolt, Grade 8.8 (SAE 5) Mount Rotor $0.08 8 mm 20 mm 2 0.16$
2 Nut, Grade 8.8 (SAE 5) Mount Rotor 0.04 8 mm 2 0.08$
Sub Total 0.24$
Sub Total 0
9
Page 9

Part Brake Pad FileLink2 Extended Cost 4.86$
Suffix AA
Details Brake Pad
1 Brake Pad Braking 2.30$ 11523.74 mm^3 2 4.60$
Sub Total $4.60
1 Assemble, 1 kg, Line-on-Line line up pads 0.13$ unit 2 1 1 $0.26
Sub Total $0.26
-$
Sub Total -$
Sub Total 0
10
Page 10

System Brake System (BR) Qty 1
Assembly Brake Line Assembly FileLink1
P/N Base A1003 FileLink2 Extended C 207.03$
Suffix AA FileLink3
Details Brake Line Assembly
1 Brake Line $53.97 1 53.970$
2 Master Cylinder $76.53 2 153.060$
Sub Total 207.030$
-$
Sub Total -$
-$
Sub Total 0
-$
Sub Total -$
Sub Total
11
Page 11

Part Brake Line FileLink2 Extended Cost 53.97$
Suffix AA
Details Brake Line Part
1 Brake Line 53.97$
Sub Total 53.970$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
12
Page 12

Part Master Cylinder FileLink2 Extended C 153.06$
Suffix AA
Details Master Cylinder Part
1 Wilwood Master Cylinder 71.93$ 1 71.93$
Sub Total 71.930$
1 Wrench <= 25.4 mm tighten bolt 1.50$ unit 2 1 1 3.00$
Sub Total 3.00$
1 Bolt, Grade 10.9 (SAE 8) Mounting cylinder $0.40 3.175 mm 254 mm 4 1.60$
Sub Total 1.60$
Sub Total 0
13
Page 13

University University of California, Irvine Car # 026 Asm Cost 1,509.03$
System Engine and Drivetrain Qty 1
Assembly Engine Assembly FileLink1
P/N Base A2001 FileLink2 Extended Cost 1,509.03$
Suffix AA FileLink3
Details 2006 Yamaha R6 600cc
1 Engine 1,500.00$ 1 1,500.000$
Sub Total 1,500.000$
1 Steel, Mild Engine mount 2.25$ 1.30E-04 0.41 7,850.00 1 0.94$
Sub Total $0.94
1 Machining Reduce rod diameter from 1/2 to 7/16 0.04$ cm^3 12.1 3 3 1.45$
2 Drilled holes < 25.4 mm dia. Drill mounting pointing to the enigne 0.35$ hole 2 1 1 0.70$
3 Tapping holes Threading 0.35$ hole 2 1 1 0.70$
4 Ratchet <= 25.4 mm tighten nuts and bolt 0.75$ unit 4 1 1 3.00$
Sub Total $5.85
1 Bolt, Grade 10.9 (SAE 8) Fasten engine to the chasiss 1.01$ 14 mm 50 mm 2 2.02$
2 Nut, Grade 10.9 (SAE 8) Secure the mounting rod 0.11$ 11.12 mm 2 0.22$
Sub Total $2.24
Sub Total 0
14
Page 14

University University of California, Irvine Car # 026 Part Cost 1,500.00$
Assembly Engine Assembly FileLink1
Part Engine FileLink2 Extended Cost 1,500.00$
Suffix AA
Details 2006 Yamaha R6 600cc
1 Engine 1,500.00$ 1 1,500.00$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
15
Page 15

16
Page 16

Assembly Exhaust Assembly FileLink1
Suffix AA FileLink3
Details Exhaust Assembly
1 Muffler 328.00$ 1 $328.000
2 Exhaust Manifold 89.42$ 1 $89.420
Sub Total $417.420
-$
Sub Total 0.00
1 Assemble, 15 kg, Line-on-Line assemble exhaust 1.88$ unit 1 1 1 1.88$
Sub Total 1.88
-$
Sub Total -$
Sub Total 0
17
Page 17

Part Muffler FileLink2 Extended Cost 328.00$
Suffix AA
Details Yoshimura TRC Slip-On Muffler
1 Muffler reduce engine noise 328.00$ 1 328.00$
Sub Total 328.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
18
Page 18

Part Exhaust Manifold FileLink2 Extended Cost 89.42$
Suffix AA
Details Modify stock exhaust manifold
1 Yahamaha R6 OEM Manifold 80.00$ 1 80.00$
2 Tubing, Steel 2.25$ m^2 5.50E-05 1.10 7,850.00 1 1.07$
Sub Total 81.069$
1 Tube cut 0.15$ cm 5 1 1 0.75$
2 Weld - Round Tubing 0.38$ cm 20 1 1 7.60$
Sub Total 8.35$
-$
Sub Total -$
Sub Total 0
19
Page 19

20
Page 20

Assembly Intake Assembly FileLink1
Suffix AA FileLink3
Details inhouse assembly
1 Restrictor 19.93$ 1 19.930$
2 Trumpet/Runner 10.17$ 4 40.680$
3 Plenum 19.08$ 1 19.080$
4 Air Filter 40.00$ 1 40.000$
5 Throttle Body 305.38$ 1 305.380$
Sub Total 425.070$
-$
Sub Total 0.00
1 Assemble, 15 kg, Line-on-Line assemble intake 1.88$ unit 1 1 1 1.88$
Sub Total 1.88
-$
Sub Total -$
Sub Total 0
21
Page 21

