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NavHoist_Installation_and_Maintenance_02172105_Rev_2

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Richard Kwiatkowski

The document provides installation and maintenance instructions for the Nav-Hoist. It contains sections on safety, system overview, setup and operation, and maintenance. Safety is the top priority, with warnings about following procedures, inspecting for damage, and only using the hoist as intended to avoid injury or property damage. Regular maintenance is required, including daily safety checks, inspections every 3 months, and functional brake tests.

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Nav-Hoist Installation & Maintenance ORIGINAL INSTRUCTIONS REVISION 1.0 FEBRUARY 2015
Nav-Hoist Installation & Maintenance ORIGINAL INSTRUCTIONS REVISION 1.0 FEBRUARY 2015
Nav-Hoist F10-1.001 © 2015, Tait AER MACH OBLIG ASSESS SAFE OPERA DAMAGE REHEAR FOR P DAILY. t Installation a t Towers Manufa RIAL PERFOR HINERY OPE ATION OF T THE SAFET E PERFORMA ATORS AND E, PERSONA RSE ALL MAN PERFORMER TEST AND V and Maintena acturing, LLC. All RMANCES, S ERATION AR HE PURCHA TY ASPECTS ANCE PARAM PERFORME AL INJURY O NUAL AND A R FLIGHT OR VALIDATE A ance – Revisio l rights reserved. WA STUNTS, POW RE DANGERO ASER AND/O S OF ITS USE METERS, UT RS, AND AS R DEATH. R AUTOMATIC R OVERHEAD ALL EMERGE on 1.0 Rev. 1.0 ARNING WERED OVE OUS ACTIVIT R USER OF E AND APPLI TILIZE TRAIN SSUME ALL R EAD THE OP OPERATION D HOISTING. ENCY STOPS ERHEAD LIFT TIES. IT IS TH THIS EQUIP ICATION, OP NED AND QU RISKS OF US PERATION M N WITH TEST INSPECT AN S AND SAFET Issue D TING, AND A HE RESPONS MENT AND S PERATE EQU UALIFIED PE SE, INCLUDI MANUAL PRI T WEIGHT B ND TEST AL TY SYSTEMS P Date: February 17 AUTOMATED SIBILITY AN SOFTWARE UIPMENT WI RSONNEL A NG PROPER OR TO USE, EFORE ANY LL EQUIPMEN S REGULAR Page | 1 7, 2015 D D TO THIN AS RTY , AND Y USE NT RLY.
Nav-Hoist F10-1.001 © 2015, Tait SAFE Operator               t Installation a t Towers Manufa ETY STATE The use damage for maxim TAIT req to opera and to th manufac hoists m industria safety in that this If the ho the hoist the hoist taken ou examine operator Operato attachme Hoist op or under cause a Neither t to perso  Using operat  Modify manuf  Opera weight  Failing  Modify  Using The follo with all s containe understa responsi involving r Name (print and Maintena acturing, LLC. All EMENT of any electr . This manua mum safety a quires that ea ting or mainta he recommen cturer recomm ust be operat al electric hois structions in t manual be st ist displays a t is damaged t or if the hois ut of service a e the equipme r not in compl rs must be fa ent of the load erators are no r the influence hazard to the the manufactu n or property the electric c tion as descri ying the electr facturer ating the elect t for such hois g to inspect an ying the hoist the hoist for p owing operato safety informa ed in this man ands that any ibility. Operat g the hoist. ted) ance – Revisio l rights reserved. ic chain hoist l contains imp and performan ch operator re aining the hoi ded preventa mendations w ted and maint sts. Any perso this manual is tored to allow n unexpected or malfunctio st has not bee and isolated u ent. Immediate iance with thi miliar with pro d to the hoist ot to operate e of medicatio e operator or o urer nor deale or the lack of chain hoist in a bed in this m ric chain hois tric chain hois st nd maintain th purposes oth ors have read ation, warning ual as well as accidents tha tor understand Date               on 1.0 Rev. 1.0 t presents som portant inform nce. ead and unde st. Adherence ative maintena will ensure safe tained by per on who has no s not qualified w quick access d behavior (no ons, if you hav en inspected o ntil a trained ely inform a s s manual or t oper rigging p . a hoist when on that would others. er of this hois f operation of a manner tha anual t without the st with a load he hoist er than provid , understood, gs, cautions, r s any labels o at occur with ds that TAIT w Si               me risk of per mation to oper erstand the co e to the corre ance schedul e and depend rsonnel traine ot read and u d to operate t s for future re oise, vibration ve doubt conc or maintained and qualified supervisor of the procedure procedures to under the inf result in actio st accepts res f the hoist cau at deviates fro explicit writte that exceeds ded for. , and have be recommendat or warning on the hoist are will not be res ignature Issue D rsonal injury o rate and main ontents of this ect operating p le, as well as dable hoist se ed and qualifie understood al he hoist. TAIT eference and n, frequently b cerning the sa d; then the ho d hoist special such an actio es contained o be followed fluence of alc ons by operat sponsibility for used by the fo om its intende en authorizatio s the maximum ecome thorou tions, and ins n the hoist. Th the operator’ sponsible for P Date: February 17 or property ntain your hoi s manual prio procedures other ervice. All ed in the use l operation an T recommend consultation. blown fuses), afe operation oist must be list can on of another in the manua in the cohol or drugs tor which may r any damage ollowing: ed normal on of the m allowed ughly familiar structions he operator s any accident Page | 2 7, 2015 st or of nd ds if of al. s y e s
Nav-Hoist F10-1.001 © 2015, Tait TABLE WARNI Safety S 1:  Intro 1.1  1.2  1.3  1.4  1.5  1.6  1.7  1.8  1.9  1.10  1.10 1.10 2:  Safet 2.1  2.2  2.3  2.4  3:  Gloss 4:  Syste 4.1  4.2  4.2.1 4.2.2 4.3  4.4  4.5  4.6  t Installation a t Towers Manufa E OF CON NG ............... Statement ... oduction ....... General ....... Purpose of th Who Should  Referenced D Technical Su Symbols and Important Sa Limited Warr Manual Accu Legal Inform .1  Copyrig .2  Tradem ty ................. Electrical Saf System Desig Important No Maintenance sary of Terms em Overview  Unpacking .. Parts List ..... 1  Single‐f 2  Double‐ General ....... Specification BGV Hoist Sp BGV Allowan and Maintena acturing, LLC. All TENTS ..................... ..................... ..................... ..................... his Manual ... Read this Ma Documents... pport ...........  Nomenclatu afety Instruct ranty ............ uracy ............. ation ............ ht ................. arks ............. ..................... fety – Genera gn and Safety otices ........... e and Service s .................... .................... ..................... ..................... all, Motor‐up ‐fall, Motor‐u ..................... ns .................. pecifications . nces .............. ance – Revisio l rights reserved. ..................... ..................... ..................... ..................... ..................... anual ............. ..................... ..................... ure ................. ions .............. ..................... ..................... ..................... ..................... ..................... ..................... al Warning ..... y of Personne ..................... ..................... ..................... ..................... ..................... ..................... p and Motor‐d up and Motor ..................... ..................... ..................... ..................... on 1.0 Rev. 1.0 ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... l .................... ...................... ...................... ...................... ...................... ...................... ...................... down ............ ‐down .......... ...................... ...................... ...................... ...................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... Issue D ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... P Date: February 17 ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... Page | 3 7, 2015 ....... 1  ....... 2  ....... 6  ....... 6  ....... 6  ....... 6  ....... 7  ....... 7  ....... 8  ....... 9  ..... 10  ..... 10  ..... 11  ..... 11  ..... 11  ..... 12  ..... 12  ..... 12  ..... 12  ..... 13  ..... 14  ..... 15  ..... 15  ..... 15  ..... 16  ..... 16  ..... 17  ..... 18  ..... 19  ..... 19 
Nav-Hoist F10-1.001 © 2015, Tait 4.7  4.7.1 4.7.2 5:  Setu 5.1  5.2  5.3  5.4  5.5  5.6  5.7  5.8  5.8.1 5.8.2 5.8.3 5.9  5.10  5.10 5.10 5.11  5.12  6:  Main 6.1  6.2  6.3  6.4  6.5  6.5.1 6.5.2 6.6  6.7  t Installation a t Towers Manufa Dimensions . 1  Nav‐Ho 2  Nav‐Ho p, Adjustmen General ....... Safety Preca Operating th Prohibitions  Safely Disabl Safely Using  Making Conn Suspending t 1  Mounti 2  Mounti 3  Changin Attaching the Installing the .1  Configu .2  Configu Mounting th Configuring t ntenance ...... General ....... Hoist Mainte Daily Safety C Daily Mainte Inspection In 1  Daily M 2  Three‐m Functional B Adjustment t and Maintena acturing, LLC. All ..................... ist with Single ist with Suspe nt and Operat ..................... utions .......... he Hoist ......... for Use ........ ing Machiner the NAV Hois nections ....... the Hoist ...... ng the Suspe ng the Single‐ ng the Suspen e Load Cell to e Load Chain . ring the Hois ring the Hois e Chain Bag . the Hoist for  ..................... ..................... enance Sched Check ........... enance .......... nstructions .... aintenance .. month Mainte rake Test ...... to Brake and  ance – Revisio l rights reserved. ..................... e‐Hole Suspe ension Hook . tion ............... ..................... ..................... ..................... ..................... ry .................. st .................. ..................... ..................... nsion Hook ... ‐hole Suspen nsion Adapter o the Hoist .... ..................... t for a Single‐ t for a Double ..................... Inverted Use ..................... ..................... dule ............... ..................... ..................... ..................... ..................... enance .......... ..................... Clutch .......... on 1.0 Rev. 1.0 ...................... nsion Eye ..... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... sion Eye ........ r .................... ...................... ...................... ‐fall Applicati e‐fall Applicat ...................... ..................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... on ................ tion .............. ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... Issue D ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... P Date: February 17 ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... Page | 4 7, 2015 ..... 20  ..... 20  ..... 20  ..... 21  ..... 21  ..... 21  ..... 22  ..... 22  ..... 22  ..... 22  ..... 23  ..... 24  ..... 25  ..... 26  ..... 27  ..... 29  ..... 31  ..... 32  ..... 33  ..... 35  ..... 36  ..... 40  ..... 40  ..... 40  ..... 41  ..... 43  ..... 44  ..... 44  ..... 45  ..... 45  ..... 45 
Nav-Hoist F10-1.001 © 2015, Tait 6.8  6.8.1 6.8.2 6.8.3 6.9  6.10    t Installation a t Towers Manufa Load Chain M 1  Inspecti 2  Measur 3  Lubricat Hook Tackle/ Returning Eq and Maintena acturing, LLC. All Maintenance  ing the Load C ring the Load  ting the Load /Hook Block M quipment For  ance – Revisio l rights reserved. ..................... Chain ............ Chain ...........  Chain........... Maintenance Service ........ on 1.0 Rev. 1.0 ...................... ...................... ...................... ...................... ..................... ...................... ..................... ..................... ..................... ..................... ..................... ..................... Issue D ..................... ..................... ..................... ..................... ..................... ..................... P Date: February 17 ...................... ...................... ...................... ...................... ...................... ...................... Page | 5 7, 2015 ..... 45  ..... 46  ..... 46  ..... 48  ..... 48  ..... 49 
Nav-Hoist F10-1.001 © 2015, Tait       1.1 1.2 1.3 t Installation a t Towers Manufa GENER The TAIT the highe BGV-D8 applicati The Nav pocket li for overlo D8+ or th 10:1. Th highest a grade ho The Nav solution, control, I and trou system p Hoist, wh and prec standard PURPO This man operatio maintain that the s procedu this man service i assistan WHO S The follo concepts • A • A • and Maintena acturing, LLC. All RAL T Nav-Hoist is est level of ho 8, BGV-D8+, o on; and it com v-Hoist feature ft wheel for fa oad and unde he BGV-C1 s e addition of and lowest lift oist. v-Hoist is a pa encompassi I/O control, su bleshooting f provides the t hile maintaini cision ensures ds. OSE OF THI nual offers re n, maintenan ning the hoist. system has a res, such as m nual, nor are t s required on ce. SHOULD RE owing personn s and procedu Automation s Automation s Rigging main ance – Revisio l rights reserved. s a fully autom oist safety. Th or with the BG mplies with U es variable sp ast, quiet, and erload monito safety rating, t top and botto t positions, m art of the Nav ng an operato upervisory sa unctions with tools to perfor ng complete s adherence t S MANUAL ference mate ce, and troub It does not c already been p motor replace they intended n your machin EAD THIS M nel should rea ures describe system operat system mainte tenance and on 1.0 Rev. 1.0 mated and int he Nav-Hoist GV-C1 safety L, CE, and C peed operatio d smooth liftin oring; and with the hoist can om limits, as w akes the Nav igator automa or programmi afety control, e in one compr rm intricate an control over t to the most st erial and gene bleshooting, a cover installat permanently ement or syst to be perform nery, please c MANUAL ad this manua ed herein: tors and show enance perso service perso 1 tegrated elec can be config standard, de SA standards on, dual indep ng. The Nav-H h specific con achieve a ma well as two ult v-Hoist a safe ation system; ing environme external syste rehensive env nd precise mo the load. This tringent indus eral informatio and is intende ion of the sys installed. Com tem recommis med by the en contact TAIT T al and familia w personnel onnel onnel Issue D : Intro ctric chain hois gured to comp epending on th s for industria pendent brake Hoist is fitted nfiguration to aximum safet timate limits t e and reliable a complete a ent, motion co ems interface vironment. Th ovements wit s combination stry safety rul on about the b ed for use in o stem, but rath mplicated ser ssioning, are nd user. If this Technical Ser arize themselv P Date: February 17 oducti st that meets ply with the he required al equipment. es, and a five with a load ce meet the BGV ty factor of to set the professional- automation ontrol, show s, and setup he Navigator th the Nav- n of movemen es and basic operating and her assumes rvice not covered i s type of rvice for ves with the Page | 6 7, 2015 on - ell V- - nt in
Nav-Hoist F10-1.001 © 2015, Tait 1.4 1.5   t Installation a t Towers Manufa REFER This man images a 2011) in Section Section Section TECHN For direc TAIT Tow 9 Wynfie Lititz, PA 1 (844) A (717) 62 http://ww taitsuppo Emergen and Maintena acturing, LLC. All ENCED DO nual referenc and text from the following 5.8: Suspend 5.9: Attaching 6.8: Load Ch ICAL SUPP ct technical su wers Manufac eld Dr. A 17543 ASK-TAIT 26-9571 ww.taittowers. ort@taittower ncy/after hour ance – Revisio l rights reserved. OCUMENTS es the TAIT N the Liftket El sections: ding the Hoist g the Load Ce ain Maintenan PORT upport, contac cturing, LLC .com rs.com rs (855) NAV- on 1.0 Rev. 1.0 Navigator Sof ectric Chain H ell to the Hois nce ct TAIT at ou -CTRL ftware Operat Hoist Operati st r offices in Lit Issue D tor Manual, a ing Instruction titz: P Date: February 17 nd uses ns (issue Apri Page | 7 7, 2015 il
Nav-Hoist F10-1.001 © 2015, Tait 1.6 Dan War Cau Ove Stop Info   t Installation a t Towers Manufa SYMBO Several highlight are expla nger rning ution erhead Cautio p ormation This s not av This s minor This s could impor This s suspe an ove This s neces This s inform or pro and Maintena acturing, LLC. All OLS AND NO symbols are t potentially da ained as follo n symbol indicate voided, this wil symbol indicate r or moderate i symbol indicate cause damag rtant instruction symbol indicate ended overhea erhead load. symbol highligh ssary before m symbol describ mation or a com otection of prop ance – Revisio l rights reserved. OMENCLAT used through angerous act ows: es an imminen ll result in an e es a potentially injury and dam es information ge to the unit o ns accompany es that a user ad and specifie hts a point in a moving to the n bes an operati mpany policy t perty. on 1.0 Rev. 1.0 URE hout this manu tions, or to de ntly hazardous electrical shock y hazardous s mage or risk of n necessary to or to other equ ying the unit. action is requ es additional in a procedure w next step. ng or a progra that relates dir ual to highligh escribe operat s situation or a k, serious bod situation. If not f damage to th o avoid a poten ipment. The s uired in an env nformation to w where an additi amming tip. Th rectly or indirec Issue D ht operating o tional steps. T a potential elec dily injury, or de t avoided, this he unit. ntially hazardo symbol also ale vironment that work safely in ional step or c he symbol may ctly to the safe P Date: February 17 or usage tips, These symbo ctrical hazard. eath. may result in ous situation th erts the user to contains a loa the presence check may be y also indicate ety of personne Page | 8 7, 2015 to ols If hat o ad of e el
Nav-Hoist F10-1.001 © 2015, Tait 1.7 Cau War   t Installation a t Towers Manufa IMPORT ution – System rning – Estop Navig system emerg and its specia an imm encou take s depen encou Due to techn unexp perfor care s stop a condit safe u the op either action perso All sys reach MUST MUST and Maintena acturing, LLC. All TANT SAFE m Failsafe Fau Application R ator machiner m detects a cr gency stop init s associated h ally configured mediate and c untered. The a some finite per nd on the com untered, and th o this fail safe ical personnel pected initiatio rmance state o should be take as well as the k tion when adju use. An emerg perator, or auto of these cond n of stopping a nnel or perform stem operators ANY TIME TH T BE USED A T NOT BE OP ance – Revisio l rights reserved. ETY INSTRU lt Reaction Requirements ry and softwar ritical fault, enc tiated the syste hardware and d otherwise, an complete halt a axis will not mo riod of time. Th plexity of the o he skill and ex behavior, care or performers n of the safe m or position for en with the sett known decele usting the perfo gency stop or it omatically due ditions will caus and the rates o mers. s MUST have HE SYSTEM AS THE PRIMA PERATED with on 1.0 Rev. 1.0 UCTIONS re operate colle counters a loss em “fails” to a software, that n axis operate and set its bra ove again until he length of tim overall automa xperience of th e should be ta s when staging machinery stat any persons in tings of the de ration rates of formance para ts equivalent c e to unexpecte se the machin of deceleration a physical, re IS POWERED ARY MEANS hout a physica ectively as a “f s of power or k known safe st t known safe s ed under the N akes when a m l this fault is cle me for recover ation system in e operator in c aken in the pla g a show, so t te of “all stop” n, around, or o efault decelera f the machiner ameters of the can be initiated ed conditions s nery to come to n do not presen ed Emergency D AND IN OP OF EMERGE al Estop button Issue D fail safe” syste key communic tate. In the cas state is “all stop Navigator syste malfunction or E eared or bypa ry of operation nstallation, the control at the t cement and p hat in no insta result in an un on the machin ation rates on a ry during an em machinery or d intentionally such as a pow o a rapid stop nt a danger to y Stop mushro ERATION, an ENCY STOP. T n within reach P Date: February 17 em. When the cation, or has se of Navigato p”. Unless em will come to Estop is assed, which w nal capability w e type of fault time of the fau performance of ance can the nsafe nery. Additiona a commanded mergency stop r assessing its at any time by wer failure, and . Be sure that technical om button with nd this device The system of the operato Page | 9 7, 2015 an or o will will ult. f ally, d p y d the hin or.
