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Promat DURASTEEL®
Fire, Blast and Impact Protection
for the Power and Energy Sector
www.promat-durasteel.co.uk
Power
It is a tested and proven solution to UK, EN
and International standards (inc. ASTM),
suitable for use in walls, doors, stairwells, for
ducting and ceiling applications, as a stand-
alone barrier or blast wall, and also for cable
protection. Its unique features and benefits
combine strength, impact, blast resistance,
and durability with exceptional fire resistance:
•	 A maintenance-free ‘fit and forget’ 		
	 system providing quick, adaptable, 		
	 and simple installation both internally 	
	 and externally
•	 Slim, lightweight, and space-saving 	
	 profile, requiring no foundations 		
	 and suitable for retro-installation; unlike 	
	 plasterboard or blockwork solutions
•	 Fire performance remains unaffected 	
	 even when wet or from firefighters’ hoses 	
	 or sprinkler systems, leaving boards still 	
	 able to perform even during a fire
•	 Fully demountable and has 40 years of 	
	 proven service life
•	 Emits minimal smoke or toxic gas during 	
	 a fire
•	 Low sound transmission and good 		
	 acoustic insulation performance
•	 Mechanical and seismic vibration resistant
The effects of fire, blast and impact can be
devastating, but with a properly designed
and installed fire safety and protection
system in place, the effects can be managed
and minimised.
Effective fire, blast and impact protection is
essential in the energy, power generation/
distribution sector as the consequence of
something going wrong could lead to a
catastrophe.
Promat DURASTEEL® systems provide the
following proven and tested benefits to
those specifying products for fire, blast, and
impact protection within the sector:
•	 Protection and safe evacuation
	 of employees
•	 Protection to ensure minimal disruption 	
	 of vital and life-saving electrical and 	
	 power services to the financial, medical, 	
	 government, and business sectors as 	
	 well as to the public
•	 Protection of commercial, industrial and 	
	 residential buildings
•	 Protection of surrounding areas and
	 the environment
Product Construction
Able to withstand high impact and blast
pressures and maintain structural integrity,
offering advantages over blockwork walls
which can fail under high impact due to
failure of mortar joints.
A Product for all Seasons
High impact and moisture resistance means
installations are unaffected by falling items
during a fire or from adverse weather
conditions.
What is Promat DURASTEEL® ?
Promat DURASTEEL® is a fully certified
and tested fire protection board. It is
constructed as a composite panel of fibre-
reinforced cement with punched steel sheets
mechanically bonded to both outer surfaces.
This delivers the strength and resistance
required to withstand high impact and blast
pressures, maintain structural integrity and
provide 4 hours of fire protection.
It has been used successfully across the
construction industry for many years and is
the preferred choice for specifiers and project
managers responsible for fire and blast
applications in the power and energy sector
due to its flexibility and modular nature.
Approved Licensed Installer Network
Every installation is issued with a Certificate
of Conformity and carried out by an expert
licensed installer with transportation sector
experience.
•	 UK Manufactured to independently 	
	 accredited ISO 9001 quality, ISO 14001 	
	 environmental and OHSAS 18001 health 	
	 and safety management systems
•	 Tested with a range of service 		
	 penetrations and fire doors
•	 CERTIFIRE accredited
•	 Licensed installer network with full 		
	 Certificate of Conformity for every 		
	installation
•	 Insurance industry recognition
An Adaptable System
Can also be used for blast ceilings;
performance is maintained even when
sprinkler systems or high-powered
firefighters’ hoses are activated.
Technical Data
Fire rating
Blast resistance
Hydrocarbon fire
resistance
Hose stream resistance Tested to a 3 bar pressure hose (ASTM E119)
Acoustic characteristics Sound reduction index of 29.9 bB
Thermal conductivity 0.55 W/Mk at 20 deg C (BS 874)
More detailed technical data is available on request.