Part Restrictor FileLink2 Extended Cost 19.93$
Suffix AA
Details Aluminum Restrictor
1 Aluminum, Normal Restrictor base material 4.20$ m^2 2.03E-03 0.25 2,700.00 1 5.85$
Sub Total 5.85$
1 Machining Restrictor fabrication 0.04$ cm^3 352 14.08$
Sub Total 14.08$
-$
Sub Total -$
Sub Total -$
22
Page 22

Part Trumpet/Runner FileLink2 Extended Cost 40.70$
Suffix AA
Details Aluminum trumpet/runner
1 Aluminum, Normal trumpet base material 4.20$ m^2 3.00E-04 0.11 2,700.00 1 0.37$
Sub Total 0.37$
1 Machining 0.04$ cm^3 245 9.80$
Sub Total 9.80$
-$
Sub Total -$
Sub Total 0
23
Page 23

Part Plenum FileLink2 Extended Cost 19.08$
Suffix AA
Details Aluminum Plenum
1 Aluminum, Normal Plenum base material 4.20$ m^2 9.00E-02 1.60E-03 2,700.00 1 1.63$
Sub Total 1.63$
1 Sheet Metal Saw Cut Cut out trumpet mounting hole 0.20$ cm 1 0.20$
2 Sheet metal shearing cut out flten plenum 0.25$ cut 20 5.00$
3 Sheet metal bends bend plenum to shape 0.25$ bend 4 1.00$
4 Weld joining 0.15$ cm 75 11.25$
Sub Total 17.45$
-$
Sub Total -$
Sub Total 0
24
Page 24

Part Air Filter FileLink2 Extended Cost 40.00$
Suffix AA
Details K and N air filter
1 Air Filter Filter intake air 40.00$ 1 40.00$
Sub Total 40.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
25
Page 25

Part Throttle Body FileLink2 Extended Cost 305.38$
Suffix AA
Details Modify OEM throttle body
1 Throttle Body 300.00$ 1 300.00$
Sub Total 300.000$
1 Assemble, 3 kg, Line-on-Line Assemble modify throttle body 0.38$ unit 1 0.38$
2 Adjustment - Misc. fit modify part 5.00$ unit 1 5.00$
Sub Total 5.38$
-$
Sub Total -$
Sub Total 0
26
Page 26

27
Page 27

28
Page 28

Assembly Fuel Assembly FileLink1
Suffix AA FileLink3
Details
1 Fuel Tank 62.95$ 1 62.95$
2 Fuel Pump 102.99$ 1 102.99$
3 Fuel Line 86.00$ 1 86.00$
4 Fuel Filter 16.00$ 1 16.00$
Sub Total 267.94$
-$
Sub Total 0.00
1 Assemble, 5 kg, Line-on-Line 0.63$ 1 1 1 0.63$
Sub Total 0.63
-$
Sub Total -$
Sub Total 0
29
Page 29

Part Fuel Tank FileLink2 Extended Cost 62.95$
Suffix AA
Details Aluminum fuel tank
1 Aluminum, Normal Fuel tank base material 4.20$ m^2 3.00E-01 1.60E-03 2,700.00 1 5.44$
Sub Total 5.44$
1 Sheet metal shearing cut out flten plenum 0.25$ cut 40 10.00$
2 Weld joining 0.15$ cm 316.7 47.51$
Sub Total 57.51$
-$
-$
Sub Total -$
Sub Total -$
30
Page 30

Part Fuel Pump FileLink2 Extended Cost 102.99$
Suffix AA
Details NAPA Fuel pump
1 Fuel Pump Pumping Fuel 102.99$ 1 102.99$
Sub Total 102.99$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
31
Page 31

Part Fuel Line FileLink2 Extended C 86.00$
Suffix AA
Details
1 Fuel Lines - 6AN 10ft Pro-Lite 350 Hose 82.00$ 1 82.00$
2 Fuel Lines - 5/16" ID 5' Polyurethane 4.00$ 1 4.00$
Sub Total 86.00$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
32
Page 32

Part Fuel Filter FileLink2 Extended C 16.00$
Suffix AA
Details
1 Gas Filter fuel filter 16.00$ 1 16.00$
Sub Total 16.00$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
33
Page 33

34
Page 34

35
Page 35

Assembly Cooling System FileLink1
Suffix AA FileLink3
Details Dual Heat Exchangers, plumbed in series
1 Radiator 100.00$ 2 $200.00
2 Shrouds 29.31$ 1 $29.31
3 Heat Exchanger Fan 30.00$ 2 $60.00
4 Expansion Tank 49.06$ 1 $49.06
5 Aluminum Cooling Lines 12.33$ 1 $12.33
6 Silicone Hoses 0.61$ 7 $4.27
7 Radiator Mount 4.51$ 4 $18.02
Sub Total $372.99
-$
Sub Total -$
-$
Sub Total 0
1 Bolt, Grade 8.8 (SAE 5) Secure Radiator to Chassis 0.03 5 mm 4 0.12$
2 Bolt, Grade 8.8 (SAE 5) Secure Expansion Tank to Chassis, F 0.02 4 mm 8 0.16$
3 Lock Washer, Grade 8.8 (SAE 5) Resist loosening with Vibrations 0.01 12 0.12$
4 Nut, Grade 8.8 (SAE 5) Radiator to Chassis 0.02 5 mm 4 0.08$
5 Nut, Grade 8.8 (SAE 5) Expansion Tank, Fan to Shrouds 0.02 4 mm 8 0.16$
6 Hose Clamp, Worm Drive Sealing Coolant Lines 0.6 25.4 mm 14 8.40$
Sub Total 9.04$
Sub Total 0
36
Page 36

