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GMP OrientationGMP Orientation
Presented byPresented by
Alameda ChemicalAlameda Chemical
Why GMP?Why GMP?
►ACS has decided to venture into FDAACS has decided to venture into FDA
regulated materialsregulated materials
►FDA materials are highly regulatedFDA materials are highly regulated
►ACS must develop and follow strictACS must develop and follow strict
procedures to ensure the safety andprocedures to ensure the safety and
integrity of the FDA regulated materialsintegrity of the FDA regulated materials
under our controlunder our control
►ACS must provide adequate trainingACS must provide adequate training
What are GMP’s?What are GMP’s?
►GMP or Good Manufacturing Practices areGMP or Good Manufacturing Practices are
control measures used to ensure thecontrol measures used to ensure the
quality, safety, purity, and efficacy ofquality, safety, purity, and efficacy of
pharmaceutical products.pharmaceutical products.
►GMP’s are much like our qualityGMP’s are much like our quality
procedures, only they are geared towardprocedures, only they are geared toward
FDA regulated materials and processesFDA regulated materials and processes
GMP Regulations and FDAGMP Regulations and FDA
►A brief review of the GMP section of theA brief review of the GMP section of the
FDA regulation under 21 CFR 211.FDA regulation under 21 CFR 211.
OrganizationOrganization
and Personneland Personnel
►Responsibilities of QC UnitResponsibilities of QC Unit
►Personnel ResponsibilitiesPersonnel Responsibilities
►Personnel QualificationsPersonnel Qualifications
►Consultants and ContractorsConsultants and Contractors
Buildings and FacilitiesBuildings and Facilities
►SpaceSpace
►LightingLighting
►HVACHVAC
►Plumbing and WaterPlumbing and Water
►Sewage and RefuseSewage and Refuse
►Toileting FacilitiesToileting Facilities
►Sanitation and MaintenanceSanitation and Maintenance
EquipmentEquipment
►DesignDesign
►ConstructionConstruction
►Cleaning and MaintenanceCleaning and Maintenance
►Automatic, Mechanical, and ElectronicAutomatic, Mechanical, and Electronic
EquipmentEquipment
►FiltersFilters
Control of Components, Drug ProductControl of Components, Drug Product
Containers, and ClosuresContainers, and Closures
►ReceiptReceipt
►TestingTesting
►UseUse
►StorageStorage
►Rejected Materials and RetestingRejected Materials and Retesting
►RequirementsRequirements
►Drug Product Containers and ClosuresDrug Product Containers and Closures
Production andProduction and
Process ControlsProcess Controls
►Charge InCharge In
►Calculation of YieldCalculation of Yield
►Equipment IdentificationEquipment Identification
►SamplingSampling
►Time LimitationsTime Limitations
►Control of MicrobiologicalControl of Microbiological
►ContaminationContamination
►ReprocessingReprocessing
Packaging andPackaging and
Labeling ControlLabeling Control
►InspectionsInspections
►IssuanceIssuance
►Pre-use InspectionPre-use Inspection
►Tamper-resistant PackagingTamper-resistant Packaging
►Drug Product InspectionDrug Product Inspection
►Lot NumbersLot Numbers
►Expiration DatingExpiration Dating
Holding and DistributionHolding and Distribution
►Storage and WarehousingStorage and Warehousing
►Inventory ControlInventory Control
►Environmental ControlEnvironmental Control
Laboratory ControlsLaboratory Controls
►Testing and ReleaseTesting and Release
►SpecificationsSpecifications
►Stability TestingStability Testing
►Contamination TestingContamination Testing
►Reserve SamplesReserve Samples
Records and ReportsRecords and Reports
► General RequirementsGeneral Requirements
► Logs – Equipment Cleaning and UseLogs – Equipment Cleaning and Use
► Component, Drug Product Container, Closure, andComponent, Drug Product Container, Closure, and
Labeling RecordsLabeling Records
► Master Production and Control RecordMaster Production and Control Record
► Batch Production and Control RecordBatch Production and Control Record
► Production Record ReviewProduction Record Review
► Laboratory RecordsLaboratory Records
► Distribution RecordDistribution Record
► Complaint FilesComplaint Files
Returned and Salvaged DrugReturned and Salvaged Drug
ProductsProducts
►Returned ProductReturned Product
►Salvaging Drug ProductsSalvaging Drug Products
►DocumentationDocumentation
►Summary:Summary:
Do it RightDo it Right
Document ItDocument It
Disclose ErrorsDisclose Errors
Contamination ControlContamination Control
►What is Contamination Control?What is Contamination Control?