Nav-Hoist F10-1.001 © 2015, Tait 1.8 1.9   t Installation a t Towers Manufa LIMITE Unless o mechani flaws for the contr TAIT’s fa question the repla for repai and equ Equipme by Client control o condition obtained time per EXPRES INCLUD PARTIC REPRES TAIT BE CONSEQ POSSIB FAILUR IN ANY WILL BE PRODU RELATE BASED ACKNO FAILUR REFLEC AGREEM THE CA MANUA Although typograp alteration the infor for corre and Maintena acturing, LLC. All D WARRAN otherwise stat isms, structur r a period of o ract documen ault TAIT’s so n at TAIT's so acement of th r only. Shippi ipment to and ent failure due t or third parti of TAIT will no ns would be b d by contractin iod beyond th SSLY IN LIEU DING THE WA CULAR PURP SENTATION E LIABLE FO QUENTIAL D BILITY OF SU E TO PERFO EVENT, CUM E LIMITED TO CTS OR SER ED TO THE G ON TORT, C WLEDGE TH E BETWEEN CTED IN THE MENT MAY B AUSE OF ACT AL ACCURA h every effort phical errors a ns may occur mation detaile ections or clar ance – Revisio l rights reserved. NTY ted in the Agr res, electrical one (1) year u nts. Should a ole obligation le expense. T e defective E ng costs for t d from the ins e to misuse, a ies, incidenta ot be covered billed at stand ng for mainte he initial perio U OF ALL OT ARRANTY OF POSE. NO O OR WARRA OR ANY SPEC DAMAGES EV UCH DAMAG ORM COULD MULATIVE D O THE AMOU RVICES. THIS GOODS AND CONTRACT O HAT THIS PA N TAIT AND C E PRICE PAID BE BROUGH TION HAS AC ACY has been ma and/or change r. If you encou ed in this man rification. on 1.0 Rev. 1.0 reement of Sa controls, and upon delivery defect in mat is to repair or TAIT's liability Equipment and transport of de stallation site a abuse, neglec l or shipping d under this wa dard rates. Wa nance, inspec od covered un THER WARR F MERCHAN RAL AGREE NTY SHALL CIAL, INDIRE VEN IF TAIT ES AND EVE CAUSE CON AMAGES FO UNT ACTUA S PARAGRA SERVICES P OR OTHER T ARAGRAPH A CLIENT AND D. NO ACTIO HT BY CLIEN CCRUED. ade to assure es in data due unter an error nual, please c ale or Lease T d software wil of the system terials or work r replace the y under this Li d the direct TA efective equip are the respo ct, lack of pro damage, or o arranty, and r arranty period ction, and rep nder the warra RANTIES, EXP NTABILITY A EMENT, GUA BE BINDING ECT, INCIDEN HAS BEEN A EN IF TAIT HA NSEQUENTIA OR BREACH LLY PAID TO APH SHALL A PROVIDED B THEORIES. T ALLOCATES D THAT THIS ON ARISING T MORE THA this manual e to future eq r or have any contact our of Issue D TAIT warrants ll be free of de m or the perio kmanship occ part(s) or equ imited Warran TAIT personne pment and/or onsibility of the per maintena other means b repair service d extension m pair services w anty. THIS W PRESS OR I ND FITNESS ARANTY, PRO G. IN NO EVE NTAL OR ADVISED OF AS KNOWLE AL ECONOM OF THIS CO O TAIT FOR T APPLY TO A BY TAIT, WH THE PARTIE S THE RISK O ALLOCATIO OUT OF THI AN ONE (1) Y is as accurate quipment or so y questions re ffice at the ad Pa Date: February 17 s that all efects and d indicated pe cur due to uipment in nty is limited t el labor costs r repair tools e Client. ance performe beyond the es under thes may be with TAIT for WARRANTY IS MPLIED, S FOR A OMISE, ENT WILL F THE EDGE THAT MIC LOSSES ONTRACT THE LL ACTIONS HETHER S OF PRODUCT ON IS IS YEAR AFTER e as possible oftware garding any o ddress above age | 10 7, 2015 er to ed e a S . S T R , of
Nav-Hoist F10-1.001 © 2015, Tait 1.10 1.1 1.1 t Installation a t Towers Manufa 0 LEGAL 10.1 Copyrig This man This man LLC, and Electric C permissi this docu applicab 10.2 Tradema All hardw registere and Maintena acturing, LLC. All INFORMAT ght nual is ©2015 nual contains d is intended Chain Hoist. I on of TAIT. U ument by any ble laws. arks ware and soft ed trademarks ance – Revisio l rights reserved. TION 5, TAIT Towe s information t for use only b It may be cop Unauthorized y method is st tware product s and must be on 1.0 Rev. 1.0 rs Manufactu that is proprie by purchasers pied or distribu duplication, d trictly prohibite t names used e treated acco uring, LLC. etary to TAIT s and license uted only with distribution, o ed and may r d in this docum ordingly. Issue D Towers Manu es of the TAIT h the express r disclosure o result in prose ment are likely Pa Date: February 17 ufacturing, T Nav-Hoist s written of any part of ecution under y to be age | 11 7, 2015 r
Nav-Hoist F10-1.001 © 2015, Tait       2.1 2.2 2.3 t Installation a t Towers Manufa ELECT The volta could be the equip SYSTE All equip incorpor a safety stored e Close at hazards design, i personn IMPORT  ADJUS instruc  GROU device  MOVIN Exces  DAMAG refer s occurr  SERVI qualifie and Maintena acturing, LLC. All RICAL SAF ages used in e lethal. Extre pment. M DESIGN pment discuss ation into a co hazard. Som lectrical energ ttention is req either in norm nstallation, co el who have t TANT NOTI STMENT OF CO ctions. Improp NDING – Follo e connected to NG – Disconne sive force or GE REQUIRING servicing to qu red, such as: - the p - an ob - the u - the u instru - the u CING – Do no ed service pe ance – Revisio l rights reserved. ETY – GEN the system c me care is ne AND SAFE sed in this ma omplete syste e pieces use gy, or are use uired to the e mal operation ommissioning the necessary CES ONTROLS – Ad per adjustmen ow proper saf o this unit. ect the power shock may da G SERVICE – U ualified servic ower supply c bject has falle nit has been nit does not o uctions correc nit has opera ot attempt to s ersonnel. on 1.0 Rev. 1.0 NERAL WAR an cause sev ecessary at al TY OF PER anual is intend em. If installed high voltages ed to control e electrical insta n or in the eve g/start-up and y training and djust only tho nt of other con fety precautio r before movin amage the un Unplug the un ce personnel w cable is dama en on the unit dropped, or it operate norm ctly. ated with a loa service this de RNING vere electrica ll times when RSONNEL ded as a com d incorrectly, s and current equipment wh allation and th ent of equipme d maintenance d experience. ose controls s ntrols may ca ons such as g ng the unit. M nit. nit from the m whenever any aged; ; ts enclosure h ally when the ad in excess o evice yourself Issue D 2: l shock and/o working with mponent for pr the equipme ts, carry a hig hich can caus he system des ent malfunctio e must be ca pecified in the ause damage rounding for a Move the unit main AC powe y damage to has been dam e user follows of its rated ca f. Refer all se Pa Date: February 17 : Safe or burns, and h or adjacent t rofessional nt may prese gh level of se injury. sign to avoid on. System rried out by e operating to the unit. any outdoor with care. er source and the device ha maged; the operating apacity ervicing to age | 12 7, 2015 ety to ent as g
Nav-Hoist F10-1.001 © 2015, Tait 2.4 Dan War War t Installation a t Towers Manufa MAINT nger rning rning Before incom Prior t proce Havin In add secure mainte and Maintena acturing, LLC. All ENANCE AN e servicing or ming and outgo to performing a dures and obs g Jurisdiction dition to ensuri e in place, or d enance do not ance – Revisio l rights reserved. ND SERVIC removing equ oing electrical p any maintenan serve all releva (AHJ). ing that power detach and rem t cause damag on 1.0 Rev. 1.0 CE ipment de-ene power. nce on the equ ant safety prec r cannot be res move, any sus ge to any equ ergize all circu uipment, follow cautions requi stored to the s spended load ipment or end Issue D uit breakers as w all lockout/ta ired by the app system inadve so that any er danger any per Pa Date: February 17 ssociated with agout plicable Autho ertently, either rrors during rsonnel. age | 13 7, 2015 ority
Nav-Hoist F10-1.001 © 2015, Tait       t Installation a t Towers Manufa The follo  Autho determ govern  Carab  Emerg of an E contro brakes button  Hoist: and fly  Lifting  Load:  Load  Load directl  Rated  Safe W or sus  Safety materi  Three indust and Maintena acturing, LLC. All owing terms a ority Having J mine, mandate ning bodies. biner: A conne gency Stop: Estop button ol system drop s. Gray Estop ns indicate a b : A lifting mac ying bars). g System: As The item sus Capacity: Th Cell: A transd y proportiona d Load: The s Working Loa pended. y Factor: The ial or equipme Phase: A sy rial applicatio ance – Revisio l rights reserved. and abbreviati Jurisdiction e, and enforc ector with a lo A condition tr or automatic ps the secure p buttons indic button that ma chine (includin ssembly of lift spended from he maximum w ducer that is u al to the force sum of the loa d (SWL): Ma e ratio of the u ent to the actu ystem requirin ons. on 1.0 Rev. 1.0 3: ions are used (AHJ): A per ce code requir ockable, self- riggered by o activation by disable signa cate a button ay not be unp ng lighting ho ting machines m the lifting sy weight that th used to create being measu ad and the dyn aximum mass ultimate break ual working s ng three powe : Glos d throughout t rson who has rements estab closing and lo ne of two me Navigator. U al, cuts motor that is able to plugged. ists, chain ho s and accesso ystem. he hoist can lif e an electrica ured. namic forces that is permi king strength stress of safe er leads plus a Issue D ssary o this manual: s the delegate blished by jur oad bearing g ethods: intenti pon entering r power, and o be unplugge oist, winches, ories. ft safely. al signal whos during opera tted to be rais of a member working load a ground, use Pa Date: February 17 of Term ed authority to risdictional gate. onal activatio Estop, the applies the ed, red Estop power hoists se magnitude ation. sed, lowered, r or piece of when in use ed in most age | 14 7, 2015 ms o on p s is , .
Nav-Hoist F10-1.001 © 2015, Tait       4.1 4.2 t Installation a t Towers Manufa UNPAC This equ been da Section Technica PARTS The com configura  Norma  Norma  Inverte  Inverte and Maintena acturing, LLC. All CKING uipment shoul maged in ship 4.2: Parts Lis al Support. LIST mponents cont ation: al use (motor- al use (motor- ed use (motor ed use (motor ance – Revisio l rights reserved. ld be unpacke pment, notify st, below, are tained with th -up): Single-fa -up): Double-f r-down): Sing r-down): Dou on 1.0 Rev. 1.0 4 ed and handle the shipper im included. If a he Nav-Hoist p all fall gle-fall ble-fall 4: Sys ed with care. mmediately. V any items are package depe Issue D stem O If an item ap Verify that all missing, notif end on the ch Pa Date: February 17 Overvie pears to have parts listed in fy TAIT hosen age | 15 7, 2015 ew e n
Nav-Hoist F10-1.001 © 2015, Tait 4.2 4.2 t Installation a t Towers Manufa 2.1 Single-f Quanti 1 1 1 1 1 1 1 1 2.2 Double- Quanti 1 1 1 1 1 1 1 1 and Maintena acturing, LLC. All fall, Motor-up ty Descript Nav-Hois Nav-Hois Load Ho Chain Ba Chain Di Load Ce Single-h Suspens Cable Pa PowerLo 5-pole, L 4-pin XL 7-pin XL 5-pin XL Ethercon Control P Connect 2 Eye Lo 4 Bow T 4 Washe 1 Soft-lin 2 Carabi 1 Swivel 1 Pear R -fall, Motor-u ty Descript Nav-Hois Nav-Hois Load Blo Chain Ba Chain Di Load Ce Single-h Suspens Cable Pa PowerLo 5-pole, L 4-pin XL 7-pin XL 5-pin XL Ethercon Control P Connect 2 Eye Lo 4 Bow T 4 Washe 1 Soft-lin 2 Carabi 1 Swivel 1 Pear R ance – Revisio l rights reserved. p and Motor- tion st Body st Head with ook, single-ga ag (various si iverter (motor ell ole Suspensi sion Hook ackage: ock L21-30 cable R Cable (E-S R Cable (Con R Cable, 3-ft n Pickle tion Hardware oop Pins, 110 ie Cotter Pins ers nk lap link iners, used to Cable (bullet Ring, ½-in. p and Motor tion st Body st Head with ock and Tackl ag (various si iverter (motor ell ole Suspensi sion Hook ackage: ock L21-30 cable R Cable (E-S R Cable (Con R Cable, 3-ft n Pickle tion Hardware oop Pins, 110 ie Cotter Pins ers nk lap link iners, used to Cable (bullet Ring, ½-in. on 1.0 Rev. 1.0 down Encoder Cap ted Crosby w izes available r-down config on Eye with 2 (Power) Stop) ntrol) (Load Cell) e: 0-mm s, ½-in. o secure chain t), 3.5-in. r-down Encoder Cap le izes available r-down config on Eye (Power) Stop) ntrol) (Load Cell) e: 0-mm s, ½-in. o secure chain t), 3.5-in. p with self-closin e) guration only) 2 spacers n bag to hoist p e) guration only) n bag to hoist Issue D ng gate t t Pa Date: February 17 age | 16 7, 2015
Nav-Hoist F10-1.001 © 2015, Tait 4.3 t Installation a t Towers Manufa GENER The follo explaine Figure 4.1 Ref. Des 1 Hea 2 Res 3 Loa 4 Sus 5 Mo and Maintena acturing, LLC. All RAL owing diagram ed in this guid : Nav‐Hoist Key  scription ad-end Unit w sistor ad Cell spension Ada unt Bracket ance – Revisio l rights reserved. ms provide a r e. Components  with Connectio apter on 1.0 Rev. 1.0 reference for Ref. D ons 6 C 7 C 8 L 9 B 10 L the maintena Description Chain Bag M Chain Bag Load Chain ( Block or Tack Load Hook Issue D ance of critica ount and Loa Double-fall sh kle Pa Date: February 17 al parts ad Chain Supp hown) age | 17 7, 2015 port
Nav-Hoist F10-1.001 © 2015, Tait 4.4 Electrica Motor Ph Duty Cyc Rated Vo Power Current Full Load Connect Power Control, p Control, n Network Load Cel Encoder Mechani Lift Capa Lift Spee Length of Maximum Standa (280 n High-ro (470 n Environm Operating Enclosure Construc Dimensio with su with su Weight, n Certifica Safety Accesso Chain Type Size Weight Load Cel Type Load C Curren Input V Precisi Operat Compe Safety t Installation a t Towers Manufa SPECIF al hase cle oltage d Amps (FLA) tions pickle network Switch Ports l Ports cal acity d f Lift, standar m Length of L ard Limit Box ominal rotatio otation Limit B ominal rotatio mental g Temperatur e Rating ction ons (L x W x H uspension hoo uspension eye not including c ations and Ap ories t l Capacity nt Rating Voltage ion ting Tempera ensated Temp Factor and Maintena acturing, LLC. All FICATIONS ) rd ift, achievable ons) Box ons), optional re H) ok e chain pprovals ature perature ance – Revisio l rights reserved. 3 Φ + PE 25% 200–240 2.6 kW 9.7 A at 2 15 A (pan 5-pole, L2 4-pin XLR Ethernet Two (2) E Two (2), 5 Incremen require Refer to S Refer to S 22.86 m ( e Single-fal Double-fa Single-fal Double-fa 40° C (10 Type 1 703.46 m (27.69 in. 703.46 m (27.69 in. 51.38 kg Conforms Certified RUD EN 7 x 22 mm 0.74 kg/m Double-s 2948.35 k 4–20 mA 14–40 VD ±2% FSO −46° C to 15° C to 7 10:1 @ 2 on 1.0 Rev. 1.0 E VAC, 50/60 H 208 VAC typic nel) 21-30 cable ( R + 7-pin XLR Ethernet, built 5-pin XLR ca ntal HTL Enco ed configuratio Section 4.5, B Section 4.5, B (75.0 ft) ll: 56.0 m (18 all: 28.35 m (9 ll: 87.78 m (2 all: 43.89 m (1 04° F), maxim mm x 375.55 m . x 14.78 in. x mm x 375.55 m . x 14.78 in. x (113.27 lbs), s to UL 508, C to CSA 22.2 818-7-DAT m m (0.50 lb/ft) train dog bon kg (6500.0 lbs (3-wire) DC O o 121° C (−50 71° C (60° F t Tons (907.18 Hz cal 3 phase + 1 g R t-in bles (4–20 m oder or SSI A on BGV Hoist Sp BGV Hoist Sp 7.0 ft) 93.0 ft) 88.0 ft) 144.0 ft) mum mm x 355.08 x 13.98 in.) mm x 309.36 x 12.18 in.) hoist with su Complies with No. 14 ne s) 0° F to 250° F to 160° F) 8 kg) Issue D ground + 1 ne mA with 24 VD bsolute Enco pecifications pecifications mm mm spension dev h CE Standar F) Pa Date: February 17 eutral) DC supply) oder, based on vice rds, age | 18 7, 2015 n
Nav-Hoist F10-1.001 © 2015, Tait 4.5 BGV Ratin D8 D8 D8+ D8+ C1 C1 4.6 t Installation a t Towers Manufa BGV H The Nav standard requirem Theatre Testing a Safety re This tab independ specific g Safety Factor 5:1 5:1 10:1 10:1 10:1 10:1 The safe material (absolute structura how muc BGV A The BGV entertain the safet (static lo This tab BGV Ra D8 D8+ C1 and Maintena acturing, LLC. All HOIST SPEC v-Hoist is capa ds for hoist sa ments. BGV is Engineering, and DIN 5695 equirements a le lists specifi dent dual bra BGV safety ra r Lift Ca ½ ton, 500.0 k 1 ton, 1000.0 k ¼ ton, 250.0 ½ ton, 500.0 k ¼ ton, 250.0 ½ ton, 500.0 k ety factor is a or equipmen e lifting capac al capacity of ch stronger th ALLOWANCE V standard sp nment industr ty requiremen oads) or movin le summarize ting Assemb duri ance – Revisio l rights reserved. CIFICATION able of compl afety, depend s a German st Stage Machi 50: Entertainm and inspectio ic parameters akes, and an i ating and safe apacity kg (1102.31 lbs) kg (2204.62 lbs) kg (551.16 lbs) kg (1102.31 lbs) kg (551.16 lbs) kg (1102.31 lbs) ratio of the u t to the actua city to the act a system bey he system is t ES pecifies the co ry specifically nts for hoist a ng above peo es the actions ling/Dismantling ng setup/breakd NO NO YES on 1.0 Rev. 1.0 NS lying with the ing on lift cap tandard for ho inery - Scene ment technolo ns). s that a ½-ton ncremental e ety factor. Falls Clutc 1 130% of 2 130% of 1 130% of 2 130% of 1 2 ltimate break al working stre ual applied lo yond the expe than it usually odes of practi for chain hos pplications w ople (dynamic allowed unde People allow the hoist down A st BGV-D8, BG pacities, lift sp oist safety, sp ery Hoist - Saf ogy - Machine n (500 kg) hoi encoder, must ch Setting f nominal load f nominal load f nominal load f nominal load N/A N/A king strength o ess or safe wo oad). A safety ected loads o y needs to be ice that cover st applications where loads ar c loads). er BGV rating wed under the lo taging process in movement NO NO YES Issue D GV-D8+, and t peeds, and rig pecifically DIN fety Requirem ery installation st, fitted with t meet to com Lif 2.40 to 25.0 m/m 0.30 to 12.0 m/m 2.40 to 25.0 m/m 0.30 to 12.0 m/m 2.40 to 25.0 m/m 0.30 to 12.0 m/m of a member orking load w y factor indica r actual loads for an intend r lifting operat s. The standa re suspended gs D8, D8+, a oad when: nvolves The h Pa Date: February 17 the BGV-C1 gging N 56925: ments And ns - Part 1: a load cell, mply with a ft Speed min (8.0 to 84.0 f min (1.0 to 42.0 f min (8.0 to 84.0 f min (1.0 to 42.0 f min (8.0 to 84.0 f min (1.0 to 42.0 f or a piece of when in use ates the s. Essentially, ded load. tions within th ard specifies d overhead and C1: hoist is holding a load NO YES YES age | 19 7, 2015 ft/min) ft/min) ft/min) ft/min) ft/min) ft/min) , he static
Nav-Hoist F10-1.001 © 2015, Tait 4.7 4.7 4.7 t Installation a t Towers Manufa DIMEN 7.1 Nav-Hoi Figure 4.2 7.2 Nav-Hoi Figure 4.3 and Maintena acturing, LLC. All SIONS ist with Sing : Dimensional v ist with Susp : Dimensional v ance – Revisio l rights reserved. le-Hole Susp view, top and sid pension Hoo view, top and sid on 1.0 Rev. 1.0 pension Eye de  k de  Issue D Pa Date: February 17 age | 20 7, 2015
Nav-Hoist F10-1.001 © 2015, Tait       5.1 5.2 Dan t Installation a t Towers Manufa GENER Electrica horizonta safety cl hold a lif five-pock SAFETY TAIT pro personn installed nger For thos machine distance machine operator Before s de-energ During ensur proce all loc and Maintena acturing, LLC. All 5: S RAL al chain hoists ally with lifted utch, located fted load witho ket lift wheel s Y PRECAUT oducts are pro el should ope and tested to e procedures e is clear of al e from any mo e operation, be rs and service servicing or re gize all circuit g any mainten re that the mac dures. Lockou al and nationa ance – Revisio l rights reserved. Setup, s are designe d loads with th between the out any powe so it can be in TIONS ofessional the erate them at o function with s requiring ope l obstructions oving machine e sure an em e technicians emoving the c t breakers ass nance procedu chinery is in a ut/Tagout polic al codes as en on 1.0 Rev. 1.0 Adjus d to lift and to he use of an o motor and th er transmitted nstalled in eith eatrical equipm any time. It is hin rated ope eration of the s and debris, a ery parts or lo mergency stop at all times. controllers obs sociated with ure, the operat safely disable cy and procedu forced by the stment o lower loads optional trolle he brake, whic by the clutch her the motor ment, and on s important th erating parame e machinery, b and that all p oads prior to i p button is wit serve the follo incoming and tor must secur ed state prior to ures must be AHJ. Issue D and O vertically and y. This hoist f ch allows the h. The Nav-Ho r up or motor nly trained, qu hat the equipm eters. be sure the a ersonnel are nitiating motio hin immediate owing safety d outgoing ele re all suspende o starting any implemented a Pa Date: February 17 Operati d to travel features a hoist brake to oist utilizes a down positio ualified ment be rea around th a safe on. During e reach of precautions, ectrical powe ed loads and service or setu and followed p age | 21 7, 2015 on o n. he er. up per
Nav-Hoist F10-1.001 © 2015, Tait 5.3 5.4 5.5 War 5.6 t Installation a t Towers Manufa OPERA Use the  Inspec Sched  Determ BGV H  Ensure top of  Ensure proces  Check cause  Ensure  Confir config  Place  Use th PROHIB DO NOT unsafe c  DO NO  DO NO  DO NO allowe Specif  DO NO  DO NO  DO NO  DO NO bag.  DO NO SAFELY rning SAFELY The safe understa are free connecto emergen Prior t pushb panel and Maintena acturing, LLC. All ATING THE following guid ct the hoist us dule. mine if the ho Hoist Specific e the correct the hoist for a e that the loa ss and that th k that the hoo d a chain twis e the hard an m the chain is urations. the load verti he slowest sp BITIONS FO T perform any condition that OT operate th OT allow the OT operate th ed by the BGV fications. OT operate th OT use the lo OT operate th OT use a load OT use the ho Y DISABLIN Y USING T e operation of and the prope of defects an ors. In additio ncy stop butto to performing a button. Ensure . ance – Revisio l rights reserved. HOIST delines to ope sing the maint ist requires a cation above. mounting pat a single-fall o d chain, when he chain is no k block, on a st. nd soft limits h s not twisted ically under th eed possible OR USE y of the follow can lead to b he hoist using load to swing he hoist with a V rating for ea he hoist with l oad chain to s he hoist when d chain that is oist at a duty NG MACHIN HE NAV H f the Nav-Hois er use of the h d are securel on, ensure tha on. The hoist any maintenan e that it is illum on 1.0 Rev. 1.0 erate the hois tenance sche single-fall or Refer to Sect ttern is used t r a double-fal n not under lo t twisted whe double-fall co have been res as it enters th he hoist. to lift the load wing actions w bodily injury o g a start/stop o g or twist while a load that ex ach hoist. Ref oads that are ling the loads n the load cha s longer or he rate higher th NERY OIST st depends on hoist. Before o ly connected at the hoist ca is considered nce on an indi inated and ve st in a safe an edule in Sectio r a double-fall tion 4.5: BGV to mount the ll configuratio oad, is held ta en entering the onfiguration, h set to the requ he chain dive d from the gro with the hoist. r damage to t or a jerking a e hoisting. xceeds the ma fer to Section e tilted or drag s. ain is twisted. eavier than th han indicated n the diligenc operation, en to their appro an be switche d usable only ividual hoist, p rify that “Estop Issue D nd effective m on 6.2: Hoist configuration V Hoist Specif suspension d on. aut during the e jam-free pla has not turne uired fall conf rter for motor ound. These action the hoist. action. aximum load 4.5: BGV Ho gging along th e rated capac on the specif ce of the oper sure that all e opriate outlets ed off by a ma when: press the locko p” is displayed Pa Date: February 17 manner: Maintenance n based on th fications. device on the e feeding-in ate. ed on itself an figuration. r-down ns cause an capacity oist he floor. city of the cha fication plate. rator to fully electrical wire s or ain switch or a out/tagout Esto d on the status age | 22 7, 2015 e he d ain . es an op s
Nav-Hoist F10-1.001 © 2015, Tait Cau 5.7 t Installation a t Towers Manufa  The ho Hoist.  The lo load c Sectio  The lo Config Hoist f  The lif  The ch to Sec  The ch  The ho Safety ution MAKIN The Nav monitorin external Figure 5.1 Ref D 1 L 2 P 3 N 4 L Ensur hoist w and Maintena acturing, LLC. All oist is secure oad cell is pro ell is required on 5.9: Attach oad chain is re guring the Hoi for a Double-f ft limiter is sec hain bag and ction 5.11: Mo hain bag can oist operator y Check prior G CONNEC v-Hoist head-e ng and contro devices to th : Nav‐Hoist Con Device Conn Load Cell Pickle Navigator Net L-Com re that the cha when the dead ance – Revisio l rights reserved. ly and safely perly attache d to achieve th ing the Load eeved proper ist for a Singl fall Applicatio cured to the d the dead end ounting the Ch accommodat performs the to hoist opera CTIONS end unit conta ol devices. Us e Nav-Hoist. ntrol Connection ection Co Co Co E- Co twork In/ In/ Et ain bag has suf d end of the lo on 1.0 Rev. 1.0 suspended. R d to the hoist he desired sa Cell to the Ho ly in the relev le-fall Applica on. dead end of th d of the chain hain Bag te the weight daily safety c ation. ains a connec se this illustra ns  onnection Ty onnection A onnection B Stop ontrol /Out 1 /Out 2 hernet fficient capacit oad chain is no Refer to Sect t and to the su afety factor an oist for detaile vant direction. tion or to Sec he chain. are attached and the lengt check as deta ction box for m ation as a refe ype Cabl XLR- XLR- XLR- XLR- Ether Ether Cat 5 ty to contain th ot inside the ch Issue D ion 5.8: Susp upporting stru nd BGV rating ed instruction . Refer to Sec ction 5.10.2: C d to the moun th of the chain ailed in Sectio making conne erence when c le Type -5 -5 -4 -7 rnet rnet 5e he load chain. hain bag. Pa Date: February 17 pending the ucture. The g. Refer to s. ction 5.10.1: Configuring th t bracket. Ref n. on 6.3: Daily ections to connecting Never run the age | 23 7, 2015 he fer e