Part Radiator FileLink2 Extended Cost 200.00$
Suffix AA
Details Cooling System for Powertrain
1 Heat Exchanger 100.00$ 1 100.00$
Sub Total 100.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
37
Page 37

Part Shroud FileLink2 Extended Cost 29.31$
Suffix AA
Details
1 Al, Natural Increase Fan Efficiency 4.20$ Shroud Main Body 0 0.00 2,700.00 2 4.09
2 Al, Natural 4.20$ Shroud Side 0 0.00 2,700.00 4 0.71
3 Al, Natural Mounting Tabs 4.20$ Tabs 0 0.00 2.70E+03 8 0.15
Sub Total 4.95
1 Riveting Joining Sheet Metal 0.45$ unit 32 14.40$
2 Sheat metal shearing 0.25$ cut 20 5.00$
3 Sheat metal bends shaping 0.25$ bend 16 4.00$
Sub Total 23.40$
1 Pop Rivet joining shroud pieces 0.03 32 0.96$
Sub Total 0.96$
Sub Total 0
38
Page 38

Part Heat Exchanger Fan FileLink2 Extended Cost 60.00$
Suffix AA
Details
1 Fan Cool Enigne at low speeds 30.00$ 1 30.00$
Sub Total 30.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
39
Page 39

Part Expansion Tank FileLink2 Extended Cost 49.06$
Suffix AA
Details
1 Al, Natural Radiator Filler Neck 15.00$ 1 15.00$
2 Radiator Cap 18 PSI Radiator Cap 10.00$ 1 10.00$
3 Al, Natural Hose Fittings 4.20$ Fittings 0.000190 0.08 2.70E+03 2 0.33$
4 Al, Natural Top/Bottom Plates 4.20$ Top/Bottom 0.004030 0.00 2,700.00 2 0.12$
5 Al, Natural Tank Sides 4.20$ Tank Body 0.000507 0.15 2,700.00 1 0.88$
Sub Total 26.320$
1 Spinning, Metal Turning Down Tank Sid 0.02$ cm^3 76 1.52$
2 Spinning, Metal Making Fittings 0.02$ cm^3 6.08 0.12$
3 Sheet Metal Shearing Top/Bottom Plates 0.25$ cut 10 2.50$
4 Tube end preperation for welding Prep 0.75$ end 2 1.50$
5 Weld-Round Tubing Joining Parts 0.38$ cm 45 17.10$
Sub Total 22.74$
-$
Sub Total -$
Sub Total 0
40
Page 40

Part Aluminum Cooling Lines FileLink2 Extended Cost 12.33$
Suffix AA
Details
1 Al, Natural Coolant Piping 4.20$ m Pipe 9.E-05 3.05 2,700.00 2 5.88$
Sub Total 5.883$
1 Tube bends Packaging 0.75$ 5 3.75$
2 Tube Flare/Bead Resist Hose Slip 0.45$ 6 2.70$
Sub Total 6.45$
-$
Sub Total -$
Sub Total 0
41
Page 41

Part Silicone Hoses FileLink2 Extended Cost 4.27$
Suffix AA
Details
1 Connecting Coolant Lin 0.61$ 0.0508 m 1 0.61$
Sub Total 0.610$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
42
Page 42

Part Radiator Mount FileLink2 Extended Cost 18.02$
Suffix AA
Details
1 Al, Natural Joing Radiator to Chass 4.20$ Mount 0 0.08 2,700.00 4.00E+00 0.22$
Sub Total 0.223$
1 Drilled holes < 25.4 mm dia. Passage for bolt 0.35$ hole 4 1.40$
2 Sheet Metal Saw Cut Cut mount out 0.20$ cm 82 16.40$
Sub Total 17.80$
-$
Sub Total -$
Sub Total 0
43
Page 43

44
Page 44

System Engine & Drivetrain Qty 1
Assembly Differential Assembly FileLink1
Suffix AA FileLink3
Details Torsen University Special Differential
1 Differential Bearings 40.00$ 2 $80.00
2 Differential Internals 415.00$ 1 $415.00
3 Differential End Cap - LH 118.00$ 1 $118.00
4 Differential End Cap - RH 131.03$ 1 $131.03
5 Differential Mount 67.91$ 1 $67.91
6 Differential Seals 8.00$ 2 $16.00
7 Differential Housing 53.87$ 1 $53.87
Sub Total $881.81
-$
Sub Total -$
Assemble, 20kg, Line to Line 2.50$ 1 1 1 2.50$
Sub Total 2.50$
-$
Sub Total -$
Sub Total 0
45
Page 45

System Engine & Driveline Qty 2
Part Differential Bearings FileLink2 Extended Cost 80.00$
Suffix AA
Details Sealed ball bearing
1 Bearing allow diff rotation 40.00$ 1 40.00$
Sub Total 40.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
46
Page 46

