1. 78
910
22352140
6
6
6
5
3
1112
42
2
78
6
64
1
4
13
1516
14
767070
12
SHT 21 SPOOL J
SHT 19 SPOOL A
SHT 19 SPOOL B
SHT 20 SPOOL C
SHT 20 SPOOL D
SHT 20 SPOOL E
SHT 19 SPOOL F
SHT 19 SPOOL G
SHT 20 SPOOL I
SHT 21 SPOOL K
SHT 20 SPOOL H
4852461917
44184417
75 71 72 73 74
SHT 22
SEE SHT 23 FOR CABINET DETAILS
A
A
A
A
BOLTS, GASKETS, AND PNEUMATIC TUBING OMITTED FROM BILL OF MATERIALSA.
(deleted)B.
ALL PIPE AND FITTINGS TO BE SUITABLE FOR PETROLEUM SERVICEC.
(IE API5L LINE PIPE)D.
ALL WELDED JOINTS AND FLANGES SHOWN WITH 1.5MM SPACINGCESE.
ALL FLANGES SHOWN WITH HOLES ALIGNED WITH AXIS, BUT HOLESF.
TO STRADDLE AXISG.
FABRICATOR TO VERIFY DIMENSIONS BEFORE FABRICATING PIPINGH.
RED ITEMS ARE TO BE REUSED FROM EXISTING PIPING.I.
BLUE ITEMS ARE SUPPLIED BY PSGJ.
GREEN ITEMS ARE SUPPLIED BY THE FABRICATORK.
COMPRESSED AIR TO BE SUSPENDED FROM GAS LINE USING UNITSTRUT HANGERS AT MAX OF 3M SPACINGL.
CONTRACTOR TO INCLUDE TUBING TO PRESSURE AND FLOW SWITCHESM.
1
SITE WORK IS TO BE CARRIED OUT DURING WEEKEND OR XMAS SHUTDOWNS1.
ISOLATION AND PURGING TO BE CARRIED OUT BY PSG OR THEIR AGENTS2.
PIPING TO BE PAINTED TO AS/NZS2312 SYSTEM PUR6.3 - COLOUR SAND (AS2700-Y44)3.
PIPE SPOOLS TO BE INSPECTED, 10% RADIOGRAPHED AND HYDROTESTED BEFORE PAINTING.4.
HYDROTEST FOR 30 MIN AT 15 BARG, WITNESSED BY PSG.5.
ALL SITE WELDS TO BE RADIOGRAPHED.6.
ALL WELDING TO COMPLY WITH AS2885.2 OR ASME IX. PROCEDURES AND QUALIFICATIONS TO7.
BE SUPPLIED ON AWARD
MATERIAL CERRTIFICATES FOR ALL PIPE AND FITTINGS MUST BE PROVIDED8.
ALL ASBUILT, WELDING, MATERIAL AND TESTING INFORMATION TO PROVIDED TO PSG BY THE9.
FABRICATOR BEFORE FINAL PAYMENT
REVISIONS
REV. Job No. DATE Drawn APPROVED DESCRIPTION
1 31/10/2012 J. EMMART J. EMMART PIPE SUPPORT AND COMPRESSED AIR LINES ADDED, DESCRIPTION OF 25NB EQUAL TEE AMENDED
1 30/11/2012 J. EMMART J. EMMART
AMENDED AFTER AWARD OF CONTRACT. CHANGES BROADLY ARE:
1. DBB CAVITY PRESSURE SWITCH MOUNTED REMOTELY OFF BYPASS VALVE
2. FILTER LOOP SHORTENED, THERMOWELL ADDED AND TEST POINTS ALTERED
3. VENT LINE RUN UNDER FLOW SWITCH LINE
4. COMPRESSED AIR REGULATOR RELOCATED FROM EAST WALL AND PLASTIC TUBING SHOWN
A 2/07/2013 J. EMMART J. EMMART
ASBUILT. FINAL PRESSURE SWITCH MOUNT, VALVE CONTROL CABINET AND LINES, ORIFICE PLATE, DIFF.
PRESSURE SWITCHES AND MOUNTINGS SHOWN.