Tested from 0.3 to 2 bar over pressure and impact resistant to 4000J after
3 hour fire test in accordance with DIN 4102 Parts 2 and 3 requirements
Lloyds Approved H0 to H120 capable of maintaining fire resistance
post-blast
Classed as ‘non-combustible’ to BS 476: Part 4: 1970 and A1 to Clause 10 of
BS EN 13501-1:2007 and can provide 4 hours of fire protection. Classified
from EI30 to EI240 according to Clause 7.5 of BS EN 13501-2:2007 +A1 2009
Power
Manufactured
in the UK
2
Helping the Emergency Services
Minimises disruption and damage to
facilities and gives the fire services vital
planning time to preserve life and property.
Due to the processes that take place, the
potential amount of oil or gas, and the variety
of combustible materials on-site power
stations are considered to be of high risk.
Even a fire or blast within one area of a power
station can significantly reduce or cease
operation of the entire station for weeks.
The resulting damage to property, services,
the environment or life could be horrific, so
implementing the highest level of fire and
blast protection is vital. Promat DURASTEEL®
is a proven system solution in worldwide
power facilities.
Transformers are a vital part of electrical
distribution but are dangerous due to the
quantity of oil they contain and their contact
with high voltage elements. They can explode
or catch fire without warning.
Multiple adjacent transformers are often
found on-site and this can lead to a total loss
of power distribution if a fire and blast in one
creates a ‘domino effect’. Promat DURASTEEL®
barriers installed between transformers
prevent catastrophic damage by isolating
the blast and the effects of the explosion,
minimising subsequent disruption.
Commercial, industrial buildings and large
residential developments have substations
with power distribution transformers
installed either within the building or in
close proximity. Many are critical energy
networks and with the implications of a total
power failure (for even a few seconds) to the
banking, government, transport, defence,
hospitals or business sectors, it is clear how
vital it is to install a system to maintain power
supply, with little or no interruption.
Promat DURASTEEL® systems can also be
used to form or house high voltage cables,
ceilings, doors, walls, compartment tunnels
and ventilation ducts.
Power Stations and Electrical Substations
Demountable and Reusable
Ideal during upgrade work or transformer
maintenance.
variety of hazardous and highly combustible
elements present.
Promat DURASTEEL® increases the level
of fire protection from blasts and fire in
these environments, reducing the effects
of incidents in and around facilities of this
type and protecting workers by giving them
the time and means to escape. A stainless
steel version is also available to counter
engineers’ corrosion concerns.
The lightweight nature and strength of
Promat DURASTEEL® combined with its
resistance to hydrocarbon fire, blast, impact,
water and corrosion make it the ideal choice
for use on offshore production platforms.
These environments are governed by
strict regulations to ensure the highest fire
and blast protection possible is provided.
They are considered very high risk due to
the dangers of working on them and the
Oil Rigs and Offshore Platforms
Offshore Protection
Ideal for use in environments which pose
very high risks and are governed by strict
regulations.
Petrochemical Plants
Conditions at petrochemical plants are
considered one of the most dangerous of
any working environment with the risk of
unprecedented blasts and fires occurring
at any time, partly due to the amount of
petroleum present and the resulting chance
of intense explosions.
It is vital that the highest performing and
most durable and effective fire and blast
protection systems are in place to maintain
the safety of all plant workers and those
close by.
Installing Promat DURASTEEL® ensures
that even the greatest of blasts, fires,
impacts and heat transfer are contained,
and blast barriers help prevent a chain
reaction of explosions from one part of the
plant to another.
Promat DURASTEEL® is commonly used for
the safety and security of energy and power
generation/distribution plants. It is suitable for
both new and upgrade projects in:
•	 Power stations and electrical substations
•	 Oil rigs and offshore platforms
•	 Petrochemical plants
Promat DURASTEEL® systems protect
personnel, facilities, structures and equipment
from the effects of blast, impact, explosion,
fire and smoke in hazardous environments.