Part Differential Internals FileLink2 Extended Cost 415.00$
Suffix AA
Details Torsen University Special
1 Internals Wheels can rotate at different speeds 415.00$ 1 415.00$
Sub Total 415.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
47
Page 47

Part Differential End Cap - LH FileLink2 Extended Cost 118.06$
Suffix AA
Details Aluminum End Cap
1 Aluminum Normal Connects to diff mount 4.20$ kg LH End Cap 0 0.12 2,700.00 1 42.93
Sub Total 42.93
1 Machining 0.04$ cm^3 1745.71 1 1 69.83$
Sub Total 69.83$
1 Socket Cap 0.53 10 5.30$
Sub Total 5.30$
Sub Total 0
48
Page 48

Part Differential End Cap - RH FileLink2 Extended Cost 131.03$
Suffix AA
Details Aluminum End Cap
1 Aluminum Normal Connects to diff mount 4.20$ kg RH End Cap 0 0.07 2,700.00 2 51.39
Sub Total 51.39
1 Machining 0.04$ cm^3 1858.62 1 1 74.34$
Sub Total 74.34$
1 Socket Cap 0.53 10 5.30$
Sub Total 5.30$
Sub Total 0
49
Page 49

Part Differential Mount FileLink2 Extended Cost 67.91$
Suffix AA
Details Aluminum Diff mount
1 Aluminum Normal Mount base material 4.20$ kg Mount Area 0 0.00 2,700.00 2 19.01
Sub Total 19.01
1 Machining Remove material 0.04$ cm^3 611.23 1 2 48.90$
Sub Total 48.90$
-$
Sub Total -$
Sub Total 0
50
Page 50

Part Differential Seals FileLink2 Extended Cost 16.00$
Suffix AA
Details Garter Spring Seals
1 Seals Keep diff from leaking 8.00$ kg 1 8.00
Sub Total 8.00
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
51
Page 51

Part Differential Housing FileLink2 Extended Cost 53.87$
Suffix AA
Details Aluminum Housing
1 Aluminum Normal Keeps lubricant inside Diff 4.20$ kg Housing Area 0 0.21 2,700.00 1 27.26
Sub Total 27.26
1 Machining 0.04$ cm^3 665.314 1 1 26.61$
Sub Total 26.61$
-$
Sub Total -$
Sub Total 0
52
Page 52

53
Page 53

University University of California, Irvine Car # 26 Asm Cost 2,493.35$
Assembly Drivetrain Assembly FileLink1
P/N Base A2007 FileLink2 Extended Cost 2,493.35$
Suffix AA FileLink3
Details
1 Sprocket 56.12$ 1 56.120$
2 CV joint 996.22$ 2 1,992.440$
3 Axle 185.50$ 2 371.000$
4 Chain 64.25$ 1 64.250$
5 Chain Guard 7.04$ 1 7.040$
-$
Sub Total -$
1 Assemble, 20 kg, Line-on-Line 2.50$ 1 1 1 2.50$
Sub Total 2.5
-$
Sub Total -$
0
Sub Total 0
54
Page 54

Part Sprocket FileLink2 Extended Cost 56.12$
Suffix AA
Details 42 tooth sprocket
1 42 tooth sprocket changes speed ratio 56.00$ 1 1 56.00$
Sub Total 56.000$
-$
Sub Total -$
1 Bolt, Grade 8.8 (SAE 5) secure to differential $0.02 6 0.12$
Sub Total 0.12$
Sub Total 0
55
Page 55

Part CV Joint FileLink2 Extended Cost 1,992.44$
Suffix AA
Details Tripod joint
1 CV Joint, Housing outboard house tripod joint 222.43$ 1 2 444.86$
2 CV Joint, Housing inboard house tripod joint 224.48$ 1 2 448.96$
3 CV Joint, Tripod allows movement without losing velocity 45.00$ 1 2 90.00$
4 CV Joint, Boot keep tripod joint lubricated 5.00$ 1 2 10.00$
Sub Total 993.820$
-$
Sub Total -$
1 Hose Clamp, Worm Drive Secure boot to housing $0.60 4 2.40$
Sub Total 2.40$
Sub Total 0
56
Page 56

Part Axle FileLink2 Extended C 371.00$
Suffix AA
Details Axle Part
1 Gun drilled axle 4340 Rc50 18’’ max 14’’ min length cut to fit Drivetrain 185.50$ 1 unit 1 185.50$
Sub Total 185.500$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
57
Page 57

Part Chain FileLink2 Extended Cost 64.25$
Suffix AA
Details 520 Chain
1 Chain Transfers power to differential 0.05$ 1 mm - 1285 64.25$
Sub Total 64.250$
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
58
Page 58

Part Chain Guard FileLink2 Extended Cost 7.04$
Suffix AA
Details Aluminum Chain Guard
1 Aliminum, Normal Protect driver in case of failure 4.20$ kg 215,236 2.66 2.72E-06 1 6.54$
Sub Total 6.541$
1 Sheet metal bends Drivetrain 0.25$ cm^3 2 1 1 0.50$
Sub Total 0.50$
-$
Sub Total -$
Sub Total 0
59
Page 59