►Adulterated DrugsAdulterated Drugs
Types and Sources of ContaminationTypes and Sources of Contamination
►Food AdulterationFood Adulteration
►Food Consumption RulesFood Consumption Rules
►Pest ControlPest Control
►Restricted Personal ItemsRestricted Personal Items
►Restricted Substance ItemsRestricted Substance Items
►Contamination CategoriesContamination Categories
Examples of ContaminationExamples of Contamination
► Glass ShardsGlass Shards
► Metal ShardsMetal Shards
► HairHair
► MoldMold
► BacteriaBacteria
► CampylobacterCampylobacter
► StreptococciStreptococci
► ListeriaListeria
► E. ColiE. Coli
Building and FacilitiesBuilding and Facilities
►Environmental ControlsEnvironmental Controls
►CleaningCleaning
►HousekeepingHousekeeping
►Sewage and RefuseSewage and Refuse
Personnel ResponsibilitiesPersonnel Responsibilities
►Hand WashingHand Washing
►Illness and LesionsIllness and Lesions
►Clothing and GowningClothing and Gowning
Raw MaterialsRaw Materials
and Componentsand Components
►TestingTesting
►Component CleaningComponent Cleaning
Contamination SummaryContamination Summary
►QualityQuality
►PurityPurity
►SafetySafety
►EfficacyEfficacy
Proper Documentation PracticesProper Documentation Practices
►Regulations:Regulations:
Predicate RulePredicate Rule
Documentation RetrievalDocumentation Retrieval
Inspection by FDAInspection by FDA
RetentionRetention
PreservationPreservation
FormatsFormats
Required DocumentsRequired Documents
►Review Required ACS Documents hereReview Required ACS Documents here
once establishedonce established
OrganizationOrganization
and Personneland Personnel
► OverviewOverview
 Which GMP’s affect peopleWhich GMP’s affect people
► OrganizationOrganization
 The Quality UnitThe Quality Unit
► PersonnelPersonnel
 StaffingStaffing
 TrainingTraining
 Consultants and ContractorsConsultants and Contractors
► Personnel HygienePersonnel Hygiene
 ClothingClothing
 Rest RoomsRest Rooms
 Hand WashingHand Washing
 Illness and LesionsIllness and Lesions

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Gmporientation 124777301974-phpapp02

  • 1. GMP OrientationGMP Orientation Presented byPresented by Alameda ChemicalAlameda Chemical
  • 2. Why GMP?Why GMP? ►ACS has decided to venture into FDAACS has decided to venture into FDA regulated materialsregulated materials ►FDA materials are highly regulatedFDA materials are highly regulated ►ACS must develop and follow strictACS must develop and follow strict procedures to ensure the safety andprocedures to ensure the safety and integrity of the FDA regulated materialsintegrity of the FDA regulated materials under our controlunder our control ►ACS must provide adequate trainingACS must provide adequate training
  • 3. What are GMP’s?What are GMP’s? ►GMP or Good Manufacturing Practices areGMP or Good Manufacturing Practices are control measures used to ensure thecontrol measures used to ensure the quality, safety, purity, and efficacy ofquality, safety, purity, and efficacy of pharmaceutical products.pharmaceutical products. ►GMP’s are much like our qualityGMP’s are much like our quality procedures, only they are geared towardprocedures, only they are geared toward FDA regulated materials and processesFDA regulated materials and processes
  • 4. GMP Regulations and FDAGMP Regulations and FDA ►A brief review of the GMP section of theA brief review of the GMP section of the FDA regulation under 21 CFR 211.FDA regulation under 21 CFR 211.