It will also help stop the spread of a fire or
explosion and contain it within its original
source area; minimising damage, risk to
life, disruption, and provide protection to
surrounding areas.
All installations are supported by the
expertise of the Promat technical team and
licensed installer network.
Your dedicated industry partner for
fire protection in the power sector
Protecting the Environment
An uncontained fire in the power and energy
sectors can have devastating effects to the
local environment.
Power
3
Promat UK Ltd
The Sterling Centre
Eastern Road
Bracknell
Berkshire.
RG12 2TD UK
T +44 (0) 1344 381300
F +44 (0) 1344 381301
E info@promat-durasteel.co.uk
www.promat-durasteel.co.uk
For other Promat addresses please visit
www.promat-international.com
Promat DURASTEEL® is only installed by
experienced, fully accredited, licensed
installers, who ensure the system is fitted
correctly for its intended application.
The client benefits from the extensive
experience and expertise Promat has of
working on similar projects in the power
and energy sector. This gives total peace of
mind and complete confidence to the entire
project team.
Each system undergoes a thorough
check before the completed installation
is issued with a Certificate of Conformity
demonstrating the commitment of Promat
to provide a fully tested and third party
accredited ‘fit-for-purpose’ solution.
Promat DURASTEEL® Licensed Installers
Contact us to discuss how we can assist and
support you throughout your fire protection
project or to arrange a site survey by one of
our specialists.
Our Technical Support Team is available to
provide expert assistance.
T	 +44 (0) 1344 381400
E	 technicaluk@promat.co.uk
Discuss Your Project
Total Project Support
Promat are committed to providing the
highest level of technical expertise and
support from the start of a fire safety project
through its completion and beyond. We
work with specifiers, architects, clients,
project managers and contractors to ensure
the appropriate solution is specified. Support
services include:
•	 Dedicated industry-specific specialist 	
	advice
•	 Development of working drawings
•	 Regular site inspections
•	 Expert guidance, drawing on the 		
	 experience of the Promat DURASTEEL® 	
	 team, gained from years of dealing with 	
	 projects in the power and energy sector
•	 Understanding of the regulations – 		
	 when we say it is proven, we 		
	 can provide you with a reference 		
	 point and a tested specification
•	 CAD drawings and a wealth of 		
	 relevant technical data, information, 	
	 accreditations, approvals, test reports 	
	 and calculation tools
•	 NBS specification
•	 RIBA approved CPD training schemes
Our aim is to make your life easier and to
supply and install a safe, maintenance-free,
robust fire protection system you can rely on.
© Copyright Promat UK 2015
Power
4

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Promat DURASTEEL_Power_8_15

  • 1. Promat DURASTEEL® Fire, Blast and Impact Protection for the Power and Energy Sector www.promat-durasteel.co.uk Power
  • 2. It is a tested and proven solution to UK, EN and International standards (inc. ASTM), suitable for use in walls, doors, stairwells, for ducting and ceiling applications, as a stand- alone barrier or blast wall, and also for cable protection. Its unique features and benefits combine strength, impact, blast resistance, and durability with exceptional fire resistance: • A maintenance-free ‘fit and forget’ system providing quick, adaptable, and simple installation both internally and externally • Slim, lightweight, and space-saving profile, requiring no foundations and suitable for retro-installation; unlike plasterboard or blockwork solutions • Fire performance remains unaffected even when wet or from firefighters’ hoses or sprinkler systems, leaving boards still able to perform even during a fire • Fully demountable and has 40 years of proven service life • Emits minimal smoke or toxic gas during a fire • Low sound transmission and good acoustic insulation performance • Mechanical and seismic vibration resistant The effects of fire, blast and impact can be devastating, but with a properly designed and installed fire safety and protection system in place, the effects can be managed and minimised. Effective fire, blast and impact protection is essential in the energy, power generation/ distribution sector as the consequence of something going wrong could lead to a catastrophe. Promat DURASTEEL® systems provide the following proven and tested benefits to those specifying products for fire, blast, and impact protection within the sector: • Protection and safe evacuation of employees • Protection to ensure minimal disruption of vital and life-saving electrical and power services to the