60
Page 60

System Frame and Body Qty 1
Assembly Pedals Assembly FileLink1
Suffix AA FileLink3
Details
1 Pedal Assembly 384.99$ 1 $384.990
Sub Total $384.990
1 Steel, Mild Pedal Assembly mount 2.25$ 9.03E-05 0.33 7,850.00 2 $1.05
Sub Total $1.05
1 Ratchet <= 25.4 mm Tighten Fsateners 0.75$ unit 1 3 3 $2.25
2 Wrench <= 25.4 mm Hold Nut in Place 1.50$ unit 1 3 3 $4.50
3 Drilled holes < 25.4 mm dia. 0.35$ unit 1 3 3 $1.05
4 Weld Joining 0.15$ cm 15.24 1 1 $2.29
Sub Total $10.09
1 Bolt, Grade 10.9 (SAE 8) Mount the Pedal Assembly 0.26 7.9 mm 50.8 mm 4 $1.04
2 Nut, Grade 10.9 (SAE8) Secure the Pedal Assembly 0.06 7.9 mm 4 $0.24
Sub Total $1.28
Sub Total 0
61
Page 61

Assembly Pedal Assembly FileLink1
Part Pedals FileLink2 Extended Cost 384.99$
Suffix AA
Details OBP Pro-Race 3-Pedal Fully Assembled
1 Pedal Assembly 384.99$ 1 $384.99
Sub Total $384.99
-$
Sub Total -$
-$
Sub Total -$
Sub Total 0
62
Page 62

63
Page 63

Suffix AA FileLink3
Details Stock 2006 Yamaha R6 Assembly
1 Clutch 9.26$ 1 $9.26
2 Clutch Lever 0.99$ 1 $0.99
Sub Total $10.25
-$
Sub Total -$
-$
Sub Total 0
-$
Sub Total -$
Sub Total 0
64
Page 64

System Frame&Body Qty 1
Assembly Clutch Assembly FileLink1
Part Clutch FileLink2 Extended Cost 9.26$
Suffix AA
Details Stock Yamaha R6 Clutch
1 Friction Plates Transfer Power to Cranshaft 9.26$ 1 9.26
Sub Total 9.26
Sub Total -$
-$
Sub Total -$
Sub Total 0
65
Page 65

System Frame&Body Qty 1
Assembly Clutch Assembly FileLink1
Part Clutch Lever FileLink2 Extended Cost 0.99$
Suffix AA
Details
1 Al, Normal Select Gear 4.20$ kg Lever 0 0.01 2,700.00 1 0.56
Sub Total 0.56
1 Drilled holes < 25.4 mm dia. Mounting 0.35$ hole 1 0.35$
Sub Total 0.35$
1 Bolt, Grade 8.8 (SAE 5) Joining 0.02 4 mm 1 0.02$
2 Washer, Grade 10.9 (SAE 8) 0.02 4 mm 2 0.04$
1 Nut, Grade 8.8 (SAE 5) Clamping 0.02 4 mm 1 0.02$
Sub Total 0.08$
Sub Total 0
66
Page 66

System Frame & Body Qty 1
Assembly Space Frame Assembly FileLink1
Suffix FR FileLink3
Details Mild Steel Tube Space Frame
1 Space Frame 319.09$ 1 319.090$
2 Suspension Mounts 23.52$ 1 23.520$
Sub Total 319.09$
ItemOrder Material Use UnitCost [$/kg] Size1 Unit1 Size2 Unit2 Area Name Area [in^2] Length [in] Density [kg/in^3] Quantity Sub Total
Sub Total -$
1 Weld Attach suspension mounts to chassis 0.15$ cm 120 1 1 18.00$
Sub Total 18.00$
-$
Sub Total -$
Sub Total 0
67
Page 67

Part Space Frame FileLink2 Extended Cost 319.09$
Suffix FR
Details Space Frame Assembly
ItemOrder Material Use UnitCost [$/kg] Size1 Unit1 Size2 Unit2 Area Name Area [in^2] Length [in] Density [kg/inQuantity Sub Total
1 Steel, Mild Space Frame 2.25$ 15.72 kg 7.15 lbs Round 1" x 0.095 2.701E-01 477.55 0.12188 1 35.37$
4 Steel, Mild Space Frame 2.25$ 0.96 kg 0.44 lbs Round 1" 7.854E-01 10.00 0.12188 1 2.15$
Sub Total 93.59$
1 Tube Bends Shape bent tubing 0.75$ bend 8 1 6.00$
2 Tube Cuts Cut tubing to length 0.15$ cm 180 1 27.00$
3 Tube End Preparation for Welding Prepare tubes for welding 0.75$ end 168 1 126.00$
4 Weld - Round Tubing Weld tubes together 0.38$ cm 168 1 63.84$
5 Machining Shape engine mounts 0.04$ cm^3 22.125 3 2.66$
Sub Total 225.50$
-$
Sub Total -$
Sub Total 0
68
Page 68