BOM Table
ITEM
NO. PART NUMBER QTY. SUPPLIER
1 Cage 1 EXISTING
2 Existing Water Pipe^Gas Station 1 EXISTING
3 Existing Pipe from Ground^Gas Station 1 EXISTING
4 Filter, Basket 100NB Class150 1 EXISTING
5 Meter, Rotary 100NB Class150 inc Totaliser
and Corrector 1 EXISTING
6 VALVE Ball 80NB Class 150 4 3 EXISTING, 1 PSG
7 VALVE Ball 80NB Class 150 NO HANDLE 2 PSG
8 Actuator, Morin F79B 023 2 PSG
9 Valve Ball 25NB Class 150 1 PSG
10 Actuator, Morin F79B 006 1 PSG
11 Burst Disc Holder 80NB Class 150 1 PSG
12 Burst Disc Sensor 2 PSG
13 Switch Pressure Wika Cella PCS 1 PSG
14 Element, Oriface 80NB Rosemount 405C 1 PSG
15 Switch, Diff Press, Cella DW 2 PSG
16 Plate, Mounting for Flow Switches 1 PSG
17 Norgren Shutoff Valve T74T 2 PSG
18 Norgren Regulator Y68A-6GN-N1N 1 PSG
19 Galv Piping from Steel Plant Compressed Air 1 PSG
20 Pipe 025-1, 25NB Sch 40 1 FABRICATOR
21 Pipe 025-3, 25NB Sch 40 1 FABRICATOR
22 Pipe 025-4, 25NB Sch 40 1 FABRICATOR
23 Pipe 040-1, 40NB Sch 40 1 FABRICATOR
24 Pipe 040-2, 40NB Sch 40 1 FABRICATOR
25 Pipe 040-3, 40NB Sch 40 1 FABRICATOR
26 Pipe 080-1, 80NB Sch 40 1 FABRICATOR
27 Pipe 080-2 80NB Sch 40 1 FABRICATOR
28 Pipe 080-3, 80NB Sch 40 1 FABRICATOR
29 Pipe 080-4, 80NB Sch 40 1 FABRICATOR
30 Pipe 080-5, 80NB Sch 40 1 FABRICATOR
31 Pipe 080-6, 80NB Sch 40 1 FABRICATOR
32 Pipe 100-1, 100NB Sch 40 2 FABRICATOR
33 Pipe 100-3, 100NB Sch 40 1 FABRICATOR
34 Pipe 100-5, 100NB Sch 40 2 FABRICATOR
35 Elbow_lr90 25NB SCH40 1 FABRICATOR
36 Elbow_lr90 40NB SCH40 1 FABRICATOR
37 ELBOW LR90 80NB SCH40 3 FABRICATOR
38 ELBOW LR90 100NB SCH40 2 FABRICATOR
39 Elbow LR45 40NB sch40 1 FABRICATOR
40 Flange 25NB Class150 WN RF 2 FABRICATOR
41 Flange 80NB Class150 WN RF 17 FABRICATOR
42 Flange, 80NB Class150 SO RF 2 1 EXISTING, 1
FABRICATOR
43 Flange 100NB Class150 WN RF 4 FABRICATOR
44 Nipple Hex 20NB NPTM GALV 2 PSG
45 Nipple Hex 25NB NPTM 3000LB 5 FABRICATOR
46 Plug 20NB NPTM GALV 1 PSG
47 Reducer 25NB NPTM to 8NB NPTF 3000LB 5 FABRICATOR
48 Reducer 20NB NPTM to 15NB NPTF, GALV 1 PSG
49 REDUCER CONC 40x25NB SCH40 1 FABRICATOR
BOM Table
ITEM
NO. PART NUMBER QTY. SUPPLIER
50 REDUCER CONC 80x40NB SCH40 1 FABRICATOR
51 Reducer 100NB x 80NB Conc Sch40 2 FABRICATOR
52 Tee Equal 20NB NPTF, GALV 1 PSG
53 Tee Equal 25NB NPTF 3000LB 1 FABRICATOR
54 Tee RED 40x25NB SCH40 1 FABRICATOR
55 Tee Equal 80NB Sch40 3 FABRICATOR
56 Valve Ball 25NB NPT-F 3000LB 4 FABRICATOR
57 Weldolet 25NB NPTF 3000lb 1 FABRICATOR
58 Threadolet 25NB NPTF 3000lb 4 FABRICATOR
59 Thermowell, 25NBx100 Swagelok 1 FABRICATOR
60 Vent Rain Flap 25NB 1 FABRICATOR
61 Support, Vent Dummy Leg 1 FABRICATOR
62 Support, Vent Bracing 2 FABRICATOR
63 Petes Plug 8NB NPTM 4 FABRICATOR
64 Mounting Plate - P. Switch 1 FABRICATOR
65 PS Channel 1 FABRICATOR
66 U Bolt, 100NB 2 FABRICATOR
67 NUT, AS-NZS 2312, M12 GR 8 4 FABRICATOR
68 Chemset, M16x190 Galv 4 FABRICATOR
69 Tube, 6MM SS^Proposed GMS Piping 1 FABRICATOR
70 Unistrut, leg for PS Mounting 2 FABRICATOR
71 Pneumatic 10NB tube quick connector to 15NB
NPTM 1 KELLOW ENG.