financial, medical, government, and business sectors as well as to the public • Protection of commercial, industrial and residential buildings • Protection of surrounding areas and the environment Product Construction Able to withstand high impact and blast pressures and maintain structural integrity, offering advantages over blockwork walls which can fail under high impact due to failure of mortar joints. A Product for all Seasons High impact and moisture resistance means installations are unaffected by falling items during a fire or from adverse weather conditions. What is Promat DURASTEEL® ? Promat DURASTEEL® is a fully certified and tested fire protection board. It is constructed as a composite panel of fibre- reinforced cement with punched steel sheets mechanically bonded to both outer surfaces. This delivers the strength and resistance required to withstand high impact and blast pressures, maintain structural integrity and provide 4 hours of fire protection. It has been used successfully across the construction industry for many years and is the preferred choice for specifiers and project managers responsible for fire and blast applications in the power and energy sector due to its flexibility and modular nature. Approved Licensed Installer Network Every installation is issued with a Certificate of Conformity and carried out by an expert licensed installer with transportation sector experience. • UK Manufactured to independently accredited ISO 9001 quality, ISO 14001 environmental and OHSAS 18001 health and safety management systems • Tested with a range of service penetrations and fire doors • CERTIFIRE accredited • Licensed installer network with full Certificate of Conformity for every installation • Insurance industry recognition An Adaptable System Can also be used for blast ceilings; performance is maintained even when sprinkler systems or high-powered firefighters’ hoses are activated. Technical Data Fire rating Blast resistance Hydrocarbon fire resistance Hose stream resistance Tested to a 3 bar pressure hose (ASTM E119) Acoustic characteristics Sound reduction index of 29.9 bB Thermal conductivity 0.55 W/Mk at 20 deg C (BS 874) More detailed technical data is available on request. Tested from 0.3 to 2 bar over pressure and impact resistant to 4000J after 3 hour fire test in accordance with DIN 4102 Parts 2 and 3 requirements Lloyds Approved H0 to H120 capable of maintaining fire resistance post-blast Classed as ‘non-combustible’ to BS 476: Part 4: 1970 and A1 to Clause 10 of BS EN 13501-1:2007 and can provide 4 hours of fire protection. Classified from EI30 to EI240 according to Clause 7.5 of BS EN 13501-2:2007 +A1 2009 Power Manufactured in the UK 2
  • 3. Helping the Emergency Services Minimises disruption and damage to facilities and gives the fire services vital planning time to preserve life and property. Due to the processes that take place, the potential amount of oil or gas, and the variety of combustible materials on-site power stations are considered to be of high risk. Even a fire or blast within one area of a power station can significantly reduce or cease operation of the entire station for weeks. The resulting damage to property, services, the environment or life could be horrific, so implementing the highest level of fire and blast protection is vital. Promat DURASTEEL® is a proven system solution in worldwide power facilities. Transformers are a vital part of electrical distribution but are dangerous due to the quantity of oil they contain and their contact with high voltage elements. They can explode or catch fire without warning. Multiple adjacent transformers are often found on-site and this can lead to a total loss of power distribution if a fire and blast in one creates a ‘domino effect’. Promat DURASTEEL® barriers installed between transformers prevent catastrophic damage by isolating the blast and the effects of the explosion, minimising subsequent disruption. Commercial, industrial buildings and large residential developments have substations with power distribution transformers installed either within the building or in close proximity. Many are critical energy networks and with the implications of a total power failure (for even a few seconds) to the banking, government, transport, defence, hospitals or business sectors, it is clear how vital it is to install a system to maintain power supply, with little or no interruption. Promat DURASTEEL® systems can also be used to form or house high voltage cables, ceilings, doors, walls, compartment tunnels and ventilation ducts. Power Stations and Electrical Substations Demountable and Reusable Ideal during upgrade work or transformer maintenance. variety of hazardous and highly combustible elements present. Promat DURASTEEL® increases the