  • 5. OrganizationOrganization and Personneland Personnel ►Responsibilities of QC UnitResponsibilities of QC Unit ►Personnel ResponsibilitiesPersonnel Responsibilities ►Personnel QualificationsPersonnel Qualifications ►Consultants and ContractorsConsultants and Contractors
  • 6. Buildings and FacilitiesBuildings and Facilities ►SpaceSpace ►LightingLighting ►HVACHVAC ►Plumbing and WaterPlumbing and Water ►Sewage and RefuseSewage and Refuse ►Toileting FacilitiesToileting Facilities ►Sanitation and MaintenanceSanitation and Maintenance
  • 7. EquipmentEquipment ►DesignDesign ►ConstructionConstruction ►Cleaning and MaintenanceCleaning and Maintenance ►Automatic, Mechanical, and ElectronicAutomatic, Mechanical, and Electronic EquipmentEquipment ►FiltersFilters
  • 8. Control of Components, Drug ProductControl of Components, Drug Product Containers, and ClosuresContainers, and Closures ►ReceiptReceipt ►TestingTesting ►UseUse ►StorageStorage ►Rejected Materials and RetestingRejected Materials and Retesting ►RequirementsRequirements ►Drug Product Containers and ClosuresDrug Product Containers and Closures
  • 9. Production andProduction and Process ControlsProcess Controls ►Charge InCharge In ►Calculation of YieldCalculation of Yield ►Equipment IdentificationEquipment Identification ►SamplingSampling ►Time LimitationsTime Limitations ►Control of MicrobiologicalControl of Microbiological ►ContaminationContamination ►ReprocessingReprocessing
  • 10. Packaging andPackaging and Labeling ControlLabeling Control ►InspectionsInspections ►IssuanceIssuance ►Pre-use InspectionPre-use Inspection ►Tamper-resistant PackagingTamper-resistant Packaging ►Drug Product InspectionDrug Product Inspection ►Lot NumbersLot Numbers ►Expiration DatingExpiration Dating
  • 11. Holding and DistributionHolding and Distribution ►Storage and WarehousingStorage and Warehousing ►Inventory ControlInventory Control ►Environmental ControlEnvironmental Control
  • 12. Laboratory ControlsLaboratory Controls ►Testing and ReleaseTesting and Release ►SpecificationsSpecifications ►Stability TestingStability Testing ►Contamination TestingContamination Testing ►Reserve SamplesReserve Samples
  • 13. Records and ReportsRecords and Reports ► General RequirementsGeneral Requirements ► Logs – Equipment Cleaning and UseLogs – Equipment Cleaning and Use ► Component, Drug Product Container, Closure, andComponent, Drug Product Container, Closure, and Labeling RecordsLabeling Records ► Master Production and Control RecordMaster Production and Control Record ► Batch Production and Control RecordBatch Production and Control Record ► Production Record ReviewProduction Record Review ► Laboratory RecordsLaboratory Records ► Distribution RecordDistribution Record ► Complaint FilesComplaint Files
  • 14. Returned and Salvaged DrugReturned and Salvaged Drug ProductsProducts ►Returned ProductReturned Product ►Salvaging Drug ProductsSalvaging Drug Products ►DocumentationDocumentation ►Summary:Summary: Do it RightDo it Right Document ItDocument It Disclose ErrorsDisclose Errors
  • 15. Contamination ControlContamination Control ►What is Contamination Control?What is Contamination Control? ►Adulterated DrugsAdulterated Drugs
  • 16. Types and Sources of ContaminationTypes and Sources of Contamination ►Food AdulterationFood Adulteration ►Food Consumption RulesFood Consumption Rules ►Pest ControlPest Control ►Restricted Personal ItemsRestricted Personal Items ►Restricted Substance ItemsRestricted Substance Items ►Contamination CategoriesContamination Categories
  • 17. Examples of ContaminationExamples of Contamination ► Glass ShardsGlass Shards ► Metal ShardsMetal Shards ► HairHair ► MoldMold ► BacteriaBacteria ► CampylobacterCampylobacter ► StreptococciStreptococci ► ListeriaListeria ► E. ColiE. Coli
  • 18. Building and FacilitiesBuilding and Facilities ►Environmental ControlsEnvironmental Controls ►CleaningCleaning ►HousekeepingHousekeeping ►Sewage and RefuseSewage and Refuse
  • 19. Personnel ResponsibilitiesPersonnel Responsibilities ►Hand WashingHand Washing ►Illness and LesionsIllness and Lesions ►Clothing and GowningClothing and Gowning
  • 20. Raw MaterialsRaw Materials and Componentsand Components ►TestingTesting ►Component CleaningComponent Cleaning
  • 22. Proper Documentation PracticesProper Documentation Practices ►Regulations:Regulations: Predicate RulePredicate Rule Documentation RetrievalDocumentation Retrieval Inspection by FDAInspection by FDA RetentionRetention PreservationPreservation FormatsFormats
  • 23. Required DocumentsRequired Documents ►Review Required ACS Documents hereReview Required ACS Documents here once establishedonce established
  • 24. OrganizationOrganization and Personneland Personnel ► OverviewOverview  Which GMP’s affect peopleWhich GMP’s affect people ► OrganizationOrganization  The Quality UnitThe Quality Unit ► PersonnelPersonnel  StaffingStaffing  TrainingTraining  Consultants and ContractorsConsultants and Contractors ► Personnel HygienePersonnel Hygiene  ClothingClothing  Rest RoomsRest Rooms  Hand WashingHand Washing  Illness and LesionsIllness and Lesions