Nav-Hoist F10-1.001 © 2015, Tait 5.8   t Installation a t Towers Manufa SUSPE The Nav adapter two mou applicati under th Figure 5.2 Ref. De 1 Su 2 Su 3 Su 4 Su 5 Su 6 Su 7 Ch The susp configura point mu double-f The num lift, the s Specifica informat and Maintena acturing, LLC. All NDING THE v-Hoist offers to suspend th unting pattern on. The differ e chain sproc : Single‐hole Su escription uspension Ey uspension Ey uspension Ey uspension Ho uspension Ho uspension Ho hain Bag Sup pension point ation, either a ust move whe all application mber of falls d safety factor, a ations and to ion. ance – Revisio l rights reserved. E HOIST a single-hole he hoist from s, one for a s rent mounting cket wheel. spension Eye Ad e: Single-fall e: Double-fal e: Marking Ar ook: Single-fa ook: Double-fa ook: Marking A pport t for the Nav-H as a single-fal en the Nav-Ho n. etermines the and the safety Section 4.5: on 1.0 Rev. 1.0 suspension e an appropria ingle-fall app g locations en dapter and Hoo Hole-pattern l Hole Pattern rrow ll Hole-pattern all Hole Patte Arrow Hoist suspens ll or as a doub oist configurat e lift capacity, y rating for th BGV Hoist Sp eye adapter a te rigging stru lication and o nsure that the ok Suspension Ad n n ern sion adapter ble-fall config tion changes , the lift speed e hoist. Refe pecifications f Issue D and a hook su ucture. Both a one for a doub e load is prope dapter  depends on t guration. This between a si d, the maximu r to Section 4 for detailed lo Pa Date: February 17 uspension adapters have ble-fall erly located the chain suspension ingle-fall and um length of 4.4: oad and safet age | 24 7, 2015 e a ty
Nav-Hoist F10-1.001 © 2015, Tait 5.8 War Cau t Installation a t Towers Manufa 8.1 Mountin rning ution Use the Figure 5.3 Ref. 1 2 3 4 5 1. Det sing 2. Inse the arro 3. Alig app bra 4. Inse the 5. Thr 6. Fee Ensur the ho single Ensur as the and Maintena acturing, LLC. All ng the Suspe following illus : Suspension Ho Description Suspension H Mount Bracke Washer 110-mm Eye ½-in. Bow Tie termine the a gle-fall or as a ert the suspe hoist. Ensure ow on the hoi gn the hole-pa plication (depe cket. ert the two ey holes in the m read the rema ed a bow tie c re that the sus oist. Make sure e-fall or a doub re that the mar e chain bag. ance – Revisio l rights reserved. ension Hook stration as a g ook Configuratio Hook et Loop Pin e Cotter Pin ppropriate co a double-fall c nsion hook (F e the marking st body, locat attern on the ending on the ye loop pins (4 mount bracke aining washer cotter pin (5) t pension hook e the position ble-fall applicat rking arrow on on 1.0 Rev. 1.0 guide to moun on  onfiguration fo configuration. Figure 5.3, ite g arrow on the ted on the sid suspension h e hoist configu 4) through a w et and the sus rs (3) onto the through the h is mounted pr of the suspens tion. n the suspensi nt the suspen or the hoist to . em 1) into the e suspension de with the ch hook for a sing uration) with t washer (3) an spension ada e other side o holes on both roperly for the sion device is on adapter is Issue D nsion hook to support the l mount brack adapter is al hain bag. gle-fall or for the hole-patte nd then feed t apter. of the eye loop ends of each e current load c mounted prop on the same s Pa Date: February 17 the hoist. oad, either as ket (2) on the igned with the a double-fall ern on the mo the pins throu p pin. h eye loop pin configuration o perly to suppo side of the hois age | 25 7, 2015 s a top of e ount ugh n (4). of ort a st
Nav-Hoist F10-1.001 © 2015, Tait 5.8 War Cau t Installation a t Towers Manufa 8.2 Mountin The sing suspens rning ution 1. Det sing 2. Pla eac 3. Inse the the Ensur config prope Ensur as the and Maintena acturing, LLC. All ng the Single gle-hole suspe sion eye to the termine the a gle-fall or as a ce the space ch side of the ert the suspe top of the ho arrow on the re that the sing guration of the erly to support re that the mar e chain bag. ance – Revisio l rights reserved. e-hole Suspe ension eye re e Nav-Hoist m ppropriate co a double-fall c rs (item 1) be suspension e nsion eye (4) oist. Ensure th e hoist body, l gle-hole suspe hoist. Make s a single-fall or rking arrow on on 1.0 Rev. 1.0 ension Eye equires the us mount bracket onfiguration fo configuration. etween the ho eye. between the he marking ar ocated on the ension eye is m ure the positio r a double-fall n the suspensi se of two spac t. or the hoist to . oist casing (2) e hoist suspen rrow on the su e side with the mounted prope on of the suspe application. on adapter is Issue D cers that help support the l ) and the mou nsion support uspension ey e chain bag. erly for the cur ension device on the same s Pa Date: February 17 p to secure the oad, either as unt bracket (3 ts (5), located ye is aligned w rrent load is mounted side of the hois age | 26 7, 2015 e s a 3) on d on with st
Nav-Hoist F10-1.001 © 2015, Tait 5.8 War Cau t Installation a t Towers Manufa 4. Alig app sup the 5. Inse thro 6. Thr 7. Fee (7). 8.3 Changin rning ution To chang (to suppo 1. Low ada 2. Det 3. Rem Res 4. Pul the 5. To sus a. b. c. d. Ensur of the suppo Ensur as the and Maintena acturing, LLC. All gn the hole-pa plication (depe pport and the suspension e ert the two 11 ough the hole read the rema ed a ½-in. bow . ng the Suspe ge the suspe ort a single-fa wer the hoist a apter. tach the load move the ½-in serve the two l the eye loop four washers support a diff spension adap Reposition t or double-fa Ensure the m the hoist bod Feed the eye Attach the w side of each re that the sus hoist. Make s ort a single-fall re that the mar e chain bag. ance – Revisio l rights reserved. attern on the ending on the mount bracke eye. 10-mm eye lo es in the moun aining washer w tie cotter pi ension Adap nsion adapte all or double-f and ensure it cell from the n. bow tie cot o pins. p pins out of t s. ferent hoist ap ptor: he mounting ll application. marking arrow dy. e loop pins th washer and th eye loop pin pension adap sure the positio or a double-fa rking arrow on on 1.0 Rev. 1.0 suspension e e hoist configu et. Align the h op pins (6) th nt bracket and rs onto the oth n (8) through ter r or to change fall hoist confi is supported suspension a tter pins from he suspensio pplication (sin holes on the w on the susp hrough the mo en feed a bow . ter is mounted on of the suspe all application. n the suspensi eye for a singl uration) with t holes on the s hrough the wa d the suspens her side of th h the holes on e the orientat iguration): from below b adapter. the same en on adapter an ngle-fall or do suspension a pension adapt ount bracket a w tie cotter pi d properly for t ension device . on adapter is Issue D le-fall or for a the hole-patte spaces with th asher (7) and sion adapter. e eye loop pi n both ends of tion of the cur before remov d of each eye nd the mount ouble-fall) with adapter to sup ter is aligned and the suspe in through the the current loa e is mounted p on the same s Pa Date: February 17 a double-fall ern on the ho he hole-patte then feed the n. f each eye loo rrent adapter ing the suspe e loop pin. bracket. Rese h the same pport a single with the arrow ension adapte e hole on the ad configuratio roperly to side of the hois age | 27 7, 2015 ist rn on e pins op pin ension erve e-fall w on er. other on st
Nav-Hoist F10-1.001 © 2015, Tait   t Installation a t Towers Manufa 6. To a. b. c. d. e. 7. To a. b. c. d. e. f. and Maintena acturing, LLC. All switch from a Remove the Insert the su the suspens side with the Align the ho application ( mount brack Feed the eye Attach the w side of each switch from a Remove the Place the sp on each side Insert the su marking arro located on th Align the ho application ( mount brack Feed the eye Attach the w side of each ance – Revisio l rights reserved. a single-hole s e suspension e uspension hoo sion hook is a e chain bag. le-pattern on (depending on ket. e loop pin thr washer and th eye loop pin a suspension e suspension pacers betwee e of the suspe uspension eye ow on the sus he side with t le-pattern on (depending on ket. e loop pin thr washer and th eye loop pin on 1.0 Rev. 1.0 suspension e eye and the t ok into the mo ligned with th the suspensi n the hoist co rough the mou en feed a bow . hook to a sin hook from the en the hoist s ension eye. e between the spension eye he chain bag the suspensi n the hoist co rough the mou en feed a bow . eye to a suspe two spacers f ount bracket. he arrow on th on hook for a onfiguration) w unt bracket a w tie cotter pi ngle-hole susp e mount brac suspension su e hoist suspe is aligned wit . on hook for a onfiguration) w unt bracket a w tie cotter pi Issue D ension hook: from the moun Ensure the m he hoist body, a single-fall or with the hole-p nd the suspe in through the pension eye: ket. upport and the nsion suppor th the arrow o a single-fall or with the hole-p nd the suspe in through the Pa Date: February 17 nt bracket. marking arrow , located on th r for a double pattern on the nsion adapte e hole on the e mount brac rts. Ensure the on the hoist b r for a double pattern on the nsion adapte e hole on the age | 28 7, 2015 w on he -fall e r. other cket e body, -fall e r. other
Nav-Hoist F10-1.001 © 2015, Tait 5.9 t Installation a t Towers Manufa ATTAC A load c directly p style loa encounte 2948.35 structure The follo the Nav- Figure 5.4 Ref. De 1 XL 2 Lo 3 ¾- 4 Lo 5 Su Proper p be orient Hoist (Fi other co load cell and Maintena acturing, LLC. All HING THE ell is a transd proportional to d cell that mo ers an underl kg (6500.0 lb e. owing illustrat -Hoist. : Load Cell Conf escription LR-5 connecto oad Cell Bolt -in. Bow Tie C oad Cell uspension Ad planning is es tated at a 90° gure 5.4, abo nnection devi remains at a ance – Revisio l rights reserved. LOAD CELL ducer that crea o the force be onitors the loa oad or an ove bs) and attach ion shows the figuration  or and cable Cotter Pin apter sential for acc ° angle in rela ove, shows th ice to the sup a 90° angle. on 1.0 Rev. 1.0 L TO THE H ates an electr eing measure ad attached to erload situatio hes directly to e proper insta curate operat ation to the su e proper orie pporting struct HOIST rical signal w ed. The Nav-H o the hoist an on. The load c o the hoist an allation and al tion of the loa uspension ada entation). Con ture may be r Issue D ith a magnitu Hoist comes w nd sends a sig cell has a cap d to the supp lignment of th ad cell. The lo apter connec nnection of a p required to en Pa Date: February 17 de that is with a dog-bo gnal when it pacity of porting he load cell on oad cell must ted to the Na pear ring or nsure that the age | 29 7, 2015 ne n v- e
Nav-Hoist F10-1.001 © 2015, Tait t Installation a t Towers Manufa 1. Ens 2. Rem the 3. Pla ada (1). 4. Rot face 5. Pos to t sus stru 6. Slid sec spin 7. Con of t Sec and Maintena acturing, LLC. All sure the hoist move the ¾-i bow tie pin, b ce the open e apter, with the . tate the load c es the head-e sition the top he truss. Ens spension adap ucture to ensu de the bolt thr cure with the ¾ ndle ensures nnect the fem he XLR-5 cab ction 5.7: Mak ance – Revisio l rights reserved. t is supported n. bow tie cot bolt, and the end of the loa e load cell con cell through th end of the hoi part of the loa sure the top a pter. Use a pe ure proper alig rough the load ¾-in bow tie c the bolt is ce male end of th ble to the Loa king Connecti on 1.0 Rev. 1.0 d from below p tter pin from t bolt spindle. ad cell (item 2 nnector (3) fa he suspensio ist and the op ad cell so it st nd bottom of ear ring betwe gnment, if ne d cell, the bol cotter pin. En ntered. e XLR-5 cabl ad Cell port on ions). prior to attach the bolt from t 2) so it straddl acing away fro on adapter so pen end of the traddles the s the load cell een the load cessary. lt spindle, and sure the bolt le to the load n the Nav-Ho Issue D hing the load the top of the les the hoist s om the head-e that the load e load cell fac supporting str is at a 90° an cell and the s d the grapple is inside the s cell; then con oist head-end Pa Date: February 17 cell. load cell. Re suspension end of the ho cell connecto ces up. ructure conne ngle relative to supporting or pear ring a spindle; the nnect the mal unit (refer to age | 30 7, 2015 eserve oist or (3) ected o the and le end
Nav-Hoist F10-1.001 © 2015, Tait 5.10 t Installation a t Towers Manufa 0 INSTAL The Nav number safety fa to Sectio The illus installati Figure 5.5 Ref. D 1 C 2 L 3 L and Maintena acturing, LLC. All LLING THE v-Hoist suppo of falls determ actor, and the on 4.5: BGV H stration below on. : Load Chain Ins Description Chain Bag Su Load Chain E Load Chain E ance – Revisio l rights reserved. LOAD CHA orts a single-fa mines the lift c safety rating Hoist Specific w shows the e stallation  upport Enters Nav-Ho Exits Nav-Hois on 1.0 Rev. 1.0 AIN all or a double capacity, the for the hoist. cations for det ntry and exit p oist st e-fall load cha lift speed, the . Refer to Sec tailed load an points for the Issue D ain configurat e maximum le ction 4.4: Spe nd safety infor e load chain d Pa Date: February 17 tion. The ength of lift, th ecifications an rmation. uring age | 31 7, 2015 he nd
Nav-Hoist F10-1.001 © 2015, Tait 5.1 t Installation a t Towers Manufa 10.1 Configu 1. Ens unit 2. Con Ma 3. Atta the 4. Fee the 5. Use guid ava 6. Fee 7. Atta a. b. c. 8. Low cha 9. Pre with and Maintena acturing, LLC. All uring the Hois sure the Nav- t. Refer to Se nnect the pow king Connect ach the pull-in side closest ed the pull-in hoist from th e the inching de. Inch the c ailable to acco ed the rubber ach the Crosb Remove the Feed the firs Insert the pin link of the lo wer the load c ain extends fro ess the rubber h the steel wa ance – Revisio l rights reserved. st for a Sing -Hoist is prope ection 5.8: Sus wer cord and t tions for inform n wire to the f to the mount wire through e other side o control button chain through ommodate the r limit stop ont by single-gate e pin from the st link of the lo n through the ad chain, and chain until app om the under r buffer (part asher end fac on 1.0 Rev. 1.0 le-fall Applic erly supporte spending the the control pi mation about first flat chain bracket (Figu the jam-free of the jam-fre n on the contr the hoist unt e load hook. to the end of ed load hook top of the ho oad chain (ite e hole on one d then through proximately 5 rside of the ho of the lift limit cing the hoist. cation d to allow acc Hoist. ckle to the ho connecting d link and inse ure 5.5, item 2 plate and the e plate. rol pickle to fe til a sufficient the chain com to the chain, ook (item 2, ab em 1) into the side of the lo h the hole on 50 cm (19.69 oist. ter assembly) Issue D cess to the un oist. Refer to S devices to the ert into the jam 2). e chain guide eed the chain amount of th ming from the below the lim bove). top of the ho oad hook, then the other sid in.) of the dea ) onto the dea Pa Date: February 17 nderside of th Section 5.7: e hoist. m-free plate fr until the wire n into the chai e chain is e hoist. mit stop: ook. n through the de of the hook ad-end of the ad-end of the age | 32 7, 2015 he rom exits in e first k. load chain
Nav-Hoist F10-1.001 © 2015, Tait Cau War 5.1 t Installation a t Towers Manufa 10. Atta buf ution 11. Mo 12. Lub Lub bag rning 13. Mo twis 10.2 Configu 1. Ens unit 2. Con Ma 3. Atta the 4. Use guid 5. Pul The lif chain Do no twists and Maintena acturing, LLC. All ach the lift lim ffer so it rests unt the chain bricate the loa bricating the L g using only th nitor the load sts. Ensure th uring the Hois sure the Nav- t. Refer to Se nnect the pow king Connect ach the pull-in side closest e the inching de until the en l the live-end ft limiter is des from running o ot place the loa in the chain. ance – Revisio l rights reserved. miter to the thi on top of the bag. Refer to ad chain and Load Chain). he hoist moto chain as it m he load chain st for a Doub -Hoist is prope ection 5.8: Sus wer cord and t tions for inform n wire to the f to the mount control button nd of the cha of the load c signed as a me out of the hois ad chain into th on 1.0 Rev. 1.0 rd link from th e lift limiter. o Section 5.11 let it run into t Feed the load or. moves through is held taut w ble-fall Appli erly supporte spending the the control pi mation about first flat chain bracket (Figu n on the contr in exits the bo hain through echanical ends st. DO NOT re he chain bag m he dead-end 1: Mounting t the chain bag d chain throug h the hoist bo when feeding ication d to allow acc Hoist. ckle to the ho connecting d link and inse ure 5.5, item 2 rol pickle to fe ody of the ho the hook bloc stop to preven ely on the lift lim manually; this Issue D of the chain. the Chain Bag g (refer to Sec gh the hoist a ody and the ch into the hoist cess to the un oist. Refer to S devices to the ert into the jam 2). eed the chain ist. ck using the p nt the dead en miter as a lowe action may ca Pa Date: February 17 Move the rub g. ction 6.8.3: and into the c hain bag for a t. nderside of th Section 5.7: e hoist. m-free plate fr n into the chai pull-in wire. nd of the load er-limit switch. ause knots or age | 33 7, 2015 bber hain any he rom in
Nav-Hoist F10-1.001 © 2015, Tait Cau t Installation a t Towers Manufa ution 6. Rem 7. Pla a fla 8. Sec is n 9. Use app und 10. Pre cha Never with a assem not be and Maintena acturing, LLC. All move the fou ce the chain at position. cure the chain not twisted. e the inching proximately 50 derside of the ess the rubber ain with the st r allow the cha an untwisted ch mbly. Ensure th ecome tangled ance – Revisio l rights reserved. r (4) bolts from end coming o n guide to the control button 0 cm (19.69 i hoist. r buffer (part teel washer e ain to twist betw hain is not pos hat the hook b d. on 1.0 Rev. 1.0 m the chain g out of the hoo e hoist casing n on the contr n.) of the dea of the lift limit nd facing the ween the chai ssible, cut one block does not guide and low ok block into t using the fou rol pickle to lo ad-end of the ter assembly) hoist. in outlet and th e chain link and t turn or swive Issue D wer. he chain hois ur bolts. Ensu ower the load load chain ex ) onto the dea he hook block d remove to al l so that the tw Pa Date: February 17 st casing pock ure the load c hook until xtends from th ad-end of the . If an assemb llow correct wo chain falls d age | 34 7, 2015 ket in hain he load bly do
Nav-Hoist F10-1.001 © 2015, Tait War 5.11 t Installation a t Towers Manufa 11. Atta buf 12. Mo 13. Lub the only rning 14. Mo Ens 1 MOUNT The cha for hoist where it The cha bracket a the load Use the support f Figure 5.6 Ref. D 1 C 2 S 3 C 4 L 5 C Do no twists and Maintena acturing, LLC. All ach the lift lim ffer so it rests unt the chain bricate the ch Load Chain) y the hoist mo nitor the load sure the load TING THE C in bag is an a applications is more aesth in bag mount also provides chain is conn following illus for the load c : Chain Bag and Description Chain Bag Su Soft-link lap li Carabiner Load Chain S Chain Bag St ot place the loa in the chain. ance – Revisio l rights reserved. miter to the thi on top of the bag. Refer to ain and let it r . Feed the loa otor. chain as it m chain is held CHAIN BAG accessory use where a slack hetic to conce ts to the rear o s a separate s nected directly stration as a r hain.  Load Chain Sup upport (one su nk (connects Support (one s rap ad chain into th on 1.0 Rev. 1.0 rd link from th e lift limiter. o Section 5.11 run into the c ad chain throu moves into the taut when fe ed to hold sla k chain may i eal the slack c of the mount support for the y to the hoist. reference to m pport  upport on eac dead-end of support on ea he chain bag m he dead-end 1: Mounting t chain bag (refe ugh the hoist e hoist body a eding into the ck chain. The nterfere with chain. bracket on th e load chain. . mount the cha ch side of mo load chain to ach side on ea manually; this Issue D of the chain. the Chain Bag er to Section and into the and the chain e hoist. e chain bag is the load or fo he Nav-Hoist. This support ain bag and to ount bracket) o chain bag su ach side of m action may ca Pa Date: February 17 Move the rub g. 6.8.3: Lubrica chain bag us bag for any t s recommend or applications The mount ensures that o attach the upport) mount bracket ause knots or age | 35 7, 2015 bber ating ing twists. ed s )
Nav-Hoist F10-1.001 © 2015, Tait Cau War 5.12 t Installation a t Towers Manufa 1. Fee for App 2. Atta mo with 3. Atta stra 4. Clo 5. Atta bra 6. Fee 7. Clo ution 8. Lub Lub bag 9. Mo twis rning 2 CONFIG The Nav configura ceiling ra which al To config convertin 1. Rem 2. Rem 3. Low 4. Rem 5. Rem 6. Dis 7. Obt Sec The s soft-lin Do no twists and Maintena acturing, LLC. All ed the load ch a Single-fall A plication, dep ach the narrow unting holes ( h the load gat ach each stra ap rests on th ose the gate o ach the soft-li cket. ed the first lin ose the soft-lin bricate the loa bricating the L g using only th nitor the load sts. Ensure th GURING TH v-Hoist can be ation the load ather than the lows the load gure the Nav- ng the hoist: move the load move the load wer the hoist a move the load move the cha connect the p tain a chain d ction 1.5: Tec oft-link lap link nk lap link afte ot place the loa in the chain. ance – Revisio l rights reserved. hain into the N Application or ending on the w end of each (1) on the mo te facing the h ap (5), located e wider end o on each carab nk lap link to k of the dead nk lap link to s ad chain and Load Chain). he hoist moto chain as it m he load chain HE HOIST F e converted fo d fall and the d e floor. Inverte chain to feed -Hoist for mot d from the ho d hook from t and ensure th d chain from t ain bag. power supply diverter from T chnical Suppo k must be com er it has been c ad chain into th on 1.0 Rev. 1.0 Nav-Hoist. Re r to Section 5 e application. h carabiner (F ount bracket. T hoist. d on the top o of the carabin biner and twis one of the loa -end of the lo secure the loa let it run into t Feed the load or. moves through is held taut w FOR INVERT or inverted, or dead-end of t ed operation r d into the cha tor-down use ist. he chain. hat it is secure the hoist. from the hois TAIT, if one d ort for contact mpletely closed closed. he chain bag m efer to Section .10.2: Config Figure 5.6, ite The carabine of the chain ba ner. st the lock sle ad chain supp oad chain to th ad chain to th the chain bag d chain throug h the hoist bo when feeding TED USE r motor-down the load chain requires the u ain bag. perform the f ely supported st. did not ship wi t information. d to perform as manually; this Issue D n 5.10.1: Con guring the Hois em 3) to the c ers must hang ag, to a carab eve to secure port locations he soft-link la he mount brac g (refer to Sec gh the hoist a ody and the ch into the hoist n, operation. I n are orientat use of a chain following acti d. ith the Nav-H s expected. Ne action may ca Pa Date: February 17 nfiguring the H ist for a Doubl chain bag g straight dow biner. Ensure e the gate. s (4) on the m ap link (2). cket. ction 6.8.3: and into the c hain bag for a t. n the inverted ed toward the n diverter, ons prior to oist. Refer to ever reuse a ause knots or age | 36 7, 2015 Hoist le-fall wn the mount hain any d e
Nav-Hoist F10-1.001 © 2015, Tait t Installation a t Towers Manufa Use the load cha Figure 5.7 Ref. Des 1 Loa 2 Loa 3 Cha 4 Mo and Maintena acturing, LLC. All following illus ain into the ch 7: Nav‐Hoist Con scription ad Hook ad Chain ain Diverter unt Bracket ance – Revisio l rights reserved. stration as a r hain bag. nfigured for Inve Ref. Des 5 Car 6 Qui 7 Cha on 1.0 Rev. 1.0 reference to a erted Operation scription rabiner (for ch ck Release L ain Bag add the chain   hain bag supp Link Issue D diverter and port) Pa Date: February 17 to feed the age | 37 7, 2015
Nav-Hoist F10-1.001 © 2015, Tait Cau War t Installation a t Towers Manufa ution rning 1. Ens sup 2. Rem the 3. Pla fou of t 4. Rec 5. Atta bra 6. Fee belo 7. Clo 8. Atta Alw with Ensur hoist w Prior t proce and Maintena acturing, LLC. All sure the powe pported so the move the jam jam-free plat ce the chain r screw holes he diverter is connect the h ach the soft-li cket. ed the first lin ow). ose the soft-lin ach the wire h ways feed the h the wire hoo re that the cha when the dead to performing a dures and obs ance – Revisio l rights reserved. er is disconne e jam-free pla m-free plate by te for later use diverter (2) ov s with the thre positioned ov hoist to the po nk lap link to k of the dead nk lap link to s hook to the fir chain from th ok into the ch ain bag has suf d end of the lo any maintenan serve all releva on 1.0 Rev. 1.0 ected from the ate (item 1, be y removing th e. ver the area t eads on the ho ver the chain ower supply a one of the loa -end of the lo secure the loa rst flat chain li he side oppos ain pocket. fficient capacit oad chain is no nce on the equ ant safety prec e hoist and th elow) is on top he four screws that held the j oist. Align the bag support. and attach the ad chain supp oad chain to th ad chain to th ink and feed t site the chain ty to contain th ot inside the ch uipment, follow cautions requi Issue D hat the hoist is p. s. Retain the jam-free plate e chain diverte . e pickle contro port holes on he soft-link la he mount brac the wire into t bag (2) and p he load chain. hain bag. w all lockout/ta ired by the app Pa Date: February 17 s securely screws and s e and align th er so the tall ol. the mount ap link (item 1 cket. the chain dive push the chai Never run the agout plicable AHJ. age | 38 7, 2015 store he end , erter. in e
