2. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-433E VIBRATORY COMPACTOR DAC
Configuration: CS-433E,CP-433E Vibratory Compactor DAC00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
CP-433E, CS-423E and CS-433E
Vibratory Compactors Machine Systems
Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008
i02162125
Piston Motor (Drum Propel) - Assemble
SMCS - 4351-016; 5058-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 2P-8312 Retaining Ring Pliers 1
C 1P-1861 Retaining Ring Pliers 1
D 5P-0960 Molybdenum Grease 1
1. Inspect all parts and clean all parts. If any parts are worn or damaged, use new Caterpillar
parts for replacement.
2. Inspect all seals. Damaged seals must be replaced. Use new Caterpillar seals for
replacement.
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3. Illustration 1 g00826833
Sudden release of spring force can cause injury.
To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
3. Install the O-ring seals on plugs (49). Install valve spool (50), spring guides (52), springs
(51), and plugs (49) in housing (2) .
Illustration 2 g00826832
Sudden release of spring force can cause injury.
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4. To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
4. Install the O-ring seal on plug (48). Install poppet (46), spring (47), and plug (48) in housing
(2) .
Illustration 3 g00826831
5. Install slipper (43) on hollow piston (44). Install seal rings (45) on hollow piston (44) .
6. Repeat Step 5 for hollow piston (41) .
Illustration 4 g01067010
7. Install servo pistons (41) and (42) in housing (2) .
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5. Illustration 5 g00826828
8. Install needle bearing (40) in the housing.
Illustration 6 g00826826
Illustration 7 g00826827
9. Install locating pin (38) and valve plate (36) in housing (2) .
10. Install dowels (37) and gasket (39) on housing (2) .
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6. Illustration 8 g01067025
Sudden release of spring force can cause injury.
To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
11. Install washer (35), spring (33), and washer (32) in cylinder block (28). Put the cylinder
block in a suitable press. Install a suitable piece of square steel stock against washer (32).
Compress spring (33) and use Tooling (A) to install retaining ring (34). Slowly release the
spring compression.
Illustration 9 g00826824
Note: Position pin retainer (30) at the top of the cylinder block splines.
12. Install pins (31) and pin retainer (30) in the cylinder block.
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7. Illustration 10 g00826823
13. Install retainer guide (29) on the cylinder block.
Illustration 11 g00826822
14. Install pistons (26) in slipper guide (27). Install the slipper guide and the pistons in the
cylinder block (28) .
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8. Illustration 12 g01067062
15. Use Tool (B) to install cylinder block assembly (25) in housing (2) .
Illustration 13 g00826818
16. Install swashplate (24) in the housing.
Illustration 14 g00826817
17. Install bearing (22) on shaft (21). Use Tooling (C) to install retaining ring (23) .
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9. Illustration 15 g00826815
18. Install shaft (21) and the bearing in front cover (17). Use Tooling (A) to install retaining
ring (20) .
Illustration 16 g00826813
19. Install dowels (19) in front cover (17). Apply Tooling (B) to journal bearings (18). Install
journal bearings (18) on the front cover and dowels.
Illustration 17 g00826812
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10. 20. Position front cover (17) on the gasket and housing (2). Install bolts (16) .
Illustration 18 g00826811
21. Apply Tooling (D) on the inside diameter of lip seal (14). Install the seal in front cover (17)
and retaining ring (15) .
Illustration 19 g00826810
Sudden release of spring force can cause injury.
To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
22. Install O-ring seal (11) and servo stop (13) in servo cover (6). Position spring (9) and servo
cover (6) on housing (2) and install bolts (4) .
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11. 23. Install O-ring seal (10) in servo cover (5). Position spring (8), stop (12), spring (7), and
servo cover (5) on the housing. Install two longer bolts and install two original bolts (3).
Remove the two longer bolts and install the two remaining original bolts.
Illustration 20 g00826808
24. Install caps and fitting (1) from housing (2) .
End By: Install the piston motor (drum propel). Refer to Disassembly and Assembly, "Piston
Motor (Drum Propel) - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jun 12 16:41:57 UTC+0800 2021
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12. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-433E VIBRATORY COMPACTOR DAC
Configuration: CS-433E,CP-433E Vibratory Compactor DAC00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
CP-433E, CS-423E and CS-433E
Vibratory Compactors Machine Systems
Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008
i02077083
Piston Motor (Drum Propel) - Install
SMCS - 4351-012; 5058-012
Installation Procedure
Illustration 1 g01066871
1. Install the O-ring seal on the drum propel motor.
2. Install drum propel motor (1) and bolts (3) .
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13. Illustration 2 g00826695