Part Suspension Mounts FileLink2 Extended Cost 23.52$
Suffix FR
Details Mounts for suspension attachment
ItemOrder Material Use UnitCost [$/kg] Size1 Unit1 Size2 Unit2 Area Name Area [in^2] Length [in] Density [kg/inQuantity Sub Total
1 Steel, Mild Front Shock Mounts 2.25$ kg Square 3/4" x .0747" 2.018E-01 1.78 0.12188 2 0.20$
2 Steel, Mild Front Rocker Mounts 2.25$ kg Square 3/4" x .0747" 2.018E-01 2.71 0.12188 2 0.30$
3 Steel, Mild Rear Shock Mounts 2.25$ kg Square 3/4" x .0747" 2.018E-01 2.40 0.12188 2 0.27$
4 Steel, Mild Rear Rocker Mounts 2.25$ kg Square 3/4" 5.625E-01 3.00 0.12188 2 0.93$
5 Steel, Mild Control Arm Mounts 2.25$ kg Rectangle 1" x 2" x .125" 3.594E-01 1.75 0.12188 16.00 2.76$
Sub Total 4.45$
1 Tube End Preparation for Welding Profile mounts for welding 0.75$ end 24 1 18.00$
2 Machining Drill holes for mounts 0.04$ cm^3 8.906967 3 1.07$
Sub Total 19.07$
-$
Sub Total -$
Sub Total 0
69
Page 69

70
Page 70

Assembly Body Assembly FileLink1
Suffix FR FileLink3
Details Aluminum Body
30006 Front 144.30$ 1 $144.30
30007 Back 38.37$ 1 $38.37
30008 Sidepod 51.43$ 2 $102.86
30009 Floor Panel 8.49$ 1 $8.49
Sub Total $294.02
-$
Sub Total -$
1 Assemble, 15 kg, Line-on-Line Assemble completed body 1.88$ unit 1 1 1.88$
Sub Total 1.88
-$
Sub Total -$
-$
-$
Sub Total -$
71
Page 71

Part Front FileLink2 Extended Cost 144.30$
Suffix FR
Details Body from the cockpit to the nose
1 Aluminum, Normal (per kg) Body 4.20$ 6.2 kg Front Body Area 5.58E+00 8.13E-04 2,700.00 1.00 $51.39
Sub Total $51.39
1 Riveting Body 0.25$ unit 68 17.00$
2 Screwdriver < 1 Turn Body 0.12$ unit 16 1.92$
3 Sheet metal shearing Body 0.25$ cut 12 3.00$
4 Sheet Metal Saw Cut Nose Cone 0.20$ cm 240 48.00$
5 Sheet metal bends Bottom 0.25$ bend 2 0.50$
6 Assemble, 10 kg, Line-on-Line Body Assembly 1.25$ unit 1 1.25$
Sub Total 71.67$
1 Rivet, Pop Body $0.03 unit 68 2.04$
2 Dzus Fastener, 1/4 Turn, Slotted Head Body $1.20 unit 16 19.20$
Sub Total 21.24$
Sub Total 0
72
Page 72

Part Back FileLink2 Extended Cost 38.37$
Suffix FR
Details Body around the cockpit
10 Aluminum, Normal (per kg) Body 4.20$ 2.69 kg Rear Body Area 2.65E+00 8.13E-04 2,700.00 1.00 $24.43
Sub Total $24.43
1 Sheet metal shearing Cockpit Panel 0.25$ cut 8 2.00$
2 Sheet metal bends Cockpit Panel 0.25$ bend 4 1.00$
3 Screwdriver < 1 Turn Cockpit Panel 0.12$ unit 8 0.96$
Sub Total 4.34$
Sub Total 9.60$
Sub Total 0
73
Page 73

Part Sidepod FileLink2 Extended Cost 51.43$
Suffix FR
Details Pods on the side that house the radiators
10 Aluminum, Normal (per kg) Body 4.20$ 1.53 kg Front Body Area 1.40E+00 8.13E-04 2,700.00 1.00 $12.86
Sub Total $12.86
1 Sheet metal shearing Sidepod 0.25$ cut 8 2.00$
2 Sheet metal bends Sidepod 0.25$ bend 3 0.75$
3 Riveting Sidepod 0.25$ unit 22 5.50$
4 Screwdriver < 1 Turn Sidepod 0.12$ unit 4 0.48$
5 Sheet Metal Saw Cut Nose Cone 0.20$ cm 120 24.00$
Sub Total 33.11$
1 Rivet, Pop Sidepod $0.03 unit 22 0.66$
2 Dzus Fastener, 1/4 Turn, Slotted Head Sidepod $1.20 unit 4 4.80$
Sub Total 5.46$
Sub Total 0
74
Page 74

Part Floor Panel FileLink2 Extended Cost 8.46$
Suffix FR
Details Panel that the drivers feet rest on
1 Aluminum, Normal (per kg) Body 4.20$ 0.245 kg Front Body Area 3.72E-01 0.81 3.50 1.00 $4.44
Sub Total $4.44
1 Sheet metal shearing Body 0.25$ cut 4 1.00$
2 Sheet metal bends Bottom 0.25$ bend 1 0.25$
3 Screwdriver < 1 Turn Body 0.12$ unit 2 0.24$
Sub Total 1.62$
Sub Total 2.40$
Sub Total 0
75
Page 75

76
Page 76

Assembly Linkage Assembly FileLink1
Suffix AA FileLink3
Details
1 Clutch Cable 11.51$ 1 11.51$
2 Throttle Cable 108.91$ 1 108.91$
Sub Total 120.42$
-$
Sub Total -$
-$
Sub Total 0
-$
Sub Total -$
Sub Total 0
77
Page 77