Nav-Hoist F10-1.001 © 2015, Tait t Installation a t Towers Manufa 9. Use and bag 10. Con out 11. Atta Cha 12. Atta and Maintena acturing, LLC. All e the inching d then into the g side of the h ntinue to mov side the hoist ach the chain ain Bag. Plac ach the load h ance – Revisio l rights reserved. control button e chain divert hoist (3). ve the chain th t. bag to the m ce the slack en hook or load b on 1.0 Rev. 1.0 n on the contr er until the ch hrough the ho mounting brac nd of the cha block to the liv rol pickle to fe hain emerges oist until the d ket. Refer to in into the ch ve end of the Issue D eed the chain s from the dive desired length Section 5.11: ain bag. e chain. Pa Date: February 17 n into the moto erter on the c h of chain rem : Mounting the age | 39 7, 2015 or chain mains e
Nav-Hoist F10-1.001 © 2015, Tait       6.1 6.2 Cau t Installation a t Towers Manufa GENER This sec intervals equipme lubricatio HOIST The tabl performe Hoist Op ution Inspec Genera inspect inspect inspect Functio of the b of the li Adjust of the b of the c Load C inspect lubricat measur Hook T inspect measur lubricat Only a parts. hoist m and Maintena acturing, LLC. All RAL ction describe s to perform th ent, regular re on of the parts MAINTENA e below provi ed on a daily, perating Instru ction al Hoist Insp t external hois t jam-free plat t chain bag onal Check brake ift limiter ment brake clutch Chain Mainte t for wear and te chain re chain Tackle/Block t rubber buffe re load hook te bearings a trained and q In addition, an maintenance. ance – Revisio l rights reserved. s basic hoist hese procedu eplacement of s that require ANCE SCHE ides a summa a quarterly, o uctions (issue ection st body te enance d deformities k Maintenanc r qualified hoist nnual hoist ins on 1.0 Rev. 1.0 maintenance res. This sec f items that ar e it. EDULE ary of the ma or a yearly ba e April 2011) f Daily X X X X X X ce X specialist can spections mus 6: e procedures a ction includes re expected to intenance act asis. Refer to for further ma Quarterly X X X n examine, disa st be performed Issue D Main and provides general inspe o wear out ov tions that mu the Liftket Ele aintenance ins Annual X X X assemble, and d by an agenc Pa Date: February 17 ntenan recommende ections of ver time, and st be ectric Chain structions. d replace hois cy certified in age | 40 7, 2015 nce ed st
Nav-Hoist F10-1.001 © 2015, Tait Info 6.3 1. Are the h the requi 2. Is the loa sufficient 3. Is the loa under loa process? 4. Is the sin eye or th connecte bracket u 5. Are the b suspens Hoist alig 6. Can the the lengt chain? T complete not spill o t Installation a t Towers Manufa ormation DAILY The follo prior to o before o hard and soft lim ired fall configura ad chain lubricate tly? ad chain taut, wh ad, during the fee ? ngle-hole suspen he hook suspens ed to the hoist m using the proper blue arrows on th ion device and th gned? chain bag accom th and weight of t The slack chain m ely inside the bag over the top. The m applic freque and Maintena acturing, LLC. All SAFETY C owing table su operating the operating the h its set to ation? ed Corre due to t runs sm hen not eding-in DO fe and into Ensure feeding nsion ion ount pattern? he he Nav- mmodate the load must fit g and maintenance sc cation. Hoists u ency of the abo A ance – Revisio l rights reserved. HECK ummarizes th hoist. Make s hoist. Refer to the Liftk ect: The load cha the presence of s moothly into and eed the load cha o the chain bag u the load chain is into the hoist. chedule is des used in outdoo ove listed task Double‐Fa Aligned  Co on 1.0 Rev. 1.0 e safety chec sure you can ket Electric Chain ain has a glossy sufficient lubrican out of the hoist. ain through the ho using only the mo s held taut when signed for hois or or touring ap ks. ll Alignment orrect  cks that must answer “Yes n Hoist Operatin y sheen nt and Inco appe TAIT rec  HIPER  Lubripl oist otor. DO N bag man the moto chain. sts installed in pplications ma Issue D be performed ” to each que ng Instructions (is orrect: The load earance. commends the fo RTECH SLP Sup late Bar and Cha NOT place the lo nually; DO NOT le or to prevent knot a permanent ay need to incr Single‐Fall A Not Aligned Pa Date: February 17 d each day estion below ssue April 2011) chain has a dull ollowing lubricant er Lubricant Pen ain Oil 1-04 oad chain into the et a slack chain ts or twists in the indoor rease the Alignment  d  Incorrect age | 41 7, 2015 ts: netrant e chain enter e t 
Nav-Hoist F10-1.001 © 2015, Tait 7. Is the loa and kinks perpendi and belo parallel t on the ot fall chain 8. Is the loa of any ob vertical p 9. Will the h specified operation listed on the red a t Installation a t Towers Manufa ad chain free of t s? Each link is icular to the link a ow (1), and each o its correspond ther side of the d n (2). ad chain free and bstructions along path? hoist remain belo d duty cycle durin n? The duty cycle the hoist’s label area). and Maintena acturing, LLC. All wists above link is ing link double- d clear g its ow its ng this e is (refer to ance – Revisio l rights reserved. Correct on 1.0 Rev. 1.0 Issue D Inco Pa Date: February 17 orrect  age | 42 7, 2015
Nav-Hoist F10-1.001 © 2015, Tait 6.4 In General Ho inspect ex inspect ja inspect ch Functional of the bra of the lift l Load Chain inspect fo deformitie lubricate c Hook Tack Maintena inspect ru inspect th t Installation a t Towers Manufa DAILY The tabl prior to u Correct a that is de Ensure t possible nspection oist Inspection xternal hoist bod am-free plate hain bag l Check ake limiter n Maintenance or wear and es chain kle/Block ance ubber buffer he hook and Maintena acturing, LLC. All MAINTENA e below is su using the hois any deficienc eemed unserv that the unser reuse.  Opera excess  Inspec the ½-  Check  Inspec Check  Inspec for dam  Inspec y  Load t determ load to  Check the loa  Check chain a person  Inspec or mat  Replac  Inspec or twis  Inspec operat  Check ance – Revisio l rights reserved. NCE mmary of the st. ies found bef viceable with rviceable part te the hoist witho sive vibration or ct the suspension -in. bow tie cotter k that all fastener ct the electrical c k for cuts in the w ct the jam-free pl mage or twists. ct the chain bag f the maximum allo mined height. Ho o just above the f k the lift limiter fo ad chain. k the entire load c and check the ja nnel should repla ct the load chain tte appearance w ce the jam-free p ct the rubber buff sts. ct the hook tackle tion. k for external evid on 1.0 Rev. 1.0 e daily mainte fore the hoist new parts be ts are destroy out a load and pe movement. Liste n adapter to mak r pins are secure rs are adequately ords and the con wire and exposed ate for wear. Re for wear. Replac owed weight to t ld the weight for floor. Repeat this r wear or damag chain for wear, c am-free plate, rub ace the load chai for sufficient lub with a lubricant pe plate, chain guide fer. Replace if wo e or hook block f dence of damage enance action is returned to efore the hois yed and prope Actions erform a visual in en for abnormal n ke sure it is fully s ed to the eye-loo y tight and secur ntrol cables for s d copper. place if the plate ce if tears are pre the hoist and slow 10 seconds, and s procedure. ge and ensure it i cracks, and defor bber buffer, and c in. ricant. Lubricate enetrant with ant e, and the hold d orn or deformed for wear, damage e to the hook saf Issue D s that must b o service. Rep st is returned t erly disposed nspection of the noises, which co seated in the mo p pins. re. igns of wear or d e is deformed and esent. wly and smoothly d then slowly and is securely attach rmities. If damag chain guide for d the chain, as re ti-friction treatme down when the c and check the lo e, twists, latch en fety pin and hook Pa Date: February 17 e performed place any par to service. to prevent hoist component uld indicate a pro ount bracket and damaged insulati d check the load y raise the load a d smoothly lower hed to the dead ed, replace the l damage. Only tra quired, if it has a ent. hain is replaced. oad chain for dam ngagement and l k nut. age | 43 7, 2015 rt ts for oblem. that ion. d chain a pre- r the end of oad ained a dull . mage latch
Nav-Hoist F10-1.001 © 2015, Tait 6.5 6.5 t Installation a t Towers Manufa INSPEC The follo maintena hook. 5.1 Daily Ma 1. Insp sec 2. Insp and 3. Insp mu poin Figu 4. If th    5. Insp a d to S 6. Insp Ens wea 7. Insp dam and Maintena acturing, LLC. All CTION INST owing sections ance, as well aintenance pect the entir cure. Tighten pect the susp d that the ½-in pect the jam-f st slide freely nts should be ure 6.1: Jam‐free he jam-free pl Replace the chain or cau Inspect the l free plate. R Inspect the c chain guide. pect the load ull or matte a Section 6.8.3: pect the lift lim sure that the l ar or stress. pect the elect maged insulat ance – Revisio l rights reserved. TRUCTIONS s provide deta as specific in e hoist casing any fasteners pension adapt n. bow tie cot free plate for y through the j e clear with we e Plate  late is damag jam-free plat use the load c oad chain. A Refer to Sectio chain guide. A chain for suff ppearance w Lubricating t miter, attache lift limiter is se trical cords, c tion. Check fo on 1.0 Rev. 1.0 S ailed instructi nstructions for g and check t s that are loos ter to make su ter pins are s any wear or d jam-free plate ell-defined ed ged: te. A damage chain to twist. damaged or on 6.8: Load C A damaged ja ficient lubrica with a lubricant the Load Cha ed to the dead ecurely attach control cables or cuts in the ions for perfo r maintaining that all fasten se and replac ure it is fully s secured to the deformation ( e and the cha dges, as illust ed plate may c twisted load c Chain Mainte am-free plate ant. Lubricate t penetrant w ain. d end of the lo hed to the loa , and connec wire and exp Issue D rming daily a the load cha ers are adeq ce any fastene seated in the e eye-loop pin (item 1, below ain guide. The trated below: cause damag chain may da enance. may cause d the chain, as with anti-frictio oad chain ins ad chain and ctors for signs posed copper. Pa Date: February 17 nd monthly in and the loa uately tight an er that is strip mount bracke ns. w). The load c e chain entry ge to the load amage the jam damage to the s required, if it on treatment. ide the chain shows no sig s of wear or . age | 44 7, 2015 ad nd pped. et chain m- e t has Refer bag. gns of
Nav-Hoist F10-1.001 © 2015, Tait 6.5 6.6 Ove 6.7 War 6.8 t Installation a t Towers Manufa 5.2 Three-m 1. Insp the or d 2. Ens bra 3. Ens a. b. c. 4. Insp dam   FUNCT The func capacity maximum erhead Load C 1. Low load 2. Con 3. Rai sec issu 4. Low 5. Rep low res insp 6. Low 7. Rem ADJUS Refer to instructio rning LOAD C The load hoists fo the hoist Ensur functio Only c and Maintena acturing, LLC. All month Mainte pect the chain hoist mount damage is vis sure the gate cket) is locke sure that the c Insert the ch Run the enti Check that t the chain ba pect the chain maged, replac Inspect the l Inspect the j IONAL BRA ctional brake t allowed for e m load capac Caution wer the load c d to the chain nnect the max ise the load c conds. Ensure ued. wer the load c peat the raisin wer the chain i ponse to the pection or ser wer the load c move the load TMENT TO the Liftket Ele on. CHAIN MAI d chain suppli or lifting loads t body. re that the area onal brake tes certified perso ance – Revisio l rights reserved. enance n bag for any bracket for an sible. on each cara ed and secure chain does no hain end with re chain throu he length of t ag. n guide and th ce it and the h oad chain for am-free plate AKE TEST test requires each hoist. Re city. chain so that h n while the loa ximum allowe chain so that t e the hoist sto chain so that t ng and loweri in smooth ma stop comman rvice. chain so the lo d from the ho BRAKE AN ectric Chain H NTENANCE ed with the N . The load ch a below the ho st. nnel should ad on 1.0 Rev. 1.0 tears or sign ny tearing or f abiner (which e. ot overload th the lift limiter ugh the hoist the load chain he hold down hold down an r damage. e. a load of a w efer to Sectio hook tackle o ad is securely ed weight to th the hoist fully ops lifting the the load is jus ing procedure anner to avoid nd is not imm oad is secure ok tackle or t D CLUTCH Hoist Operatin E Nav-Hoist is in ain should fe oist is clear of djust the brake ns of wear. Ch fraying. Repla connects the he chain bag. and its rubbe and into the n does not ex n for any dam nd: eight that equ n 4.5: BGV H or the hook blo y resting on th he hook tackl supports the load promptly st suspended e one more tim d jerking the c ediate, conta ely on the floo the hook bloc ng Instruction ntended for us ed smoothly a people and ob e and clutch. Issue D heck the strap ace the chain e chain bag to er bumper ins chain bag. xceed the max age. If the ch uals the maxi Hoist Specifica ock is low eno he floor. le or to the ho load and hol y after the sto d above the flo me. Take car chain. If the lo act TAIT for a or. k. ns (issue Apri se solely with and quietly in bjects prior to Pa Date: February 17 ps connected n bag if any te o the mount side the chain ximum capac hain guide is mum load ations for ough to apply ook block. d for ten (10) op command oor. re to raise and oad slips or th full brake l 2011) for h electric chai nto and out of performing the age | 45 7, 2015 to ears n bag. city of y a is d he n f e
Nav-Hoist F10-1.001 © 2015, Tait 6.8 Info 6.8 t Installation a t Towers Manufa 8.1 Inspecti The load accident operatio normal c load cha 1. Vis    2. If yo guid 3. Doc 4. Rep guid Liftk rep ormation 8.2 Measuri Measure nominal compone and chec replace a Proper c and the Only p load c and Maintena acturing, LLC. All ing the Load d chain must b t prevention s n and after ap conditions. Th ain is increase ually inspect Exterior defe Wear, crack Deformed or plate and the guide can tw ou detect def de. The load cument all ins place the load de and the ho ket Electric C lace the load ing the Load e the load cha length or thic ents. If the loa ck the jam-fre as necessary chain measure eleven-link pi personnel train chain. ance – Revisio l rights reserved. Chain be inspected standard requ pproximately he frequency o ed due to the the load chai ects, including s, or deforma r twisted links e chain guide wist or deform formed or twis chain must sl spection findin d chain if any old down mus Chain Hoist Op chain, the ch Chain ain every thre ckness under ad chain mea ee plate, the c y. ement require tch. ned in installin on 1.0 Rev. 1.0 at regular int ires that the l 200 operating of inspections effects of hea n for: g rusted, dent ation of the po s. Deformed o e. Conversely m the load cha sted links, the lide freely thro ngs in the app of the above st be replaced perating Instr hain guide, an e months. Th normal use, w asurements a chain guide, a es measuring g, removing, a ervals. Comp oad chain be g hours or 10 s must be inc at and wear. ted, or burred oints of contac or twisted link , a damaged ain. en inspect the ough the jam propriate insp e defects are d d if the load c ructions (issue nd the hold do he load chain which may ca re out of toler and the hook g the average and inspecting Issue D pliance to the e tested before 0,000 load cyc creased if the d links. ct between lin ks can damag or worn jam-f e jam-free pla -free plate an pection log. detected. Not hain is replac e April 2011) own. may deviate ause damage rance then re tackle/block f wire diamete g load chains m Pa Date: February 17 BVG 8 e starting cles, under demand on t nks. ge the jam-fre free plate or c te and the ch nd the chain g te that the cha ced. Refer to t for instruction from its e to other hois eplace the cha for wear and er, inner pitch must replace t age | 46 7, 2015 he e chain hain guide. ain the ns to st ain , he
Nav-Hoist F10-1.001 © 2015, Tait Note t Installation a t Towers Manufa 1. Me ave oth Figu 2. Use 3. Me Figu 4. Me belo Figu 5. Rep cha Ch Av In In e Repla Refer instruc and Maintena acturing, LLC. All asure and rec erage wire dia er measurem ure 6.2: Dimensi e the following asure and rec ure 6.3: Measure asure and rec ow. A gauge ure 6.4: Measure place the cha ain): hain Measure verage wire d ner pitch of o ner pitch of 1 ace the jam-fre to the Liftket E ctions. ance – Revisio l rights reserved. cord the diam ameter. Take ment. onal measurem g formula to c cord the inne ement of inner p cord the inner is available fr ement of 11‐link ain if any of th ement imension (dm ne link (t) 1 links (11t) ee plate, chain Electric Chain on 1.0 Rev. 1.0 meters d1 and the measure ments for chain w calculate the a r pitch (t) of e pitch  r pitch of ever rom the chain k interval  ese measure Repla m) 6.3 (10% 23. (5% i 246 (2% i guide, and th Hoist Operatin d d2, as illustr ments at a 90 wire  average wire every individu ry eleven (11 n manufacture ements are ou ace chain if m 3 mm % reduction in .1 mm ncrease in no 6.8 mm ncrease in no e hold down w ing Instructions Issue D rated below, t 0° angle with diameter (dm al link as illus ) links (11t) a er, RUD, at ht ut of tolerance measuremen nominal thick ominal length ominal length when the chain s (issue April 2 Pa Date: February 17 o determine t respect to the m): strated below as illustrated ttp://www.rud e (for a 7 x 22 nt is kness) ) ) n is replaced. 2011) for age | 47 7, 2015 the e : .com. 2 mm
Nav-Hoist F10-1.001 © 2015, Tait 6.8 6.9 t Installation a t Towers Manufa 8.3 Lubricat Proper lu operatio condition hot or di 1. Vis glos cau 2. If th 3. Pla on 4. Low 5. Spr to c rec   6. Rai thro app 7. Low coa HOOK A hook t a double Figure 6.5 The follo 1. Insp dam 2. Insp latc a. b. c. d. 3. Che and Maintena acturing, LLC. All ting the Load ubrication inc n. Lubricate t ns, but you m rty environme ually inspect ssy sheen du use drips. he load chain ce a bucket o the floor unde wer the load c ray the load c coat the load ommends the HIPERTECH (http://www. Lubriplate B (http://www. ise the load c ough the hois plied to the en wer the load c ats the entire TACKLE/HO tackle is used e-fall hoist con : Hook tackle (le owing mainten pect the rubb mage or twists pect the hook ch and the ho Replace the Inspect the o Check the sc screw that s Check the h cracks or de eck for extern ance – Revisio l rights reserved. d Chain reases the life the load chain ay need to ap ent. the load chai ue to the prese has a dull or or container th er the hoist. chain into the chain with a lu chain but not e following lub H SLP Super hipertech.com ar and Chain lubriplate.com chain again un t. Spray the n ntire length of chain until the load chain. OOK BLOC with a single nfiguration. eft) and hook bl nance proced er buffer. Rep s. k and check fo ok body. If th hook. other load sus crews in the t hows signs o ook tackle or eformities are nal evidence o on 1.0 Rev. 1.0 e of the load n every three pply lubricant n for sufficien ence of suffic matte appea hat is large en bucket until y ubricant pene as much to c bricants: Lubricant Pe m/spip/pdf/SL Oil 1-04 m/Products/Sp ntil the spraye next section o f chain. e lift limiter is a K MAINTEN e-fall hoist con lock (right) deta dures apply to place if worn or any twists e hook is twis staining parts tackle or bloc of wear. the hook bloc present. of damage to chain and he months unde t more freque nt lubricant. T cient lubricant arance, then lu nough to cont you reach the trant with ant cause drips o netrant LPLEN.pdf) pecialty-Lubr ed section of t of the chain. R at its upper lim NANCE nfiguration an ail  o hook tackles or deformed or an excess sted: s for defects. ck for any ben ck body for d the hook saf Issue D elps to ensure er normal ope ntly if the hois The load chain t, but not too ubricate the c tain the lengt e lower limit. ti-friction treat r pools of lub icants/Bar-Ch the load chai Repeat until lu mit to ensure nd a hook bloc s and to hook and check th ive opening b nds or breaks amage and re fety pin and h Pa Date: February 17 e safe hoist erating st is used in a n should have much lubrican chain. h of the load tment sufficie ricant. TAIT hain-Oil.aspx) n has passed ubricant has b that the lubri ck is used wit k blocks. e load chain f between the s . Replace any eplace if any ook nut. age | 48 7, 2015 a e a nt to chain ntly ) d been icant th for safety y
Nav-Hoist F10-1.001 © 2015, Tait 6.10 t Installation a t Towers Manufa 4. Che pro hoo latc 5. Me on Figure 6.6 6. Com the 7. Che a. b. Des Ho 7 8. Lub spr 0 RETURN If you ha 1. Em 2. Onc Num 3. Pac 4. Incl con 5. Shi res prio equ and Maintena acturing, LLC. All eck the safety perly with suf ok and allow t ch or the hook asure the len the load hook : Hook measure mpare the y-d measured le eck the screw The screws Check the to signation ok block for a 7 x 22 chain bricate the an ocket with an ING EQUIP ave to return a mail a descript ce contact ha mber” (RMA # ck the equipm lude the RMA ntainer. p the unit with ponsible for d or to completi uipment as so ance – Revisio l rights reserved. y latch for dam fficient spring the latch to sp k if the latch d gth between k. ement  dimension me ngth is greate ws that secure should be tig orque values Screw Qu a 2 (screws c 1 (screw clo ti-friction bea n anti-friction b PMENT FOR any equipmen ion of the pro as been estab #) and shippin ment securely A # on the shi h insurance fo damage incur ng the repair. oon as possib on 1.0 Rev. 1.0 mage or bend pressure to k pring back to does not oper the chisel pun easurement to er than 10% o e the hook tac ht and show for each scre uantity closer to the h oser to the ru rings after 20 bearing greas R SERVICE nt to TAIT for oblem or failur blished, obtain ng instruction in a sturdy sh pping manife or the full valu rred during sh . Once costs ble. ds. Ensure the keep the latch the tip when rate properly. nch marks (d o the value lis of the listed v ckle or hook b no signs of w ew to the follow hook) bber buffer) 0,000 lifting cy se. service, plea re to navigato n a “Returned ns from the Se hipping crate st/documents ue of the mer hipping. TAIT are approved Issue D e latch opens h tightly again released. Re imension y in sted in the ho alue, replace block casing. wear or strippi wing toleranc Screw Dimensions M8x50 DIN 9 M8x50 DIN 9 ycles on the h ase follow the orsupport@ta d Merchandise ervice Depart . s and exterior rchandise. TA will advise on d, we will repa Pa Date: February 17 s and closes nst the tip of t place the safe n the figure be ook certificate the load hoo ng. ces: s Tighte Torque 912 20 Nm 912 10 Nm hook and cha se steps: ittowers.com e Authorizatio tment. r of the shippi AIT cannot be n costs to rep air and return age | 49 7, 2015 the ety elow) . If ok. ning e in . on ing e held pair your
Nav-Hoist Installation & Maintenance ORIGINAL INSTRUCTIONS REVISION 1.0 FEBRUARY 2015

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NavHoist_Installation_and_Maintenance_02172105_Rev_2

  • 1. Nav-Hoist Installation & Maintenance ORIGINAL INSTRUCTIONS REVISION 1.0 FEBRUARY 2015
  • 2. Nav-Hoist Installation & Maintenance ORIGINAL INSTRUCTIONS REVISION 1.0 FEBRUARY 2015
  • 3. Nav-Hoist F10-1.001 © 2015, Tait AER MACH OBLIG ASSESS SAFE OPERA DAMAGE REHEAR FOR P DAILY. t Installation a t Towers Manufa RIAL PERFOR HINERY OPE ATION OF T THE SAFET E PERFORMA ATORS AND E, PERSONA RSE ALL MAN PERFORMER TEST AND V and Maintena acturing, LLC. All RMANCES, S ERATION AR HE PURCHA TY ASPECTS ANCE PARAM PERFORME AL INJURY O NUAL AND A R FLIGHT OR VALIDATE A ance – Revisio l rights reserved. WA STUNTS, POW RE DANGERO ASER AND/O S OF ITS USE METERS, UT RS, AND AS R DEATH. R AUTOMATIC R OVERHEAD ALL EMERGE on 1.0 Rev. 1.0 ARNING WERED OVE OUS ACTIVIT R USER OF E AND APPLI TILIZE TRAIN SSUME ALL R EAD THE OP OPERATION D HOISTING. ENCY STOPS ERHEAD LIFT TIES. IT IS TH THIS EQUIP ICATION, OP NED AND QU RISKS OF US PERATION M N WITH TEST INSPECT AN S AND SAFET Issue D TING, AND A HE RESPONS MENT AND S PERATE EQU UALIFIED PE SE, INCLUDI MANUAL PRI T WEIGHT B ND TEST AL TY SYSTEMS P Date: February 17 AUTOMATED SIBILITY AN SOFTWARE UIPMENT WI RSONNEL A NG PROPER OR TO USE, EFORE ANY LL EQUIPMEN S REGULAR Page | 1 7, 2015 D D TO THIN AS RTY , AND Y USE NT RLY.