72 Tube, 10mm Nylon BLACK^Compressed Air
Supply 1 KELLOW ENG.
73 Tube, 50NB Stainless Duct^Compressed Air
Supply 1 KELLOW ENG.
74 Tube, 6mm NYLON^Compressed Air Supply 1 KELLOW ENG.
A3
1:25
12 SEPTEMBER 2012
J. EMMART
STEEL PLANT GAS RETICULATION
METER AND SAFETY CONTROLS
GENERAL ARRANGEMENT
3RD ANGLE PROJECTION IF IN DOUBT ASKDO NOT SCALE
ISSUEDwg no:
Ph 09 276 1849PO Box 22-201 Otahuhu Auckland NZDATE
DRAWN
PAINT SPEC
SCALE
Issued 1/08/2013
MATERIAL
ORIGINAL No.
STORES CODE
WEIGHT
TOLERANCES
UNLESS
OTHERWISE
INDICATED:
UP TO
AND INCLUDING
300mm ±0.5
OVER 300mm ±1
DECIMALS ±0.125
JOB No. kgs
Sheet 1 of 5
CERTAIN STRENGTH
PACIFIC STEEL GROUP
COLOUR 01-02-07-0018 A
WO57316

2. 243 100
41
41
27
SPOOL A
DOUBLE BLOCK AND BLEED SPOOL
457
158
158
140
41
26
55
41
41
158
596
795
158
0
263
55
28
SPOOL F - FILTER_METER LOOP
OUTLET BRANCH FRONT ELEVATION
41
41
584
158
397
372941
SPOOL F - FILTER_METER LOOP
OUTLET BRANCH RIGHT ELEVATION
55
41
1
1
1
1
A
186
584
397
SPOOL G - FLOW SWITCH
OUTLET SPOOL
1
1
1
1
41
37 41
30
SEE 01-02-07-0018 FOR ASSEMBLY AND BOM DETAILS
57
40
58
454753
45
56
47
63
SPOOL B
FILTER - METER LOOP INLET SPOOL
SPOOL F - FILTER_METER LOOP
OUTLET BRANCH PLAN
REVISIONS
REV. Job No. DATE Drawn APPROVED DESCRIPTION
1 - 30 NOV 2012 J. EMMART J. EMMART
VALVES HIDDEN, FIELD WELDS SHOWN, GAP BETWEEN METER AND FILTER INCREASED (FILTER-METER
LOOP SPOOL HEIGHT INCREASED FROM 4079.9) AND OUTLET SPOOL REDUCED, 25NB DOUBLE BOCK
AND BLEED PIPING REORIENTED FOR REMOTE PRESSURE SWITCH MOUNTING, MOUNT SHOWN, VENT
LINE REORIENTED TO BE INLINE WITH SUPPLY LINE
A 2 JUL 2013 J. EMMART J. EMMART
AS BUILT, PRESSURE SWITCH MOUNTING BRACKET REMOVED. BALLOONS TIED INTO BILL OF MATERIALS
SHT 18
1:10
12 SEPTEMBER 2012
J. EMMART
01-02-07-00193RD ANGLE PROJECTION IF IN DOUBT ASKDO NOT SCALE
ISSUEDwg no:
Ph 09 276 1849PO Box 22-201 Otahuhu Auckland NZDATE
DRAWN
PAINT SPEC
SCALE MATERIAL
ORIGINAL No.
STORES CODE
WEIGHT
TOLERANCES
UNLESS
OTHERWISE
INDICATED:
UP TO
AND INCLUDING
300mm ±0.5
OVER 300mm ±1
DECIMALS ±0.125
JOB No. kgs
CERTAIN STRENGTH
PACIFIC STEEL GROUP
COLOUR
STEEL PLANT GAS RETICULATION
METER AND SAFETY CONTROLS
DETAILS SHEET 1
WO 57316
1

3. 125
377
62
43
32 51 41
1
58
45 56 47 63
SPOOL E
METER OUTLET
SPOOL D
FILTER - METER LOOP A
A
A
186
2459
2343
42 31 37 41
1486
225
1527
324
SPOOL I - DBB VENT SPOOL
FRONT ELEVATION
2122 40
35
SPOOL I - DBB VENT SPOOL PLAN
A SEE 01-02-07-0018 FOR ASSEMBLY AND BOM DETAILS
125
356
663
225
457
355
150
62
3438
33
38 32
43
431 1
1
1
1
59
478
225
150
415134
58
45
56
47
63
43
A
SPOOL C
FILTER INLET
SPOOL H - ELEVATED PIPE
REVISIONS
REV. Job No. DATE Drawn APPROVED DESCRIPTION
1 - 30/11/2012 J. EMMART J. EMMART
FIELD WELDS SHOWN, ELEVATED PIPE SPOOL FLANGE CHANGED TO SLIP ON (ITEM 3), FILTER LOOP
MADE SHORTER AND HIGHER. TEST POINTS RELOCATED AND THERMOWELL ADDED
A 2/07/2013 J. EMMART J. EMMART AS-BUILT. PIPING SPLIT INTO SPOOLS, PART NUMBERS TIED INTO BOM ON SHT 18
1:10
12 SEPTEMBER 2012
J. EMMART
01-02-07-00203RD ANGLE PROJECTION IF IN DOUBT ASKDO NOT SCALE
ISSUEDwg no:
Ph 09 276 1849PO Box 22-201 Otahuhu Auckland NZDATE
DRAWN
PAINT SPEC
SCALE MATERIAL
ORIGINAL No.