Part Clutch Cable FileLink2 Extended Cost 11.51$
Suffix AA
Details 10 ft Throttle or Choke inner wire
1 Clutch Cable connect clutch padal to clutch 5.65$ 1 5.65$
-$
Sub Total 5.65$
1 Saw or tubing cuts cutting cable to the correct length 0.40$ cm 2 0.80$
2 Assemble, 1 kg, Loose Connect the cable linkage 0.06$ 1 0.06$
3 Adjustment - Misc. adjust the cable tension 5.00$ 1 5.00$
Sub Total 5.86$
-$
-$
Sub Total -$
Sub Total 0
78
Page 78

Part Throttle Cable FileLink2 Extended Cost 103.91$
Suffix AA
Details 36" Lokar Hi-Tech Throttle Cables
1 Throttel Cable connect throttle pedal to throttle body 50.97$ 2 101.94$
2 Connector connect throttle cable 1.11$ 1 1.11$
Sub Total 103.05$
1 Assemble, 1 kg, Loose connect throttle cable linkage 0.06$ 0.80$
2 Adjustment - Misc. adjust cable tension 5.00$ 0.06$
Sub Total 0.86$
-$
Sub Total -$
Sub Total 0
79
Page 79

System Electrical Qty 1
Assembly Electrical Components FileLink1
Suffix EL FileLink3
Details Electrical components needed for the car
1 Tachometer 85.00$ 1 $85.00
2 ECM Engine Electronics 149.00$ 1 $149.00
3 Wire Harness Connectors 65.00$ 1 $65.00
4 Oil Temperature Gauge 5.00$ 1 $5.00
5 Dash Panel 2.00$ 1 $2.00
6 Kill Switch 9.00$ 1 $9.00
7 Fuses $0.00
8 Switches 7.00$ 1 $7.00
9 Brake Light 9.89$ 1 $9.89
Sub Total $331.89
-$
Sub Total -$
-$
Sub Total -$
-$
Sub Total -$
Sub Total -$
80
Page 80

Assembly Electronical Components FileLink1
Part ECM / Engine Components FileLink2 Extended Cost 149.00$
Suffix EL
Details Electronics used to control the engine
1 Yamaha R6 OEM ECU 149.00$ 1.00 149.00$
Sub Total 149.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total -$
81
Page 81

Part Tachometer FileLink2 Extended Cost 85.00$
Suffix EL
Details Reads the RPM of the motor and displays to the dashboard
1 Gauge, Digital pro shifter system 85.00$ 1 85.00$
Sub Total 85.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total -$
82
Page 82

Part Wire Harness / Connectors FileLink2 Extended Cost 65.00$
Suffix EL
1 Main Engine Motor Wiring Harness 65.00$ 1.00 65.00$
Sub Total 65.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total -$
83
Page 83

Part Oil Temperature gauge FileLink2 Extended Cost 5.00$
Suffix EL
1 gauge, analog 5.00$ 1.00 5.00$
Sub Total 5.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total -$
84
Page 84

Part Dash Panel FileLink2 Extended Cost 2.07$
Suffix EL
1 Aluminum, Normal 4.20$ kg 3.72E-02 2.54E-03 2,700.00 1.00 1.07$
Sub Total $1.07
1 Sheet metal shear 0.25$ 4 1.00$
Sub Total 1.00$
-$
Sub Total -$
Sub Total -$
85
Page 85

Part Kill Switch FileLink2 Extended Cost 9.00$
Suffix EL
1 Switch, Kill Electrical 3.00$ 3.00 9.00$
Sub Total 9.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total -$
86
Page 86

Part Switches FileLink2 Extended Cost 7.00$
Suffix EL
1 Switch, Toggle 1.00$ 5.00 5.00$
2 Switch, push button 1.00$ 2.00 2.00$
Sub Total 7.000$
-$
Sub Total -$
-$
Sub Total -$
Sub Total -$
87
Page 87

Part Brake Light FileLink2 Extended Cost 9.89$
Suffix EL
Details Rear lights to indicate braking
Motorcycle Brake Light Red Braking Indicator 9.89$ unit 1 9.89$
Sub Total $9.89
-$
Sub Total -$
-$
Sub Total -$
Sub Total -$
88
Page 88

Part Battery FileLink2 Extended Cost 10.20$
Suffix EL
1 Battery, lead acid 3.00$ $/kg 3.40 10.20$
Sub Total 10.200$
-$
Sub Total -$
-$
Sub Total -$
Sub Total -$
89
Page 89

System Miscellaneous Fit and Finish Qty 1
Assembly Seat Assembly FileLink1
P/N Base A5001 FileLink2 Extended Co 189.48$
Suffix AA FileLink3
Details Seat and Cushions
1 Seat 112.00$ 1 $112.00
2 Cushions 74.50$ 1 $75.00
Sub Total $187.00
Sub Total -$
Sub Total 0
1 7/16'' grade 8 bolt 0.29 4 1.16$
2 7/16'' grade 8 nut 0.11 4 0.44$
3 5/16'' grade 8 bolt 0.13 2 0.26$
4 5/16'' grade 8 nut 0.06 2 0.12$
5 Velcro, hook 0.003 cm2 100 0.30$
6 Velcro, loop 0.002 cm2 100 0.20$
Sub Total 2.48$
Sub Total 0
90
Page 90