level of fire protection from blasts and fire in these environments, reducing the effects of incidents in and around facilities of this type and protecting workers by giving them the time and means to escape. A stainless steel version is also available to counter engineers’ corrosion concerns. The lightweight nature and strength of Promat DURASTEEL® combined with its resistance to hydrocarbon fire, blast, impact, water and corrosion make it the ideal choice for use on offshore production platforms. These environments are governed by strict regulations to ensure the highest fire and blast protection possible is provided. They are considered very high risk due to the dangers of working on them and the Oil Rigs and Offshore Platforms Offshore Protection Ideal for use in environments which pose very high risks and are governed by strict regulations. Petrochemical Plants Conditions at petrochemical plants are considered one of the most dangerous of any working environment with the risk of unprecedented blasts and fires occurring at any time, partly due to the amount of petroleum present and the resulting chance of intense explosions. It is vital that the highest performing and most durable and effective fire and blast protection systems are in place to maintain the safety of all plant workers and those close by. Installing Promat DURASTEEL® ensures that even the greatest of blasts, fires, impacts and heat transfer are contained, and blast barriers help prevent a chain reaction of explosions from one part of the plant to another. Promat DURASTEEL® is commonly used for the safety and security of energy and power generation/distribution plants. It is suitable for both new and upgrade projects in: • Power stations and electrical substations • Oil rigs and offshore platforms • Petrochemical plants Promat DURASTEEL® systems protect personnel, facilities, structures and equipment from the effects of blast, impact, explosion, fire and smoke in hazardous environments. It will also help stop the spread of a fire or explosion and contain it within its original source area; minimising damage, risk to life, disruption, and provide protection to surrounding areas. All installations are supported by the expertise of the Promat technical team and licensed installer network. Your dedicated industry partner for fire protection in the power sector Protecting the Environment An uncontained fire in the power and energy sectors can have devastating effects to the local environment. Power 3
  • 4. Promat UK Ltd The Sterling Centre Eastern Road Bracknell Berkshire. RG12 2TD UK T +44 (0) 1344 381300 F +44 (0) 1344 381301 E info@promat-durasteel.co.uk www.promat-durasteel.co.uk For other Promat addresses please visit www.promat-international.com Promat DURASTEEL® is only installed by experienced, fully accredited, licensed installers, who ensure the system is fitted correctly for its intended application. The client benefits from the extensive experience and expertise Promat has of working on similar projects in the power and energy sector. This gives total peace of mind and complete confidence to the entire project team. Each system undergoes a thorough check before the completed installation is issued with a Certificate of Conformity demonstrating the commitment of Promat to provide a fully tested and third party accredited ‘fit-for-purpose’ solution. Promat DURASTEEL® Licensed Installers Contact us to discuss how we can assist and support you throughout your fire protection project or to arrange a site survey by one of our specialists. Our Technical Support Team is available to provide expert assistance. T +44 (0) 1344 381400 E technicaluk@promat.co.uk Discuss Your Project Total Project Support Promat are committed to providing the highest level of technical expertise and support from the start of a fire safety project through its completion and beyond. We work with specifiers, architects, clients, project managers and contractors to ensure the appropriate solution is specified. Support services include: • Dedicated industry-specific specialist advice • Development of working drawings • Regular site inspections • Expert guidance, drawing on the experience of the Promat DURASTEEL® team, gained from years of dealing with projects in the power and energy sector • Understanding of the regulations – when we say it is proven, we can provide you with a reference point and a tested specification • CAD drawings and a wealth of relevant technical data, information, accreditations, approvals, test reports and calculation tools • NBS specification • RIBA approved CPD training schemes Our aim is to make your life easier and to supply and install a safe, maintenance-free, robust fire protection system you can rely on. © Copyright Promat UK 2015 Power 4