  • 4. Nav-Hoist F10-1.001 © 2015, Tait SAFE Operator               t Installation a t Towers Manufa ETY STATE The use damage for maxim TAIT req to opera and to th manufac hoists m industria safety in that this If the ho the hoist the hoist taken ou examine operator Operato attachme Hoist op or under cause a Neither t to perso  Using operat  Modify manuf  Opera weight  Failing  Modify  Using The follo with all s containe understa responsi involving r Name (print and Maintena acturing, LLC. All EMENT of any electr . This manua mum safety a quires that ea ting or mainta he recommen cturer recomm ust be operat al electric hois structions in t manual be st ist displays a t is damaged t or if the hois ut of service a e the equipme r not in compl rs must be fa ent of the load erators are no r the influence hazard to the the manufactu n or property the electric c tion as descri ying the electr facturer ating the elect t for such hois g to inspect an ying the hoist the hoist for p owing operato safety informa ed in this man ands that any ibility. Operat g the hoist. ted) ance – Revisio l rights reserved. ic chain hoist l contains imp and performan ch operator re aining the hoi ded preventa mendations w ted and maint sts. Any perso this manual is tored to allow n unexpected or malfunctio st has not bee and isolated u ent. Immediate iance with thi miliar with pro d to the hoist ot to operate e of medicatio e operator or o urer nor deale or the lack of chain hoist in a bed in this m ric chain hois tric chain hois st nd maintain th purposes oth ors have read ation, warning ual as well as accidents tha tor understand Date               on 1.0 Rev. 1.0 t presents som portant inform nce. ead and unde st. Adherence ative maintena will ensure safe tained by per on who has no s not qualified w quick access d behavior (no ons, if you hav en inspected o ntil a trained ely inform a s s manual or t oper rigging p . a hoist when on that would others. er of this hois f operation of a manner tha anual t without the st with a load he hoist er than provid , understood, gs, cautions, r s any labels o at occur with ds that TAIT w Si               me risk of per mation to oper erstand the co e to the corre ance schedul e and depend rsonnel traine ot read and u d to operate t s for future re oise, vibration ve doubt conc or maintained and qualified supervisor of the procedure procedures to under the inf result in actio st accepts res f the hoist cau at deviates fro explicit writte that exceeds ded for. , and have be recommendat or warning on the hoist are will not be res ignature Issue D rsonal injury o rate and main ontents of this ect operating p le, as well as dable hoist se ed and qualifie understood al he hoist. TAIT eference and n, frequently b cerning the sa d; then the ho d hoist special such an actio es contained o be followed fluence of alc ons by operat sponsibility for used by the fo om its intende en authorizatio s the maximum ecome thorou tions, and ins n the hoist. Th the operator’ sponsible for P Date: February 17 or property ntain your hoi s manual prio procedures other ervice. All ed in the use l operation an T recommend consultation. blown fuses), afe operation oist must be list can on of another in the manua in the cohol or drugs tor which may r any damage ollowing: ed normal on of the m allowed ughly familiar structions he operator s any accident Page | 2 7, 2015 st or of nd ds if of al. s y e s
  • 5. Nav-Hoist F10-1.001 © 2015, Tait TABLE WARNI Safety S 1:  Intro 1.1  1.2  1.3  1.4  1.5  1.6  1.7  1.8  1.9  1.10  1.10 1.10 2:  Safet 2.1  2.2  2.3  2.4  3:  Gloss 4:  Syste 4.1  4.2  4.2.1 4.2.2 4.3  4.4  4.5  4.6  t Installation a t Towers Manufa E OF CON NG ............... Statement ... oduction ....... General ....... Purpose of th Who Should  Referenced D Technical Su Symbols and Important Sa Limited Warr Manual Accu Legal Inform .1  Copyrig .2  Tradem ty ................. Electrical Saf System Desig Important No Maintenance sary of Terms em Overview  Unpacking .. Parts List ..... 1  Single‐f 2  Double‐ General ....... Specification BGV Hoist Sp BGV Allowan and Maintena acturing, LLC. All TENTS ..................... ..................... ..................... ..................... his Manual ... Read this Ma Documents... pport ...........  Nomenclatu afety Instruct ranty ............ uracy ............. ation ............ ht ................. arks ............. ..................... fety – Genera gn and Safety otices ........... e and Service s .................... .................... ..................... ..................... all, Motor‐up ‐fall, Motor‐u ..................... ns .................. pecifications . nces .............. ance – Revisio l rights reserved. ..................... ..................... ..................... ..................... ..................... anual ............. ..................... ..................... ure ................. ions .............. ..................... ..................... ..................... ..................... ..................... ..................... al Warning ..... y of Personne ..................... ..................... ..................... ..................... ..................... ..................... p and Motor‐d up and Motor ..................... ..................... ..................... ..................... on 1.0 Rev. 1.0 ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... l .................... ...................... ...................... ...................... ...................... ...................... ...................... down ............ ‐down .......... ...................... ...................... ...................... ...................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... Issue D ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... P Date: February 17 ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... Page | 3 7, 2015 ....... 1  ....... 2  ....... 6  ....... 6  ....... 6  ....... 6  ....... 7  ....... 7  ....... 8  ....... 9  ..... 10  ..... 10  ..... 11  ..... 11  ..... 11  ..... 12  ..... 12  ..... 12  ..... 12  ..... 13  ..... 14  ..... 15  ..... 15  ..... 15  ..... 16  ..... 16  ..... 17  ..... 18  ..... 19  ..... 19 
  • 6. Nav-Hoist F10-1.001 © 2015, Tait 4.7  4.7.1 4.7.2 5:  Setu 5.1  5.2  5.3  5.4  5.5  5.6  5.7  5.8  5.8.1 5.8.2 5.8.3 5.9  5.10  5.10 5.10 5.11  5.12  6:  Main 6.1  6.2  6.3  6.4  6.5  6.5.1 6.5.2 6.6  6.7  t Installation a t Towers Manufa Dimensions . 1  Nav‐Ho 2  Nav‐Ho p, Adjustmen General ....... Safety Preca Operating th Prohibitions  Safely Disabl Safely Using  Making Conn Suspending t 1  Mounti 2  Mounti 3  Changin Attaching the Installing the .1  Configu .2  Configu Mounting th Configuring t ntenance ...... General ....... Hoist Mainte Daily Safety C Daily Mainte Inspection In 1  Daily M 2  Three‐m Functional B Adjustment t and Maintena acturing, LLC. All ..................... ist with Single ist with Suspe nt and Operat ..................... utions .......... he Hoist ......... for Use ........ ing Machiner the NAV Hois nections ....... the Hoist ...... ng the Suspe ng the Single‐ ng the Suspen e Load Cell to e Load Chain . ring the Hois ring the Hois e Chain Bag . the Hoist for  ..................... ..................... enance Sched Check ........... enance .......... nstructions .... aintenance .. month Mainte rake Test ...... to Brake and  ance – Revisio l rights reserved. ..................... e‐Hole Suspe ension Hook . tion ............... ..................... ..................... ..................... ..................... ry .................. st .................. ..................... ..................... nsion Hook ... ‐hole Suspen nsion Adapter o the Hoist .... ..................... t for a Single‐ t for a Double ..................... Inverted Use ..................... ..................... dule ............... ..................... ..................... ..................... ..................... enance .......... ..................... Clutch .......... on 1.0 Rev. 1.0 ...................... nsion Eye ..... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... sion Eye ........ r .................... ...................... ...................... ‐fall Applicati e‐fall Applicat ...................... ..................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... on ................ tion .............. ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... Issue D ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... ..................... P Date: February 17 ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... ...................... Page | 4 7, 2015 ..... 20  ..... 20  ..... 20  ..... 21  ..... 21  ..... 21  ..... 22  ..... 22  ..... 22  ..... 22  ..... 23  ..... 24  ..... 25  ..... 26  ..... 27  ..... 29  ..... 31  ..... 32  ..... 33  ..... 35  ..... 36  ..... 40  ..... 40  ..... 40  ..... 41  ..... 43  ..... 44  ..... 44  ..... 45  ..... 45  ..... 45 
  • 7. Nav-Hoist F10-1.001 © 2015, Tait 6.8  6.8.1 6.8.2 6.8.3 6.9  6.10    t Installation a t Towers Manufa Load Chain M 1  Inspecti 2  Measur 3  Lubricat Hook Tackle/ Returning Eq and Maintena acturing, LLC. All Maintenance  ing the Load C ring the Load  ting the Load /Hook Block M quipment For  ance – Revisio l rights reserved. ..................... Chain ............ Chain ...........  Chain........... Maintenance Service ........ on 1.0 Rev. 1.0 ...................... ...................... ...................... ...................... ..................... ...................... ..................... ..................... ..................... ..................... ..................... ..................... Issue D ..................... ..................... ..................... ..................... ..................... ..................... P Date: February 17 ...................... ...................... ...................... ...................... ...................... ...................... Page | 5 7, 2015 ..... 45  ..... 46  ..... 46  ..... 48  ..... 48  ..... 49 
  • 8. Nav-Hoist F10-1.001 © 2015, Tait       1.1 1.2 1.3 t Installation a t Towers Manufa GENER The TAIT the highe BGV-D8 applicati The Nav pocket li for overlo D8+ or th 10:1. Th highest a grade ho The Nav solution, control, I and trou system p Hoist, wh and prec standard PURPO This man operatio maintain that the s procedu this man service i assistan WHO S The follo concepts • A • A • and Maintena acturing, LLC. All RAL T Nav-Hoist is est level of ho 8, BGV-D8+, o on; and it com v-Hoist feature ft wheel for fa oad and unde he BGV-C1 s e addition of and lowest lift oist. v-Hoist is a pa encompassi I/O control, su bleshooting f provides the t hile maintaini cision ensures ds. OSE OF THI nual offers re n, maintenan ning the hoist. system has a res, such as m nual, nor are t s required on ce. SHOULD RE owing personn s and procedu Automation s Automation s Rigging main ance – Revisio l rights reserved. s a fully autom oist safety. Th or with the BG mplies with U es variable sp ast, quiet, and erload monito safety rating, t top and botto t positions, m art of the Nav ng an operato upervisory sa unctions with tools to perfor ng complete s adherence t S MANUAL ference mate ce, and troub It does not c already been p motor replace they intended n your machin EAD THIS M nel should rea ures describe system operat system mainte tenance and on 1.0 Rev. 1.0 mated and int he Nav-Hoist GV-C1 safety L, CE, and C peed operatio d smooth liftin oring; and with the hoist can om limits, as w akes the Nav igator automa or programmi afety control, e in one compr rm intricate an control over t to the most st erial and gene bleshooting, a cover installat permanently ement or syst to be perform nery, please c MANUAL ad this manua ed herein: tors and show enance perso service perso 1 tegrated elec can be config standard, de SA standards on, dual indep ng. The Nav-H h specific con achieve a ma well as two ult v-Hoist a safe ation system; ing environme external syste rehensive env nd precise mo the load. This tringent indus eral informatio and is intende ion of the sys installed. Com tem recommis med by the en contact TAIT T al and familia w personnel onnel onnel Issue D : Intro ctric chain hois gured to comp epending on th s for industria pendent brake Hoist is fitted nfiguration to aximum safet timate limits t e and reliable a complete a ent, motion co ems interface vironment. Th ovements wit s combination stry safety rul on about the b ed for use in o stem, but rath mplicated ser ssioning, are nd user. If this Technical Ser arize themselv P Date: February 17 oducti st that meets ply with the he required al equipment. es, and a five with a load ce meet the BGV ty factor of to set the professional- automation ontrol, show s, and setup he Navigator th the Nav- n of movemen es and basic operating and her assumes rvice not covered i s type of rvice for ves with the Page | 6 7, 2015 on - ell V- - nt in
  • 9. Nav-Hoist F10-1.001 © 2015, Tait 1.4 1.5   t Installation a t Towers Manufa REFER This man images a 2011) in Section Section Section TECHN For direc TAIT Tow 9 Wynfie Lititz, PA 1 (844) A (717) 62 http://ww taitsuppo Emergen and Maintena acturing, LLC. All ENCED DO nual referenc and text from the following 5.8: Suspend 5.9: Attaching 6.8: Load Ch ICAL SUPP ct technical su wers Manufac eld Dr. A 17543 ASK-TAIT 26-9571 ww.taittowers. ort@taittower ncy/after hour ance – Revisio l rights reserved. OCUMENTS es the TAIT N the Liftket El sections: ding the Hoist g the Load Ce ain Maintenan PORT upport, contac cturing, LLC .com rs.com rs (855) NAV- on 1.0 Rev. 1.0 Navigator Sof ectric Chain H ell to the Hois nce ct TAIT at ou -CTRL ftware Operat Hoist Operati st r offices in Lit Issue D tor Manual, a ing Instruction titz: P Date: February 17 nd uses ns (issue Apri Page | 7 7, 2015 il
  • 10. Nav-Hoist F10-1.001 © 2015, Tait 1.6 Dan War Cau Ove Stop Info   t Installation a t Towers Manufa SYMBO Several highlight are expla nger rning ution erhead Cautio p ormation This s not av This s minor This s could impor This s suspe an ove This s neces This s inform or pro and Maintena acturing, LLC. All OLS AND NO symbols are t potentially da ained as follo n symbol indicate voided, this wil symbol indicate r or moderate i symbol indicate cause damag rtant instruction symbol indicate ended overhea erhead load. symbol highligh ssary before m symbol describ mation or a com otection of prop ance – Revisio l rights reserved. OMENCLAT used through angerous act ows: es an imminen ll result in an e es a potentially injury and dam es information ge to the unit o ns accompany es that a user ad and specifie hts a point in a moving to the n bes an operati mpany policy t perty. on 1.0 Rev. 1.0 URE hout this manu tions, or to de ntly hazardous electrical shock y hazardous s mage or risk of n necessary to or to other equ ying the unit. action is requ es additional in a procedure w next step. ng or a progra that relates dir ual to highligh escribe operat s situation or a k, serious bod situation. If not f damage to th o avoid a poten ipment. The s uired in an env nformation to w where an additi amming tip. Th rectly or indirec Issue D ht operating o tional steps. T a potential elec dily injury, or de t avoided, this he unit. ntially hazardo symbol also ale vironment that work safely in ional step or c he symbol may ctly to the safe P Date: February 17 or usage tips, These symbo ctrical hazard. eath. may result in ous situation th erts the user to contains a loa the presence check may be y also indicate ety of personne Page | 8 7, 2015 to ols If hat o ad of e el
  • 11. Nav-Hoist F10-1.001 © 2015, Tait 1.7 Cau War   t Installation a t Towers Manufa IMPORT ution – System rning – Estop Navig system emerg and its specia an imm encou take s depen encou Due to techn unexp perfor care s stop a condit safe u the op either action perso All sys reach MUST MUST and Maintena acturing, LLC. All TANT SAFE m Failsafe Fau Application R ator machiner m detects a cr gency stop init s associated h ally configured mediate and c untered. The a some finite per nd on the com untered, and th o this fail safe ical personnel pected initiatio rmance state o should be take as well as the k tion when adju use. An emerg perator, or auto of these cond n of stopping a nnel or perform stem operators ANY TIME TH T BE USED A T NOT BE OP ance – Revisio l rights reserved. ETY INSTRU lt Reaction Requirements ry and softwar ritical fault, enc tiated the syste hardware and d otherwise, an complete halt a axis will not mo riod of time. Th plexity of the o he skill and ex behavior, care or performers n of the safe m or position for en with the sett known decele usting the perfo gency stop or it omatically due ditions will caus and the rates o mers. s MUST have HE SYSTEM AS THE PRIMA PERATED with on 1.0 Rev. 1.0 UCTIONS re operate colle counters a loss em “fails” to a software, that n axis operate and set its bra ove again until he length of tim overall automa xperience of th e should be ta s when staging machinery stat any persons in tings of the de ration rates of formance para ts equivalent c e to unexpecte se the machin of deceleration a physical, re IS POWERED ARY MEANS hout a physica ectively as a “f s of power or k known safe st t known safe s ed under the N akes when a m l this fault is cle me for recover ation system in e operator in c aken in the pla g a show, so t te of “all stop” n, around, or o efault decelera f the machiner ameters of the can be initiated ed conditions s nery to come to n do not presen ed Emergency D AND IN OP OF EMERGE al Estop button Issue D fail safe” syste key communic tate. In the cas state is “all stop Navigator syste malfunction or E eared or bypa ry of operation nstallation, the control at the t cement and p hat in no insta result in an un on the machin ation rates on a ry during an em machinery or d intentionally such as a pow o a rapid stop nt a danger to y Stop mushro ERATION, an ENCY STOP. T n within reach P Date: February 17 em. When the cation, or has se of Navigato p”. Unless em will come to Estop is assed, which w nal capability w e type of fault time of the fau performance of ance can the nsafe nery. Additiona a commanded mergency stop r assessing its at any time by wer failure, and . Be sure that technical om button with nd this device The system of the operato Page | 9 7, 2015 an or o will will ult. f ally, d p y d the hin or.
  • 12. Nav-Hoist F10-1.001 © 2015, Tait 1.8 1.9   t Installation a t Towers Manufa LIMITE Unless o mechani flaws for the contr TAIT’s fa question the repla for repai and equ Equipme by Client control o condition obtained time per EXPRES INCLUD PARTIC REPRES TAIT BE CONSEQ POSSIB FAILUR IN ANY WILL BE PRODU RELATE BASED ACKNO FAILUR REFLEC AGREEM THE CA MANUA Although typograp alteration the infor for corre and Maintena acturing, LLC. All D WARRAN otherwise stat isms, structur r a period of o ract documen ault TAIT’s so n at TAIT's so acement of th r only. Shippi ipment to and ent failure due t or third parti of TAIT will no ns would be b d by contractin iod beyond th SSLY IN LIEU DING THE WA CULAR PURP SENTATION E LIABLE FO QUENTIAL D BILITY OF SU E TO PERFO EVENT, CUM E LIMITED TO CTS OR SER ED TO THE G ON TORT, C WLEDGE TH E BETWEEN CTED IN THE MENT MAY B AUSE OF ACT AL ACCURA h every effort phical errors a ns may occur mation detaile ections or clar ance – Revisio l rights reserved. NTY ted in the Agr res, electrical one (1) year u nts. Should a ole obligation le expense. T e defective E ng costs for t d from the ins e to misuse, a ies, incidenta ot be covered billed at stand ng for mainte he initial perio U OF ALL OT ARRANTY OF POSE. NO O OR WARRA OR ANY SPEC DAMAGES EV UCH DAMAG ORM COULD MULATIVE D O THE AMOU RVICES. THIS GOODS AND CONTRACT O HAT THIS PA N TAIT AND C E PRICE PAID BE BROUGH TION HAS AC ACY has been ma and/or change r. If you encou ed in this man rification. on 1.0 Rev. 1.0 reement of Sa controls, and upon delivery defect in mat is to repair or TAIT's liability Equipment and transport of de stallation site a abuse, neglec l or shipping d under this wa dard rates. Wa nance, inspec od covered un THER WARR F MERCHAN RAL AGREE NTY SHALL CIAL, INDIRE VEN IF TAIT ES AND EVE CAUSE CON AMAGES FO UNT ACTUA S PARAGRA SERVICES P OR OTHER T ARAGRAPH A CLIENT AND D. NO ACTIO HT BY CLIEN CCRUED. ade to assure es in data due unter an error nual, please c ale or Lease T d software wil of the system terials or work r replace the y under this Li d the direct TA efective equip are the respo ct, lack of pro damage, or o arranty, and r arranty period ction, and rep nder the warra RANTIES, EXP NTABILITY A EMENT, GUA BE BINDING ECT, INCIDEN HAS BEEN A EN IF TAIT HA NSEQUENTIA OR BREACH LLY PAID TO APH SHALL A PROVIDED B THEORIES. T ALLOCATES D THAT THIS ON ARISING T MORE THA this manual e to future eq r or have any contact our of Issue D TAIT warrants ll be free of de m or the perio kmanship occ part(s) or equ imited Warran TAIT personne pment and/or onsibility of the per maintena other means b repair service d extension m pair services w anty. THIS W PRESS OR I ND FITNESS ARANTY, PRO G. IN NO EVE NTAL OR ADVISED OF AS KNOWLE AL ECONOM OF THIS CO O TAIT FOR T APPLY TO A BY TAIT, WH THE PARTIE S THE RISK O ALLOCATIO OUT OF THI AN ONE (1) Y is as accurate quipment or so y questions re ffice at the ad Pa Date: February 17 s that all efects and d indicated pe cur due to uipment in nty is limited t el labor costs r repair tools e Client. ance performe beyond the es under thes may be with TAIT for WARRANTY IS MPLIED, S FOR A OMISE, ENT WILL F THE EDGE THAT MIC LOSSES ONTRACT THE LL ACTIONS HETHER S OF PRODUCT ON IS IS YEAR AFTER e as possible oftware garding any o ddress above age | 10 7, 2015 er to ed e a S . S T R , of
  • 13. Nav-Hoist F10-1.001 © 2015, Tait 1.10 1.1 1.1 t Installation a t Towers Manufa 0 LEGAL 10.1 Copyrig This man This man LLC, and Electric C permissi this docu applicab 10.2 Tradema All hardw registere and Maintena acturing, LLC. All INFORMAT ght nual is ©2015 nual contains d is intended Chain Hoist. I on of TAIT. U ument by any ble laws. arks ware and soft ed trademarks ance – Revisio l rights reserved. TION 5, TAIT Towe s information t for use only b It may be cop Unauthorized y method is st tware product s and must be on 1.0 Rev. 1.0 rs Manufactu that is proprie by purchasers pied or distribu duplication, d trictly prohibite t names used e treated acco uring, LLC. etary to TAIT s and license uted only with distribution, o ed and may r d in this docum ordingly. Issue D Towers Manu es of the TAIT h the express r disclosure o result in prose ment are likely Pa Date: February 17 ufacturing, T Nav-Hoist s written of any part of ecution under y to be age | 11 7, 2015 r
  • 14. Nav-Hoist F10-1.001 © 2015, Tait       2.1 2.2 2.3 t Installation a t Towers Manufa ELECT The volta could be the equip SYSTE All equip incorpor a safety stored e Close at hazards design, i personn IMPORT  ADJUS instruc  GROU device  MOVIN Exces  DAMAG refer s occurr  SERVI qualifie and Maintena acturing, LLC. All RICAL SAF ages used in e lethal. Extre pment. M DESIGN pment discuss ation into a co hazard. Som lectrical energ ttention is req either in norm nstallation, co el who have t TANT NOTI STMENT OF CO ctions. Improp NDING – Follo e connected to NG – Disconne sive force or GE REQUIRING servicing to qu red, such as: - the p - an ob - the u - the u instru - the u CING – Do no ed service pe ance – Revisio l rights reserved. ETY – GEN the system c me care is ne AND SAFE sed in this ma omplete syste e pieces use gy, or are use uired to the e mal operation ommissioning the necessary CES ONTROLS – Ad per adjustmen ow proper saf o this unit. ect the power shock may da G SERVICE – U ualified servic ower supply c bject has falle nit has been nit does not o uctions correc nit has opera ot attempt to s ersonnel. on 1.0 Rev. 1.0 NERAL WAR an cause sev ecessary at al TY OF PER anual is intend em. If installed high voltages ed to control e electrical insta n or in the eve g/start-up and y training and djust only tho nt of other con fety precautio r before movin amage the un Unplug the un ce personnel w cable is dama en on the unit dropped, or it operate norm ctly. ated with a loa service this de RNING vere electrica ll times when RSONNEL ded as a com d incorrectly, s and current equipment wh allation and th ent of equipme d maintenance d experience. ose controls s ntrols may ca ons such as g ng the unit. M nit. nit from the m whenever any aged; ; ts enclosure h ally when the ad in excess o evice yourself Issue D 2: l shock and/o working with mponent for pr the equipme ts, carry a hig hich can caus he system des ent malfunctio e must be ca pecified in the ause damage rounding for a Move the unit main AC powe y damage to has been dam e user follows of its rated ca f. Refer all se Pa Date: February 17 : Safe or burns, and h or adjacent t rofessional nt may prese gh level of se injury. sign to avoid on. System rried out by e operating to the unit. any outdoor with care. er source and the device ha maged; the operating apacity ervicing to age | 12 7, 2015 ety to ent as g
  • 15. Nav-Hoist F10-1.001 © 2015, Tait 2.4 Dan War War t Installation a t Towers Manufa MAINT nger rning rning Before incom Prior t proce Havin In add secure mainte and Maintena acturing, LLC. All ENANCE AN e servicing or ming and outgo to performing a dures and obs g Jurisdiction dition to ensuri e in place, or d enance do not ance – Revisio l rights reserved. ND SERVIC removing equ oing electrical p any maintenan serve all releva (AHJ). ing that power detach and rem t cause damag on 1.0 Rev. 1.0 CE ipment de-ene power. nce on the equ ant safety prec r cannot be res move, any sus ge to any equ ergize all circu uipment, follow cautions requi stored to the s spended load ipment or end Issue D uit breakers as w all lockout/ta ired by the app system inadve so that any er danger any per Pa Date: February 17 ssociated with agout plicable Autho ertently, either rrors during rsonnel. age | 13 7, 2015 ority
  • 16. Nav-Hoist F10-1.001 © 2015, Tait       t Installation a t Towers Manufa The follo  Autho determ govern  Carab  Emerg of an E contro brakes button  Hoist: and fly  Lifting  Load:  Load  Load directl  Rated  Safe W or sus  Safety materi  Three indust and Maintena acturing, LLC. All owing terms a ority Having J mine, mandate ning bodies. biner: A conne gency Stop: Estop button ol system drop s. Gray Estop ns indicate a b : A lifting mac ying bars). g System: As The item sus Capacity: Th Cell: A transd y proportiona d Load: The s Working Loa pended. y Factor: The ial or equipme Phase: A sy rial applicatio ance – Revisio l rights reserved. and abbreviati Jurisdiction e, and enforc ector with a lo A condition tr or automatic ps the secure p buttons indic button that ma chine (includin ssembly of lift spended from he maximum w ducer that is u al to the force sum of the loa d (SWL): Ma e ratio of the u ent to the actu ystem requirin ons. on 1.0 Rev. 1.0 3: ions are used (AHJ): A per ce code requir ockable, self- riggered by o activation by disable signa cate a button ay not be unp ng lighting ho ting machines m the lifting sy weight that th used to create being measu ad and the dyn aximum mass ultimate break ual working s ng three powe : Glos d throughout t rson who has rements estab closing and lo ne of two me Navigator. U al, cuts motor that is able to plugged. ists, chain ho s and accesso ystem. he hoist can lif e an electrica ured. namic forces that is permi king strength stress of safe er leads plus a Issue D ssary o this manual: s the delegate blished by jur oad bearing g ethods: intenti pon entering r power, and o be unplugge oist, winches, ories. ft safely. al signal whos during opera tted to be rais of a member working load a ground, use Pa Date: February 17 of Term ed authority to risdictional gate. onal activatio Estop, the applies the ed, red Estop power hoists se magnitude ation. sed, lowered, r or piece of when in use ed in most age | 14 7, 2015 ms o on p s is , .