3. Connect hose assemblies (1) on drum propel motor (1) .
4. Fill the final drive planetary with oil. Refer to Operation and Maintenance Manual for the
correct procedure.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jun 12 16:42:53 UTC+0800 2021
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14. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-433E VIBRATORY COMPACTOR DAC
Configuration: CS-433E,CP-433E Vibratory Compactor DAC00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
CP-433E, CS-423E and CS-433E
Vibratory Compactors Machine Systems
Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008
i02162327
Final Drive Planetary (Drum Propel) - Remove
SMCS - 5655-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-2082 Lifting Hook 1
B 138-7575 Link Bracket 2
Start By:
A. Remove the drum. Refer to Disassembly and Assembly, "Drum - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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15. 1. Position wood blocks on both sides of the drum.
2. Drain the oil from the final drive planetary into a suitable container. The capacity of the
final drive planetary is approximately 2.3 L (0.6 US gal).
Illustration 1 g00829639
3. Remove bolts (1) and remove propel motor (2) .
Illustration 2 g00829638
4. Attach a suitable lifting device and Tooling (A) to final drive planetary assembly (3) .
5. Remove bolts (4) and remove final drive planetary assembly (3). The weight of the final
drive planetary assembly is approximately 180 kg (397 lb).
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16. Illustration 3 g01012533
6. Attach a suitable lifting device and Tooling (B) to plate (5). Remove bolts (6). Remove
plate (5) from the final drive planetary (7). The weight of the plate is approximately 52 kg
(115 lb).
Illustration 4 g00829641
7. Remove bolts (8). Use two persons to remove plate (9) from final drive planetary (7). The
weight of the plate is approximately 28 kg (62 lb).
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17. Illustration 5 g00829704
8. Remove bolts and mounts (11) from drum (12) .
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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18. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-433E VIBRATORY COMPACTOR DAC
Configuration: CS-433E,CP-433E Vibratory Compactor DAC00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
CP-433E, CS-423E and CS-433E
Vibratory Compactors Machine Systems
Media Number -KENR3584-05 Publication Date -01/09/2008 Date Updated -29/09/2008
i02162328
Final Drive Planetary (Drum Propel) - Disassemble
SMCS - 5655-015
Disassembly Procedure
Table 1
Required Tools
Tools Part Number Part Description Qty
A
184-7409 Spanner Socket 1
6V-6080 Torque Multiplier Gp 1
Start By:
A. Remove the final drive planetary. Refer to Disassembly and Assembly, "Final Drive Planetary
(Drum Propel) - Remove".
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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20. 1. Place the final drive planetary in a press. Compress the springs under retaining disc (2) enough to
eliminate pressure on retaining ring (1). Remove the retaining ring.
2. Remove retaining disc (2) .
3. Remove 12 large springs (4) and four small springs (3) from brake (5) .
Illustration 4 g00829774
4. Remove brake piston (5), O-ring seals (6), and back up rings (7) .
5. Remove screw (8) and input coupling (9) .
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21. Illustration 5 g00829775
6. Remove four steel brake discs (10) and three friction brake discs (11) .
Illustration 6 g00829777
7. Remove retaining ring (12) and cover (13) from input stage ring wheel (14) .
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22. Illustration 7 g00829778
8. Remove bolts (15) and input stage ring wheel (14) from ring wheel (16) .
Illustration 8 g00829780
9. Remove O-ring seals (17) from input stage ring wheel (14) .
Illustration 9 g00829781
10. Remove retaining ring (18), input stage sun gear (19), and input shaft (20) .
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23. Illustration 10 g00829782
11. Remove input stage planet gears (21) and input planet carrier (22) as a unit.
Illustration 11 g00829783
12. Remove retaining rings (23), retaining washers (24), input stage planet gears (21), and 54 needle
bearings (25) .
Illustration 12 g00829784
13. Remove middle stage sun gear (26) .
14. Remove middle stage planet gears (27) and middle stage planet carrier (28) as a unit.
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25. 18. Remove retaining rings (34). Use a suitable puller and remove output stage planet gears (35) .
Illustration 16 g00829788
Illustration 17 g00829789
19. Secure hub (37) to a suitable table.
20. Use Tooling (A) and remove ring nut (36). It may be necessary to apply heat to the ring nut in order
to remove the ring nut.
Illustration 18 g00829790
21. Remove rotating housing (38) and bearing (39) .
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Illustration 19 g00829792
22. Remove rotating housing (38) and bearing cups (40) .
Illustration 20 g00829793
23. Remove spacer (41), shims (42), and bearing (43) .
Illustration 21 g00830232
24. Remove the first half of duo-cone seal gp. (44) .
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28. Illustration 22 g00830233
25. Remove the second half of duo-cone seal gp. (45) .
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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