System Miscellaneous Qty 1
Part Seat FileLink2 Extended Cost 112.00$
Suffix AA
Details Metal Seat
1 aluminum 4.20$ 5 kg $21.00
Sub Total $21.00
1 cutting 0.20$ cm 260 52.00$
2 welding 0.15$ cm 260 39.00$
Sub Total 91.00$
-$
Sub Total -$
Sub Total 0
91
Page 91

Part Cushion FileLink2 Extended Cost 74.50$
Suffix AA
Details
1 foam $30.00
2 fabric 2.50$ 1 m2 1.00 $2.50
Sub Total $32.50
1 cutting 0.06$ cm 300 18.00$
2 sewing 0.08$ cm 300 24.00$
Sub Total 42.00$
-$
Sub Total -$
Sub Total 0
92
Page 92

93
Page 93

Assembly Headrest Assembly FileLink1
Suffix AA FileLink3
Details
1 Headrest $17.41
2 Cushion $21.70
3 Tubing $11.45
Sub Total $50.56
-$
Sub Total -$
-$
Sub Total 0
1 5/16 '' grade 5 1 inch bolt 0.1 3 0.30$
2 5/16 '' grade 5 1 inch nut 0.04 3 0.12$
Sub Total 0.42$
Sub Total 0
94
Page 94

Part Headrest FileLink2 Extended Cost 18.28$
Suffix AA
Details
1 Aluminum sheet 4.20$ 0.291 kg 4.26E-02 2.54E-03 2,700.00 1 $1.23
Sub Total $1.23
1 sheet medal cutting 0.20$ cm 80 16.00$
2 drilling 0.35$ 3 1.05$
Sub Total 17.05$
-$
Sub Total -$
Sub Total 0
95
Page 95

Part Cushion FileLink2 Extended Cost 21.70$
Suffix AA
Details
1 Foam $10.00
2 Fabric $0.50
Sub Total $10.50
1 cutting 0.06$ cm 80 4.80$
2 sewing 0.08$ cm 80 6.40$
Sub Total 11.20$
-$
Sub Total -$
Sub Total
96
Page 96

Part Tubing FileLink2 Extended Cost 11.45$
Suffix AA
Details
1 Tubing, round steel 2.25$ kg 1.74E-04 1.00E+00 8,050.00 $3.15
Sub Total $3.15
1 cutting 0.15$ cm 10 1.50$
2 profiling 0.75$ cm 4 3.00$
3 welding 0.38$ 10 3.80$
Sub Total 8.30$
-$
Sub Total -$
Sub Total 0
97
Page 97

98
Page 98

University University of California, Irvine Car # 026 Asm Cost $203.97
Assembly Safety Harness FileLink1
Suffix AA FileLink3
Details
1 Safety Harness $198.63
Sub Total $198.63
1 ratchet 0.75$ 6 4.50$
Sub Total $4.50
1 5/16 '' grade 5 1 inch bolt 0.1 6 0.60$
2 5/16 '' grade 5 1 inch nut 0.04 6 0.24$
Sub Total 0.84$
Sub Total 0
99
Page 99

Assembly safety harness FileLink1
Part safety harness FileLink2 Extended Cost 198.63$
Suffix AA
Details
1 Safety Harness 198.63$ $198.63
Sub Total $198.63
Sub Total -$
-$
Sub Total -$
Sub Total 0
100
Page 100

Assembly Paint-Frame FileLink1
Suffix AA FileLink3
Details
1 Rust Preventive Coat 59.50$ 1 $59.50
2 Top Coat 47.80$ 1 $47.80
Sub Total $107.30
-$
Sub Total -$
-$
Sub Total 0
-$
Sub Total -$
101
Page 101

Part Rust Preventive Coating FileLink2 Extended Cost 59.50$
Suffix AA
Details
1 Rust Preventive Coat paint frame 50.50$ quart 1 $50.50
Sub Total $50.50
1 Painting Painting $9.00 hour 1 9.00$
Sub Total 9.00$
-$
Sub Total -$
Sub Total 0
102
Page 102

Part Top Coat FileLink2 Extended Cost 47.80$
Suffix AA
Details
1 Top Coat paint frame 38.80$ quart 1 $38.80
Sub Total $38.80
1 Painting Painting $9.00 hour 1 9.00$
Sub Total 9.00$
-$
Sub Total -$
Sub Total 0
103
Page 103

Assembly Firewall FileLink1
Suffix AA FileLink3
Details
1 firewall $17.26
Sub Total $17.26
-$
Sub Total -$
-$
Sub Total 0
1 5/16 '' grade 5 1 inch bolt 0.04 6 0.24$
2 5/16 '' grade 5 1 inch nut 0.1 6 0.60$
Sub Total 0.84$
Sub Total 0
104
Page 104

Assembly Firewall FileLink1
Part Firewall FileLink2 Extended Cost 17.26$
Suffix AA
Details
1 Aluminum sheet 4.20$ 2.03 kg 2.27E-01 1.02E-03 2,700.00 1 $5.31
Sub Total $5.31
1 sheet metal shearing 0.25$ 8 2.00$
2 drilling 0.35$ 15 5.25$
3 riveting 0.25$ 15 3.75$
4 sheet metal bending 0.25$ 2 0.50$
Sub Total 11.50$
1 pop rivet 0.03 15 0.45$
Sub Total 0.45$
Sub Total 0
105
Page 105

106
Page 106

UCI_Savage_Cost_Report

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