  • 17. Nav-Hoist F10-1.001 © 2015, Tait       4.1 4.2 t Installation a t Towers Manufa UNPAC This equ been da Section Technica PARTS The com configura  Norma  Norma  Inverte  Inverte and Maintena acturing, LLC. All CKING uipment shoul maged in ship 4.2: Parts Lis al Support. LIST mponents cont ation: al use (motor- al use (motor- ed use (motor ed use (motor ance – Revisio l rights reserved. ld be unpacke pment, notify st, below, are tained with th -up): Single-fa -up): Double-f r-down): Sing r-down): Dou on 1.0 Rev. 1.0 4 ed and handle the shipper im included. If a he Nav-Hoist p all fall gle-fall ble-fall 4: Sys ed with care. mmediately. V any items are package depe Issue D stem O If an item ap Verify that all missing, notif end on the ch Pa Date: February 17 Overvie pears to have parts listed in fy TAIT hosen age | 15 7, 2015 ew e n
  • 18. Nav-Hoist F10-1.001 © 2015, Tait 4.2 4.2 t Installation a t Towers Manufa 2.1 Single-f Quanti 1 1 1 1 1 1 1 1 2.2 Double- Quanti 1 1 1 1 1 1 1 1 and Maintena acturing, LLC. All fall, Motor-up ty Descript Nav-Hois Nav-Hois Load Ho Chain Ba Chain Di Load Ce Single-h Suspens Cable Pa PowerLo 5-pole, L 4-pin XL 7-pin XL 5-pin XL Ethercon Control P Connect 2 Eye Lo 4 Bow T 4 Washe 1 Soft-lin 2 Carabi 1 Swivel 1 Pear R -fall, Motor-u ty Descript Nav-Hois Nav-Hois Load Blo Chain Ba Chain Di Load Ce Single-h Suspens Cable Pa PowerLo 5-pole, L 4-pin XL 7-pin XL 5-pin XL Ethercon Control P Connect 2 Eye Lo 4 Bow T 4 Washe 1 Soft-lin 2 Carabi 1 Swivel 1 Pear R ance – Revisio l rights reserved. p and Motor- tion st Body st Head with ook, single-ga ag (various si iverter (motor ell ole Suspensi sion Hook ackage: ock L21-30 cable R Cable (E-S R Cable (Con R Cable, 3-ft n Pickle tion Hardware oop Pins, 110 ie Cotter Pins ers nk lap link iners, used to Cable (bullet Ring, ½-in. p and Motor tion st Body st Head with ock and Tackl ag (various si iverter (motor ell ole Suspensi sion Hook ackage: ock L21-30 cable R Cable (E-S R Cable (Con R Cable, 3-ft n Pickle tion Hardware oop Pins, 110 ie Cotter Pins ers nk lap link iners, used to Cable (bullet Ring, ½-in. on 1.0 Rev. 1.0 down Encoder Cap ted Crosby w izes available r-down config on Eye with 2 (Power) Stop) ntrol) (Load Cell) e: 0-mm s, ½-in. o secure chain t), 3.5-in. r-down Encoder Cap le izes available r-down config on Eye (Power) Stop) ntrol) (Load Cell) e: 0-mm s, ½-in. o secure chain t), 3.5-in. p with self-closin e) guration only) 2 spacers n bag to hoist p e) guration only) n bag to hoist Issue D ng gate t t Pa Date: February 17 age | 16 7, 2015
  • 19. Nav-Hoist F10-1.001 © 2015, Tait 4.3 t Installation a t Towers Manufa GENER The follo explaine Figure 4.1 Ref. Des 1 Hea 2 Res 3 Loa 4 Sus 5 Mo and Maintena acturing, LLC. All RAL owing diagram ed in this guid : Nav‐Hoist Key  scription ad-end Unit w sistor ad Cell spension Ada unt Bracket ance – Revisio l rights reserved. ms provide a r e. Components  with Connectio apter on 1.0 Rev. 1.0 reference for Ref. D ons 6 C 7 C 8 L 9 B 10 L the maintena Description Chain Bag M Chain Bag Load Chain ( Block or Tack Load Hook Issue D ance of critica ount and Loa Double-fall sh kle Pa Date: February 17 al parts ad Chain Supp hown) age | 17 7, 2015 port
  • 20. Nav-Hoist F10-1.001 © 2015, Tait 4.4 Electrica Motor Ph Duty Cyc Rated Vo Power Current Full Load Connect Power Control, p Control, n Network Load Cel Encoder Mechani Lift Capa Lift Spee Length of Maximum Standa (280 n High-ro (470 n Environm Operating Enclosure Construc Dimensio with su with su Weight, n Certifica Safety Accesso Chain Type Size Weight Load Cel Type Load C Curren Input V Precisi Operat Compe Safety t Installation a t Towers Manufa SPECIF al hase cle oltage d Amps (FLA) tions pickle network Switch Ports l Ports cal acity d f Lift, standar m Length of L ard Limit Box ominal rotatio otation Limit B ominal rotatio mental g Temperatur e Rating ction ons (L x W x H uspension hoo uspension eye not including c ations and Ap ories t l Capacity nt Rating Voltage ion ting Tempera ensated Temp Factor and Maintena acturing, LLC. All FICATIONS ) rd ift, achievable ons) Box ons), optional re H) ok e chain pprovals ature perature ance – Revisio l rights reserved. 3 Φ + PE 25% 200–240 2.6 kW 9.7 A at 2 15 A (pan 5-pole, L2 4-pin XLR Ethernet Two (2) E Two (2), 5 Incremen require Refer to S Refer to S 22.86 m ( e Single-fal Double-fa Single-fal Double-fa 40° C (10 Type 1 703.46 m (27.69 in. 703.46 m (27.69 in. 51.38 kg Conforms Certified RUD EN 7 x 22 mm 0.74 kg/m Double-s 2948.35 k 4–20 mA 14–40 VD ±2% FSO −46° C to 15° C to 7 10:1 @ 2 on 1.0 Rev. 1.0 E VAC, 50/60 H 208 VAC typic nel) 21-30 cable ( R + 7-pin XLR Ethernet, built 5-pin XLR ca ntal HTL Enco ed configuratio Section 4.5, B Section 4.5, B (75.0 ft) ll: 56.0 m (18 all: 28.35 m (9 ll: 87.78 m (2 all: 43.89 m (1 04° F), maxim mm x 375.55 m . x 14.78 in. x mm x 375.55 m . x 14.78 in. x (113.27 lbs), s to UL 508, C to CSA 22.2 818-7-DAT m m (0.50 lb/ft) train dog bon kg (6500.0 lbs (3-wire) DC O o 121° C (−50 71° C (60° F t Tons (907.18 Hz cal 3 phase + 1 g R t-in bles (4–20 m oder or SSI A on BGV Hoist Sp BGV Hoist Sp 7.0 ft) 93.0 ft) 88.0 ft) 144.0 ft) mum mm x 355.08 x 13.98 in.) mm x 309.36 x 12.18 in.) hoist with su Complies with No. 14 ne s) 0° F to 250° F to 160° F) 8 kg) Issue D ground + 1 ne mA with 24 VD bsolute Enco pecifications pecifications mm mm spension dev h CE Standar F) Pa Date: February 17 eutral) DC supply) oder, based on vice rds, age | 18 7, 2015 n
  • 21. Nav-Hoist F10-1.001 © 2015, Tait 4.5 BGV Ratin D8 D8 D8+ D8+ C1 C1 4.6 t Installation a t Towers Manufa BGV H The Nav standard requirem Theatre Testing a Safety re This tab independ specific g Safety Factor 5:1 5:1 10:1 10:1 10:1 10:1 The safe material (absolute structura how muc BGV A The BGV entertain the safet (static lo This tab BGV Ra D8 D8+ C1 and Maintena acturing, LLC. All HOIST SPEC v-Hoist is capa ds for hoist sa ments. BGV is Engineering, and DIN 5695 equirements a le lists specifi dent dual bra BGV safety ra r Lift Ca ½ ton, 500.0 k 1 ton, 1000.0 k ¼ ton, 250.0 ½ ton, 500.0 k ¼ ton, 250.0 ½ ton, 500.0 k ety factor is a or equipmen e lifting capac al capacity of ch stronger th ALLOWANCE V standard sp nment industr ty requiremen oads) or movin le summarize ting Assemb duri ance – Revisio l rights reserved. CIFICATION able of compl afety, depend s a German st Stage Machi 50: Entertainm and inspectio ic parameters akes, and an i ating and safe apacity kg (1102.31 lbs) kg (2204.62 lbs) kg (551.16 lbs) kg (1102.31 lbs) kg (551.16 lbs) kg (1102.31 lbs) ratio of the u t to the actua city to the act a system bey he system is t ES pecifies the co ry specifically nts for hoist a ng above peo es the actions ling/Dismantling ng setup/breakd NO NO YES on 1.0 Rev. 1.0 NS lying with the ing on lift cap tandard for ho inery - Scene ment technolo ns). s that a ½-ton ncremental e ety factor. Falls Clutc 1 130% of 2 130% of 1 130% of 2 130% of 1 2 ltimate break al working stre ual applied lo yond the expe than it usually odes of practi for chain hos pplications w ople (dynamic allowed unde People allow the hoist down A st BGV-D8, BG pacities, lift sp oist safety, sp ery Hoist - Saf ogy - Machine n (500 kg) hoi encoder, must ch Setting f nominal load f nominal load f nominal load f nominal load N/A N/A king strength o ess or safe wo oad). A safety ected loads o y needs to be ice that cover st applications where loads ar c loads). er BGV rating wed under the lo taging process in movement NO NO YES Issue D GV-D8+, and t peeds, and rig pecifically DIN fety Requirem ery installation st, fitted with t meet to com Lif 2.40 to 25.0 m/m 0.30 to 12.0 m/m 2.40 to 25.0 m/m 0.30 to 12.0 m/m 2.40 to 25.0 m/m 0.30 to 12.0 m/m of a member orking load w y factor indica r actual loads for an intend r lifting operat s. The standa re suspended gs D8, D8+, a oad when: nvolves The h Pa Date: February 17 the BGV-C1 gging N 56925: ments And ns - Part 1: a load cell, mply with a ft Speed min (8.0 to 84.0 f min (1.0 to 42.0 f min (8.0 to 84.0 f min (1.0 to 42.0 f min (8.0 to 84.0 f min (1.0 to 42.0 f or a piece of when in use ates the s. Essentially, ded load. tions within th ard specifies d overhead and C1: hoist is holding a load NO YES YES age | 19 7, 2015 ft/min) ft/min) ft/min) ft/min) ft/min) ft/min) , he static
  • 22. Nav-Hoist F10-1.001 © 2015, Tait 4.7 4.7 4.7 t Installation a t Towers Manufa DIMEN 7.1 Nav-Hoi Figure 4.2 7.2 Nav-Hoi Figure 4.3 and Maintena acturing, LLC. All SIONS ist with Sing : Dimensional v ist with Susp : Dimensional v ance – Revisio l rights reserved. le-Hole Susp view, top and sid pension Hoo view, top and sid on 1.0 Rev. 1.0 pension Eye de  k de  Issue D Pa Date: February 17 age | 20 7, 2015
  • 23. Nav-Hoist F10-1.001 © 2015, Tait       5.1 5.2 Dan t Installation a t Towers Manufa GENER Electrica horizonta safety cl hold a lif five-pock SAFETY TAIT pro personn installed nger For thos machine distance machine operator Before s de-energ During ensur proce all loc and Maintena acturing, LLC. All 5: S RAL al chain hoists ally with lifted utch, located fted load witho ket lift wheel s Y PRECAUT oducts are pro el should ope and tested to e procedures e is clear of al e from any mo e operation, be rs and service servicing or re gize all circuit g any mainten re that the mac dures. Lockou al and nationa ance – Revisio l rights reserved. Setup, s are designe d loads with th between the out any powe so it can be in TIONS ofessional the erate them at o function with s requiring ope l obstructions oving machine e sure an em e technicians emoving the c t breakers ass nance procedu chinery is in a ut/Tagout polic al codes as en on 1.0 Rev. 1.0 Adjus d to lift and to he use of an o motor and th er transmitted nstalled in eith eatrical equipm any time. It is hin rated ope eration of the s and debris, a ery parts or lo mergency stop at all times. controllers obs sociated with ure, the operat safely disable cy and procedu forced by the stment o lower loads optional trolle he brake, whic by the clutch her the motor ment, and on s important th erating parame e machinery, b and that all p oads prior to i p button is wit serve the follo incoming and tor must secur ed state prior to ures must be AHJ. Issue D and O vertically and y. This hoist f ch allows the h. The Nav-Ho r up or motor nly trained, qu hat the equipm eters. be sure the a ersonnel are nitiating motio hin immediate owing safety d outgoing ele re all suspende o starting any implemented a Pa Date: February 17 Operati d to travel features a hoist brake to oist utilizes a down positio ualified ment be rea around th a safe on. During e reach of precautions, ectrical powe ed loads and service or setu and followed p age | 21 7, 2015 on o n. he er. up per
  • 24. Nav-Hoist F10-1.001 © 2015, Tait 5.3 5.4 5.5 War 5.6 t Installation a t Towers Manufa OPERA Use the  Inspec Sched  Determ BGV H  Ensure top of  Ensure proces  Check cause  Ensure  Confir config  Place  Use th PROHIB DO NOT unsafe c  DO NO  DO NO  DO NO allowe Specif  DO NO  DO NO  DO NO  DO NO bag.  DO NO SAFELY rning SAFELY The safe understa are free connecto emergen Prior t pushb panel and Maintena acturing, LLC. All ATING THE following guid ct the hoist us dule. mine if the ho Hoist Specific e the correct the hoist for a e that the loa ss and that th k that the hoo d a chain twis e the hard an m the chain is urations. the load verti he slowest sp BITIONS FO T perform any condition that OT operate th OT allow the OT operate th ed by the BGV fications. OT operate th OT use the lo OT operate th OT use a load OT use the ho Y DISABLIN Y USING T e operation of and the prope of defects an ors. In additio ncy stop butto to performing a button. Ensure . ance – Revisio l rights reserved. HOIST delines to ope sing the maint ist requires a cation above. mounting pat a single-fall o d chain, when he chain is no k block, on a st. nd soft limits h s not twisted ically under th eed possible OR USE y of the follow can lead to b he hoist using load to swing he hoist with a V rating for ea he hoist with l oad chain to s he hoist when d chain that is oist at a duty NG MACHIN HE NAV H f the Nav-Hois er use of the h d are securel on, ensure tha on. The hoist any maintenan e that it is illum on 1.0 Rev. 1.0 erate the hois tenance sche single-fall or Refer to Sect ttern is used t r a double-fal n not under lo t twisted whe double-fall co have been res as it enters th he hoist. to lift the load wing actions w bodily injury o g a start/stop o g or twist while a load that ex ach hoist. Ref oads that are ling the loads n the load cha s longer or he rate higher th NERY OIST st depends on hoist. Before o ly connected at the hoist ca is considered nce on an indi inated and ve st in a safe an edule in Sectio r a double-fall tion 4.5: BGV to mount the ll configuratio oad, is held ta en entering the onfiguration, h set to the requ he chain dive d from the gro with the hoist. r damage to t or a jerking a e hoisting. xceeds the ma fer to Section e tilted or drag s. ain is twisted. eavier than th han indicated n the diligenc operation, en to their appro an be switche d usable only ividual hoist, p rify that “Estop Issue D nd effective m on 6.2: Hoist configuration V Hoist Specif suspension d on. aut during the e jam-free pla has not turne uired fall conf rter for motor ound. These action the hoist. action. aximum load 4.5: BGV Ho gging along th e rated capac on the specif ce of the oper sure that all e opriate outlets ed off by a ma when: press the locko p” is displayed Pa Date: February 17 manner: Maintenance n based on th fications. device on the e feeding-in ate. ed on itself an figuration. r-down ns cause an capacity oist he floor. city of the cha fication plate. rator to fully electrical wire s or ain switch or a out/tagout Esto d on the status age | 22 7, 2015 e he d ain . es an op s
  • 25. Nav-Hoist F10-1.001 © 2015, Tait Cau 5.7 t Installation a t Towers Manufa  The ho Hoist.  The lo load c Sectio  The lo Config Hoist f  The lif  The ch to Sec  The ch  The ho Safety ution MAKIN The Nav monitorin external Figure 5.1 Ref D 1 L 2 P 3 N 4 L Ensur hoist w and Maintena acturing, LLC. All oist is secure oad cell is pro ell is required on 5.9: Attach oad chain is re guring the Hoi for a Double-f ft limiter is sec hain bag and ction 5.11: Mo hain bag can oist operator y Check prior G CONNEC v-Hoist head-e ng and contro devices to th : Nav‐Hoist Con Device Conn Load Cell Pickle Navigator Net L-Com re that the cha when the dead ance – Revisio l rights reserved. ly and safely perly attache d to achieve th ing the Load eeved proper ist for a Singl fall Applicatio cured to the d the dead end ounting the Ch accommodat performs the to hoist opera CTIONS end unit conta ol devices. Us e Nav-Hoist. ntrol Connection ection Co Co Co E- Co twork In/ In/ Et ain bag has suf d end of the lo on 1.0 Rev. 1.0 suspended. R d to the hoist he desired sa Cell to the Ho ly in the relev le-fall Applica on. dead end of th d of the chain hain Bag te the weight daily safety c ation. ains a connec se this illustra ns  onnection Ty onnection A onnection B Stop ontrol /Out 1 /Out 2 hernet fficient capacit oad chain is no Refer to Sect t and to the su afety factor an oist for detaile vant direction. tion or to Sec he chain. are attached and the lengt check as deta ction box for m ation as a refe ype Cabl XLR- XLR- XLR- XLR- Ether Ether Cat 5 ty to contain th ot inside the ch Issue D ion 5.8: Susp upporting stru nd BGV rating ed instruction . Refer to Sec ction 5.10.2: C d to the moun th of the chain ailed in Sectio making conne erence when c le Type -5 -5 -4 -7 rnet rnet 5e he load chain. hain bag. Pa Date: February 17 pending the ucture. The g. Refer to s. ction 5.10.1: Configuring th t bracket. Ref n. on 6.3: Daily ections to connecting Never run the age | 23 7, 2015 he fer e
  • 26. Nav-Hoist F10-1.001 © 2015, Tait 5.8   t Installation a t Towers Manufa SUSPE The Nav adapter two mou applicati under th Figure 5.2 Ref. De 1 Su 2 Su 3 Su 4 Su 5 Su 6 Su 7 Ch The susp configura point mu double-f The num lift, the s Specifica informat and Maintena acturing, LLC. All NDING THE v-Hoist offers to suspend th unting pattern on. The differ e chain sproc : Single‐hole Su escription uspension Ey uspension Ey uspension Ey uspension Ho uspension Ho uspension Ho hain Bag Sup pension point ation, either a ust move whe all application mber of falls d safety factor, a ations and to ion. ance – Revisio l rights reserved. E HOIST a single-hole he hoist from s, one for a s rent mounting cket wheel. spension Eye Ad e: Single-fall e: Double-fal e: Marking Ar ook: Single-fa ook: Double-fa ook: Marking A pport t for the Nav-H as a single-fal en the Nav-Ho n. etermines the and the safety Section 4.5: on 1.0 Rev. 1.0 suspension e an appropria ingle-fall app g locations en dapter and Hoo Hole-pattern l Hole Pattern rrow ll Hole-pattern all Hole Patte Arrow Hoist suspens ll or as a doub oist configurat e lift capacity, y rating for th BGV Hoist Sp eye adapter a te rigging stru lication and o nsure that the ok Suspension Ad n n ern sion adapter ble-fall config tion changes , the lift speed e hoist. Refe pecifications f Issue D and a hook su ucture. Both a one for a doub e load is prope dapter  depends on t guration. This between a si d, the maximu r to Section 4 for detailed lo Pa Date: February 17 uspension adapters have ble-fall erly located the chain suspension ingle-fall and um length of 4.4: oad and safet age | 24 7, 2015 e a ty
  • 27. Nav-Hoist F10-1.001 © 2015, Tait 5.8 War Cau t Installation a t Towers Manufa 8.1 Mountin rning ution Use the Figure 5.3 Ref. 1 2 3 4 5 1. Det sing 2. Inse the arro 3. Alig app bra 4. Inse the 5. Thr 6. Fee Ensur the ho single Ensur as the and Maintena acturing, LLC. All ng the Suspe following illus : Suspension Ho Description Suspension H Mount Bracke Washer 110-mm Eye ½-in. Bow Tie termine the a gle-fall or as a ert the suspe hoist. Ensure ow on the hoi gn the hole-pa plication (depe cket. ert the two ey holes in the m read the rema ed a bow tie c re that the sus oist. Make sure e-fall or a doub re that the mar e chain bag. ance – Revisio l rights reserved. ension Hook stration as a g ook Configuratio Hook et Loop Pin e Cotter Pin ppropriate co a double-fall c nsion hook (F e the marking st body, locat attern on the ending on the ye loop pins (4 mount bracke aining washer cotter pin (5) t pension hook e the position ble-fall applicat rking arrow on on 1.0 Rev. 1.0 guide to moun on  onfiguration fo configuration. Figure 5.3, ite g arrow on the ted on the sid suspension h e hoist configu 4) through a w et and the sus rs (3) onto the through the h is mounted pr of the suspens tion. n the suspensi nt the suspen or the hoist to . em 1) into the e suspension de with the ch hook for a sing uration) with t washer (3) an spension ada e other side o holes on both roperly for the sion device is on adapter is Issue D nsion hook to support the l mount brack adapter is al hain bag. gle-fall or for the hole-patte nd then feed t apter. of the eye loop ends of each e current load c mounted prop on the same s Pa Date: February 17 the hoist. oad, either as ket (2) on the igned with the a double-fall ern on the mo the pins throu p pin. h eye loop pin configuration o perly to suppo side of the hois age | 25 7, 2015 s a top of e ount ugh n (4). of ort a st
  • 28. Nav-Hoist F10-1.001 © 2015, Tait 5.8 War Cau t Installation a t Towers Manufa 8.2 Mountin The sing suspens rning ution 1. Det sing 2. Pla eac 3. Inse the the Ensur config prope Ensur as the and Maintena acturing, LLC. All ng the Single gle-hole suspe sion eye to the termine the a gle-fall or as a ce the space ch side of the ert the suspe top of the ho arrow on the re that the sing guration of the erly to support re that the mar e chain bag. ance – Revisio l rights reserved. e-hole Suspe ension eye re e Nav-Hoist m ppropriate co a double-fall c rs (item 1) be suspension e nsion eye (4) oist. Ensure th e hoist body, l gle-hole suspe hoist. Make s a single-fall or rking arrow on on 1.0 Rev. 1.0 ension Eye equires the us mount bracket onfiguration fo configuration. etween the ho eye. between the he marking ar ocated on the ension eye is m ure the positio r a double-fall n the suspensi se of two spac t. or the hoist to . oist casing (2) e hoist suspen rrow on the su e side with the mounted prope on of the suspe application. on adapter is Issue D cers that help support the l ) and the mou nsion support uspension ey e chain bag. erly for the cur ension device on the same s Pa Date: February 17 p to secure the oad, either as unt bracket (3 ts (5), located ye is aligned w rrent load is mounted side of the hois age | 26 7, 2015 e s a 3) on d on with st