STORES CODE
WEIGHT
TOLERANCES
UNLESS
OTHERWISE
INDICATED:
UP TO
AND INCLUDING
300mm ±0.5
OVER 300mm ±1
DECIMALS ±0.125
JOB No. kgs
CERTAIN STRENGTH
PACIFIC STEEL GROUP
COLOUR
STEEL PLANT GAS RETICULATION PIPING
METER AND SAFETY CONTROLS
DETAILS SHEET 2
WO 57316
A

4. 2748498
3371
60°
622
1984
1245
362
140
36 6125492060
1
1
1
SPOOL K - VENT LINE AND SUPPORTS
PLAN
SPOOL K - VENT LINE AND SUPPORTS
RIGHT ELEVATION A
A
A
SEE 01-02-07-0018 FOR ASSEMBLY AND BOM DETAILS
150
45°
986
170
41
50
54
23
62
62
39
24
142
41
41
SPOOL J - BURST DISC
SENSOR SPACER
REVISIONS
REV. Job No. DATE Drawn APPROVED DESCRIPTION
1 - 30/11/2012 J. EMMART J. EMMART VENT REALIGNED TO RUN UNDER SUPPLY LINE, OFFSET INCREASED FROM 72MM TO 170 MM
A 2/7/2013 AS-BUILT. PIPING SPLIT INTO SPOOLS, PART NUMBERS TIED INTO BOM ON SHT 18
1:10
12 SEPTEMBER 2012
J. EMMART
01-02-07-00213RD ANGLE PROJECTION IF IN DOUBT ASKDO NOT SCALE
Dwg no:
Ph 09 276 1849PO Box 22-201 Otahuhu Auckland NZDATE
DRAWN
PAINT SPEC
SCALE MATERIAL
ORIGINAL No.
STORES CODE
WEIGHT
TOLERANCES
UNLESS
OTHERWISE
INDICATED:
UP TO
AND INCLUDING
300mm ±0.5
OVER 300mm ±1
DECIMALS ±0.125
JOB No. kgs
CERTAIN STRENGTH
PACIFIC STEEL GROUP
COLOUR
STEEL PLANT GAS RETICULATION PIPING
METER AND SAFETY CONTROLS
DETAILS SHEET 3 - VENT PIPING
WO 57316
A
ISSUE

5. 12
944
1009
1075
1607
1738
1783
2 GUSSETS, 6 THICK
100 TFC
25 TYP
50
200
4 OF HOLES 18
50 78
150
12
91
R60
FRONT ELEVATION
U-BOLT, M12 THREADED ROD OR EQUIVILENT
HOT DIP GALV WITH PVC SLEEVE
1
1
1
RIGHT ELEVATION
PLAN
SEE 01-02-07-0018 FOR ASSEMBLY AND BOM DETAILS
REVISIONS
REV. Job No. DATE Drawn APPROVED DESCRIPTION
1 - 30/11/2012 J. EMMART J. EMMART TOP LEG OF FILTER METER LOOP RAISED
A 2/7/2013 J.EMMART J. EMMART ASBUILT
1:10
26 OCTOBER 2012
AS/NZS 2313 - HDG600
J. EMMART
01-02-07-00243RD ANGLE PROJECTION IF IN DOUBT ASKDO NOT SCALE
ISSUEDwg no:
Ph 09 276 1849PO Box 22-201 Otahuhu Auckland NZDATE
DRAWN
PAINT SPEC
SCALE MATERIAL
ORIGINAL No.
STORES CODE
WEIGHT
TOLERANCES
UNLESS
OTHERWISE
INDICATED:
UP TO
AND INCLUDING
300mm ±0.5
OVER 300mm ±1
DECIMALS ±0.125
JOB No. 21 kgs
CERTAIN STRENGTH
PACIFIC STEEL GROUP
COLOUR
STEEL PLANT GAS RETICULATION PIPING
METER AND SAFETY CONTROLS
FILTER - METER PIPE SUPPORT
WO 57316
A