  • 29. Nav-Hoist F10-1.001 © 2015, Tait 5.8 War Cau t Installation a t Towers Manufa 4. Alig app sup the 5. Inse thro 6. Thr 7. Fee (7). 8.3 Changin rning ution To chang (to suppo 1. Low ada 2. Det 3. Rem Res 4. Pul the 5. To sus a. b. c. d. Ensur of the suppo Ensur as the and Maintena acturing, LLC. All gn the hole-pa plication (depe pport and the suspension e ert the two 11 ough the hole read the rema ed a ½-in. bow . ng the Suspe ge the suspe ort a single-fa wer the hoist a apter. tach the load move the ½-in serve the two l the eye loop four washers support a diff spension adap Reposition t or double-fa Ensure the m the hoist bod Feed the eye Attach the w side of each re that the sus hoist. Make s ort a single-fall re that the mar e chain bag. ance – Revisio l rights reserved. attern on the ending on the mount bracke eye. 10-mm eye lo es in the moun aining washer w tie cotter pi ension Adap nsion adapte all or double-f and ensure it cell from the n. bow tie cot o pins. p pins out of t s. ferent hoist ap ptor: he mounting ll application. marking arrow dy. e loop pins th washer and th eye loop pin pension adap sure the positio or a double-fa rking arrow on on 1.0 Rev. 1.0 suspension e e hoist configu et. Align the h op pins (6) th nt bracket and rs onto the oth n (8) through ter r or to change fall hoist confi is supported suspension a tter pins from he suspensio pplication (sin holes on the w on the susp hrough the mo en feed a bow . ter is mounted on of the suspe all application. n the suspensi eye for a singl uration) with t holes on the s hrough the wa d the suspens her side of th h the holes on e the orientat iguration): from below b adapter. the same en on adapter an ngle-fall or do suspension a pension adapt ount bracket a w tie cotter pi d properly for t ension device . on adapter is Issue D le-fall or for a the hole-patte spaces with th asher (7) and sion adapter. e eye loop pi n both ends of tion of the cur before remov d of each eye nd the mount ouble-fall) with adapter to sup ter is aligned and the suspe in through the the current loa e is mounted p on the same s Pa Date: February 17 a double-fall ern on the ho he hole-patte then feed the n. f each eye loo rrent adapter ing the suspe e loop pin. bracket. Rese h the same pport a single with the arrow ension adapte e hole on the ad configuratio roperly to side of the hois age | 27 7, 2015 ist rn on e pins op pin ension erve e-fall w on er. other on st
  • 30. Nav-Hoist F10-1.001 © 2015, Tait   t Installation a t Towers Manufa 6. To a. b. c. d. e. 7. To a. b. c. d. e. f. and Maintena acturing, LLC. All switch from a Remove the Insert the su the suspens side with the Align the ho application ( mount brack Feed the eye Attach the w side of each switch from a Remove the Place the sp on each side Insert the su marking arro located on th Align the ho application ( mount brack Feed the eye Attach the w side of each ance – Revisio l rights reserved. a single-hole s e suspension e uspension hoo sion hook is a e chain bag. le-pattern on (depending on ket. e loop pin thr washer and th eye loop pin a suspension e suspension pacers betwee e of the suspe uspension eye ow on the sus he side with t le-pattern on (depending on ket. e loop pin thr washer and th eye loop pin on 1.0 Rev. 1.0 suspension e eye and the t ok into the mo ligned with th the suspensi n the hoist co rough the mou en feed a bow . hook to a sin hook from the en the hoist s ension eye. e between the spension eye he chain bag the suspensi n the hoist co rough the mou en feed a bow . eye to a suspe two spacers f ount bracket. he arrow on th on hook for a onfiguration) w unt bracket a w tie cotter pi ngle-hole susp e mount brac suspension su e hoist suspe is aligned wit . on hook for a onfiguration) w unt bracket a w tie cotter pi Issue D ension hook: from the moun Ensure the m he hoist body, a single-fall or with the hole-p nd the suspe in through the pension eye: ket. upport and the nsion suppor th the arrow o a single-fall or with the hole-p nd the suspe in through the Pa Date: February 17 nt bracket. marking arrow , located on th r for a double pattern on the nsion adapte e hole on the e mount brac rts. Ensure the on the hoist b r for a double pattern on the nsion adapte e hole on the age | 28 7, 2015 w on he -fall e r. other cket e body, -fall e r. other
  • 31. Nav-Hoist F10-1.001 © 2015, Tait 5.9 t Installation a t Towers Manufa ATTAC A load c directly p style loa encounte 2948.35 structure The follo the Nav- Figure 5.4 Ref. De 1 XL 2 Lo 3 ¾- 4 Lo 5 Su Proper p be orient Hoist (Fi other co load cell and Maintena acturing, LLC. All HING THE ell is a transd proportional to d cell that mo ers an underl kg (6500.0 lb e. owing illustrat -Hoist. : Load Cell Conf escription LR-5 connecto oad Cell Bolt -in. Bow Tie C oad Cell uspension Ad planning is es tated at a 90° gure 5.4, abo nnection devi remains at a ance – Revisio l rights reserved. LOAD CELL ducer that crea o the force be onitors the loa oad or an ove bs) and attach ion shows the figuration  or and cable Cotter Pin apter sential for acc ° angle in rela ove, shows th ice to the sup a 90° angle. on 1.0 Rev. 1.0 L TO THE H ates an electr eing measure ad attached to erload situatio hes directly to e proper insta curate operat ation to the su e proper orie pporting struct HOIST rical signal w ed. The Nav-H o the hoist an on. The load c o the hoist an allation and al tion of the loa uspension ada entation). Con ture may be r Issue D ith a magnitu Hoist comes w nd sends a sig cell has a cap d to the supp lignment of th ad cell. The lo apter connec nnection of a p required to en Pa Date: February 17 de that is with a dog-bo gnal when it pacity of porting he load cell on oad cell must ted to the Na pear ring or nsure that the age | 29 7, 2015 ne n v- e
  • 32. Nav-Hoist F10-1.001 © 2015, Tait t Installation a t Towers Manufa 1. Ens 2. Rem the 3. Pla ada (1). 4. Rot face 5. Pos to t sus stru 6. Slid sec spin 7. Con of t Sec and Maintena acturing, LLC. All sure the hoist move the ¾-i bow tie pin, b ce the open e apter, with the . tate the load c es the head-e sition the top he truss. Ens spension adap ucture to ensu de the bolt thr cure with the ¾ ndle ensures nnect the fem he XLR-5 cab ction 5.7: Mak ance – Revisio l rights reserved. t is supported n. bow tie cot bolt, and the end of the loa e load cell con cell through th end of the hoi part of the loa sure the top a pter. Use a pe ure proper alig rough the load ¾-in bow tie c the bolt is ce male end of th ble to the Loa king Connecti on 1.0 Rev. 1.0 d from below p tter pin from t bolt spindle. ad cell (item 2 nnector (3) fa he suspensio ist and the op ad cell so it st nd bottom of ear ring betwe gnment, if ne d cell, the bol cotter pin. En ntered. e XLR-5 cabl ad Cell port on ions). prior to attach the bolt from t 2) so it straddl acing away fro on adapter so pen end of the traddles the s the load cell een the load cessary. lt spindle, and sure the bolt le to the load n the Nav-Ho Issue D hing the load the top of the les the hoist s om the head-e that the load e load cell fac supporting str is at a 90° an cell and the s d the grapple is inside the s cell; then con oist head-end Pa Date: February 17 cell. load cell. Re suspension end of the ho cell connecto ces up. ructure conne ngle relative to supporting or pear ring a spindle; the nnect the mal unit (refer to age | 30 7, 2015 eserve oist or (3) ected o the and le end
  • 33. Nav-Hoist F10-1.001 © 2015, Tait 5.10 t Installation a t Towers Manufa 0 INSTAL The Nav number safety fa to Sectio The illus installati Figure 5.5 Ref. D 1 C 2 L 3 L and Maintena acturing, LLC. All LLING THE v-Hoist suppo of falls determ actor, and the on 4.5: BGV H stration below on. : Load Chain Ins Description Chain Bag Su Load Chain E Load Chain E ance – Revisio l rights reserved. LOAD CHA orts a single-fa mines the lift c safety rating Hoist Specific w shows the e stallation  upport Enters Nav-Ho Exits Nav-Hois on 1.0 Rev. 1.0 AIN all or a double capacity, the for the hoist. cations for det ntry and exit p oist st e-fall load cha lift speed, the . Refer to Sec tailed load an points for the Issue D ain configurat e maximum le ction 4.4: Spe nd safety infor e load chain d Pa Date: February 17 tion. The ength of lift, th ecifications an rmation. uring age | 31 7, 2015 he nd
  • 34. Nav-Hoist F10-1.001 © 2015, Tait 5.1 t Installation a t Towers Manufa 10.1 Configu 1. Ens unit 2. Con Ma 3. Atta the 4. Fee the 5. Use guid ava 6. Fee 7. Atta a. b. c. 8. Low cha 9. Pre with and Maintena acturing, LLC. All uring the Hois sure the Nav- t. Refer to Se nnect the pow king Connect ach the pull-in side closest ed the pull-in hoist from th e the inching de. Inch the c ailable to acco ed the rubber ach the Crosb Remove the Feed the firs Insert the pin link of the lo wer the load c ain extends fro ess the rubber h the steel wa ance – Revisio l rights reserved. st for a Sing -Hoist is prope ection 5.8: Sus wer cord and t tions for inform n wire to the f to the mount wire through e other side o control button chain through ommodate the r limit stop ont by single-gate e pin from the st link of the lo n through the ad chain, and chain until app om the under r buffer (part asher end fac on 1.0 Rev. 1.0 le-fall Applic erly supporte spending the the control pi mation about first flat chain bracket (Figu the jam-free of the jam-fre n on the contr the hoist unt e load hook. to the end of ed load hook top of the ho oad chain (ite e hole on one d then through proximately 5 rside of the ho of the lift limit cing the hoist. cation d to allow acc Hoist. ckle to the ho connecting d link and inse ure 5.5, item 2 plate and the e plate. rol pickle to fe til a sufficient the chain com to the chain, ook (item 2, ab em 1) into the side of the lo h the hole on 50 cm (19.69 oist. ter assembly) Issue D cess to the un oist. Refer to S devices to the ert into the jam 2). e chain guide eed the chain amount of th ming from the below the lim bove). top of the ho oad hook, then the other sid in.) of the dea ) onto the dea Pa Date: February 17 nderside of th Section 5.7: e hoist. m-free plate fr until the wire n into the chai e chain is e hoist. mit stop: ook. n through the de of the hook ad-end of the ad-end of the age | 32 7, 2015 he rom exits in e first k. load chain
  • 35. Nav-Hoist F10-1.001 © 2015, Tait Cau War 5.1 t Installation a t Towers Manufa 10. Atta buf ution 11. Mo 12. Lub Lub bag rning 13. Mo twis 10.2 Configu 1. Ens unit 2. Con Ma 3. Atta the 4. Use guid 5. Pul The lif chain Do no twists and Maintena acturing, LLC. All ach the lift lim ffer so it rests unt the chain bricate the loa bricating the L g using only th nitor the load sts. Ensure th uring the Hois sure the Nav- t. Refer to Se nnect the pow king Connect ach the pull-in side closest e the inching de until the en l the live-end ft limiter is des from running o ot place the loa in the chain. ance – Revisio l rights reserved. miter to the thi on top of the bag. Refer to ad chain and Load Chain). he hoist moto chain as it m he load chain st for a Doub -Hoist is prope ection 5.8: Sus wer cord and t tions for inform n wire to the f to the mount control button nd of the cha of the load c signed as a me out of the hois ad chain into th on 1.0 Rev. 1.0 rd link from th e lift limiter. o Section 5.11 let it run into t Feed the load or. moves through is held taut w ble-fall Appli erly supporte spending the the control pi mation about first flat chain bracket (Figu n on the contr in exits the bo hain through echanical ends st. DO NOT re he chain bag m he dead-end 1: Mounting t the chain bag d chain throug h the hoist bo when feeding ication d to allow acc Hoist. ckle to the ho connecting d link and inse ure 5.5, item 2 rol pickle to fe ody of the ho the hook bloc stop to preven ely on the lift lim manually; this Issue D of the chain. the Chain Bag g (refer to Sec gh the hoist a ody and the ch into the hoist cess to the un oist. Refer to S devices to the ert into the jam 2). eed the chain ist. ck using the p nt the dead en miter as a lowe action may ca Pa Date: February 17 Move the rub g. ction 6.8.3: and into the c hain bag for a t. nderside of th Section 5.7: e hoist. m-free plate fr n into the chai pull-in wire. nd of the load er-limit switch. ause knots or age | 33 7, 2015 bber hain any he rom in
  • 36. Nav-Hoist F10-1.001 © 2015, Tait Cau t Installation a t Towers Manufa ution 6. Rem 7. Pla a fla 8. Sec is n 9. Use app und 10. Pre cha Never with a assem not be and Maintena acturing, LLC. All move the fou ce the chain at position. cure the chain not twisted. e the inching proximately 50 derside of the ess the rubber ain with the st r allow the cha an untwisted ch mbly. Ensure th ecome tangled ance – Revisio l rights reserved. r (4) bolts from end coming o n guide to the control button 0 cm (19.69 i hoist. r buffer (part teel washer e ain to twist betw hain is not pos hat the hook b d. on 1.0 Rev. 1.0 m the chain g out of the hoo e hoist casing n on the contr n.) of the dea of the lift limit nd facing the ween the chai ssible, cut one block does not guide and low ok block into t using the fou rol pickle to lo ad-end of the ter assembly) hoist. in outlet and th e chain link and t turn or swive Issue D wer. he chain hois ur bolts. Ensu ower the load load chain ex ) onto the dea he hook block d remove to al l so that the tw Pa Date: February 17 st casing pock ure the load c hook until xtends from th ad-end of the . If an assemb llow correct wo chain falls d age | 34 7, 2015 ket in hain he load bly do
  • 37. Nav-Hoist F10-1.001 © 2015, Tait War 5.11 t Installation a t Towers Manufa 11. Atta buf 12. Mo 13. Lub the only rning 14. Mo Ens 1 MOUNT The cha for hoist where it The cha bracket a the load Use the support f Figure 5.6 Ref. D 1 C 2 S 3 C 4 L 5 C Do no twists and Maintena acturing, LLC. All ach the lift lim ffer so it rests unt the chain bricate the ch Load Chain) y the hoist mo nitor the load sure the load TING THE C in bag is an a applications is more aesth in bag mount also provides chain is conn following illus for the load c : Chain Bag and Description Chain Bag Su Soft-link lap li Carabiner Load Chain S Chain Bag St ot place the loa in the chain. ance – Revisio l rights reserved. miter to the thi on top of the bag. Refer to ain and let it r . Feed the loa otor. chain as it m chain is held CHAIN BAG accessory use where a slack hetic to conce ts to the rear o s a separate s nected directly stration as a r hain.  Load Chain Sup upport (one su nk (connects Support (one s rap ad chain into th on 1.0 Rev. 1.0 rd link from th e lift limiter. o Section 5.11 run into the c ad chain throu moves into the taut when fe ed to hold sla k chain may i eal the slack c of the mount support for the y to the hoist. reference to m pport  upport on eac dead-end of support on ea he chain bag m he dead-end 1: Mounting t chain bag (refe ugh the hoist e hoist body a eding into the ck chain. The nterfere with chain. bracket on th e load chain. . mount the cha ch side of mo load chain to ach side on ea manually; this Issue D of the chain. the Chain Bag er to Section and into the and the chain e hoist. e chain bag is the load or fo he Nav-Hoist. This support ain bag and to ount bracket) o chain bag su ach side of m action may ca Pa Date: February 17 Move the rub g. 6.8.3: Lubrica chain bag us bag for any t s recommend or applications The mount ensures that o attach the upport) mount bracket ause knots or age | 35 7, 2015 bber ating ing twists. ed s )
  • 38. Nav-Hoist F10-1.001 © 2015, Tait Cau War 5.12 t Installation a t Towers Manufa 1. Fee for App 2. Atta mo with 3. Atta stra 4. Clo 5. Atta bra 6. Fee 7. Clo ution 8. Lub Lub bag 9. Mo twis rning 2 CONFIG The Nav configura ceiling ra which al To config convertin 1. Rem 2. Rem 3. Low 4. Rem 5. Rem 6. Dis 7. Obt Sec The s soft-lin Do no twists and Maintena acturing, LLC. All ed the load ch a Single-fall A plication, dep ach the narrow unting holes ( h the load gat ach each stra ap rests on th ose the gate o ach the soft-li cket. ed the first lin ose the soft-lin bricate the loa bricating the L g using only th nitor the load sts. Ensure th GURING TH v-Hoist can be ation the load ather than the lows the load gure the Nav- ng the hoist: move the load move the load wer the hoist a move the load move the cha connect the p tain a chain d ction 1.5: Tec oft-link lap link nk lap link afte ot place the loa in the chain. ance – Revisio l rights reserved. hain into the N Application or ending on the w end of each (1) on the mo te facing the h ap (5), located e wider end o on each carab nk lap link to k of the dead nk lap link to s ad chain and Load Chain). he hoist moto chain as it m he load chain HE HOIST F e converted fo d fall and the d e floor. Inverte chain to feed -Hoist for mot d from the ho d hook from t and ensure th d chain from t ain bag. power supply diverter from T chnical Suppo k must be com er it has been c ad chain into th on 1.0 Rev. 1.0 Nav-Hoist. Re r to Section 5 e application. h carabiner (F ount bracket. T hoist. d on the top o of the carabin biner and twis one of the loa -end of the lo secure the loa let it run into t Feed the load or. moves through is held taut w FOR INVERT or inverted, or dead-end of t ed operation r d into the cha tor-down use ist. he chain. hat it is secure the hoist. from the hois TAIT, if one d ort for contact mpletely closed closed. he chain bag m efer to Section .10.2: Config Figure 5.6, ite The carabine of the chain ba ner. st the lock sle ad chain supp oad chain to th ad chain to th the chain bag d chain throug h the hoist bo when feeding TED USE r motor-down the load chain requires the u ain bag. perform the f ely supported st. did not ship wi t information. d to perform as manually; this Issue D n 5.10.1: Con guring the Hois em 3) to the c ers must hang ag, to a carab eve to secure port locations he soft-link la he mount brac g (refer to Sec gh the hoist a ody and the ch into the hoist n, operation. I n are orientat use of a chain following acti d. ith the Nav-H s expected. Ne action may ca Pa Date: February 17 nfiguring the H ist for a Doubl chain bag g straight dow biner. Ensure e the gate. s (4) on the m ap link (2). cket. ction 6.8.3: and into the c hain bag for a t. n the inverted ed toward the n diverter, ons prior to oist. Refer to ever reuse a ause knots or age | 36 7, 2015 Hoist le-fall wn the mount hain any d e
  • 39. Nav-Hoist F10-1.001 © 2015, Tait t Installation a t Towers Manufa Use the load cha Figure 5.7 Ref. Des 1 Loa 2 Loa 3 Cha 4 Mo and Maintena acturing, LLC. All following illus ain into the ch 7: Nav‐Hoist Con scription ad Hook ad Chain ain Diverter unt Bracket ance – Revisio l rights reserved. stration as a r hain bag. nfigured for Inve Ref. Des 5 Car 6 Qui 7 Cha on 1.0 Rev. 1.0 reference to a erted Operation scription rabiner (for ch ck Release L ain Bag add the chain   hain bag supp Link Issue D diverter and port) Pa Date: February 17 to feed the age | 37 7, 2015
  • 40. Nav-Hoist F10-1.001 © 2015, Tait Cau War t Installation a t Towers Manufa ution rning 1. Ens sup 2. Rem the 3. Pla fou of t 4. Rec 5. Atta bra 6. Fee belo 7. Clo 8. Atta Alw with Ensur hoist w Prior t proce and Maintena acturing, LLC. All sure the powe pported so the move the jam jam-free plat ce the chain r screw holes he diverter is connect the h ach the soft-li cket. ed the first lin ow). ose the soft-lin ach the wire h ways feed the h the wire hoo re that the cha when the dead to performing a dures and obs ance – Revisio l rights reserved. er is disconne e jam-free pla m-free plate by te for later use diverter (2) ov s with the thre positioned ov hoist to the po nk lap link to k of the dead nk lap link to s hook to the fir chain from th ok into the ch ain bag has suf d end of the lo any maintenan serve all releva on 1.0 Rev. 1.0 ected from the ate (item 1, be y removing th e. ver the area t eads on the ho ver the chain ower supply a one of the loa -end of the lo secure the loa rst flat chain li he side oppos ain pocket. fficient capacit oad chain is no nce on the equ ant safety prec e hoist and th elow) is on top he four screws that held the j oist. Align the bag support. and attach the ad chain supp oad chain to th ad chain to th ink and feed t site the chain ty to contain th ot inside the ch uipment, follow cautions requi Issue D hat the hoist is p. s. Retain the jam-free plate e chain diverte . e pickle contro port holes on he soft-link la he mount brac the wire into t bag (2) and p he load chain. hain bag. w all lockout/ta ired by the app Pa Date: February 17 s securely screws and s e and align th er so the tall ol. the mount ap link (item 1 cket. the chain dive push the chai Never run the agout plicable AHJ. age | 38 7, 2015 store he end , erter. in e
  • 41. Nav-Hoist F10-1.001 © 2015, Tait t Installation a t Towers Manufa 9. Use and bag 10. Con out 11. Atta Cha 12. Atta and Maintena acturing, LLC. All e the inching d then into the g side of the h ntinue to mov side the hoist ach the chain ain Bag. Plac ach the load h ance – Revisio l rights reserved. control button e chain divert hoist (3). ve the chain th t. bag to the m ce the slack en hook or load b on 1.0 Rev. 1.0 n on the contr er until the ch hrough the ho mounting brac nd of the cha block to the liv rol pickle to fe hain emerges oist until the d ket. Refer to in into the ch ve end of the Issue D eed the chain s from the dive desired length Section 5.11: ain bag. e chain. Pa Date: February 17 n into the moto erter on the c h of chain rem : Mounting the age | 39 7, 2015 or chain mains e
  • 42. Nav-Hoist F10-1.001 © 2015, Tait       6.1 6.2 Cau t Installation a t Towers Manufa GENER This sec intervals equipme lubricatio HOIST The tabl performe Hoist Op ution Inspec Genera inspect inspect inspect Functio of the b of the li Adjust of the b of the c Load C inspect lubricat measur Hook T inspect measur lubricat Only a parts. hoist m and Maintena acturing, LLC. All RAL ction describe s to perform th ent, regular re on of the parts MAINTENA e below provi ed on a daily, perating Instru ction al Hoist Insp t external hois t jam-free plat t chain bag onal Check brake ift limiter ment brake clutch Chain Mainte t for wear and te chain re chain Tackle/Block t rubber buffe re load hook te bearings a trained and q In addition, an maintenance. ance – Revisio l rights reserved. s basic hoist hese procedu eplacement of s that require ANCE SCHE ides a summa a quarterly, o uctions (issue ection st body te enance d deformities k Maintenanc r qualified hoist nnual hoist ins on 1.0 Rev. 1.0 maintenance res. This sec f items that ar e it. EDULE ary of the ma or a yearly ba e April 2011) f Daily X X X X X X ce X specialist can spections mus 6: e procedures a ction includes re expected to intenance act asis. Refer to for further ma Quarterly X X X n examine, disa st be performed Issue D Main and provides general inspe o wear out ov tions that mu the Liftket Ele aintenance ins Annual X X X assemble, and d by an agenc Pa Date: February 17 ntenan recommende ections of ver time, and st be ectric Chain structions. d replace hois cy certified in age | 40 7, 2015 nce ed st
  • 43. Nav-Hoist F10-1.001 © 2015, Tait Info 6.3 1. Are the h the requi 2. Is the loa sufficient 3. Is the loa under loa process? 4. Is the sin eye or th connecte bracket u 5. Are the b suspens Hoist alig 6. Can the the lengt chain? T complete not spill o t Installation a t Towers Manufa ormation DAILY The follo prior to o before o hard and soft lim ired fall configura ad chain lubricate tly? ad chain taut, wh ad, during the fee ? ngle-hole suspen he hook suspens ed to the hoist m using the proper blue arrows on th ion device and th gned? chain bag accom th and weight of t The slack chain m ely inside the bag over the top. The m applic freque and Maintena acturing, LLC. All SAFETY C owing table su operating the operating the h its set to ation? ed Corre due to t runs sm hen not eding-in DO fe and into Ensure feeding nsion ion ount pattern? he he Nav- mmodate the load must fit g and maintenance sc cation. Hoists u ency of the abo A ance – Revisio l rights reserved. HECK ummarizes th hoist. Make s hoist. Refer to the Liftk ect: The load cha the presence of s moothly into and eed the load cha o the chain bag u the load chain is into the hoist. chedule is des used in outdoo ove listed task Double‐Fa Aligned  Co on 1.0 Rev. 1.0 e safety chec sure you can ket Electric Chain ain has a glossy sufficient lubrican out of the hoist. ain through the ho using only the mo s held taut when signed for hois or or touring ap ks. ll Alignment orrect  cks that must answer “Yes n Hoist Operatin y sheen nt and Inco appe TAIT rec  HIPER  Lubripl oist otor. DO N bag man the moto chain. sts installed in pplications ma Issue D be performed ” to each que ng Instructions (is orrect: The load earance. commends the fo RTECH SLP Sup late Bar and Cha NOT place the lo nually; DO NOT le or to prevent knot a permanent ay need to incr Single‐Fall A Not Aligned Pa Date: February 17 d each day estion below ssue April 2011) chain has a dull ollowing lubricant er Lubricant Pen ain Oil 1-04 oad chain into the et a slack chain ts or twists in the indoor rease the Alignment  d  Incorrect age | 41 7, 2015 ts: netrant e chain enter e t 
  • 44. Nav-Hoist F10-1.001 © 2015, Tait 7. Is the loa and kinks perpendi and belo parallel t on the ot fall chain 8. Is the loa of any ob vertical p 9. Will the h specified operation listed on the red a t Installation a t Towers Manufa ad chain free of t s? Each link is icular to the link a ow (1), and each o its correspond ther side of the d n (2). ad chain free and bstructions along path? hoist remain belo d duty cycle durin n? The duty cycle the hoist’s label area). and Maintena acturing, LLC. All wists above link is ing link double- d clear g its ow its ng this e is (refer to ance – Revisio l rights reserved. Correct on 1.0 Rev. 1.0 Issue D Inco Pa Date: February 17 orrect  age | 42 7, 2015
  • 45. Nav-Hoist F10-1.001 © 2015, Tait 6.4 In General Ho inspect ex inspect ja inspect ch Functional of the bra of the lift l Load Chain inspect fo deformitie lubricate c Hook Tack Maintena inspect ru inspect th t Installation a t Towers Manufa DAILY The tabl prior to u Correct a that is de Ensure t possible nspection oist Inspection xternal hoist bod am-free plate hain bag l Check ake limiter n Maintenance or wear and es chain kle/Block ance ubber buffer he hook and Maintena acturing, LLC. All MAINTENA e below is su using the hois any deficienc eemed unserv that the unser reuse.  Opera excess  Inspec the ½-  Check  Inspec Check  Inspec for dam  Inspec y  Load t determ load to  Check the loa  Check chain a person  Inspec or mat  Replac  Inspec or twis  Inspec operat  Check ance – Revisio l rights reserved. NCE mmary of the st. ies found bef viceable with rviceable part te the hoist witho sive vibration or ct the suspension -in. bow tie cotter k that all fastener ct the electrical c k for cuts in the w ct the jam-free pl mage or twists. ct the chain bag f the maximum allo mined height. Ho o just above the f k the lift limiter fo ad chain. k the entire load c and check the ja nnel should repla ct the load chain tte appearance w ce the jam-free p ct the rubber buff sts. ct the hook tackle tion. k for external evid on 1.0 Rev. 1.0 e daily mainte fore the hoist new parts be ts are destroy out a load and pe movement. Liste n adapter to mak r pins are secure rs are adequately ords and the con wire and exposed ate for wear. Re for wear. Replac owed weight to t ld the weight for floor. Repeat this r wear or damag chain for wear, c am-free plate, rub ace the load chai for sufficient lub with a lubricant pe plate, chain guide fer. Replace if wo e or hook block f dence of damage enance action is returned to efore the hois yed and prope Actions erform a visual in en for abnormal n ke sure it is fully s ed to the eye-loo y tight and secur ntrol cables for s d copper. place if the plate ce if tears are pre the hoist and slow 10 seconds, and s procedure. ge and ensure it i cracks, and defor bber buffer, and c in. ricant. Lubricate enetrant with ant e, and the hold d orn or deformed for wear, damage e to the hook saf Issue D s that must b o service. Rep st is returned t erly disposed nspection of the noises, which co seated in the mo p pins. re. igns of wear or d e is deformed and esent. wly and smoothly d then slowly and is securely attach rmities. If damag chain guide for d the chain, as re ti-friction treatme down when the c and check the lo e, twists, latch en fety pin and hook Pa Date: February 17 e performed place any par to service. to prevent hoist component uld indicate a pro ount bracket and damaged insulati d check the load y raise the load a d smoothly lower hed to the dead ed, replace the l damage. Only tra quired, if it has a ent. hain is replaced. oad chain for dam ngagement and l k nut. age | 43 7, 2015 rt ts for oblem. that ion. d chain a pre- r the end of oad ained a dull . mage latch
  • 46. Nav-Hoist F10-1.001 © 2015, Tait 6.5 6.5 t Installation a t Towers Manufa INSPEC The follo maintena hook. 5.1 Daily Ma 1. Insp sec 2. Insp and 3. Insp mu poin Figu 4. If th    5. Insp a d to S 6. Insp Ens wea 7. Insp dam and Maintena acturing, LLC. All CTION INST owing sections ance, as well aintenance pect the entir cure. Tighten pect the susp d that the ½-in pect the jam-f st slide freely nts should be ure 6.1: Jam‐free he jam-free pl Replace the chain or cau Inspect the l free plate. R Inspect the c chain guide. pect the load ull or matte a Section 6.8.3: pect the lift lim sure that the l ar or stress. pect the elect maged insulat ance – Revisio l rights reserved. TRUCTIONS s provide deta as specific in e hoist casing any fasteners pension adapt n. bow tie cot free plate for y through the j e clear with we e Plate  late is damag jam-free plat use the load c oad chain. A Refer to Sectio chain guide. A chain for suff ppearance w Lubricating t miter, attache lift limiter is se trical cords, c tion. Check fo on 1.0 Rev. 1.0 S ailed instructi nstructions for g and check t s that are loos ter to make su ter pins are s any wear or d jam-free plate ell-defined ed ged: te. A damage chain to twist. damaged or on 6.8: Load C A damaged ja ficient lubrica with a lubricant the Load Cha ed to the dead ecurely attach control cables or cuts in the ions for perfo r maintaining that all fasten se and replac ure it is fully s secured to the deformation ( e and the cha dges, as illust ed plate may c twisted load c Chain Mainte am-free plate ant. Lubricate t penetrant w ain. d end of the lo hed to the loa , and connec wire and exp Issue D rming daily a the load cha ers are adeq ce any fastene seated in the e eye-loop pin (item 1, below ain guide. The trated below: cause damag chain may da enance. may cause d the chain, as with anti-frictio oad chain ins ad chain and ctors for signs posed copper. Pa Date: February 17 nd monthly in and the loa uately tight an er that is strip mount bracke ns. w). The load c e chain entry ge to the load amage the jam damage to the s required, if it on treatment. ide the chain shows no sig s of wear or . age | 44 7, 2015 ad nd pped. et chain m- e t has Refer bag. gns of
  • 47. Nav-Hoist F10-1.001 © 2015, Tait 6.5 6.6 Ove 6.7 War 6.8 t Installation a t Towers Manufa 5.2 Three-m 1. Insp the or d 2. Ens bra 3. Ens a. b. c. 4. Insp dam   FUNCT The func capacity maximum erhead Load C 1. Low load 2. Con 3. Rai sec issu 4. Low 5. Rep low res insp 6. Low 7. Rem ADJUS Refer to instructio rning LOAD C The load hoists fo the hoist Ensur functio Only c and Maintena acturing, LLC. All month Mainte pect the chain hoist mount damage is vis sure the gate cket) is locke sure that the c Insert the ch Run the enti Check that t the chain ba pect the chain maged, replac Inspect the l Inspect the j IONAL BRA ctional brake t allowed for e m load capac Caution wer the load c d to the chain nnect the max ise the load c conds. Ensure ued. wer the load c peat the raisin wer the chain i ponse to the pection or ser wer the load c move the load TMENT TO the Liftket Ele on. CHAIN MAI d chain suppli or lifting loads t body. re that the area onal brake tes certified perso ance – Revisio l rights reserved. enance n bag for any bracket for an sible. on each cara ed and secure chain does no hain end with re chain throu he length of t ag. n guide and th ce it and the h oad chain for am-free plate AKE TEST test requires each hoist. Re city. chain so that h n while the loa ximum allowe chain so that t e the hoist sto chain so that t ng and loweri in smooth ma stop comman rvice. chain so the lo d from the ho BRAKE AN ectric Chain H NTENANCE ed with the N . The load ch a below the ho st. nnel should ad on 1.0 Rev. 1.0 tears or sign ny tearing or f abiner (which e. ot overload th the lift limiter ugh the hoist the load chain he hold down hold down an r damage. e. a load of a w efer to Sectio hook tackle o ad is securely ed weight to th the hoist fully ops lifting the the load is jus ing procedure anner to avoid nd is not imm oad is secure ok tackle or t D CLUTCH Hoist Operatin E Nav-Hoist is in ain should fe oist is clear of djust the brake ns of wear. Ch fraying. Repla connects the he chain bag. and its rubbe and into the n does not ex n for any dam nd: eight that equ n 4.5: BGV H or the hook blo y resting on th he hook tackl supports the load promptly st suspended e one more tim d jerking the c ediate, conta ely on the floo the hook bloc ng Instruction ntended for us ed smoothly a people and ob e and clutch. Issue D heck the strap ace the chain e chain bag to er bumper ins chain bag. xceed the max age. If the ch uals the maxi Hoist Specifica ock is low eno he floor. le or to the ho load and hol y after the sto d above the flo me. Take car chain. If the lo act TAIT for a or. k. ns (issue Apri se solely with and quietly in bjects prior to Pa Date: February 17 ps connected n bag if any te o the mount side the chain ximum capac hain guide is mum load ations for ough to apply ook block. d for ten (10) op command oor. re to raise and oad slips or th full brake l 2011) for h electric chai nto and out of performing the age | 45 7, 2015 to ears n bag. city of y a is d he n f e
  • 48. Nav-Hoist F10-1.001 © 2015, Tait 6.8 Info 6.8 t Installation a t Towers Manufa 8.1 Inspecti The load accident operatio normal c load cha 1. Vis    2. If yo guid 3. Doc 4. Rep guid Liftk rep ormation 8.2 Measuri Measure nominal compone and chec replace a Proper c and the Only p load c and Maintena acturing, LLC. All ing the Load d chain must b t prevention s n and after ap conditions. Th ain is increase ually inspect Exterior defe Wear, crack Deformed or plate and the guide can tw ou detect def de. The load cument all ins place the load de and the ho ket Electric C lace the load ing the Load e the load cha length or thic ents. If the loa ck the jam-fre as necessary chain measure eleven-link pi personnel train chain. ance – Revisio l rights reserved. Chain be inspected standard requ pproximately he frequency o ed due to the the load chai ects, including s, or deforma r twisted links e chain guide wist or deform formed or twis chain must sl spection findin d chain if any old down mus Chain Hoist Op chain, the ch Chain ain every thre ckness under ad chain mea ee plate, the c y. ement require tch. ned in installin on 1.0 Rev. 1.0 at regular int ires that the l 200 operating of inspections effects of hea n for: g rusted, dent ation of the po s. Deformed o e. Conversely m the load cha sted links, the lide freely thro ngs in the app of the above st be replaced perating Instr hain guide, an e months. Th normal use, w asurements a chain guide, a es measuring g, removing, a ervals. Comp oad chain be g hours or 10 s must be inc at and wear. ted, or burred oints of contac or twisted link , a damaged ain. en inspect the ough the jam propriate insp e defects are d d if the load c ructions (issue nd the hold do he load chain which may ca re out of toler and the hook g the average and inspecting Issue D pliance to the e tested before 0,000 load cyc creased if the d links. ct between lin ks can damag or worn jam-f e jam-free pla -free plate an pection log. detected. Not hain is replac e April 2011) own. may deviate ause damage rance then re tackle/block f wire diamete g load chains m Pa Date: February 17 BVG 8 e starting cles, under demand on t nks. ge the jam-fre free plate or c te and the ch nd the chain g te that the cha ced. Refer to t for instruction from its e to other hois eplace the cha for wear and er, inner pitch must replace t age | 46 7, 2015 he e chain hain guide. ain the ns to st ain , he
  • 49. Nav-Hoist F10-1.001 © 2015, Tait Note t Installation a t Towers Manufa 1. Me ave oth Figu 2. Use 3. Me Figu 4. Me belo Figu 5. Rep cha Ch Av In In e Repla Refer instruc and Maintena acturing, LLC. All asure and rec erage wire dia er measurem ure 6.2: Dimensi e the following asure and rec ure 6.3: Measure asure and rec ow. A gauge ure 6.4: Measure place the cha ain): hain Measure verage wire d ner pitch of o ner pitch of 1 ace the jam-fre to the Liftket E ctions. ance – Revisio l rights reserved. cord the diam ameter. Take ment. onal measurem g formula to c cord the inne ement of inner p cord the inner is available fr ement of 11‐link ain if any of th ement imension (dm ne link (t) 1 links (11t) ee plate, chain Electric Chain on 1.0 Rev. 1.0 meters d1 and the measure ments for chain w calculate the a r pitch (t) of e pitch  r pitch of ever rom the chain k interval  ese measure Repla m) 6.3 (10% 23. (5% i 246 (2% i guide, and th Hoist Operatin d d2, as illustr ments at a 90 wire  average wire every individu ry eleven (11 n manufacture ements are ou ace chain if m 3 mm % reduction in .1 mm ncrease in no 6.8 mm ncrease in no e hold down w ing Instructions Issue D rated below, t 0° angle with diameter (dm al link as illus ) links (11t) a er, RUD, at ht ut of tolerance measuremen nominal thick ominal length ominal length when the chain s (issue April 2 Pa Date: February 17 o determine t respect to the m): strated below as illustrated ttp://www.rud e (for a 7 x 22 nt is kness) ) ) n is replaced. 2011) for age | 47 7, 2015 the e : .com. 2 mm
  • 50. Nav-Hoist F10-1.001 © 2015, Tait 6.8 6.9 t Installation a t Towers Manufa 8.3 Lubricat Proper lu operatio condition hot or di 1. Vis glos cau 2. If th 3. Pla on 4. Low 5. Spr to c rec   6. Rai thro app 7. Low coa HOOK A hook t a double Figure 6.5 The follo 1. Insp dam 2. Insp latc a. b. c. d. 3. Che and Maintena acturing, LLC. All ting the Load ubrication inc n. Lubricate t ns, but you m rty environme ually inspect ssy sheen du use drips. he load chain ce a bucket o the floor unde wer the load c ray the load c coat the load ommends the HIPERTECH (http://www. Lubriplate B (http://www. ise the load c ough the hois plied to the en wer the load c ats the entire TACKLE/HO tackle is used e-fall hoist con : Hook tackle (le owing mainten pect the rubb mage or twists pect the hook ch and the ho Replace the Inspect the o Check the sc screw that s Check the h cracks or de eck for extern ance – Revisio l rights reserved. d Chain reases the life the load chain ay need to ap ent. the load chai ue to the prese has a dull or or container th er the hoist. chain into the chain with a lu chain but not e following lub H SLP Super hipertech.com ar and Chain lubriplate.com chain again un t. Spray the n ntire length of chain until the load chain. OOK BLOC with a single nfiguration. eft) and hook bl nance proced er buffer. Rep s. k and check fo ok body. If th hook. other load sus crews in the t hows signs o ook tackle or eformities are nal evidence o on 1.0 Rev. 1.0 e of the load n every three pply lubricant n for sufficien ence of suffic matte appea hat is large en bucket until y ubricant pene as much to c bricants: Lubricant Pe m/spip/pdf/SL Oil 1-04 m/Products/Sp ntil the spraye next section o f chain. e lift limiter is a K MAINTEN e-fall hoist con lock (right) deta dures apply to place if worn or any twists e hook is twis staining parts tackle or bloc of wear. the hook bloc present. of damage to chain and he months unde t more freque nt lubricant. T cient lubricant arance, then lu nough to cont you reach the trant with ant cause drips o netrant LPLEN.pdf) pecialty-Lubr ed section of t of the chain. R at its upper lim NANCE nfiguration an ail  o hook tackles or deformed or an excess sted: s for defects. ck for any ben ck body for d the hook saf Issue D elps to ensure er normal ope ntly if the hois The load chain t, but not too ubricate the c tain the lengt e lower limit. ti-friction treat r pools of lub icants/Bar-Ch the load chai Repeat until lu mit to ensure nd a hook bloc s and to hook and check th ive opening b nds or breaks amage and re fety pin and h Pa Date: February 17 e safe hoist erating st is used in a n should have much lubrican chain. h of the load tment sufficie ricant. TAIT hain-Oil.aspx) n has passed ubricant has b that the lubri ck is used wit k blocks. e load chain f between the s . Replace any eplace if any ook nut. age | 48 7, 2015 a e a nt to chain ntly ) d been icant th for safety y
  • 51. Nav-Hoist F10-1.001 © 2015, Tait 6.10 t Installation a t Towers Manufa 4. Che pro hoo latc 5. Me on Figure 6.6 6. Com the 7. Che a. b. Des Ho 7 8. Lub spr 0 RETURN If you ha 1. Em 2. Onc Num 3. Pac 4. Incl con 5. Shi res prio equ and Maintena acturing, LLC. All eck the safety perly with suf ok and allow t ch or the hook asure the len the load hook : Hook measure mpare the y-d measured le eck the screw The screws Check the to signation ok block for a 7 x 22 chain bricate the an ocket with an ING EQUIP ave to return a mail a descript ce contact ha mber” (RMA # ck the equipm lude the RMA ntainer. p the unit with ponsible for d or to completi uipment as so ance – Revisio l rights reserved. y latch for dam fficient spring the latch to sp k if the latch d gth between k. ement  dimension me ngth is greate ws that secure should be tig orque values Screw Qu a 2 (screws c 1 (screw clo ti-friction bea n anti-friction b PMENT FOR any equipmen ion of the pro as been estab #) and shippin ment securely A # on the shi h insurance fo damage incur ng the repair. oon as possib on 1.0 Rev. 1.0 mage or bend pressure to k pring back to does not oper the chisel pun easurement to er than 10% o e the hook tac ht and show for each scre uantity closer to the h oser to the ru rings after 20 bearing greas R SERVICE nt to TAIT for oblem or failur blished, obtain ng instruction in a sturdy sh pping manife or the full valu rred during sh . Once costs ble. ds. Ensure the keep the latch the tip when rate properly. nch marks (d o the value lis of the listed v ckle or hook b no signs of w ew to the follow hook) bber buffer) 0,000 lifting cy se. service, plea re to navigato n a “Returned ns from the Se hipping crate st/documents ue of the mer hipping. TAIT are approved Issue D e latch opens h tightly again released. Re imension y in sted in the ho alue, replace block casing. wear or strippi wing toleranc Screw Dimensions M8x50 DIN 9 M8x50 DIN 9 ycles on the h ase follow the orsupport@ta d Merchandise ervice Depart . s and exterior rchandise. TA will advise on d, we will repa Pa Date: February 17 s and closes nst the tip of t place the safe n the figure be ook certificate the load hoo ng. ces: s Tighte Torque 912 20 Nm 912 10 Nm hook and cha se steps: ittowers.com e Authorizatio tment. r of the shippi AIT cannot be n costs to rep air and return age | 49 7, 2015 the ety elow) . If ok. ning e in . on ing e held pair your
  • 52.
  • 53. Nav-Hoist Installation & Maintenance ORIGINAL INSTRUCTIONS REVISION 1.0 FEBRUARY 2015